JP4407814B2 - レジスト材料及びパターン形成方法 - Google Patents
レジスト材料及びパターン形成方法 Download PDFInfo
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- JP4407814B2 JP4407814B2 JP2004248281A JP2004248281A JP4407814B2 JP 4407814 B2 JP4407814 B2 JP 4407814B2 JP 2004248281 A JP2004248281 A JP 2004248281A JP 2004248281 A JP2004248281 A JP 2004248281A JP 4407814 B2 JP4407814 B2 JP 4407814B2
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- 239000000463 material Substances 0.000 title claims description 44
- 238000000034 method Methods 0.000 title claims description 30
- 125000004432 carbon atom Chemical group C* 0.000 claims description 127
- 239000002253 acid Substances 0.000 claims description 87
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 125000006165 cyclic alkyl group Chemical group 0.000 claims description 33
- 229920000642 polymer Polymers 0.000 claims description 26
- 239000011347 resin Substances 0.000 claims description 26
- 229920005989 resin Polymers 0.000 claims description 26
- 125000001153 fluoro group Chemical group F* 0.000 claims description 25
- 150000003839 salts Chemical class 0.000 claims description 22
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 18
- 125000003545 alkoxy group Chemical group 0.000 claims description 15
- 239000002904 solvent Substances 0.000 claims description 13
- 150000007514 bases Chemical class 0.000 claims description 12
- 238000004090 dissolution Methods 0.000 claims description 12
- 150000001925 cycloalkenes Chemical class 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 8
- 239000003112 inhibitor Substances 0.000 claims description 8
- 229920002125 Sokalan® Polymers 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 239000004584 polyacrylic acid Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 150000001768 cations Chemical class 0.000 claims description 6
- 238000000671 immersion lithography Methods 0.000 claims description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 4
- 238000005649 metathesis reaction Methods 0.000 claims description 4
- 229920000636 poly(norbornene) polymer Polymers 0.000 claims description 4
- 238000007142 ring opening reaction Methods 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- -1 fluorinated alkyl sulfonic acid Chemical compound 0.000 description 320
- 230000015572 biosynthetic process Effects 0.000 description 67
- 238000003786 synthesis reaction Methods 0.000 description 67
- 125000000217 alkyl group Chemical group 0.000 description 48
- 150000001412 amines Chemical class 0.000 description 32
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 29
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 29
- 150000001875 compounds Chemical class 0.000 description 25
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 25
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 24
- 229910052757 nitrogen Inorganic materials 0.000 description 23
- 125000003118 aryl group Chemical group 0.000 description 22
- 239000007983 Tris buffer Substances 0.000 description 21
- 125000002947 alkylene group Chemical group 0.000 description 21
- 239000002585 base Substances 0.000 description 21
- 229910052731 fluorine Inorganic materials 0.000 description 21
- 125000001731 2-cyanoethyl group Chemical group [H]C([H])(*)C([H])([H])C#N 0.000 description 19
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 19
- 150000002430 hydrocarbons Chemical group 0.000 description 19
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 18
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 17
- 125000004122 cyclic group Chemical group 0.000 description 16
- 229910052710 silicon Inorganic materials 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 150000001450 anions Chemical group 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 14
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 14
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical class CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 12
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- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 10
- 125000003710 aryl alkyl group Chemical group 0.000 description 10
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 10
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 10
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 10
- 125000001624 naphthyl group Chemical group 0.000 description 10
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 10
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 10
- ZFEAYIKULRXTAR-UHFFFAOYSA-M triphenylsulfanium;chloride Chemical compound [Cl-].C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 ZFEAYIKULRXTAR-UHFFFAOYSA-M 0.000 description 10
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 9
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 8
- 125000004185 ester group Chemical group 0.000 description 8
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 8
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 8
- 239000010703 silicon Substances 0.000 description 8
- BDHFUVZGWQCTTF-UHFFFAOYSA-N sulfonic acid Chemical compound OS(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-N 0.000 description 8
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 8
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 8
- 125000003342 alkenyl group Chemical group 0.000 description 7
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 7
- 125000005188 oxoalkyl group Chemical group 0.000 description 7
- 125000004430 oxygen atom Chemical group O* 0.000 description 7
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 7
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 7
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 7
- KBCYAQVCCAOYEX-UHFFFAOYSA-N 1,1,1,2,3,3-hexafluoro-2-(1,1,2,2,2-pentafluoroethoxy)-3-(1,2,2-trifluoroethenoxy)propane Chemical compound FC(F)=C(F)OC(F)(F)C(F)(C(F)(F)F)OC(F)(F)C(F)(F)F KBCYAQVCCAOYEX-UHFFFAOYSA-N 0.000 description 6
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 6
- YXHKONLOYHBTNS-UHFFFAOYSA-N Diazomethane Chemical class C=[N+]=[N-] YXHKONLOYHBTNS-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 125000000732 arylene group Chemical group 0.000 description 6
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 6
- 238000007654 immersion Methods 0.000 description 6
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 6
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 6
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 125000001033 ether group Chemical group 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
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- 238000000206 photolithography Methods 0.000 description 5
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 5
- 229910000077 silane Inorganic materials 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 125000004434 sulfur atom Chemical group 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- OJGMBLNIHDZDGS-UHFFFAOYSA-N N-Ethylaniline Chemical compound CCNC1=CC=CC=C1 OJGMBLNIHDZDGS-UHFFFAOYSA-N 0.000 description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 4
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 150000008052 alkyl sulfonates Chemical class 0.000 description 4
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 4
- DFNYGALUNNFWKJ-UHFFFAOYSA-N aminoacetonitrile Chemical compound NCC#N DFNYGALUNNFWKJ-UHFFFAOYSA-N 0.000 description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 125000004093 cyano group Chemical group *C#N 0.000 description 4
- 125000004210 cyclohexylmethyl group Chemical group [H]C([H])(*)C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C1([H])[H] 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
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- 229940098779 methanesulfonic acid Drugs 0.000 description 4
- 125000001160 methoxycarbonyl group Chemical group [H]C([H])([H])OC(*)=O 0.000 description 4
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 4
- 125000000547 substituted alkyl group Chemical group 0.000 description 4
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- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 4
- LJHFIVQEAFAURQ-ZPUQHVIOSA-N (NE)-N-[(2E)-2-hydroxyiminoethylidene]hydroxylamine Chemical class O\N=C\C=N\O LJHFIVQEAFAURQ-ZPUQHVIOSA-N 0.000 description 3
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 3
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- 239000007818 Grignard reagent Substances 0.000 description 3
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- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
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- 238000005516 engineering process Methods 0.000 description 3
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
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- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
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- 238000001269 time-of-flight mass spectrometry Methods 0.000 description 3
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- WUYAQJZXAJBVFT-UHFFFAOYSA-N 1-[diazo(propylsulfonyl)methyl]sulfonylpropane Chemical compound CCCS(=O)(=O)C(=[N+]=[N-])S(=O)(=O)CCC WUYAQJZXAJBVFT-UHFFFAOYSA-N 0.000 description 2
- GYQQFWWMZYBCIB-UHFFFAOYSA-N 1-[diazo-(4-methylphenyl)sulfonylmethyl]sulfonyl-4-methylbenzene Chemical compound C1=CC(C)=CC=C1S(=O)(=O)C(=[N+]=[N-])S(=O)(=O)C1=CC=C(C)C=C1 GYQQFWWMZYBCIB-UHFFFAOYSA-N 0.000 description 2
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- BRCZAZDDBFWOOE-UHFFFAOYSA-M 1-phenyl-2-(thiolan-1-ium-1-yl)ethanone;bromide Chemical compound [Br-].C=1C=CC=CC=1C(=O)C[S+]1CCCC1 BRCZAZDDBFWOOE-UHFFFAOYSA-M 0.000 description 2
- XRTANKYQJQXSFP-UHFFFAOYSA-N 1-tert-butyl-4-chlorobenzene Chemical compound CC(C)(C)C1=CC=C(Cl)C=C1 XRTANKYQJQXSFP-UHFFFAOYSA-N 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
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- TUODWSVQODNTSU-UHFFFAOYSA-M trifluoromethanesulfonate;tris[4-[(2-methylpropan-2-yl)oxy]phenyl]sulfanium Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC(OC(C)(C)C)=CC=C1[S+](C=1C=CC(OC(C)(C)C)=CC=1)C1=CC=C(OC(C)(C)C)C=C1 TUODWSVQODNTSU-UHFFFAOYSA-M 0.000 description 1
- 125000001889 triflyl group Chemical group FC(F)(F)S(*)(=O)=O 0.000 description 1
- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- GDXHNOZSKQKGCT-UHFFFAOYSA-M tris(4-methylphenyl)sulfanium;chloride Chemical compound [Cl-].C1=CC(C)=CC=C1[S+](C=1C=CC(C)=CC=1)C1=CC=C(C)C=C1 GDXHNOZSKQKGCT-UHFFFAOYSA-M 0.000 description 1
- ZMOJTPABCOWEOS-UHFFFAOYSA-N tris(4-tert-butylphenyl)sulfanium Chemical compound C1=CC(C(C)(C)C)=CC=C1[S+](C=1C=CC(=CC=1)C(C)(C)C)C1=CC=C(C(C)(C)C)C=C1 ZMOJTPABCOWEOS-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Description
請求項1:
ベース樹脂、酸発生剤及び溶剤を含有してなるレジスト材料において、前記酸発生剤が、下記一般式(3)で示されるオニウム塩を含有することを特徴とするレジスト材料。
〔式中、(R 01 ) x M + は、下記構造のカチオンから選ばれるものである。
(上記式中、R A11 、R A12 、R A13 は水素原子、又は炭素数1〜20の直鎖状、分岐状もしくは環状のアルキル基又はアルコキシ基である。R A14 、R A15 は炭素数1〜10の直鎖状、分岐状又は環状のアルキル基である。a、b、cは0〜5の整数である。)〕
請求項2:
式(3)中の(R 01 ) x M + が、下記から選ばれるものである請求項1記載のレジスト材料。
請求項3:
ベース樹脂が、ポリアクリル酸及びその誘導体、シクロオレフィン誘導体−無水マレイン酸交互重合体、シクロオレフィン誘導体と無水マレイン酸とポリアクリル酸又はその誘導体との3あるいは4元以上の共重合体、シクロオレフィン誘導体−αトリフルオロメチルアクリル共重合体、ポリノルボルネン、並びにメタセシス開環重合体から選択される1種又は2種以上の高分子重合体であることを特徴とする請求項1又は2記載のレジスト材料。
請求項4:
ベース樹脂が、珪素原子を含有する高分子構造体であることを特徴とする請求項1又は2記載のレジスト材料。
請求項5:
ベース樹脂が、フッ素原子を含有する高分子構造体であることを特徴とする請求項1又は2記載のレジスト材料。
請求項6;
請求項3,4又は5記載のベース樹脂、請求項1又は2記載の一般式(3)で示される酸発生剤及び溶剤を含有し、上記ベース樹脂が現像液に不溶あるいは難溶であって、酸によって現像液に可溶となる化学増幅ポジ型レジスト材料。
請求項7;
更に、塩基性化合物を添加してなることを特徴とする請求項6記載の化学増幅ポジ型レジスト材料。
請求項8;
更に、溶解阻止剤を含有することを特徴とする請求項6又は7記載の化学増幅ポジ型レジスト材料。
請求項9;
請求項1乃至8のいずれか1項記載のレジスト材料を基板上に塗布する工程と、加熱処理後フォトマスクを介して波長200nm以下の高エネルギー線で露光する工程と、必要に応じて加熱処理した後、現像液を用いて現像する工程とを含むことを特徴とするパターン形成方法。
請求項10;
波長193nmのArFエキシマレーザーを用い、ウエハーと投影レンズの間に水を挿入する液浸リソグラフィー法であることを特徴とする請求項9記載のパターン形成方法。
このような酸発生剤としては、下記一般式(2)で示されるスルホン酸を発生するものであり、特に下記一般式(3)で示されるオニウム塩が好適に用いられる。この場合、下記一般式(1)で示されるスルホニウム塩は新規物質である。
−W−(SiR2−W)v−SiR3
(但し、WはO又はCH2を示し、Rは炭素数1〜10、特に1〜6のアルキル基又はアリール基を示し、vは0〜10、特に0〜6の整数である。)
で示される基が挙げられる。
−W−(SiR2−W)v−SiR3
(但し、WはO又はCH2を示し、Rは炭素数1〜10、特に1〜6のアルキル基又はアリール基を示し、vは0〜10、特に0〜6の整数である。)
で示される基が挙げられる。
i.下記一般式(P1a−1),(P1a−2)又は(P1b)のオニウム塩、
ii.下記一般式(P2)のジアゾメタン誘導体、
iii.下記一般式(P3)のグリオキシム誘導体、
iv.下記一般式(P4)のビススルホン誘導体、
v.下記一般式(P5)のN−ヒドロキシイミド化合物のスルホン酸エステル、
vi.β−ケトスルホン酸誘導体、
vii.ジスルホン誘導体、
viii.ニトロベンジルスルホネート誘導体、
ix.スルホン酸エステル誘導体
等が挙げられる。
なお、上記のような溶解阻止剤は、フェノール性水酸基又はカルボキシ基を有する化合物に対し、有機化学的処方を用いて酸不安定基を導入することにより合成される。
塩基性化合物としては、酸発生剤より発生する酸がレジスト膜中に拡散する際の拡散速度を抑制することができる化合物が適している。塩基性化合物の配合により、レジスト膜中での酸の拡散速度が抑制されて解像度が向上し、露光後の感度変化を抑制し、基板や環境依存性を少なくし、露光余裕度やパターンプロファイル等を向上することができる。
N(X)n(Y)3-N (B)−1
上記式中、n=1、2又は3である。側鎖Xは同一でも異なっていてもよく、下記一般式(X)−1〜(X)−3で表すことができる。側鎖Yは同一又は異種の、水素原子、又は直鎖状、分岐状又は環状の炭素数1〜20のアルキル基を示し、エーテル基もしくはヒドロキシル基を含んでもよい。また、X同士が結合して環を形成してもよい。
トリス(2−メトキシメトキシエチル)アミン、トリス{2−(2−メトキシエトキシ)エチル}アミン、トリス{2−(2−メトキシエトキシメトキシ)エチル}アミン、トリス{2−(1−メトキシエトキシ)エチル}アミン、トリス{2−(1−エトキシエトキシ)エチル}アミン、トリス{2−(1−エトキシプロポキシ)エチル}アミン、トリス[2−{2−(2−ヒドロキシエトキシ)エトキシ}エチル]アミン、4,7,13,16,21,24−ヘキサオキサ−1,10−ジアザビシクロ[8.8.8]ヘキサコサン、4,7,13,18−テトラオキサ−1,10−ジアザビシクロ[8.5.5]エイコサン、1,4,10,13−テトラオキサ−7,16−ジアザビシクロオクタデカン、1−アザ−12−クラウン−4、1−アザ−15−クラウン−5、1−アザ−18−クラウン−6、トリス(2−フォルミルオキシエチル)アミン、トリス(2−ホルミルオキシエチル)アミン、トリス(2−アセトキシエチル)アミン、トリス(2−プロピオニルオキシエチル)アミン、トリス(2−ブチリルオキシエチル)アミン、トリス(2−イソブチリルオキシエチル)アミン、トリス(2−バレリルオキシエチル)アミン、トリス(2−ピバロイルオキシキシエチル)アミン、N,N−ビス(2−アセトキシエチル)2−(アセトキシアセトキシ)エチルアミン、トリス(2−メトキシカルボニルオキシエチル)アミン、トリス(2−tert−ブトキシカルボニルオキシエチル)アミン、トリス[2−(2−オキソプロポキシ)エチル]アミン、トリス[2−(メトキシカルボニルメチル)オキシエチル]アミン、トリス[2−(tert−ブトキシカルボニルメチルオキシ)エチル]アミン、トリス[2−(シクロヘキシルオキシカルボニルメチルオキシ)エチル]アミン、トリス(2−メトキシカルボニルエチル)アミン、トリス(2−エトキシカルボニルエチル)アミン、N,N−ビス(2−ヒドロキシエチル)2−(メトキシカルボニル)エチルアミン、N,N−ビス(2−アセトキシエチル)2−(メトキシカルボニル)エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−(エトキシカルボニル)エチルアミン、N,N−ビス(2−アセトキシエチル)2−(エトキシカルボニル)エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−(2−メトキシエトキシカルボニル)エチルアミン、N,N−ビス(2−アセトキシエチル)2−(2−メトキシエトキシカルボニル)エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−(2−ヒドロキシエトキシカルボニル)エチルアミン、N,N−ビス(2−アセトキシエチル)2−(2−アセトキシエトキシカルボニル)エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−[(メトキシカルボニル)メトキシカルボニル]エチルアミン、N,N−ビス(2−アセトキシエチル)2−[(メトキシカルボニル)メトキシカルボニル]エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−(2−オキソプロポキシカルボニル)エチルアミン、N,N−ビス(2−アセトキシエチル)2−(2−オキソプロポキシカルボニル)エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−(テトラヒドロフルフリルオキシカルボニル)エチルアミン、N,N−ビス(2−アセトキシエチル)2−(テトラヒドロフルフリルオキシカルボニル)エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−[(2−オキソテトラヒドロフラン−3−イル)オキシカルボニル]エチルアミン、N,N−ビス(2−アセトキシエチル)2−[(2−オキソテトラヒドロフラン−3−イル)オキシカルボニル]エチルアミン、N,N−ビス(2−ヒドロキシエチル)2−(4−ヒドロキシブトキシカルボニル)エチルアミン、N,N−ビス(2−ホルミルオキシエチル)2−(4−ホルミルオキシブトキシカルボニル)エチルアミン、N,N−ビス(2−ホルミルオキシエチル)2−(2−ホルミルオキシエトキシカルボニル)エチルアミン、N,N−ビス(2−メトキシエチル)2−(メトキシカルボニル)エチルアミン、N−(2−ヒドロキシエチル)ビス[2−(メトキシカルボニル)エチル]アミン、N−(2−アセトキシエチル)ビス[2−(メトキシカルボニル)エチル]アミン、N−(2−ヒドロキシエチル)ビス[2−(エトキシカルボニル)エチル]アミン、N−(2−アセトキシエチル)ビス[2−(エトキシカルボニル)エチル]アミン、N−(3−ヒドロキシ−1−プロピル)ビス[2−(メトキシカルボニル)エチル]アミン、N−(3−アセトキシ−1−プロピル)ビス[2−(メトキシカルボニル)エチル]アミン、N−(2−メトキシエチル)ビス[2−(メトキシカルボニル)エチル]アミン、N−ブチルビス[2−(メトキシカルボニル)エチル]アミン、N−ブチルビス[2−(2−メトキシエトキシカルボニル)エチル]アミン、N−メチルビス(2−アセトキシエチル)アミン、N−エチルビス(2−アセトキシエチル)アミン、N−メチルビス(2−ピバロイルオキシキシエチル)アミン、N−エチルビス[2−(メトキシカルボニルオキシ)エチル]アミン、N−エチルビス[2−(tert−ブトキシカルボニルオキシ)エチル]アミン、トリス(メトキシカルボニルメチル)アミン、トリス(エトキシカルボニルメチル)アミン、N−ブチルビス(メトキシカルボニルメチル)アミン、N−ヘキシルビス(メトキシカルボニルメチル)アミン、β−(ジエチルアミノ)−δ−バレロラクトンを例示できるが、これらに制限されない。
ある。
25gの50wt%水酸化カリウム水溶液とSynQuest社製のパーフルオロ(4−メチル−3,6−ジオキサ−7−オクテン)スルホニルフルオライド25gを110℃のオイルバスで加熱撹拌した。
3時間の加熱の後、氷浴にて冷却し、析出した結晶を減圧濾過した。結晶を少量の冷水で洗った後に減圧乾燥して白色結晶21gを得た。
ジフェニルスルホキシド40g(0.2モル)をジクロロメタン400gに溶解させ、氷冷下撹拌した。トリメチルシリルクロリド65g(0.6モル)を20℃を超えない温度で滴下し、更にこの温度で30分熟成を行った。次いで金属マグネシウム14.6g(0.6モル)とクロロベンゼン67.5g(0.6モル)、THF(テトラヒドロフラン)168gから別途調製したグリニヤ試薬を20℃を超えない温度で滴下した。反応の熟成を1時間行った後、20℃を超えない温度で水50gを加えて反応停止し、更に水150gと12規定塩酸10gと、ジエチルエーテル200gを加えた。
水層を分取し、ジエチルエーテル100gで洗浄し、トリフェニルスルホニウム塩化物水溶液を得た。これはこれ以上の単離操作をせず、水溶液のまま次の反応に用いた。
合成例2のクロロベンゼンの代わりに4−tert−ブチルクロロベンゼンを用い、抽出時の水の量を増やす以外は合成例2と同様にして目的物を得た。
合成例2のクロロベンゼンの代わりに4−tert−ブトキシクロロベンゼンを、溶剤にトリエチルアミンを5質量%含むジクロロメタン溶剤を用い、抽出時の水の量を増やす以外は合成例2と同様にして目的物を得た。
合成例2のフェニルスルホキシドの代わりにビス(4−メチルフェニル)スルホキシドを用い、クロロベンゼンの代わりに4−クロロトルエンを用い、抽出時の水の量を増やす以外は合成例2と同様にして目的物を得た。
合成例2のフェニルスルホキシドの代わりにビス(4−tert−ブチルフェニル)スルホキシドを、クロロベンゼンの代わりに4−tert−ブチルクロロベンゼンを用い、抽出時の水の量を増やす以外は合成例2と同様にして目的物を得た。
tert−ブチルベンゼン84g(0.5モル)、ヨウ素酸カリウム53g(0.25モル)、無水酢酸50gの混合物を氷冷下撹拌し、無水酢酸35gと濃硫酸95gの混合物を30℃を超えない温度で滴下した。次いで室温で3時間熟成を行い、再度氷冷して水250gを滴下し、反応を停止した。この反応液をジクロロメタン400gを用いて抽出し、有機層に亜硫酸水素ナトリウム6gを加えて脱色した。更にこの有機層を水250gで洗浄することを3回繰り返した。洗浄した有機層を減圧濃縮することで、目的の粗成生物を得た。これ以上の精製はせず、このまま次の反応に用いた。
フェナシルブロミド88.2g(0.44モル)、テトラヒドロチオフェン39.1g(0.44モル)をニトロメタン220gに溶解し、室温で4時間撹拌を行った。反応液に水800gとジエチルエーテル400gを加え、分離した水層を分取し、目的のフェナシルテトラヒドロチオフェニウムブロミド水溶液を得た。
チオアニソール6.2g(0.05モル)とジメチル硫酸6.9g(0.055モル)を室温で12時間撹拌した。反応液に水100gとジエチルエーテル50mlを加えて水層を分取し、目的のジメチルフェニルスルホニウム硫酸塩水溶液を得た。
合成例2記載のトリフェニルスルホニウムクロリド水溶液0.014モル相当と合成例1記載のスルホン酸カリウム6.5g(0.014モル)とをジクロロメタン100g、水50gに溶解し、撹拌を行った。10分の撹拌の後に有機層を分取し、更に有機層を水100gで3回洗浄した。有機溶剤を減圧濃縮し、残渣をシリカゲルカラムクロマトグラフィーにて精製し、目的の化合物を4g得た(油状物、収率40%)。
得られた目的物の飛行時間型質量分析(TOF−MS)の結果を下記に記す。
(MALDI−TOFMS)
(+) 263 (C18H15S相当)
(−) 443 (C7F13O5S相当)
1H−NMR、13C−NMR、19F−NMRの結果を図1〜3に記す。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例3の化合物を用いる以外は合成例10と同様にして目的物を合成した。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例4の化合物を用いる以外は合成例10と同様にして目的物を合成した。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例5の化合物を用いる以外は合成例10と同様にして目的物を合成した。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例6の化合物を用いる以外は合成例10と同様にして目的物を合成した。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例7の化合物を用いる以外は合成例10と同様にして目的物を合成した。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例8の化合物を用いる以外は合成例10と同様にして目的物を合成した。
合成例10のトリフェニルスルホニウムクロリド水溶液の代わりに合成例9の化合物を用いる以外は合成例10と同様にして目的物を合成した。
下記式で示されるスルホニウム塩、ヨードニウム塩(PAG1〜8)について、レジストにした際の感度及び解像性の評価を行った。
上記式で示されるスルホニウム塩(PAG1〜8)を酸発生剤として、また下記式で示されるポリマー(Polymer1〜8)をベース樹脂として使用し、下記式で示される溶解促進剤DRR1、溶解阻止剤DRI1、塩基性化合物を表に示す組成でFC−430(住友スリーエム(株)製)0.01質量%を含む溶媒中に溶解してレジスト材料を調合し、更に各組成物を0.2μmのテフロン(登録商標)製フィルターで濾過することにより、レジスト液をそれぞれ調製した。
レジストの評価は、0.12μmのグループのラインアンドスペースを1:1で解像する露光量を最適露光量(Eop、mJ/cm2)として、この露光量における分離しているラインアンドスペースの最小線幅(μm)を評価レジストの解像度とした。
PGMEA:プロピレングリコールメチルエーテルアセテート
CyHO:シクロヘキサノン
TOA:トリ−n−オクチルアミン
TEA:トリエタノールアミン
TMMEA:トリスメトキシメトキシエチルアミン
TMEMEA:トリスメトキシエトキシメトキシエチルアミン
AAA:トリス(2−アセトキシエチル)アミン
比較のため、下記式で示されるスルホニウム塩(PAG9)について、レジストにした際の感度及び解像性の評価を行った。
上記式で示されるスルホニウム塩(PAG9)を使用して、上記と同様に表3に示す組成でレジストを調製し、上記と同様に感度及び解像性の評価を行った。
各レジストの組成及び評価結果を表3に示す。
Claims (10)
- ベース樹脂が、ポリアクリル酸及びその誘導体、シクロオレフィン誘導体−無水マレイン酸交互重合体、シクロオレフィン誘導体と無水マレイン酸とポリアクリル酸又はその誘導体との3あるいは4元以上の共重合体、シクロオレフィン誘導体−αトリフルオロメチルアクリル共重合体、ポリノルボルネン、並びにメタセシス開環重合体から選択される1種又は2種以上の高分子重合体であることを特徴とする請求項1又は2記載のレジスト材料。
- ベース樹脂が、珪素原子を含有する高分子構造体であることを特徴とする請求項1又は2記載のレジスト材料。
- ベース樹脂が、フッ素原子を含有する高分子構造体であることを特徴とする請求項1又は2記載のレジスト材料。
- 請求項3,4又は5記載のベース樹脂、請求項1又は2記載の一般式(3)で示される酸発生剤及び溶剤を含有し、上記ベース樹脂が現像液に不溶あるいは難溶であって、酸によって現像液に可溶となる化学増幅ポジ型レジスト材料。
- 更に、塩基性化合物を添加してなることを特徴とする請求項6記載の化学増幅ポジ型レジスト材料。
- 更に、溶解阻止剤を含有することを特徴とする請求項6又は7記載の化学増幅ポジ型レジスト材料。
- 請求項1乃至8のいずれか1項記載のレジスト材料を基板上に塗布する工程と、加熱処理後フォトマスクを介して波長200nm以下の高エネルギー線で露光する工程と、必要に応じて加熱処理した後、現像液を用いて現像する工程とを含むことを特徴とするパターン形成方法。
- 波長193nmのArFエキシマレーザーを用い、ウエハーと投影レンズの間に水を挿入する液浸リソグラフィー法であることを特徴とする請求項9記載のパターン形成方法。
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US7527912B2 (en) | 2006-09-28 | 2009-05-05 | Shin-Etsu Chemical Co., Ltd. | Photoacid generators, resist compositions, and patterning process |
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