JP5372638B2 - Water control body installation device - Google Patents

Water control body installation device Download PDF

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JP5372638B2
JP5372638B2 JP2009172125A JP2009172125A JP5372638B2 JP 5372638 B2 JP5372638 B2 JP 5372638B2 JP 2009172125 A JP2009172125 A JP 2009172125A JP 2009172125 A JP2009172125 A JP 2009172125A JP 5372638 B2 JP5372638 B2 JP 5372638B2
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fluid pipe
existing fluid
peripheral surface
water control
cylindrical body
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JP2011027152A (en
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聡 玉田
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Cosmo Koki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a swash member installation device which securely stops the water between a joint ring and an existing fluid pipe, while smoothly moving the joint ring and facilitating the installation work. <P>SOLUTION: The swash member installation device, which connects water-tightly the swash member 42 and the existing fluid pipe P by a moving split ring R externally fitted into the existing fluid pipe P and moving in the pipe axial direction, includes a cylindrical body 10 hermetically fastened to the outer peripheral surface of the existing fluid pipe P so as to be interposed between the moving split ring R and the existing fluid pipe P. The outer peripheral surface of the cylindrical body 10 is formed in the pipe axial direction in a circumferential shape corresponding to the inner peripheral surface of the moving split ring R. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、水密に密封した筐体内において、既設流体管の所定箇所を管切除手段により不断水状態で切除し、既設流体管の切断面側に配置される制水体を所定箇所に設置するとともに、既設流体管に外嵌され管軸方向に移動する継手リングにより、制水体と既設流体管との間を水密に接続する制水体設置装置に関する。   According to the present invention, a predetermined location of an existing fluid pipe is excised in a waterless state by a tube excision means in a watertight sealed casing, and a water control body disposed on the cut surface side of the existing fluid pipe is installed at the predetermined location. The present invention relates to a water control body installation device for watertightly connecting a water control body and an existing fluid pipe by a joint ring that is fitted around the existing fluid pipe and moves in the tube axis direction.

従来の制水体設置装置では、管切除手段により既設流体管の所定箇所を切除するとともに、切除により分断された切断片を回収し、この分断箇所に制水体を設置して、この制水体により流体の流れが制御される。   In a conventional water control body installation device, a predetermined portion of an existing fluid pipe is cut by a pipe cutting means, a cut piece cut off by cutting is collected, a water control body is installed at the cut portion, and a fluid is transferred by the water control body. Flow is controlled.

この種の制水体設置装置において、制水体の設置後に移動手段により継手リングを管軸方向に移動させ、制水体に接続させるものがある(例えば、特許文献1参照)。   In this type of water control body installation device, there is an apparatus in which a joint ring is moved in the direction of the pipe axis by a moving means after the water control body is installed and connected to the water control body (for example, see Patent Document 1).

特開2007−46680号公報(第8頁、第6図)Japanese Unexamined Patent Publication No. 2007-46680 (page 8, FIG. 6)

特許文献1に記載の制水体設置装置にあっては、例えば既設流体管の外周面が偏平した形状の場合、若しくは既設流体管の外周面が腐食等により凹凸形状の場合に、このような既設流体管に継手リングが取付けられると、継手リングの内周面が既設流体管の外周面と周方向に亘って一様に当接せず、移動手段により継手リングを管軸方向に移動させる際に、継手リングと既設流体管とが偏った箇所で摺接してしまい、継手リングを移動させ難い虞があった。また、継手リングの内周面が既設流体管の外周面と周方向に亘って一様に当接しないため、継手リングと既設流体管との間の止水性を十分に確保できない虞があった。   In the water control body installation device described in Patent Document 1, for example, when the outer peripheral surface of the existing fluid pipe is flattened or when the outer peripheral surface of the existing fluid pipe is uneven due to corrosion or the like, When the joint ring is attached to the fluid pipe, the inner peripheral surface of the joint ring does not contact the outer peripheral surface of the existing fluid pipe uniformly in the circumferential direction, and the joint ring is moved in the pipe axis direction by the moving means. In addition, there is a possibility that the joint ring and the existing fluid pipe are in sliding contact with each other at a biased position, making it difficult to move the joint ring. In addition, since the inner peripheral surface of the joint ring does not uniformly contact the outer peripheral surface of the existing fluid pipe in the circumferential direction, there is a possibility that sufficient water stoppage between the joint ring and the existing fluid pipe cannot be secured. .

本発明は、このような問題点に着目してなされたもので、継手リングの移動を円滑に行い設置作業を容易にするとともに、継手リングと既設流体管との間を確実に止水することができる制水体設置装置を提供することを目的とする。   The present invention has been made paying attention to such problems, and facilitates the installation work by smoothly moving the joint ring, and reliably stops water between the joint ring and the existing fluid pipe. It aims at providing the water control body installation apparatus which can do.

前記課題を解決するために、本発明の制水体設置装置は、
水密に密封した筐体内において、既設流体管の所定箇所を管切除手段により不断水状態で切除し、前記既設流体管の切断面側に配置される制水体を前記所定箇所に設置するとともに、前記既設流体管に外嵌され管軸方向に移動する継手リングにより、前記制水体と前記既設流体管との間を水密に接続する制水体設置装置であって、
前記継手リングと前記既設流体管との間に介在するように、該既設流体管の外周面に密封状に固着される筒状体を備え、
前記筒状体の外周面は、前記継手リングの内周面に対応した周面形状に管軸方向に沿って形成されていることを特徴としている。
この特徴によれば、筒状体の外周面が継手リングの内周面に対応した周面形状に管軸方向に沿って形成されていることで、継手リングが、既設流体管の外周面の形状や状態に関わらず、筒状体に対して移動させ易く、継手リングの設置作業を容易にすることができる。また、筒状体の外周面が継手リングの内周面に対応しているため、継手リングと既設流体管との間を確実に止水することができる。
In order to solve the above-mentioned problem, the water control body installation device of the present invention includes:
In a watertight sealed housing, a predetermined location of the existing fluid pipe is excised in a continuous water state by a tube excision means, and a water control body disposed on the cut surface side of the existing fluid pipe is installed at the predetermined location, and A water control body installation device for watertightly connecting between the water control body and the existing fluid pipe by a joint ring that is externally fitted to the existing fluid pipe and moves in the direction of the pipe axis,
A cylindrical body fixed in a sealed manner on the outer peripheral surface of the existing fluid pipe so as to be interposed between the joint ring and the existing fluid pipe,
The outer peripheral surface of the cylindrical body is characterized by being formed along the tube axis direction in a peripheral surface shape corresponding to the inner peripheral surface of the joint ring.
According to this feature, the outer peripheral surface of the cylindrical body is formed along the pipe axis direction in a peripheral surface shape corresponding to the inner peripheral surface of the joint ring, so that the joint ring is formed on the outer peripheral surface of the existing fluid pipe. Regardless of its shape and state, it can be easily moved with respect to the cylindrical body, and installation work of the joint ring can be facilitated. Moreover, since the outer peripheral surface of the cylindrical body corresponds to the inner peripheral surface of the joint ring, water can be reliably stopped between the joint ring and the existing fluid pipe.

本発明の制水体設置装置は、
前記筒状体の内周面には、前記既設流体管の外周面に当接する当接部が、前記筒状体の周方向に沿って設けられ、該当接部は、該既設流体管の外周面の形状を考慮して、径方向の厚みが周方向に異なって形成されていることを特徴としている。
この特徴によれば、当接部の径方向の厚みが、既設流体管の外周面の形状を考慮して周方向に異なることで、筒状体の外周面を継手リングの内周面に対応した周面形状に安定的に維持することができる。
The water control body installation device of the present invention comprises:
On the inner peripheral surface of the cylindrical body, a contact portion that contacts the outer peripheral surface of the existing fluid pipe is provided along the circumferential direction of the cylindrical body, and the corresponding contact section is an outer periphery of the existing fluid pipe. Considering the shape of the surface, the radial thickness is different in the circumferential direction.
According to this feature, the outer circumferential surface of the tubular body corresponds to the inner circumferential surface of the joint ring by the radial thickness of the contact portion being different in the circumferential direction in consideration of the shape of the outer circumferential surface of the existing fluid pipe. It is possible to stably maintain the peripheral surface shape.

本発明の制水体設置装置は、
前記筒状体の内周面には、前記既設流体管の外周面に当接するリブが前記筒状体の軸方向に亘って設けられることを特徴としている。
この特徴によれば、筒状体の内周面に、既設流体管の外周面に当接するリブが筒状体の軸方向に亘って設けられることで、筒状体の外周面を軸方向に亘って一様の周面形状にすることができ、継手リングを筒状体における所定位置に軸方向に移動させ易い。
The water control body installation device of the present invention comprises:
On the inner peripheral surface of the cylindrical body, ribs that contact the outer peripheral surface of the existing fluid pipe are provided over the axial direction of the cylindrical body.
According to this feature, the outer peripheral surface of the cylindrical body is provided in the axial direction by providing ribs that contact the outer peripheral surface of the existing fluid pipe in the axial direction of the cylindrical body on the inner peripheral surface of the cylindrical body. A uniform peripheral surface shape can be formed, and the joint ring can be easily moved in the axial direction to a predetermined position in the cylindrical body.

本発明の制水体設置装置は、
前記リブには、周方向に貫通する貫通孔が形成されていることを特徴としている。
この特徴によれば、リブに周方向に貫通する貫通孔が形成されていることで、既設流体管の外周面と筒状体の内周面との間を周方向に亘って一様の流体圧にすることができる。
The water control body installation device of the present invention comprises:
The rib is formed with a through-hole penetrating in the circumferential direction.
According to this feature, the through-hole penetrating in the circumferential direction is formed in the rib, so that a uniform fluid is provided in the circumferential direction between the outer peripheral surface of the existing fluid pipe and the inner peripheral surface of the cylindrical body. Pressure.

既設流体管が固定部材にて補強及び固定された状態を示す正面図である。It is a front view which shows the state by which the existing fluid pipe was reinforced and fixed by the fixing member. 筒状体が既設流体管に取付けられている状態を示す正面図である。It is a front view which shows the state by which the cylindrical body is attached to the existing fluid pipe | tube. 筒状体を示す断面図である。It is sectional drawing which shows a cylindrical body. 図3のA−A断面図である。It is AA sectional drawing of FIG. 筒状体の水圧テストを行っている状態を示す正面図である。It is a front view which shows the state which is performing the water pressure test of a cylindrical body. 移動割継輪の水圧テストを行っている状態を示す正面図である。It is a front view which shows the state which is performing the water pressure test of a moving split wheel. 移動部材が取付座に取付けられた状態を示す一部断面図である。It is a partial cross section figure which shows the state in which the moving member was attached to the attachment seat. 上部ケースが既設流体管を囲繞して取付けられている状態を示す正面図である。It is a front view which shows the state in which the upper case is attached surrounding the existing fluid pipe | tube. 制水弁が切除部に配置された状態を示す一部断面図である。It is a partial cross section figure which shows the state by which the water control valve was arrange | positioned in the cutting part. 収縮状態のベローズが軸方向に伸長した状態を示す断面図である。It is sectional drawing which shows the state which the bellows of the contraction state expanded in the axial direction.

本発明に係る制水体設置装置を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the water control body installation apparatus which concerns on this invention is demonstrated below based on an Example.

実施例に係る制水体設置装置につき、図1から図10を参照して説明する。以下、図2の紙面手前側を筒状体の正面側(前方側)として説明する。   The water control body installation device according to the embodiment will be described with reference to FIGS. 1 to 10. Hereinafter, the front side in FIG. 2 will be described as the front side (front side) of the cylindrical body.

一般に、地中に埋設され内部を上水が流れる既設流体管において、水の流れを制御するために既設流体管の所定箇所を切除して該所定箇所に緊急用の制水体が不断水状態で配置される。このような制水体は、例えば地震等の緊急時に、自動で制水体の遮断状態に制御される。本実施例は、このような制水体を所定箇所に設置する工程と、その工程を行う制水体設置装置について設置する。   Generally, in an existing fluid pipe that is buried in the ground and in which clean water flows inside, a predetermined portion of the existing fluid tube is excised in order to control the flow of water, and an emergency water control body is in an undisturbed state in the predetermined portion. Be placed. Such a water control body is automatically controlled in a shut-off state of the water control body in an emergency such as an earthquake. In the present embodiment, a process for installing such a water control body at a predetermined location and a water control body installation apparatus for performing the process are installed.

図1の符号Pは、土壌に埋設され内部を流れる流体が上水である金属製の既設流体管であって、重力等により上下方向がわずかに短径の偏平形状になっている。先ず、既設流体管Pの清掃後、既設流体管Pは、H鋼及びコンクリート等による固定部材101,101にて補強及び固定される。次いで、既設流体管Pにおける後述の筒状体を取付ける箇所に罫書き手段(図示略)にて罫書く。   Reference symbol P in FIG. 1 is a metal existing fluid pipe embedded in the soil and flowing through the inside of the soil, and has a flat shape with a slight short axis in the vertical direction due to gravity or the like. First, after cleaning the existing fluid pipe P, the existing fluid pipe P is reinforced and fixed by fixing members 101, 101 made of H steel, concrete, or the like. Next, a ruled writing means (not shown) is marked on a location where a cylindrical body to be described later is attached in the existing fluid pipe P.

そして、図2に示されるように、既設流体管Pの切除する所定箇所の切除部Kの上流側及び下流側における既設流体管Pの外周面に、筒状体10,10を周方向に沿って夫々固着する筒状体固着工程を行う。   Then, as shown in FIG. 2, the cylindrical bodies 10, 10 are arranged along the circumferential direction on the outer peripheral surface of the existing fluid pipe P on the upstream side and the downstream side of the cut portion K at a predetermined location where the existing fluid pipe P is cut. Then, a cylindrical body fixing process for fixing each of them is performed.

ここで、筒状体10の構造について説明すると、筒状体10は、後述の移動割継輪R(図6参照)と既設流体管Pとの間に介在して配置される。図2〜図4に示されるように、この筒状体10は、主に、各々が既設流体管Pの上部及び下部に取付けられる2分割構造の分割体11,11’と、既設流体管Pの外周面に当接するリブ14,14’及び当接部15,15’と、から成っている。   Here, the structure of the cylindrical body 10 will be described. The cylindrical body 10 is disposed between a moving splice wheel R (see FIG. 6) described later and an existing fluid pipe P. As shown in FIGS. 2 to 4, the cylindrical body 10 mainly includes split bodies 11, 11 ′ having two split structures each attached to an upper part and a lower part of the existing fluid pipe P, and the existing fluid pipe P. The ribs 14 and 14 'are in contact with the outer peripheral surface of the first and the contact portions 15 and 15'.

分割体11,11’の外周面には、分割体11,11’同士を連結するためのフランジ部12,12’が夫々軸方向に沿って複数取付けられており、このフランジ部12,12’には、挿通孔12a,12a’が形成されている。更に、分割体11,11’の外周面には、内部と連通する連通部13、13,13’が夫々形成されている。   A plurality of flange portions 12 and 12 ′ for connecting the divided bodies 11 and 11 ′ are attached to the outer peripheral surface of the divided bodies 11 and 11 ′ along the axial direction. The flange portions 12 and 12 ′. Are formed with insertion holes 12a and 12a '. Further, communication portions 13, 13, 13 'communicating with the inside are formed on the outer peripheral surfaces of the divided bodies 11, 11', respectively.

図3に示されるように、分割体11の上部及び分割体11’の下部の内周面には、前述のリブ14,14’が軸方向に亘って夫々形成されており、このリブ14,14’の中央箇所には、周方向に貫通する貫通孔14a,14a’が形成されている。   As shown in FIG. 3, the ribs 14 and 14 ′ described above are formed on the inner peripheral surfaces of the upper portion of the divided body 11 and the lower portion of the divided body 11 ′ in the axial direction. Through holes 14a and 14a 'penetrating in the circumferential direction are formed at the center of 14'.

更に、分割体11,11’の両端面には、前述の当接部15,15’が、分割体11,11’の周方向に亘って固着されている。図3及び図4に示されるように、この当接部15,15’は、その外周面が分割体11,11’の外周面に略面一であり、その内周面が分割体11,11’の内周面よりも内径方向に膨出するように形成されている。より具体的には、当接部15の内周面は、既設流体管Pの外周面の上端部に当接する中央部15aから両端部15b、15bに向かって、径方向の厚みが漸次小さくなるように形成されている。同様に、当接部15’の内周面は、既設流体管Pの外周面の下端部に当接する中央部15a’から両端部15b’、15b’に向かって、径方向の厚みが漸次小さくなるように形成されている。すなわち、当接部15,15は、既設流体管Pの偏平形状に周方向に亘って当接するように形成されている。   Furthermore, the above-mentioned contact portions 15 and 15 'are fixed to both end faces of the divided bodies 11 and 11' along the circumferential direction of the divided bodies 11 and 11 '. As shown in FIGS. 3 and 4, the contact portions 15 and 15 ′ are substantially flush with the outer peripheral surfaces of the divided bodies 11 and 11 ′, and the inner peripheral surfaces are divided with the divided bodies 11 and 11 ′. It is formed so as to bulge in the inner diameter direction from the inner peripheral surface of 11 ′. More specifically, the inner peripheral surface of the contact portion 15 gradually decreases in thickness in the radial direction from the central portion 15a that contacts the upper end portion of the outer peripheral surface of the existing fluid pipe P toward both end portions 15b and 15b. It is formed as follows. Similarly, the inner peripheral surface of the contact portion 15 ′ gradually decreases in thickness in the radial direction from the central portion 15a ′ that contacts the lower end portion of the outer peripheral surface of the existing fluid pipe P toward both end portions 15b ′ and 15b ′. It is formed to become. That is, the contact portions 15 and 15 are formed to contact the flat shape of the existing fluid pipe P over the circumferential direction.

筒状体10が既設流体管Pの偏平形状の外周面に周方向に固着されることで、筒状体10の外周面が、前述の分割体11,11’に設けられたリブ14,14’及び当接部15,15’により、後述の移動割継輪R,R(図6参照)の内周面に対応した真円形状に管軸方向に沿って形成されるようになっている。   The cylindrical body 10 is fixed to the flat outer peripheral surface of the existing fluid pipe P in the circumferential direction, so that the outer peripheral surface of the cylindrical body 10 is provided with the ribs 14 and 14 provided on the aforementioned divided bodies 11 and 11 ′. By “and the contact portions 15, 15”, a perfect circle shape corresponding to the inner peripheral surface of the moving split wheels R, R (see FIG. 6) described later is formed along the tube axis direction. .

次に、筒状体固着工程について説明すると、図2に示されるように、分割体11,11’を既設流体管Pの外周に取付け、フランジ部12,12’の挿通孔12a,12a’(図3参照)にボルト・ナット18を取付け、分割体11,11’同士の仮固定を行う。   Next, the cylindrical body fixing step will be described. As shown in FIG. 2, the divided bodies 11, 11 ′ are attached to the outer periphery of the existing fluid pipe P, and the insertion holes 12a, 12a ′ ( Bolts and nuts 18 are attached to (see FIG. 3), and the divided bodies 11, 11 ′ are temporarily fixed.

次いで、分割体11,11’に架けてそれら外周面に、補強板17を筒状体10の軸方向に沿って複数溶接する。そして、筒状体10の外周面が、後述の移動割継輪R(図6参照)の内周面に対応した周面形状、すなわち真円形状になるように、筒状体10の芯出しを行う。尚、本実施例では、補強板17を筒状体10の軸方向に沿って複数溶接した後に、筒状体10の芯出しを行っているが、これに限らず、補強板17を特段に用いずに、フランジ部12,12’にボルト・ナット18を取付けるのみにより、筒状体10の芯出しを行ってもよい。   Next, a plurality of reinforcing plates 17 are welded along the axial direction of the tubular body 10 on the outer peripheral surfaces of the divided bodies 11 and 11 ′. Then, the cylindrical body 10 is centered so that the outer peripheral surface of the cylindrical body 10 has a peripheral surface shape corresponding to an inner peripheral surface of a moving split wheel R (see FIG. 6) described later, that is, a perfect circle shape. I do. In this embodiment, after the plurality of reinforcing plates 17 are welded along the axial direction of the cylindrical body 10, the cylindrical body 10 is centered. The cylindrical body 10 may be centered by simply attaching the bolts and nuts 18 to the flange portions 12 and 12 ′ without using them.

そして、分割体11,11’の端部同士を溶接するとともに、筒状体10の軸方向の両端部を構成する当接部15,15’を既設流体管Pに溶接することで、筒状体10が既設流体管Pの外周面に密封状に固着される。この溶接の後、補強板17及びフランジ部12,12’を溶断した後に、溶断箇所をグラインダ(図示略)により仕上げに削り取る。   And while welding the edge parts of the division bodies 11 and 11 ', the contact parts 15 and 15' which comprise the both ends of the axial direction of the cylindrical body 10 are welded to the existing fluid pipe P, and it is cylindrical. The body 10 is fixed to the outer peripheral surface of the existing fluid pipe P in a sealed manner. After this welding, the reinforcing plate 17 and the flange portions 12 and 12 'are melted, and then the melted portion is scraped off by a grinder (not shown).

前述のように、既設流体管Pが重力により偏平した形状になっているが、当接部15,15’は、その中央部15a,15a’から端部15b、15b,15b’、15b’に向かって、径方向の厚みが周方向に漸次小さくなるように形成されている。すなわち、当接部15,15’の径方向の厚みが、既設流体管Pの外周面の形状を考慮して周方向に異なることで、筒状体10の外周面を真円形状に安定的に維持することができる。   As described above, the existing fluid pipe P is flattened due to gravity, but the contact portions 15 and 15 ′ extend from the central portions 15a and 15a ′ to the end portions 15b, 15b, 15b ′ and 15b ′. On the other hand, the thickness in the radial direction is formed so as to gradually decrease in the circumferential direction. That is, the outer circumferential surface of the cylindrical body 10 is stable in a perfect circular shape by the radial thickness of the contact portions 15 and 15 ′ being different in the circumferential direction in consideration of the shape of the outer circumferential surface of the existing fluid pipe P. Can be maintained.

そして、筒状体10,10を既設流体管Pの外周面に夫々固着した後、図5に示されるように、筒状体10,10の水圧テストを行う。水圧テストは、分割体11の一方の連通部13及び分割体11’の連通部13’に沈みプラグ(図示略)を取付けるとともに、分割体11の他方の連通部13に水圧計9を取付け、筒状体10,10に所定の水圧をかけ、漏水の有無を確認する。   And after fixing the cylindrical bodies 10 and 10 to the outer peripheral surface of the existing fluid pipe | tube P, as shown in FIG. 5, the water pressure test of the cylindrical bodies 10 and 10 is performed. In the water pressure test, a sink plug (not shown) is attached to one communicating portion 13 of the divided body 11 and a communicating portion 13 ′ of the divided body 11 ′, and a water pressure gauge 9 is attached to the other communicating portion 13 of the divided body 11, A predetermined water pressure is applied to the cylindrical bodies 10 and 10 to confirm the presence or absence of water leakage.

前述のように、分割体11の上部及び分割体11の下部の内周面には、既設流体管Pの外周面に当接するリブ14,14’が軸方向に亘って夫々形成されているが、このリブ14,14’の中央箇所には、周方向に貫通する貫通孔14a,14a’が形成されているため、既設流体管Pの外周面と筒状体の内周面との間を周方向に亘って一様の流体圧にすることができる。よって、水圧テストにおいて、既設流体管Pの外周面と筒状体の内周面との間を周方向に亘って一様の水圧をかけることができる。   As described above, the ribs 14 and 14 ′ that are in contact with the outer peripheral surface of the existing fluid pipe P are formed on the inner peripheral surface of the upper portion of the divided body 11 and the lower portion of the divided body 11 in the axial direction. Since the through-holes 14a and 14a 'penetrating in the circumferential direction are formed in the central portion of the ribs 14 and 14', the gap between the outer peripheral surface of the existing fluid pipe P and the inner peripheral surface of the cylindrical body is formed. The fluid pressure can be uniform over the circumferential direction. Therefore, in the water pressure test, a uniform water pressure can be applied across the circumferential direction between the outer peripheral surface of the existing fluid pipe P and the inner peripheral surface of the cylindrical body.

この水圧テストで水圧計9が所定の圧力値を示すことを確認し、すなわち、筒状体10,10からの漏水が無いことを確認した後、水圧計9を取外すとともに、分割体11の一方の連通部13及び分割体11’の連通部13’から前記沈みプラグを夫々取外し、排水する。尚、排水した後に、連通部13’に前記沈みプラグを取付けて、一方の連通部13から防錆用の充填剤を注入し、既設流体管Pの外周面と筒状体10の内周面との間を防錆してもよい。前述のように、リブ14,14’の中央箇所に貫通孔14a,14a’が形成されているため、既設流体管Pの外周面と筒状体10の内周面との間を全領域に亘って充填剤を充填することができる。   In this water pressure test, it is confirmed that the water pressure gauge 9 shows a predetermined pressure value, that is, after confirming that there is no water leakage from the tubular bodies 10, 10, the water pressure gauge 9 is removed and one of the divided bodies 11 is removed. The sunk plugs are respectively removed from the communicating portion 13 and the communicating portion 13 ′ of the divided body 11 ′ and drained. In addition, after draining, the sinking plug is attached to the communication portion 13 ′, and a filler for rust prevention is injected from one communication portion 13, and the outer peripheral surface of the existing fluid pipe P and the inner peripheral surface of the cylindrical body 10 You may rust prevention between. As described above, since the through holes 14a and 14a ′ are formed at the center of the ribs 14 and 14 ′, the entire area is between the outer peripheral surface of the existing fluid pipe P and the inner peripheral surface of the cylindrical body 10. It is possible to fill the filler throughout.

そして、分割体11の一方の連通部13及び水圧計9を取外した他方の連通部13に前記沈みプラグを夫々取付けた後に、図6に示されるように、筒状体10,10の外周面に、継手リングとしての2つ割リング構造の移動割継輪R,Rを周方向に沿って夫々取付ける。   And after attaching the said sunk plug to the other communication part 13 which removed the one communication part 13 of the division body 11 and the water pressure gauge 9, respectively, as FIG. 6 shows, the outer peripheral surface of the cylindrical bodies 10 and 10 In addition, the movable split rings R, R having a split ring structure as a joint ring are respectively attached along the circumferential direction.

この移動割継輪R,Rには、内周面にパッキンRe(図10参照)が配設されており、移動割継輪Rは、後述のように制水体としての制水弁42が切除部Kに設置された後、制水弁42と既設流体管Pとに水密に架設されるようになっている。尚、後述する油圧移動手段にて移動割継輪R,Rを筒状体10,10の管軸方向に潤滑に移動させるために、パッキンRe及び筒状体10,10の外周面に予め滑剤を塗布しておく(図9参照)。   Packing Re (refer to FIG. 10) is disposed on the inner peripheral surface of the movable split wheels R, R, and the movable split wheel R is cut off by a water control valve 42 as a water control body as will be described later. After being installed in the part K, the water control valve 42 and the existing fluid pipe P are installed in a watertight manner. In addition, in order to move the moving split wheels R and R in the direction of the tube axis of the cylindrical bodies 10 and 10 with lubrication by means of hydraulic movement, which will be described later, a lubricant is previously applied to the packing Re and the outer peripheral surfaces of the cylindrical bodies 10 and 10. Is applied (see FIG. 9).

そして、移動割継輪R,Rを筒状体10,10の外面に周方向に沿って夫々取付けた後、移動割継輪R,Rの水圧テストを行う。水圧テストは、移動割継輪R,Rの間に、水圧テスト用の二分割構造の夫々の押輪S,Sを、図示しないパッキンを介して移動割継輪R,Rに取付けて移動割継輪R,Rの内部を密封状態にするとともに、移動割継輪R,Rに水圧計9を取付け、移動割継輪R,Rに所定の水圧をかけ、漏水の有無を確認する。   And after attaching the moving split wheels R and R to the outer surface of the cylindrical bodies 10 and 10 along the circumferential direction, respectively, the water pressure test of the moving split wheels R and R is performed. In the water pressure test, each push wheel S, S having a two-split structure for water pressure test is attached to the moving split wheels R, R via a packing (not shown) between the moving split wheels R, R. The inside of the rings R, R is sealed, and a water pressure gauge 9 is attached to the moving split wheels R, R, a predetermined water pressure is applied to the moving split wheels R, R, and the presence or absence of water leakage is confirmed.

この水圧テストで漏水の無いことを確認した後、水圧計9を取外し、水圧計9を取外した位置に沈みプラグ(図示略)を取付けた後に、図7に示されるように、移動割継輪R,Rの一端部に形成されたフランジRb,Rbに前記油圧移動手段を構成する後述の移動部材64を取付けるための取付座Rcをボルト等にて取付ける。   After confirming that there is no water leak in this water pressure test, after removing the water pressure gauge 9 and attaching a sinking plug (not shown) to the position where the water pressure gauge 9 was removed, as shown in FIG. A mounting seat Rc for mounting a moving member 64 (to be described later) constituting the hydraulic pressure moving means is attached to flanges Rb, Rb formed at one end of R, R with bolts or the like.

次いで、筐体2を用いて既設流体管Pを水密に囲繞する筐体囲繞工程を行う。ここで、筐体2の構造について説明すると、図9に示されるように、筐体2は、分割構造であって既設流体管Pを水密に囲繞する。この筐体2は、主に、2分割構造の上部ケース2d及び下部ケース2eと、上部ケース2dに取付けられる図示しない開閉弁と、から構成されている。   Next, a housing surrounding process is performed in which the existing fluid pipe P is surrounded in a watertight manner using the housing 2. Here, the structure of the housing 2 will be described. As shown in FIG. 9, the housing 2 has a divided structure and surrounds the existing fluid pipe P in a watertight manner. The housing 2 mainly includes an upper case 2d and a lower case 2e having a two-part structure, and an on-off valve (not shown) attached to the upper case 2d.

図9に示されるように、上部ケース2dは、下部ケース2eとにより既設流体管Pをその外周面に沿って囲繞するものであり、図7に示されるように、下部ケース2eは、ジャッキ75により支持されるようになっている。   As shown in FIG. 9, the upper case 2d surrounds the existing fluid pipe P along the outer peripheral surface by the lower case 2e. As shown in FIG. It comes to be supported by.

また、図9に示されるように、上部ケース2d及び下部ケース2eの側方開口部には、夫々既設流体管Pの外面付近の片側で4箇所(両側で8箇所)において、油圧移動手段を構成する延長ロッド66の外径と略同径の内径を有するロッドガイドLが、筐体2の内方に向かって管軸方向に延設されている。   Further, as shown in FIG. 9, hydraulic movement means are provided in the side openings of the upper case 2 d and the lower case 2 e at four locations on one side (eight locations on both sides) near the outer surface of the existing fluid pipe P, respectively. A rod guide L having an inner diameter that is substantially the same as the outer diameter of the extension rod 66 that is formed extends in the tube axis direction toward the inside of the housing 2.

次に、筐体囲繞工程について説明すると、図7に示されるように、先ず、筐体2の下部ケース2eの内周面が、後述の管切除装置1を構成する上ガイド4a(図8参照)が組み付けられる図示しない下ガイドを支持した状態で、図示しない懸吊手段にて下部ケース2e及び前記下ガイドを既設流体管Pの図示下側における外周面を囲繞するように配置し、複数のジャッキ75で下部ケース2eを支持する。   Next, the casing surrounding process will be described. As shown in FIG. 7, first, the inner peripheral surface of the lower case 2e of the casing 2 is an upper guide 4a (see FIG. 8) constituting the tube excision device 1 described later. The lower case 2e and the lower guide are arranged so as to surround the outer peripheral surface on the lower side of the existing fluid pipe P by a suspension means (not shown) in a state in which the lower guide (not shown) to which the second fluid pipe P is assembled is supported. The lower case 2e is supported by the jack 75.

これら下部ケース2e及び前記下ガイドが配置された後に、筒状体10の外部に漏水を防止するパッキン69,69と、パッキン69,69の水密性を維持する押輪Q,Qと、ゴム輪68,68と、を筒状体10,10の外周面に夫々配置する。   After these lower case 2e and the lower guide are disposed, packings 69, 69 for preventing water leakage outside the cylindrical body 10, push wheels Q, Q for maintaining the water tightness of the packings 69, 69, and a rubber ring 68 , 68 are arranged on the outer peripheral surfaces of the cylindrical bodies 10, 10, respectively.

次いで、前述した油圧移動手段を構成する移動部材64を図示下側の移動割継輪Rにおける取付座Rcに取付ける。具体的には、移動部材64は、主に延長ロッド66と油圧ジャッキ65から成り、延長ロッド66を前述した下部ケース2eのロッドガイドL内を嵌挿させて取付座Rcに取付けるとともに、ロッドガイドLの端面に固定的に油圧ジャッキ65のシリンダ65bを取付ける。   Next, the moving member 64 constituting the hydraulic moving means described above is attached to the attachment seat Rc in the lower moving connecting wheel R in the figure. Specifically, the moving member 64 mainly includes an extension rod 66 and a hydraulic jack 65, and the extension rod 66 is fitted into the rod guide L of the lower case 2e described above to be attached to the mounting seat Rc. The cylinder 65b of the hydraulic jack 65 is fixedly attached to the end face of L.

ここで、シリンダ65b内にはロッド65aが収容されており、このロッド65aが延長ロッド66の先端に接続され、シリンダ65b内に作動油が供給されることにより、ロッド65aが切除部Kに向かって移動するとともに、該ロッド65aに接続された延長ロッド66がロッド65aに追随して移動し、延長ロッド66に取付けられた取付座Rcに接続された移動割継輪Rが切除部K側に向かって移動可能になっている。尚、油圧移動手段は、移動部材64の他、後述の油圧ホースHと、作動油を供給する油圧ユニット63と、から構成されている(図9参照)。   Here, a rod 65a is accommodated in the cylinder 65b. This rod 65a is connected to the tip of the extension rod 66, and hydraulic oil is supplied into the cylinder 65b, so that the rod 65a faces the cut portion K. The extension rod 66 connected to the rod 65a moves following the rod 65a, and the moving split ring R connected to the mounting seat Rc attached to the extension rod 66 is moved to the cut portion K side. It can move toward. The hydraulic movement means is constituted by a hydraulic hose H, which will be described later, and a hydraulic unit 63 for supplying hydraulic oil in addition to the moving member 64 (see FIG. 9).

移動割継輪Rの図示下側における取付座Rcに延長ロッド66及び油圧ジャッキ65を接続した後に、管切除装置1(図8参照)を配置し、管切除工程を行う。   After connecting the extension rod 66 and the hydraulic jack 65 to the mounting seat Rc on the lower side of the moving split wheel R in the figure, the tube cutting device 1 (see FIG. 8) is arranged to perform the tube cutting step.

ここで、管切除装置1について説明すると、図8に示されるように、管切除装置1は、主に、駆動軸7を有する上ガイド4aと、前記下ガイドと、既設流体管Pを切除する切削バイト19を有し上ガイド4a及び前記下ガイドに対して回転可能に取付けられる切除ユニット3と、から構成されている。   Here, the tube excision device 1 will be described. As shown in FIG. 8, the tube excision device 1 mainly excises the upper guide 4a having the drive shaft 7, the lower guide, and the existing fluid pipe P. The cutting tool 19 includes an upper guide 4a and a cutting unit 3 that is rotatably attached to the lower guide.

駆動軸7は、図示しない駆動モータの駆動により回転するようになっている。駆動軸7が回転することで、切除ユニット3が既設流体管Pの外周を回転し、切削バイト19が既設流体管Pを切削しながら既設流体管Pの内径方向に移動し、既設流体管Pが切断されるようになっている。   The drive shaft 7 is rotated by driving of a drive motor (not shown). When the drive shaft 7 rotates, the excision unit 3 rotates on the outer periphery of the existing fluid pipe P, and the cutting tool 19 moves in the inner diameter direction of the existing fluid pipe P while cutting the existing fluid pipe P. Is to be disconnected.

次に、管切除装置1の配置について説明すると、先ず、管切除装置1の上ガイド4aを前記下ガイドに取付けるとともに、管切除装置1を既設流体管Pに固定する。次いで、懸吊手段102にて既設流体管Pの図示上側を囲繞するように筐体2の上部ケース2dを下部ケース2eの上部に取付け、両ケース2d,2eを既設流体管Pに固定する。   Next, the arrangement of the tube excision device 1 will be described. First, the upper guide 4a of the tube excision device 1 is attached to the lower guide, and the tube excision device 1 is fixed to the existing fluid pipe P. Next, the upper case 2d of the housing 2 is attached to the upper part of the lower case 2e so as to surround the upper side of the existing fluid pipe P in the drawing by the suspending means 102, and both cases 2d and 2e are fixed to the existing fluid pipe P.

そして、前述したパッキン69,69と、押輪Q,Qと、ゴム輪68,68を上部ケース2d及び下部ケース2eの側方開口部に夫々取付け、側方開口部を密封する。次いで、前述と同様に、図示上側の移動割継輪Rの取付座Rcに移動部材64を取付ける(図9参照)。   The packings 69 and 69, the push wheels Q and Q, and the rubber wheels 68 and 68 are attached to the side openings of the upper case 2d and the lower case 2e, respectively, and the side openings are sealed. Next, in the same manner as described above, the moving member 64 is attached to the mounting seat Rc of the upper moving split wheel R (see FIG. 9).

次いで、前記開閉弁を上部ケース2dの上部に取付ける。そして、管切除装置1の駆動軸7に図示しない駆動長軸を、その上端側が筐体2の外方に延びて露出し、かつ筐体2の内部が密封状態になるように筐体2に貫通して、この貫通した駆動長軸の上端に図示しない駆動モータを取付ける。   Next, the on-off valve is attached to the upper part of the upper case 2d. Then, a long drive shaft (not shown) is exposed on the drive shaft 7 of the tube excision device 1, and the upper end of the drive long shaft extends to the outside of the housing 2 and is exposed, and the inside of the housing 2 is sealed. A drive motor (not shown) is attached to the upper end of the drive long shaft that has passed through.

管切除工程について説明すると、前記駆動モータを作動させて前記駆動長軸を介し駆動トルクを駆動軸7に伝達することで、切除ユニット3に設けられた切削バイト19が既設流体管Pの外周面を切削しながら回転することになる。切除部Kにおいて、2箇所の切断面で既設流体管Pが切断され、すなわち切断面間の図示しない管片が既設流体管Pから分断されることになる。   The tube cutting process will be described. The cutting tool 19 provided in the cutting unit 3 is moved to the outer peripheral surface of the existing fluid pipe P by operating the drive motor and transmitting the drive torque to the drive shaft 7 through the drive long axis. It will rotate while cutting. In the excision K, the existing fluid pipe P is cut at two cut surfaces, that is, a pipe piece (not shown) between the cut surfaces is cut off from the existing fluid pipe P.

既設流体管Pの切断が終了した後に、前記駆動長軸に連結された駆動モータを外した後に、管切除装置1と下部ケース2eとの固定を解除し、管切除装置1を前記管片とともに引上げ、前記開閉弁を閉状態にする。そして、管切除装置1を更に引上げることで管切除装置1とともに前記管片を外方に取出す。   After the cutting of the existing fluid pipe P is finished, the drive motor connected to the drive long shaft is removed, the fixation of the tube excision device 1 and the lower case 2e is released, and the tube excision device 1 together with the tube piece Pull up and close the on-off valve. Then, the tube excision device 1 is further lifted to take out the tube piece together with the tube excision device 1.

尚、管切除装置1とともに前記管片を外方に取出した後に、前記開閉弁の上部に図示しない吸引手段を設け、前記開閉弁を開状態とし、切除部Kの切除面付近に既設流体管Pの切除の際に発生した切粉を吸引手段により吸引して外部に排出する。切粉の排出後、前記開閉弁を閉状態として前記吸引手段を前記開閉弁から取外す。   In addition, after taking out the said tube piece outside with the tube excision apparatus 1, the suction means which is not shown in figure is provided in the upper part of the said on-off valve, the said on-off valve is made into an open state, and the existing fluid pipe | tube near the excision surface of the excision part K Chips generated at the time of excision of P are sucked by a suction means and discharged to the outside. After the chips are discharged, the on-off valve is closed and the suction means is removed from the on-off valve.

次いで、制水弁42を切除部Kに配置する制水体設置工程を行う。ここで、制水弁42の構造について説明すると、図9に示されるように、制水弁42は、内部に弁体(図示略)を備えた弁筐体42a、及び該弁体に接続され弁筐体42aの外方に突出した弁軸部(図示略)を有している。また、この制水弁42の両端部には、防錆リング41,41が取付けられている。   Subsequently, the water control body installation process which arrange | positions the water control valve 42 in the cutting part K is performed. Here, the structure of the water control valve 42 will be described. As shown in FIG. 9, the water control valve 42 is connected to the valve housing 42a having a valve body (not shown) therein, and the valve body. It has a valve shaft portion (not shown) protruding outward from the valve housing 42a. Further, rust prevention rings 41 and 41 are attached to both ends of the water control valve 42.

また、図10に示されるように、制水弁42の両端部は、既設流体管Pの切断面Z,Z側に配置されるフランジF,Fが形成されており、このフランジFには、軸方向に貫通する挿通孔Faが周方向に沿って所定間隔おきに複数形成されている。   Further, as shown in FIG. 10, flanges F and F arranged on the cut surfaces Z and Z side of the existing fluid pipe P are formed at both ends of the water control valve 42. A plurality of insertion holes Fa penetrating in the axial direction are formed at predetermined intervals along the circumferential direction.

防錆リング41は、主に、金属製であって蛇腹筒状に形成され、弾性変形可能なベローズ50と、ベローズ50の一端部に形成された、制水弁42のフランジFと接続するためのフランジ51と、ベローズ50の他端部に形成されたフランジ52と、を備えている。   The rust prevention ring 41 is mainly made of metal and formed in a bellows cylinder shape, and is connected to the bellows 50 that can be elastically deformed and the flange F of the water control valve 42 that is formed at one end of the bellows 50. And a flange 52 formed at the other end of the bellows 50.

フランジ52には、フランジRbの挿通孔Rfと同軸の挿通孔52aと、軸方向に貫通する挿通孔52cと、が周方向に沿って所定間隔に形成されている。また、フランジ52の移動割継輪Rと対向する端面52dには、既設流体管Pの切断面Zを防錆する防錆部47が固着されているとともに、フランジ52及び移動割継輪RにおけるフランジRbの間の水密性を維持するパッキン45が取付けられている。   In the flange 52, an insertion hole 52a coaxial with the insertion hole Rf of the flange Rb and an insertion hole 52c penetrating in the axial direction are formed at predetermined intervals along the circumferential direction. Further, an end face 52d of the flange 52 facing the moving split ring R is fixed with a rust prevention portion 47 that rusts the cut surface Z of the existing fluid pipe P, and in the flange 52 and the moving split ring R. A packing 45 that maintains water tightness between the flanges Rb is attached.

フランジ51は、フランジFの挿通孔Faと同軸であって周方向に沿って所定間隔おきに形成された複数の挿通孔51a,51bを有している。挿通孔51bに対応する箇所には、挿通孔51bと略同軸に形成された挿通孔48aと、挿通孔52cと略同軸に形成された複数の挿通孔48bと、を有する取付部材48が複数取付けられる。   The flange 51 has a plurality of insertion holes 51a and 51b that are coaxial with the insertion hole Fa of the flange F and are formed at predetermined intervals along the circumferential direction. A plurality of attachment members 48 each having an insertion hole 48a formed substantially coaxially with the insertion hole 51b and a plurality of insertion holes 48b formed substantially coaxially with the insertion hole 52c are attached to locations corresponding to the insertion holes 51b. It is done.

挿通孔51a及びフランジFの挿通孔Faにボルト49を挿通してこのボルト49をナット44で締結するとともに、取付部材48の挿通孔48a、挿通孔51b、及びフランジFの挿通孔Faにボルト59を挿通してこのボルト59をナット58で締結することで、防錆リング41と制水弁42とが接続されている。また、フランジ51における制水弁42のフランジFと対向する端面には、両フランジ51、F間の水密性を維持するパッキン46が取付けられている。   The bolt 49 is inserted into the insertion hole 51a and the insertion hole Fa of the flange F, and the bolt 49 is fastened with the nut 44. The bolt 59 is inserted into the insertion hole 48a of the attachment member 48, the insertion hole 51b, and the insertion hole Fa of the flange F. The rust prevention ring 41 and the water control valve 42 are connected by inserting the bolt 59 and fastening the bolt 59 with the nut 58. In addition, a packing 46 that maintains watertightness between the flanges 51 and F is attached to an end surface of the flange 51 facing the flange F of the water control valve 42.

また、取付部材48の挿通孔48b及びフランジ52の挿通孔52cには、雄ネジ部材53が挿通されている。この雄ネジ部材53には、取付部材48及びフランジ52を挟むように、ナット54(フランジ52側のナットは図示されない)が夫々螺合されているとともに、雄ネジ部材53における取付部材48及びフランジ52の間には、ナット55,55’が螺合されている。   A male screw member 53 is inserted into the insertion hole 48 b of the attachment member 48 and the insertion hole 52 c of the flange 52. Nuts 54 (nuts on the flange 52 side are not shown) are screwed into the male screw member 53 so as to sandwich the mounting member 48 and the flange 52, and the mounting member 48 and the flange in the male screw member 53 are also screwed. Nuts 55 and 55 ′ are screwed between 52.

また、制水弁42を切除部Kに配置する前には、取付部材48側のナット54と前記フランジ52側のナットは、取付部材48及びフランジ52を挟持して雄ネジ部材53に締結されることで、ベローズ50は軸方向に収縮した収縮状態になっている。   Further, before the water control valve 42 is disposed in the cut portion K, the nut 54 on the attachment member 48 side and the nut on the flange 52 side are fastened to the male screw member 53 with the attachment member 48 and the flange 52 interposed therebetween. Thus, the bellows 50 is in a contracted state contracted in the axial direction.

つまり、ナット54及び前記フランジ側のナットと、雄ネジ部材53との締結により、ベローズ50の収縮状態が保持されるようになっているとともに、前記フランジ側のナットを緩めることで、収縮状態が解除されてベローズ50が軸方向に伸長するようになっている。   That is, the contracted state of the bellows 50 is maintained by fastening the nut 54 and the nut on the flange side with the male screw member 53, and the contracted state is achieved by loosening the nut on the flange side. The bellows 50 is released and extends in the axial direction.

次に、制水体設置工程について説明すると、先ず、防錆リング41,41が接続されている制水弁42を、図示しない懸吊手段にて懸吊した状態で、図9に示されるように、制水弁42の管路の軸が既設流体管Pの管軸と略同軸になるように、制水弁42を下降して配置する。上記のように、ベローズ50は軸方向に収縮した収縮状態になっているため、制水弁42の配置の際には、防錆リング41のフランジ52(図10参照)が既設流体管Pの切断面Zに当接することはなく若干離間している。   Next, the water control body installation process will be described. First, as shown in FIG. 9, the water control valve 42 to which the rust prevention rings 41, 41 are connected is suspended by a suspension means (not shown). The water control valve 42 is lowered and arranged so that the axis of the pipe line of the water control valve 42 is substantially coaxial with the pipe axis of the existing fluid pipe P. As described above, since the bellows 50 is in the contracted state contracted in the axial direction, the flange 52 (see FIG. 10) of the rust prevention ring 41 is attached to the existing fluid pipe P when the water control valve 42 is disposed. It does not contact the cut surface Z and is slightly separated.

制水弁42を下降した後に、防錆リング41,41及び既設流体管Pの切断面Z,Zに移動割継輪R,Rを架設する継輪架設工程を行う。前述の油圧ユニット63と油圧ジャッキ65のシリンダ65b間に油圧ホースHを連結し、油圧ユニット63を操作して、作動油をシリンダ65b内に供給することで、移動割継輪Rを、移動割継輪RのフランジRbが防錆リング41のフランジ52の端面52dと当接するまで切除部Kに向かって筒状体10に対してを軸方向に沿って移動させる。   After lowering the water control valve 42, a joint erection process is performed in which the movable split wheels R, R are erected on the cut surfaces Z, Z of the rust prevention rings 41, 41 and the existing fluid pipe P. The hydraulic hose H is connected between the hydraulic unit 63 and the cylinder 65b of the hydraulic jack 65, and the hydraulic unit 63 is operated to supply the hydraulic oil into the cylinder 65b. The tubular body 10 is moved in the axial direction toward the cut portion K until the flange Rb of the joint ring R comes into contact with the end face 52d of the flange 52 of the rust prevention ring 41.

このとき、前述のように、筒状体10の内周面に、既設流体管Pの外周面に当接するリブ14,14’が筒状体10の軸方向に亘って設けられることで、筒状体10の外周面を軸方向に亘って一様の真円形状にすることができ、既設流体管Pの外周面が偏平していても、これに関わらず、移動割継輪Rを筒状体10における所定位置に軸方向に移動させ易い。尚、既設流体管Pの外周面が腐食等により凹凸形状であっても、上記と同様の効果が得られる。   At this time, as described above, the ribs 14 and 14 ′ in contact with the outer peripheral surface of the existing fluid pipe P are provided on the inner peripheral surface of the cylindrical body 10 over the axial direction of the cylindrical body 10. Even if the outer peripheral surface of the existing fluid pipe P is flat, the outer peripheral surface of the cylindrical body 10 can be formed into a uniform circular shape over the axial direction. It is easy to move to a predetermined position in the body 10 in the axial direction. Even if the outer peripheral surface of the existing fluid pipe P is uneven due to corrosion or the like, the same effect as described above can be obtained.

また、移動割継輪RのフランジRbが防錆リング41のフランジ52の端面52dに当接したとき、移動割継輪Rが防錆リング41を更に収縮させる方向に押圧するが、雄ネジ部材53における取付部材48及びフランジ52の間に螺合されたナット55,55’により、防錆リング41の更なる収縮が規制される。また、フランジRbがフランジ52の端面52dに形成されたパッキン45と当接することで、既設流体管P内の水密性が維持される。   Further, when the flange Rb of the moving split ring R comes into contact with the end face 52d of the flange 52 of the rust preventive ring 41, the moving split ring R presses in the direction in which the rust preventive ring 41 is further contracted. Further shrinkage of the rust prevention ring 41 is regulated by nuts 55 and 55 ′ screwed between the mounting member 48 and the flange 52 in 53. Further, the flange Rb abuts against the packing 45 formed on the end surface 52d of the flange 52, so that the water tightness in the existing fluid pipe P is maintained.

そして、筐体2内、すなわち上部ケース2d、下部ケース2e、及び前記開閉弁内の水を排水し、前記開閉弁を取外す。次いで、ボルト57を移動割継輪Rの挿通孔Rf及び防錆リング41,41の挿通孔52aに挿通してこのボルト57にナット56を締結することで、上部ケース2d、上部ケース2d側に設けられた取付座Rc、上部ケース2dに設けられた油圧移動手段を構成する部材等の各種部材を取外す。   And the water in the housing | casing 2, ie, the upper case 2d, the lower case 2e, and the said on-off valve is drained, The said on-off valve is removed. Next, the bolt 57 is inserted into the insertion hole Rf of the moving connection wheel R and the insertion hole 52a of the rust preventive rings 41, 41, and the nut 56 is fastened to the bolt 57, so that the upper case 2d and the upper case 2d side. Various members such as members constituting hydraulic mounting means provided on the mounting seat Rc and the upper case 2d are removed.

次いで、図10に示されるように、前記フランジ側のナットを雄ネジ部材53から取外すことで、ベローズ50の収縮状態が解除され、ベローズ50が弾性復元力により軸方向に伸長する。このベローズ50の伸長に伴って、移動割継輪Rが軸方向(図示白抜矢印参照)に筒状体10に対して移動し、防錆部47が切断面Zに当接することで、切断面Zを周方向に亘って防錆できる。   Next, as shown in FIG. 10, by removing the nut on the flange side from the male screw member 53, the contracted state of the bellows 50 is released, and the bellows 50 extends in the axial direction by an elastic restoring force. With the extension of the bellows 50, the moving split wheel R moves relative to the cylindrical body 10 in the axial direction (see the white arrow in the figure), and the rust preventive portion 47 abuts against the cutting surface Z, thereby cutting. The surface Z can be rust-proof over the circumferential direction.

次いで、ナット55’がフランジ52に押圧するように、ナット55’を操作することで、防錆部47が切断面Zに押圧され、防錆部47を切断面Zに確実に当接させる。   Next, by operating the nut 55 ′ so that the nut 55 ′ is pressed against the flange 52, the rust preventive portion 47 is pressed against the cut surface Z and the rust preventive portion 47 is reliably brought into contact with the cut surface Z.

次いで、下部ケース2e及びジャッキ75を取外し、移動割継輪R,RのフランジRd,Rdと、図示しない押輪のフランジを結合する。制水弁42に、緊急時に前記弁体を回転させて管路を遮断状態に制御する図示しない遮断装置を取付ける。   Next, the lower case 2e and the jack 75 are removed, and the flanges Rd, Rd of the moving split wheels R, R and the flange of a push wheel (not shown) are coupled. A shut-off device (not shown) is attached to the water control valve 42 in order to control the pipe line in a shut-off state by rotating the valve element in an emergency.

本実施例では、制水弁42の配置の際には、前述のように、弁軸部が上下方向に向いた状態で制水弁42を筐体2の上側から下降して配置するようになっているが、制水弁42の配置後に、水平方向を向いた状態の弁軸部に回動力を伝達する遮断装置を取付けるために、制水弁42を回動させる制水弁回動工程が行われる。   In the present embodiment, when the water control valve 42 is arranged, as described above, the water control valve 42 is arranged so as to descend from the upper side of the housing 2 with the valve shaft portion facing in the vertical direction. However, after the water control valve 42 is arranged, the water control valve rotating step of rotating the water control valve 42 in order to attach the shut-off device that transmits the turning power to the valve shaft portion facing in the horizontal direction. Is done.

より詳しくは、制水弁回動工程は、図示しない制水弁回動手段により、移動割継輪R,Rとともに制水弁42を既設流体管Pに対して周方向に略90°回動させる。前述のように、筒状体10の外周面が真円形状に管軸方向に沿って形成されていることで、移動割継輪R,Rが既設流体管Pに対して回動し易く、結果的に制水弁回動工程をスムーズに行うことができる。   More specifically, in the water control valve rotating step, the water control valve 42 is rotated about 90 ° in the circumferential direction with respect to the existing fluid pipe P together with the movable split wheels R, R by a water control valve rotating means (not shown). Let As described above, the outer peripheral surface of the cylindrical body 10 is formed in a perfect circle shape along the tube axis direction, so that the moving split wheels R and R are easily rotated with respect to the existing fluid pipe P. As a result, the water control valve rotating process can be performed smoothly.

そして、制水弁回動工程を終了した後に、制水弁42の弁軸部に前記遮断装置を取付け、制水体設置工程が終了する。   And after finishing the water control valve rotation process, the said cutoff device is attached to the valve-shaft part of the water control valve 42, and a water control body installation process is complete | finished.

以上に説明したように、実施例の制水体設置装置において、筒状体10の外周面が移動割継輪Rの内周面に対応した周面形状、すなわち真円形状に管軸方向に沿って形成されていることで、移動割継輪Rが、既設流体管Pの外周面の形状や状態に関わらず、筒状体10に対して移動させ易く、移動割継輪Rの設置作業を容易にすることができる。また、筒状体10の外周面が移動割継輪Rの内周面に対応しているため、移動割継輪Rと既設流体管Pとの間を確実に止水することができる。   As described above, in the water control body installation device of the embodiment, the outer peripheral surface of the cylindrical body 10 corresponds to the inner peripheral surface of the moving split wheel R, that is, a perfect circle shape along the tube axis direction. Therefore, regardless of the shape or state of the outer peripheral surface of the existing fluid pipe P, the moving split wheel R can be easily moved with respect to the cylindrical body 10 and the installation work of the moving split wheel R can be performed. Can be easily. Moreover, since the outer peripheral surface of the cylindrical body 10 corresponds to the inner peripheral surface of the moving split wheel R, water can be reliably stopped between the moving split wheel R and the existing fluid pipe P.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、既設流体管Pの内部を流れる流体が上水であるが、流体は必ずしも上水に限らず、例えば工業用水であってもよいし、また気体や気液混合状態の流体が流れる流体管にも適用可能である。   For example, in the above embodiment, the fluid flowing inside the existing fluid pipe P is clean water, but the fluid is not necessarily limited to clean water, and may be, for example, industrial water, or in a gas or gas-liquid mixed state. The present invention can also be applied to a fluid pipe through which a fluid flows.

また、前記実施例では、制水弁42を、弁体の回転で管路を開閉する回転弁として説明しているが、制水弁の用途や構成についてはこれに限らず、例えば、弁体の上下動で管路を開閉する仕切弁や、分岐弁等の制水弁であってもよいし、あるいは流量計や発電機等の設置体であってもよい。   In the above-described embodiment, the water control valve 42 is described as a rotary valve that opens and closes the pipe line by the rotation of the valve body. However, the use and configuration of the water control valve are not limited thereto, and for example, the valve body It may be a gate valve that opens and closes a pipe line by vertical movement, a water control valve such as a branch valve, or an installed body such as a flow meter or a generator.

また、前記実施例では、既設流体管Pの外周面に当接する当接部15,15’が、筒状体10の周方向に亘って設けられているが、これに限らず、例えば、当接部が、筒状体の周方向に沿って点在して設けられてもよい。   In the above embodiment, the contact portions 15 and 15 'that contact the outer peripheral surface of the existing fluid pipe P are provided over the circumferential direction of the cylindrical body 10. However, the present invention is not limited to this. The contact portions may be provided so as to be scattered along the circumferential direction of the cylindrical body.

また、前記実施例では、分割体11,11’の両端部には、当接部15,15’が夫々固着されているが、これに限らず、例えば、分割体の内周面に、1つ以上の当接部が設けられてもよい。   Moreover, in the said Example, although the contact parts 15 and 15 'are respectively fixed to the both ends of the division bodies 11 and 11', it is not restricted to this, For example, it is 1 to the inner peripheral surface of a division body. Two or more contact portions may be provided.

また、前記実施例では、分割体11の上部及び分割体11’の下部の内周面に、リブ14,14’が軸方向に亘って夫々形成され、かつ分割体11,11’の両端面に、当接部15,15’が分割体11,11’の周方向に亘って夫々固着されている筒状体10であるが、これに限らず、例えば、分割体の上部及び下部の内周面に、リブのみが軸方向に亘って夫々形成されている筒状体であってもよいし、分割体の両端面に、当接部のみが分割体の周方向に亘って夫々固着されている筒状体であってもよい。   Moreover, in the said Example, the ribs 14 and 14 'are each formed in the axial direction at the inner peripheral surface of the upper part of the division body 11, and the lower part of the division body 11', and both end surfaces of the division bodies 11 and 11 ' Further, the abutment portions 15 and 15 ′ are cylindrical bodies 10 to which the divided bodies 11 and 11 ′ are respectively fixed in the circumferential direction. However, the present invention is not limited thereto. The peripheral surface may be a cylindrical body in which only ribs are formed in the axial direction, respectively, or only the contact portions are fixed to both end surfaces of the divided body in the circumferential direction of the divided body. It may be a cylindrical body.

1 管切除装置(管切除手段)
2 筐体
10 筒状体
14,14’ リブ
14a,14a’ 貫通孔
15,15’ 当接部
42 制水弁(制水体)
K 切除部(所定箇所)
P 既設流体管
R 移動割継輪(継手リング)
1 Tube excision device (tube excision means)
2 Housing 10 Cylindrical bodies 14, 14 'Ribs 14a, 14a' Through-holes 15, 15 'Abutting portion 42 Water control valve (water control body)
K excision (predetermined location)
P Existing fluid pipe R Moving joint ring (joint ring)

Claims (4)

水密に密封した筐体内において、既設流体管の所定箇所を管切除手段により不断水状態で切除し、前記既設流体管の切断面側に配置される制水体を前記所定箇所に設置するとともに、前記既設流体管に外嵌され管軸方向に移動する継手リングにより、前記制水体と前記既設流体管との間を水密に接続する制水体設置装置であって、
前記継手リングと前記既設流体管との間に介在するように、該既設流体管の外周面に密封状に固着される筒状体を備え、
前記筒状体の外周面は、前記継手リングの内周面に対応した周面形状に管軸方向に沿って形成されていることを特徴とする制水体設置装置。
In a watertight sealed housing, a predetermined location of the existing fluid pipe is excised in an undisturbed state by a tube excision means, and a water control body disposed on the cut surface side of the existing fluid pipe is installed at the predetermined location, and A water control body installation device for watertightly connecting between the water control body and the existing fluid pipe by a joint ring that is externally fitted to the existing fluid pipe and moves in the direction of the pipe axis,
A cylindrical body fixed in a sealed manner on the outer peripheral surface of the existing fluid pipe so as to be interposed between the joint ring and the existing fluid pipe,
The outer circumferential surface of the cylindrical body is formed in a circumferential shape corresponding to the inner circumferential surface of the joint ring along the pipe axis direction.
前記筒状体の内周面には、前記既設流体管の外周面に当接する当接部が、前記筒状体の周方向に沿って設けられ、該当接部は、該既設流体管の外周面の形状を考慮して、径方向の厚みが周方向に異なって形成されていることを特徴とする請求項1に記載の制水体設置装置。   On the inner peripheral surface of the cylindrical body, a contact portion that contacts the outer peripheral surface of the existing fluid pipe is provided along the circumferential direction of the cylindrical body, and the corresponding contact section is an outer periphery of the existing fluid pipe. The water control body installation device according to claim 1, wherein the thickness of the radial direction is different in the circumferential direction in consideration of the shape of the surface. 前記筒状体の内周面には、前記既設流体管の外周面に当接するリブが前記筒状体の軸方向に亘って設けられることを特徴とする請求項1または2に記載の制水体設置装置。   The water control body according to claim 1 or 2, wherein a rib that abuts on an outer peripheral surface of the existing fluid pipe is provided on an inner peripheral surface of the cylindrical body in an axial direction of the cylindrical body. Installation equipment. 前記リブには、周方向に貫通する貫通孔が形成されていることを特徴とする請求項3に記載の制水体設置装置。   The water control body installation device according to claim 3, wherein a through-hole penetrating in the circumferential direction is formed in the rib.
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