JP4399421B2 - Non-water-based fluid control valve installation method - Google Patents

Description

The present invention cuts and removes a part of an existing pipe in a sealed housing in a continuous water state, and then connects the fluid control valve such as a gate valve and a flow path switching valve corresponding to the cut and removed pipe part to the continuous water. an improvement of the formula fluid control valve installed construction method.

As conventional waterless fluid control valve installation methods, the following two methods (a) and (b) have been proposed.
(B) A cutting device equipped with a pair of left and right guide supports that rotatably supports a rotary blade unit having a rotary blade around the axis of the pipe is assembled to the planned cutting and removal of the existing pipe, and the existing pipe is cut and removed. A joint ring for sealingly connecting both connecting pipe parts of the fluid control valve and the left and right remaining pipe parts is slidably mounted in the direction of the pipe axis at the parts located on both sides of the planned pipe part. In addition, after testing the watertight state of the pair of joint rings individually with a watertight test device, a work valve that can be opened and closed in a state of sealingly fitting on a part of an existing pipe including the cutting device and both joint rings is provided. A lower housing is installed, and an upper housing provided with an elevating device for lifting the cutting device is attached to a working valve of the lower housing in a sealed state.

  Next, the drive unit of the cutting device is driven so that the rotary blade of the rotary blade unit circulates around the pipe part to be cut and removed along each guide support and is fed inward in the radial direction. After cutting in the state, the cutting device including the cutting and removing pipe portion is raised into the upper housing, the work valve of the lower housing is closed, and the upper housing including the cutting and removing pipe portion and the cutting device is removed from the working valve.

  After that, the upper housing holding the fluid control valve in the lifting device is attached to the work valve of the lower housing in a sealed state, the work valve is opened, and both connecting pipe parts of the fluid control valve are left and right remaining pipe parts. The fluid control valve held by the elevating device is lowered to the cutting position of the existing pipe until reaching the concentric position or substantially concentric position with the feeder device operated from the outside of the lower housing. After sliding the joint ring attached to the remaining pipe part to the joint part over the connecting pipe part of the fluid control valve, the upper housing with the lifting device and the lower housing with the work valve are removed (Patent Document) 1 and 2).

(B) A pair of upper and lower divided valve cases divided in the circumferential direction constituting the valve box of the fluid control valve are cut and removed from the existing pipe over the portions located on both sides of the pipe portion scheduled to be cut and removed from the existing pipe. Install in a state that seals the specified area including the planned pipe part, and installs a work valve that can be opened and closed on the upper part of the upper split valve case in an airtight state. At the upper part of the valve, an upper housing to which a cutting device equipped with a hole saw having a diameter larger than the outer diameter of the existing pipe is attached in an airtight state.
Next, open the work valve and feed the tube saw from the vertical direction perpendicular to the tube axis while driving and rotating the hole saw of the cutting device. Then, the hole saw is lifted into the working space of the upper housing together with the cut and removed pipe portion, the working valve is closed, and the upper housing provided with the cutting device is removed from the working valve.
After that, the holding part of the lifting device mounted on the upper housing that can be attached to the upper part of the work valve is equipped with a valve body and valve stem that constitute a fluid control valve, and the upper opening of the upper split valve case can be sealed The upper housing is attached to the work valve in a sealed state, the work valve is opened, and the upper split valve case is held by the lifting device until the upper opening is sealed with the valve lid. A tightening bolt that lowers the valve lid with the valve body and the valve stem to the fitting mounting position in the upper opening of the upper split valve case, and operates the valve lid and the upper opening of the upper split valve case from the outside of the case Then, the upper housing provided with the lifting device and the work valve are removed (see Patent Document 3).

JP-A-3-272390 JP-A-4-210191 Japanese Patent Laid-Open No. 5-280855

  According to the former waterless fluid control valve installation method, a pair of left and right guide supports for supporting a rotary blade unit having a rotary blade so as to be rotatable around the axis of the pipe is provided on the existing pipe to be cut and removed. In order to assemble the cutting device, a large amount of labor is required for centering the left and right guide supports, and the number of assembling operations is increased.

  Further, according to the latter continuous water type fluid control valve installation method, it was divided into two in the circumferential direction constituting the valve box of the fluid control valve over the portions located on both sides of the existing pipe to be cut and removed. Because the upper opening of the upper split valve case and the valve lid fitted and fitted to the upper split valve case are tightened and fixed, the valve element that operated the rod valve is operated to the specified operating position. For the first time, it is possible to check the desired valve function such as the sealing state of the fluid control valve. Therefore, if the specified valve function cannot be achieved, the installation work of the fluid control valve must be repeated. .

The present invention has been made in view of the above-described actual situation, and its main problem is that a cutting device that can reliably perform a predetermined valve function and cuts and removes a cutting and removing pipe portion of an existing pipe. It is to provide an without suspension of water supply fluid control valve installed construction method which can perform connection work tasks and collar assembled efficiently easily.

The first characteristic configuration according to the present invention is a continuous water type fluid control in which a part of an existing pipe is cut and removed in a waterless state in a sealed housing, and then a fluid control valve corresponding to the cut and removed pipe portion is connected. A valve installation method comprising the following steps.
1) A pair of joint rings for sealingly connecting the connecting pipe parts of the fluid control valve and the left and right remaining pipe parts to portions located on both sides of the pipe part to be cut and removed among the existing pipes, It is slidably mounted in the tube axis direction, and is provided by an interval regulating jig provided across both connecting plate portions opposed to each other in the tube axis direction formed integrally projecting on the outer peripheral surface of both joint rings. A part of the existing pipe including the two joint rings after testing the water tightness of the two joint rings attached to the existing pipe with a water tightness test apparatus in a state where the installation interval of the two joint rings is regulated to a set interval. A housing equipped with a work valve that can be opened and closed in a state of being hermetically fitted to the housing is installed.
2) A part of the existing pipe is cut into a cylindrical shape by the cutting device in the housing, and the cutting device is lifted out of the working space of the housing together with the cut and removed pipe part, and then the work valve is closed. Operate and remove the cutting device from the housing.
3) After holding the fluid control valve in the holding part of the lifting device mounted on the upper housing that can be attached to the housing, this upper housing is attached to the housing in a sealed state, and the work valve is opened to control the fluid. The fluid control valve held by the lifting device is lowered to the cutting position of the existing pipe until both connecting pipe parts of the valve reach concentric positions or substantially concentric positions with the left and right remaining pipe parts.
4) The upper part provided with the lifting / lowering device after sliding the joint ring attached to each remaining pipe part to the joint part over the connecting pipe part of the fluid control valve by the feeder device operated from the outside of the housing Remove the housing with the housing and working valve.
5) A set mounting interval between the two joint rings by interval fixing means provided across the connecting plate portions opposed to each other in the tube axis direction formed integrally projecting on the outer peripheral surface of the two joint rings. Then, it is pulled from the tube axis direction and fixed in contact with the fluid control valve.

According to a second characteristic configuration of the present invention, in the above-described continuous water type fluid control valve installation method, a mounting interval between the two joint rings is regulated to a set interval by a spacing regulating jig provided across the connecting plate portions. In this state, when the watertight state of the two joints attached to the existing pipe is tested with a watertight test device, the watertight state of the two joints is tested at the same time.

According to a third characteristic configuration of the present invention, in the above-described continuous water type fluid control valve installation method, the pipe rings are connected at a set mounting interval between the joint rings by interval fixing means provided across the connecting plate portions. After pulling and fixing from the direction,
Furthermore, a presser body provided with a locking part that can be engaged and disengaged from the outer side in the radial direction with respect to the collar part of the joint ring, and a diameter in recesses formed in a plurality of circumferential directions on the inner peripheral surface of the presser body. Each of the remaining pipes corresponding to each joint ring and each of the joint rings is provided with an anti-separation fitting provided with a retaining member that is mounted so as to be movable inward in the direction and can be caught in the outer peripheral surface of the remaining pipe part. Each retaining member is moved radially inward to bite into the outer peripheral surface of the remaining pipe part, and each detachment ring and each remaining pipe part are moved relative to each other. It is in the point to prevent.
According to a fourth characteristic configuration of the present invention, in the above-described continuous water type fluid control valve installation method, the interval fixing means is a fixing bolt inserted through a connecting plate portion provided on both joint rings and the both joint rings. adjacent spacing lies in that consists fastened to nuts in a state where the setting mounting interval.

After fixing the set interval mounting distance between the collar attached to the existing pipe at intervals regulating jig may be configured to simultaneously test the watertight state of the two collar in watertight test device.

  According to the above characteristic configuration, it is possible to cancel the movement of the joint ring due to the water pressure supply for the watertight test to the joint ring mounted on the existing pipe by fixing the joint rings to each other. Since the mounting interval of both joint rings is fixed at the set interval by the spacing restriction jig, it is not necessary to adjust the mounting interval of both joint rings after the watertight test, and the watertight test of both joint rings should be performed simultaneously. Therefore, it is possible to improve the efficiency and ease of the water-tightness test for both joint rings.

In addition, the outer diameter of both connecting pipe portions of the fluid control valve and the inner diameter of one connecting port portion of the joint ring fitted and connected to the connecting pipe portion are estimated with respect to the protrusion margin of the burr generated on the cut surface of the remaining pipe portion. It may be configured to have a large diameter .

  According to the above characteristic configuration, even if burrs are generated on the cut surface of the remaining pipe portion due to the cutting with the hole saw of the cutting device, the inner diameter of one connection port portion of the joint ring is large enough to allow for the protrusion margin of the burrs. Since the diameter is configured, when the joint ring mounted on each remaining pipe part is slid to the joint part, the sealing material attached to the inner peripheral surface of the large-diameter connection port is caught by the burr. In addition to being able to suppress damage, it is possible to simplify the structure and reduce manufacturing costs by reducing the number of seal materials used.

  In particular, if the inner diameter of one connection port of the joint ring is configured to be large enough to allow for the protrusion margin of the burr, the joint ring will easily move in the direction of the tube axis as the water pressure is supplied for the watertight test. Even in this case, due to the combination with the above-described second characteristic configuration, the displacement movement of both joint rings can be effectively canceled out by fixing and connecting the joint rings.

In the feeder device used in without suspension of water supply fluid control valve installed method, on a side wall of the housing, the operating rod for the sliding operation that is coupled to a plurality of circumferential locations of collar is through, the protruding portion of the operating lever A screw-type operation mechanism for simultaneously pushing and pulling the operation rod may be provided between the connecting member fixed over and the side wall of the housing.

  According to the above characteristic configuration, when the joint ring mounted on each remaining pipe part is slid to the joint part over the connection pipe part of the fluid control valve, for example, the outer end part of each operation rod and the side wall of the housing The screw-type operation mechanism provided between the connecting member fixed over the protruding portion of the operation rod and the side wall of the housing is not operated separately. Since a plurality of operating rods can be simultaneously slid in the same direction by the same amount via the connecting member, a joint for connecting both the connecting pipe parts of the fluid control valve and the left and right remaining pipe parts in a sealed state. The sliding operation of the wheel can be performed reliably and smoothly.

The screw-type operation mechanism may be disposed at two locations facing each other in the tube diameter direction.

  According to the above-described characteristic configuration, the screw type operation mechanism can be operated with both hands simultaneously or substantially simultaneously with two hands opposed to each other in the pipe diameter direction. Can be performed efficiently and reliably and smoothly.

The distal end portion of the operating rod located within said housing, a first abutment for operating press one side surface of the connecting portion of the collar, for operating pull the other side of the connecting portion of the collar first And a connecting hole of the joint ring is formed with a locking hole that allows the second connecting portion to pass in the tube axis direction. when the part is operating rod in a state of passing through the engaging hole is rotation operation, contact the exit of the second abutment moves with the other side of the connecting portion may be configured to be prevented .

  According to the above characteristic configuration, when connecting the operating rod for sliding operation penetrating through the side wall of the housing to the connecting portion of the joint ring mounted on both sides of the cutting and removal planned pipe portion in the housing, After the second contact portion of the operating rod is inserted through the locking hole formed in the coupling portion of the joint ring and then the operating rod is rotated, in this state, the first contact portion of the operating rod Faces the one side of the connecting part of the joint ring, the second contact part of the operating rod faces the other side of the connecting part of the joint ring, and slides the joint ring in either direction of pushing and pulling Therefore, not only can the push-in operation or the pull-out operation of the joint ring be reliably performed when the fluid control valve is connected or disassembled, but the operation ring penetrating the joint portion of the joint ring and the side wall of the housing can be used. This linkage work can also be performed quickly and easily.

[First Embodiment]
FIGS. 1 to 17 show a part of a water pipe 1 buried in the ground, which is an example of an existing pipe, and more specifically, a sealed housing in the middle of the water pipe in an undisturbed state (a state in which the circulation of tap water is maintained). A fluid having a pair of connecting pipe parts 2A instead of the cutting and removing pipe part 1B between the remaining pipe parts 1A of the water pipe 1 left in the housing H1 after being cut and removed in the lower working space S1 of H1. An uninterrupted water type fluid control valve installation method for communicating and connecting a gate valve 2, which is an example of a control valve, is shown.

  In this continuous water type fluid control valve installation method, a pair for connecting and connecting both connecting pipe portions 2A of the gate valve 2 and the remaining pipe portion 1A of the water pipe 1 which are opposed to each other in the pipe axis X direction in a sealed state. A watertight test apparatus A for simultaneously testing the watertight state of both joint rings 3 while fixing the mounting interval L between the two joint rings 3 attached to the water pipe 1 to a set interval by the interval regulating jig 17. A housing H1 provided with a work valve 4 that can be opened and closed is installed in a state of sealingly enclosing the work area of the water pipe 1 including the joint rings 3, and a hole saw 5 having a diameter larger than the outer diameter of the water pipe 1. In the upper working space S2 of the upper housing H2 provided with the cutting device B provided, the upper housing space S2 that can be attached to the working valve 4 of the housing H1 and that can accommodate the gate valve 2, Both connecting pipe parts 2A of the gate valve 2 located are both remaining pipes The elevating device C that can be lowered until it reaches the concentric position or substantially concentric position with 1A, and the joint ring 3 attached to each remaining pipe portion 1A by the operation outside the housing H1, the gate valve 2 A feeder device D is used that slides in the tube axis X direction to the joint portion extending over the connecting pipe portion 2A.

  As shown in FIGS. 4 to 6, the housing H <b> 1 includes a half-shaped lower case 6 that is externally fitted to both the remaining planned pipe portion 1 </ b> A and the cut and removed planned pipe portion 1 </ b> B of the water pipe 1. The water pipe 1 includes a half-shaped upper case 7 that is externally fitted to both the remaining pipe 1A and the cut-and-removed pipe 1B, and both cases 6 and 7 include bolts, nuts, and the like. The connecting cylinder portion 7A, which is flanged in a sealed state so as to be detachable by a fastening means and integrally formed in the central portion in the tube axis direction of the upper case 7, is connected to the valve of the work valve 4 via fastening means such as bolts and nuts. A case 4A is attached in a sealed state, and a work pit P formed by excavating a work area including both the remaining pipe portions 1A and the cut and removal planned pipe portions 1B of the water pipe 1 in the lower case 6. Inside the tube axis X direction. Been mountable on the concrete base 8 legs 6A are formed.

  As shown in FIGS. 4 and 6, the valve case 4A of the working valve 4 is provided with a valve body 4C that can be opened and closed along the horizontal direction and an operation handle 4D that opens and closes the valve body 4C.

  As shown in FIGS. 1 to 3 and FIGS. 10 to 12, the joint ring 3 is a half-cylinder divided into two in the pipe circumferential direction that can be externally fitted to the water pipe 1 from both sides in the pipe radial direction. A connecting flange portion 3B that is fastened and fixed by fastening means 9 such as bolts 9A and nuts 9B is integrally formed at both ends in the circumferential direction of each split joint case 3A. In addition, in the split joint case 3A, the inner diameter D1 of the case portion 3a on one end side that is externally fitted to the connecting pipe portion 2A of the gate valve 2 from the direction of the tube axis X is mounted on the inner peripheral surface thereof. The annular elastic sealing material 12 is configured to have a large diameter that allows for a projection allowance of the burr 1a outward in the radial direction so as not to be damaged by the burr 1a generated on the cut surface of the remaining pipe portion 1A.

  Further, an elastic seal member 12 that seals between the outer peripheral surface of the connecting pipe portion 2A of the gate valve 2 is formed in the annular seal mounting groove 3c formed on the inner peripheral surface of the large-diameter case portion 3a of the split joint case 3A. Is attached to the annular seal mounting groove 3d formed on the inner peripheral surface of the small-diameter case portion 3b on the other end side, and an elastic sealing material that seals between the outer peripheral surface of the remaining pipe portion 1A of the water pipe 1 13 is mounted, and the small-diameter case portion 3b has an annular space 15 between the inner peripheral surface of both split joint cases 3A and the outer peripheral surface of the water pipe 1 sealed with both elastic sealing materials 12 and 13. A water inlet 3e for a watertight test for supplying pressure water is formed, and a sealing plug 14 is screwed to the water inlet 3e.

  As shown in FIGS. 10 to 12, the gate valve 2 includes a valve body 2 </ b> B and a valve case 2 </ b> D provided with a valve rod 2 </ b> C for opening and closing the valve body 2 </ b> B. The connecting pipe portion 2A having the same inner diameter as that of the inner diameter is integrally formed, and the outer diameter D2 of each connecting pipe portion 2A is larger than the outer diameter of the water pipe 1 and the inner diameter of the small diameter case portion 3b of the joint ring 3. Is also configured to have a large diameter that allows for a projection margin of the burr 1a generated on the cut surface of the remaining pipe portion 1A to the outside in the radial direction.

  As shown in FIGS. 2 and 3, the spacing regulating jig 17 is divided into two parts in a semi-cylindrical shape that is divided into two in the pipe circumferential direction that can be externally fitted to the water pipe 1 from both sides in the pipe radial direction. A connecting flange portion 17B that is fastened and fixed by fastening means 10 such as a bolt 10A and a nut 10B is integrally formed at both ends in the circumferential direction of each division restricting case 17A. At both ends of the division restricting case 17A in the tube axis X direction, flanges 17C that are in contact with the end surface of the large diameter case portion 3a of the joint ring 3 from the tube axis X direction are formed. Of the plurality of (four in the present embodiment) connecting plate portions 3D formed integrally and projecting on the outer peripheral surface of the joint case 3A, over both connecting plate portions 3D facing each other in the tube axis X direction, Both joint rings 3 are connected to the flange portion 17C of the division restricting case 17A. And it is configured to provide a fastening means 18 such as bolts 18A · nut 18B which clamped in a state of pressing the axial direction.

  As shown in FIG. 2, the watertight test apparatus A includes a water pressure pump 21 that pressurizes and supplies test water in the water supply tank 20, and a water injection nozzle 22 that is screwed to the water injection port 3 e of the joint ring 3. A test for connecting a water pressure hose 24 equipped with a water pressure gauge 23 for measuring the water pressure in the vicinity of each water inlet 3e and sealing between the flange portion 17C of the spacing regulating jig 17 and the outer peripheral surface of the water pipe 1 The elastic sealing material 25 is provided.

  As shown in FIGS. 6 to 8, the cutting device B is driven by a driving rotary shaft 29 that is supported by the casing 28 and slidable in the drilling axis direction by driving a driving portion 27 such as an electric motor or an engine. On the other hand, a hole saw 5 that is an example of a rotary cutting tool that is applied with a driving rotational force and a feeding force and is connected to a connecting flange portion 29A at the tip of the driving rotary shaft 29 so as to be interchangeable with other types, By cutting along the vertical direction orthogonal to the tube axis X through the opening operation valve 4, the cutting / removal scheduled pipe portion 1 </ b> B which is a part of the water pipe 1 is cut into a cylindrical shape in a divided state. Has been.

  In addition, an upper connection flange portion 31A of a connection case 31 capable of storing a part of the hole saw 5 is fixedly connected to the lower connection flange portion 28A of the casing 28 through fastening means such as bolts and nuts, The lower end of the connection case 31 is integrally formed with a lower connection flange portion 31B that is detachably fixedly connected to the upper connection flange portion 4B of the work valve 4 via fastening means such as bolts and nuts.

  The hole saw 5 is composed of a cylindrical body 5A provided with a cutting tip at the tip, and a center drill 5B protruding forward from the cutting tip through the center position of the cylindrical body 5A. A pair of retaining pieces 5C that can swing up and down is provided to prevent the cutting and removing tube portion 1B that has entered the cylindrical body 5A from slipping out.

  As shown in FIG. 9, the upper housing H <b> 2 is connected to a lower end portion of a cylindrical case 33 having an upper work space S <b> 2 of a size capable of accommodating the gate valve 2, and to an upper connection flange portion 4 </ b> B of the work valve 4. A lower connection flange portion 33A that is detachably fixedly connected via fastening means such as bolts and nuts is integrally formed, and an upper connection flange portion 33B that is integrally formed at the upper end portion of the cylindrical case 33 has a cylindrical shape. The connecting flange portion 34A of the lid 34 that seals the upper opening of the cylindrical case 33 is detachably fixedly connected through fastening means such as bolts and nuts.

  As shown in FIG. 9, the lifting / lowering device C has a lid 34 of the upper housing H2 that supports a lifting / lowering operation shaft 36 provided with a connecting portion 36A for a lifting / lowering driving portion such as a crane or winch. At the lower part of 36, the gate valve 2 is integrally suspended and conveyed together with the upper housing H2 by abutting the suspension jig 37 for detachably supporting the gate valve 2 and the inner surface of the lid 34. For this purpose, a collar portion 38 is provided.

  As shown in FIGS. 4 to 6 and FIGS. 8 to 15, the feeder device D is provided on the side walls 6 a and 7 a of both cases 6 and 7 constituting the housing H <b> 1 at a plurality of locations in the circumferential direction of the joint ring 3. In the form, the sliding operation rod 40 connected in four places) is penetrated in a sealed state, and the plate-shaped coupling member 41 fixed over the projecting portion of the operation rod 40 and the cases 6, 7. Screw-type operation mechanisms 42 for simultaneously pushing and pulling the operation rod 40 are provided between the side walls 6a and 7a and at two locations opposite to each other in the pipe diameter direction.

  Further, a flange portion 3f protruding radially outward is formed at the outer peripheral surface side end portion of the small-diameter case portion 3b of the joint ring 3, and the flange portion 3f can be engaged and disengaged from the radially outer side. A connecting portion 43 comprising a pair of upper and lower divided connecting plates 43B provided with one or a plurality of locking pieces 43A is provided, and the connecting flange portions 43C of both the split connecting plates 43B are fastened with bolts, nuts or the like. It is fixedly connected detachably through the means.

  As shown in FIGS. 11 and 14, the connecting member 41 is composed of a divided connecting plate 41 </ b> A that is divided into two in the pipe circumferential direction that can be externally fitted to the water pipe 1 from both sides in the pipe radial direction. Connection flange portions 41B that are fastened and fixed by fastening means 49 such as bolts 49A and nuts 49B are integrally formed at both ends in the circumferential direction of each divided connection plate 41A. Each of the male screw portions of the operating rod 40 penetrating through the place is fastened and fixed by two lock nuts 50.

  Further, as shown in FIGS. 13 and 15, the tip of the operating rod 40 located in the housing H1 is provided with a hook-shaped first for pushing one side of the split connecting plate 43B on the side of the joint ring 3. A first contact portion 45 and a pin-like second contact portion 46 for pulling and operating the other side surface of the split connection plate 43B on the joint ring 3 side are formed, and the split connection plate on the joint ring 3 side is formed. 43B is formed with a horizontally-long oval locking hole 47 that allows the second connecting portion 46 to pass in the direction of the tube axis X, and the second connecting portion 46 has the locking hole 47 formed therein. When the operating rod 40 is rotated by a predetermined angle (90 degrees in this embodiment) in the passed state, the second contact portion 46 is prevented from moving out by contact with the other side surface of the divided connecting plate 43B. It is configured as follows.

  As shown in FIGS. 5, 11, and 14, the screw-type operation mechanism 42 has one end of a screw shaft 42 </ b> A that is penetrated by the split connection plate 41 </ b> A of the connection member 41 on the side walls 6 a and 7 a of both cases 6 and 7. The first nut 42B for screwing and fixing the plurality of operating rods 40 in the same direction and in the same direction at the same time through the connecting member 41 at the time of valve installation construction, When the valve is disassembled, the plurality of operating rods 40 are simultaneously screwed into the second nut 42C for pulling out the operation rod 40 in the same direction by the same amount via the connecting member 41.

Next, the continuous water type fluid control valve installation method will be described based on the following steps.
1) As shown in FIG. 1 and FIG. 4, a work pit P is formed by excavating a work area including both the remaining planned pipe portion 1A and the planned cut and removed pipe portion 1B of the buried water pipe 1. Of the water pipe 1 located in the pit P, the connection pipe parts 2A of the gate valve 2 and the left and right remaining pipe parts 1A are connected in a sealed state to the parts located on both sides of the cut and removal planned pipe part 1B. For this purpose, a pair of joint rings 3 are externally fitted so as to be slidable in the tube axis X direction.

  At this time, in a state where the large-diameter case portions 3a of the split joint case 3A constituting the joint ring 3 face each other, both split joint cases 3A are externally mounted on the remaining pipe portion 1A, and the two split joint cases 3A are connected. The flange portions 3B are fastened and fixed with bolts 9A and nuts 9B of the fastening means 9.

2) As shown in FIG. 2 and FIG. 3, the mounting interval L of the two joint rings 3 attached to the water pipe 1 is relative to the direction of the pipe axis that is integrally formed on the outer peripheral surface of the two joint rings 3. Both water injection nozzles 22 of the water-tightness test apparatus A are inserted into the water injection port 3e of the split joint case 3A of the two joint rings 3 in a state where the distance is regulated by the distance restricting jig 17 provided across the both connecting plate portions 3D. And the pressure water sent from the water pressure pump 21 through the water pressure hose 24 is connected to the inner peripheral surface of the split joint case 3A and the outer peripheral surface of the water pipe 1 sealed with the elastic seal members 12 and 13. The annular space 15 between the two joint rings 3 is tested at the same time.

  3) As shown in FIG. 4 to FIG. 6, after the watertight test of both joint rings 3 is completed, the work valve 4 that can be opened and closed in a state of being hermetically fitted to a part of the water pipe 1 including both joint rings 3. And a lower connection of the connection case 31 of the cutting device B provided with a hole saw 5 having a diameter larger than the outer diameter of the water pipe 1 at the upper connection flange portion 4B of the work valve 4 of the housing H1. The flange portion 31B is fixedly connected through fastening means such as bolts and nuts.

  When installing the housing H1, on both sides of the housing H1 in the direction of the tube axis X, the joint ring 3 attached to each planned remaining pipe portion 1A is slid to the joint portion extending over the connecting pipe portion 2A of the gate valve 2. The feeder apparatus D to be moved is assembled.

  4) As shown in FIGS. 6 to 8, the valve body 4C of the work valve 4 is opened, and the hole saw 5 of the cutting device B is driven to rotate and fed from the orthogonal direction (cross direction) to the tube axis X. As a result, the pipe part 1B to be cut and removed of the water pipe 1 was cut into a cylindrical shape in a divided state, and the hole saw 5 was raised from the work space S1 of the housing H1 into the connection case 31 together with the cut and removed pipe part 1B. After that, the valve body 4C of the work valve 4 is closed and the connection case 31 of the cutting device B is removed from the upper connection flange portion 4B of the valve body 4C of the housing H1.

  At this time, as shown in FIG. 7, the pair of retaining pieces 5 </ b> C provided on the distal end side of the center drill 5 </ b> B so as to be able to swing up and down protrudes upright when passing through the cut and removed pipe portion 1 </ b> B. Therefore, it is possible to prevent the cutting / removing tube portion 1B that has entered the cylindrical body 5A from slipping out.

  5) As shown in FIG. 9, a partition is divided into a hanging jig 37, which is an example of a holding portion of the lifting device C mounted on the upper housing H2 that can be attached to the upper connecting flange portion 4B of the work valve 4 of the housing H1. After the upper portion of the valve 2 is engaged and held, the lower connecting flange portion 33A of the cylindrical case 33 of the upper housing H2 is connected to the upper connecting flange portion 4B of the work valve 4 on the housing H1 side, such as a bolt and a nut. Removably fixedly connected via a fastening means.

  Next, as shown in FIGS. 9 and 10, the valve body 4C of the work valve 4 is opened and both connecting pipe portions 2A of the gate valve 2 are concentric or substantially the same as the left and right remaining pipe portions 1A. The gate valve 1 engaged and held by the hanging jig 37 of the lifting device C is lowered to the cut location of the water pipe 1 until the lead position is reached.

  6) As shown in FIGS. 10 to 15, a plate-like connection fixed across the protruding portion of the operating rod 40 in the feeder device D assembled on both sides of the housing H1 in the tube axis X direction. The first nut 42B of the screw-type operating mechanism 4 provided between the member 41 and the side walls 6a, 7a of the cases 6, 7 and at two locations opposite to each other in the pipe diameter direction can be operated simultaneously or substantially with both hands. When the screwing operation is performed simultaneously, the plurality of operating rods 40 are simultaneously pushed in the same direction by the same amount via the connecting member 41, and as shown in FIG. 12, the joints attached to the respective remaining pipe portions 1A. The wheel 3 is slid to the joint portion extending over the connecting pipe portion 2 </ b> A of the gate valve 2.

  At this time, as shown in FIG. 7, even if a burr 1a is generated on the cut surface of the remaining pipe portion 1A due to the cutting with the hole saw 5 of the cutting device B, it is a large connection port portion of the joint ring 3. Since the inner diameter D1 of the diameter case portion 3a is configured to have a large diameter in consideration of the protrusion margin of the burr 1a, when the joint ring 3 attached to each remaining pipe portion 1A is slid to the joint portion, the large diameter The elastic sealing material 12 mounted on the inner peripheral surface of the case portion (large diameter connection port portion) 3a can be prevented from being caught by the burr 1a and damaged, and the number of elastic sealing materials 12 used can be reduced. It is possible to simplify the structure and reduce the manufacturing cost.

7) As shown in FIGS. 16 and 17, the upper housing H2 including the lifting device C is removed from the upper connection flange portion 4B of the work valve 4 on the housing H1 side, and both cases 6 and 7 of the housing H1 and the feeder device are removed. After disassembling and removing D, the left and right joint rings 3 are opposed to each other in the direction of the tube axis that is integrally formed on the outer peripheral surface of both joint rings 3 so that they do not move due to the water pressure of tap water. By tightening and fixing the fixing bolt 52 inserted through the connecting plate portion 3D with the lock nut 53, the adjacent interval between the two joint rings 3 is drawn from the tube axis direction at the set mounting interval and is applied to the gate valve 2. fixed in a state of being contact, further, over the leaving pipe portion 1A and the collar 3, to mount the restraint fitting E to prevent relative disengagement movement therebetween.

  Further, with the fixing bolt 52 and the lock nut 53, the adjacent interval between the two joint rings 3 that are mounted across both the connecting pipe portion 2A and the remaining pipe portion 1A of the gate valve 2 is maintained at the set mounting interval. An interval fixing means F is configured.

  The detachment prevention metal fitting E includes a pair of semicircular upper and lower divided pressers 55 each having a locking portion 55a that can be engaged and disengaged from the outer side in the radial direction with respect to the flange portion 3f of the joint ring 3, and a remaining tube portion. A plurality of retaining members 56 that can bite into the outer peripheral surface of 1A are provided as main components, and both end portions 55 in the circumferential direction of both divided pressers 55 can be attached and detached and swingably opened and closed. An engagement connecting piece 55b to be coupled is integrally formed, and the divided presser bodies 55 are tightened to the reduced diameter side over the connecting plate part 55c formed at the other circumferential end of the both split presser bodies 55. Bolts 57 and nuts 58 are provided.

  Further, the retaining member 56 is mounted in the recesses 55d formed at a plurality of locations in the circumferential direction of the inner circumferential surface of the two divided pressers 55 so as to be movable inward in the radial direction. Each retaining member 56 is configured to move radially inward and bite into the outer peripheral surface of the remaining pipe portion 1A by the reduced-diameter swing of both split pressers 55 accompanying the tightening operation.

[Other Embodiments]
(1) In the above-described embodiment, a gate valve is described as an example of the fluid control valve. However, the fluid control valve may be a flow path switching valve such as a three-way valve.
(2) In the above-described embodiment, the hole saw 5 of the cutting device B is configured to be fed from the direction orthogonal to the tube axis X while being driven to rotate. However, while the hole saw 5 of the cutting device B is driven to rotate, You may comprise so that it may send in from the crossing direction other than orthogonal with respect to the tube axis X.
(3) The housing H1 may be in any form as long as the housing H1 can hermetically surround a part of the existing pipe 1 including the joint rings 3 and includes the work valve 4 that can be opened and closed. It may be configured.
(4) The feeder device D can be operated from the outside of the housing H1 and the joint ring 3 attached to each remaining pipe portion 1A is connected to the connecting pipe portion 2A of the fluid control valve 2 Any structure may be used as long as it can be slid to the part.

The half cross-sectional side view of the principal part at the time of the joint ring mounting | wearing which shows 1st Embodiment of this invention Half-section side view of the main part during watertight test III-III sectional view of FIG. Overall side view of the housing installed in the work pit Enlarged half-section side view of the main part when the housing is mounted Partial cutaway side view of the whole when the cutting device is installed Enlarged cross-sectional side view of the main part when cutting with a hole saw is completed Partial cutaway side view of the whole when the cutting device is separated Overall cross-sectional side view with upper housing installed Cross-sectional side view of the main part when the gate valve is lowered Cross-sectional side view of the main part when pushing the joint ring Enlarged cross-sectional side view of the main part when pushing the joint ring XIII-XIII line sectional view in FIG. XIV-XIV line sectional view in FIG. Perspective view of the main part of the feeder device Partially cut away side view showing the final form when the housing, etc. are removed Whole partially cutaway front view showing the final form

Explanation of symbols

A Watertight test device B Cutting device C Lifting device D Feeder device D1 Inner diameter D2 Outer diameter F Interval fixing means H1 Housing H2 Upper housing L Mounting interval S1 Lower work space S2 Upper work space X Pipe shaft core 1 Existing pipe (water pipe)
1A Remaining pipe part (scheduled pipe part)
1B Cutting / removing tube (cutting / removal planned tube)
1a Burr 2 Fluid control valve (gate valve)
2A Connection pipe part 3 Joint ring 4 Work valve 5 Hole saw 6a Side wall 7a Side wall 40 Operation rod 41 Connection member 42 Screw-type operation mechanism 43 Connection part 45 First contact part 46 Second contact part 47 Locking hole

Claims (4)

A continuous water type fluid control valve installation method for connecting a fluid control valve corresponding to this cut and removed pipe part after cutting and removing a part of an existing pipe in a sealed housing in a continuous water state. It is characterized by having.
1) A pair of joint rings for sealingly connecting the connecting pipe parts of the fluid control valve and the left and right remaining pipe parts to portions located on both sides of the pipe part to be cut and removed among the existing pipes, It is slidably mounted in the tube axis direction, and is provided by an interval regulating jig provided across both connecting plate portions opposed to each other in the tube axis direction formed integrally projecting on the outer peripheral surface of both joint rings. A part of the existing pipe including the two joint rings after testing the water tightness of the two joint rings attached to the existing pipe with a water tightness test apparatus in a state where the installation interval of the two joint rings is regulated to a set interval. A housing equipped with a work valve that can be opened and closed in a state of being hermetically fitted to the housing is installed.
2) A part of the existing pipe is cut into a cylindrical shape by the cutting device in the housing, and the cutting device is lifted out of the working space of the housing together with the cut and removed pipe part, and then the work valve is closed. Operate and remove the cutting device from the housing.
3) After holding the fluid control valve in the holding part of the lifting device mounted on the upper housing that can be attached to the housing, this upper housing is attached to the housing in a sealed state, and the work valve is opened to control the fluid. The fluid control valve held by the lifting device is lowered to the cutting position of the existing pipe until both connecting pipe parts of the valve reach concentric positions or substantially concentric positions with the left and right remaining pipe parts.
4) The upper part provided with the lifting / lowering device after sliding the joint ring attached to each remaining pipe part to the joint part over the connecting pipe part of the fluid control valve by the feeder device operated from the outside of the housing Remove the housing with the housing and working valve.
5) A set mounting interval between the two joint rings by interval fixing means provided across the connecting plate portions opposed to each other in the tube axis direction formed integrally projecting on the outer peripheral surface of the two joint rings. Then, it is pulled from the tube axis direction and fixed in contact with the fluid control valve . A water-tightness test apparatus for determining the watertight state of the two joints attached to the existing pipe in a state where the attachment interval of the two joints is restricted to a set interval by an interval restriction jig provided across the two connecting plate portions. 2. The continuous water-based fluid control valve installation method according to claim 1, wherein the watertight state of the two joint rings is simultaneously tested when the test is performed. After the two joint rings are pulled and fixed from the tube axis direction at the set mounting interval by the interval fixing means provided across the both connecting plate portions,
Furthermore, a presser body provided with a locking part that can be engaged and disengaged from the outer side in the radial direction with respect to the collar part of the joint ring, and a diameter in recesses formed in a plurality of circumferential directions on the inner peripheral surface of the presser body. Each of the remaining pipes corresponding to each joint ring and each of the joint rings is provided with an anti-separation fitting provided with a retaining member that is mounted so as to be movable inward in the direction and can be caught in the outer peripheral surface of the remaining pipe part. Each retaining member is moved radially inward to bite into the outer peripheral surface of the remaining pipe part, and each detachment ring and each remaining pipe part are moved relative to each other. The continuous water type fluid control valve installation construction method according to claim 1 or 2, wherein The spacing fixing means is composed of a fixing bolt inserted over both the connecting plate portions provided on both joint rings and a nut for fastening and fixing in a state where the adjacent spacing between both joint rings is a set mounting interval. The continuous water type fluid control valve installation method according to any one of claims 1 to 3.

Images