JP4393143B2 - Truing tool and manufacturing method thereof - Google Patents

Truing tool and manufacturing method thereof Download PDF

Info

Publication number
JP4393143B2
JP4393143B2 JP2003315856A JP2003315856A JP4393143B2 JP 4393143 B2 JP4393143 B2 JP 4393143B2 JP 2003315856 A JP2003315856 A JP 2003315856A JP 2003315856 A JP2003315856 A JP 2003315856A JP 4393143 B2 JP4393143 B2 JP 4393143B2
Authority
JP
Japan
Prior art keywords
truing
outer peripheral
group
metal
diamond abrasive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2003315856A
Other languages
Japanese (ja)
Other versions
JP2005081488A (en
Inventor
正人 北島
昇 平岩
守 勝田
明 渡辺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyoda Van Moppes Ltd
JTEKT Corp
Original Assignee
Toyoda Van Moppes Ltd
JTEKT Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyoda Van Moppes Ltd, JTEKT Corp filed Critical Toyoda Van Moppes Ltd
Priority to JP2003315856A priority Critical patent/JP4393143B2/en
Publication of JP2005081488A publication Critical patent/JP2005081488A/en
Application granted granted Critical
Publication of JP4393143B2 publication Critical patent/JP4393143B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Description

本発明は、砥石車の研削面の切れ味が低下した場合にこれをツルーイングするツルーイング工具に関する。   The present invention relates to a truing tool for truing a grinding wheel when the sharpness of the grinding surface is lowered.

このようなツルーイング工具としては、回転軸線回りに回転される円形のベースの外周部にダイヤモンド砥粒を金属系の結合材(メタルボンド)で結合して環状のツルーイング部を同軸に形成したものがある(例えば、特許文献1参照)。このツルーイング工具は、図11(a) 及び図12(a) に示すように、断面形状が長方形で環状のツルーイング部3,4をベース2の外周部の側面と外周面から突出するように設けたものである。係るツルーイング工具1は回転軸線1aを砥石車5の回転軸線5aに対し傾斜(傾斜角は例えば8度)させて使用するものである。砥石車5はコア部6の外周に砥石部7を設けて構成され、砥石部7の側方研削面7aをツルーイングする場合には、側方研削面ツルーイング部3の先端面3aを端面7aに当接させ、砥石車5の回転軸線5aに対し直交方向にツルーイング工具1と砥石車5を相対移動させて行い(図11(a) 参照)、また砥石部7の外周研削面7bをツルーイングする場合には、外周研削面ツルーイング部4の先端面4aを外周研削面7bに当接させ、砥石車5の回転軸線5aに対し平行方向にツルーイング工具1と砥石車5を相対移動させて行う(図12(a) 参照)。各ツルーイング部3,4は、図13に示すように、ダイヤモンド砥粒3b,4bを銅または錫などの金属系の結合材(メタルボンド)3c,4c内に埋め込んで結合したものであり、メタルボンド3c,4cは空洞のない密なものである。
特開平8−90411号公報(段落〔0014〕〜〔0019〕、図2〜図6)。
As such a truing tool, an annular truing portion is formed coaxially by bonding diamond abrasive grains to a peripheral portion of a circular base rotated around a rotation axis with a metal-based bonding material (metal bond). Yes (see, for example, Patent Document 1). As shown in FIGS. 11 (a) and 12 (a), this truing tool is provided with annular truing portions 3 and 4 having a rectangular cross section so as to protrude from the side surface and the outer peripheral surface of the outer peripheral portion of the base 2. It is a thing. The truing tool 1 is used with the rotation axis 1a inclined with respect to the rotation axis 5a of the grinding wheel 5 (the inclination angle is, for example, 8 degrees). The grinding wheel 5 is configured by providing a grinding wheel portion 7 on the outer periphery of the core portion 6, and when the side grinding surface 7a of the grinding wheel portion 7 is trued, the tip surface 3a of the side grinding surface truing portion 3 is used as the end surface 7a. The truing tool 1 and the grinding wheel 5 are moved relative to each other in a direction orthogonal to the rotational axis 5a of the grinding wheel 5 (see FIG. 11 (a)), and the outer peripheral grinding surface 7b of the grinding wheel portion 7 is trued. In this case, the front end surface 4a of the outer peripheral grinding surface truing portion 4 is brought into contact with the outer peripheral grinding surface 7b, and the truing tool 1 and the grinding wheel 5 are moved relative to each other in a direction parallel to the rotation axis 5a of the grinding wheel 5 ( (See FIG. 12 (a)). As shown in FIG. 13, each of the truing portions 3 and 4 is obtained by embedding and bonding diamond abrasive grains 3b and 4b in metal-based binders (metal bonds) 3c and 4c such as copper or tin. The bonds 3c and 4c are dense without cavities.
JP-A-8-90411 (paragraphs [0014] to [0019], FIGS. 2 to 6).

上述した従来の技術では、ダイヤモンド砥粒3b,4bの間は結合剤であるメタル3c,4cにより隙間なく満たされていて気孔がないので、工具表面のダイヤモンド砥粒3b,4bとメタル3c,4cとは同一面となり、ダイヤモンド砥粒3b,4bの突き出しがなく、砥石に十分食い込むことができなかった。またダイヤモンド砥粒3b,4bはメタル3c,4c内に機械的に埋め込まれているだけで化学的に結合されていないので、砥粒の保持力が弱く、ダイヤモンド砥粒3b,4bは結合剤であるメタル3c,4cから脱落し易く、砥石車5の研削面7a,7bのツルーイングに関与する砥粒の数が減少する。係るツルーイング工具でツリーイングした砥石車5の研削面7a,7bは平坦になって切れ味が悪く、このような砥石車5で研削した場合、研削抵抗が高くなり所望の研削能率、表面品位を確保することができなかった。   In the above-described conventional technique, the diamond abrasive grains 3b and 4b are filled with the metal 3c and 4c, which is a binder, without gaps, and there are no pores. Therefore, the diamond abrasive grains 3b and 4b on the tool surface and the metals 3c and 4c And the diamond abrasive grains 3b and 4b did not protrude, and could not sufficiently penetrate the grindstone. Further, since the diamond abrasive grains 3b and 4b are mechanically embedded in the metals 3c and 4c and are not chemically bonded, the holding power of the abrasive grains is weak, and the diamond abrasive grains 3b and 4b are binders. It is easy to drop off from a certain metal 3c, 4c, and the number of abrasive grains involved in truing of the grinding surfaces 7a, 7b of the grinding wheel 5 is reduced. The grinding surfaces 7a and 7b of the grinding wheel 5 treeed with such a truing tool are flat and poor in sharpness. When grinding with such a grinding wheel 5, the grinding resistance increases, and the desired grinding efficiency and surface quality are ensured. I couldn't.

特に、砥石部7の側方研削面7aをツルーイングする場合は、図11(a) のA視である図11(b) に示すように、側方研削面7aは平面であり、これと接触するツルーイング部3の先端面3aはツルーイング工具1と砥石車5の間の傾斜により円弧状になるが、砥石とツルーイング工具間の接触長さが長くなって、ツルーイング抵抗が高くなり、ツルーイング部3のダイヤモンド砥粒3bが側方研削面7aの砥粒を破砕できなかった。   In particular, when truing the side grinding surface 7a of the grindstone 7, the side grinding surface 7a is a flat surface as shown in FIG. 11 (b), which is a view of FIG. The front end surface 3a of the truing part 3 is arcuate due to the inclination between the truing tool 1 and the grinding wheel 5, but the contact length between the grindstone and the truing tool is increased, the truing resistance is increased, and the truing part 3 The diamond abrasive grains 3b could not break the abrasive grains on the side grinding surface 7a.

このように、特許文献1のツルーイング工具によりツルーイングされた砥石車5の砥石部7の研削面7a,7bは切れ味が悪いので、このような砥石車5で工作物を研削した場合、研削抵抗が増大して工作物の表面に研削焼けが生じやすくなり、所望の研削能率及び工作物の表面品位が得られないというという問題がある。本発明はこのような各問題を解決することを目的とする。   As described above, the grinding surfaces 7a and 7b of the grinding wheel portion 7 of the grinding wheel 5 that are trued by the truing tool of Patent Document 1 have poor sharpness. Therefore, when a workpiece is ground with such a grinding wheel 5, the grinding resistance is low. There is a problem that grinding burn is likely to occur on the surface of the workpiece and the desired grinding efficiency and surface quality of the workpiece cannot be obtained. The object of the present invention is to solve each of these problems.

上記の課題を解決するため、請求項1に係る発明の構成上の特徴は、回転軸線回りに回転駆動される円形のベースの外周部に、砥石車の研削面をツルーイングする環状のツルーイング部を同軸に形成してなるツルーイング工具において、外周面に鍔状基体が前記回転軸線と略直角に同軸に突設されるとともに、外周部側方に円筒状基体が前記回転軸線と同軸に突設されたベースを設け、前記鍔状基体の一側面および前記円筒状基体の外周面に、単層のダイヤモンド砥粒層を、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属との合金からなるロー材によって、該ロー材がダイヤモンド砥粒の周囲に付着して盛り上がり、隣接するダイヤモンド砥粒間に凹みが形成された状態でロー付けして前記ツルーイング部を形成したことである。 In order to solve the above-described problem, the structural feature of the invention according to claim 1 is that an annular truing portion for truing the grinding surface of the grinding wheel is provided on the outer peripheral portion of a circular base that is driven to rotate about the rotation axis. In a truing tool formed coaxially, a bowl-shaped base is provided on the outer peripheral surface of the truing tool so as to be coaxial with the rotational axis, and a cylindrical base is provided on the side of the outer peripheral portion so as to be coaxial with the rotational axis. A single-layer diamond abrasive grain layer on one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate, and a vanadium (V) metal in the periodic table group 4A containing titanium (Ti). An alloy of a metal of any one of the metals in Group 5A of the Periodic Table containing metals and metals in Group 6A of the Periodic Table of Tables containing chromium (Cr) with a metal in Groups 1B of the Periodic Table The brazing material becomes a diamond The truing portion is formed by adhering to the periphery of the Mondo abrasive grains and brazing in a state where dents are formed between adjacent diamond abrasive grains.

請求項2に係る発明の構成上の特徴は、回転軸線回りに回転駆動される円形のベースの外周部に、砥石車の研削面をツルーイングする環状のツルーイング部を同軸に形成してなるツルーイング工具において、外周面に鍔状基体が前記回転軸線と略直角に同軸に突設されるとともに、外周部側方に円筒状基体が前記回転軸線と同軸に突設されたベースを設け、前記鍔状基体の一側面および前記円筒状基体の外周面に、2〜3層のダイヤモンド砥粒層を、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属との合金からなるロー材によって、該ロー材がダイヤモンド砥粒の周囲および前記鍔状基体の一側面および前記円筒状基体の外周面に付着し、前記ダイヤモンド砥粒の各間に複数の気孔が形成された状態でロー付けして前記ツルーイング部を形成したことである。 According to a second aspect of the present invention, there is provided a truing tool in which an annular truing portion for truing a grinding surface of a grinding wheel is coaxially formed on an outer peripheral portion of a circular base that is driven to rotate about a rotation axis. And a base having a cylindrical base projecting coaxially with the rotational axis is provided on the outer peripheral side, and a base having a cylindrical base projecting coaxially with the rotational axis is provided on the outer peripheral side. On one side surface of the substrate and the outer peripheral surface of the cylindrical substrate, two or three diamond abrasive layers are provided on the periodic table containing vanadium (V), a group 4A metal of the periodic table containing titanium (Ti). By a brazing material comprising an alloy of a metal of any one of the group 5A and a metal of group 6A of the periodic table containing chromium (Cr) and a metal of group 1B of the periodic table, The brazing material is around the diamond abrasive grains and The truing portion is formed by adhering to one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate and brazing with a plurality of pores formed between the diamond abrasive grains .

変更請求項3に係る発明の構成上の特徴は、回転軸線回りに回転駆動される円形のベースの外周部に、砥石車の研削面をツルーイングする環状のツルーイング部を同軸に形成してなるツルーイング工具を製造する方法おいて、外周面に鍔状基体が前記回転軸線と略直角に同軸に突設されるとともに、外周部側方に円筒状基体が前記回転軸線と同軸に突設されたベースを設け、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属とを有機バインダを加えて粘着性を有する状態に混合して粘着性粒状物質を調合し、該粘着性粒状物質を前記鍔状基体の一側面および前記円筒状基体の外周面に塗布し、前記塗布した粘着性粒状物質の上から、多数のダイヤモンド砥粒を所定の集中度で略均一配置で単層に植え込んで前記鍔状基体の一側面および前記円筒状基体の外周面に着座させ、粘着性粒状物質によりダイヤモンド砥粒を保持した前記ベースを焼成炉内に入れて焼成することである。 A structural feature of the invention according to claim 3 is that the truing is formed by coaxially forming an annular truing portion for truing the grinding surface of the grinding wheel on the outer peripheral portion of a circular base that is driven to rotate about the rotation axis. In a method for manufacturing a tool, a base in which a bowl-shaped base is provided on the outer peripheral surface of the base and protrudes coaxially at a substantially right angle with the rotation axis, and a cylindrical base is provided on the side of the outer periphery on the same axis as the rotation axis. A periodic table group 4A metal containing titanium (Ti), a periodic table group 5A metal containing vanadium (V), and a group 6A metal containing chromium (Cr) Any one of the above metals and a Group 1B metal of the periodic table are mixed with an organic binder in a sticky state to prepare a sticky granular substance, and the sticky granular substance is One side surface of the cylindrical substrate and the outside of the cylindrical substrate A large number of diamond abrasive grains are implanted into a single layer in a substantially uniform arrangement with a predetermined concentration from above the coated adhesive granular material, and are applied to the peripheral surface of one side surface of the bowl-shaped substrate and the cylindrical substrate. The base is seated on the outer peripheral surface and the diamond abrasive grains are held by the sticky granular material in a firing furnace and fired .

請求項1に係る発明においては、ベースの外周面に突設した鍔状基体の一側面および外周部側方に突設した円筒状基体の外周面に単層のダイヤモンド砥粒層を、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属との合金からなるロー材によってロー付けしてツルーイング工具のツルーイング部を形成したので、ダイヤモンド砥粒は表面にメタライジング層が形成され周囲に濡れ性のよいロー材が付着して盛り上がり、隣接するダイヤモンド砥粒間には凹みが形成される。これにより、多くのダイヤモンド砥粒が、メタライジング層を介して濡れ性よくロー材に強い保持力で強固に保持され、順次砥石に十分食い込んで砥石車の外周研削面および側方研削面を切れ味よくツルーイングすることができる。特に、ツルーイング工具と砥石車との回転軸線を僅かに傾斜させた状態で砥石車の側方研削面を側方のツルーイング部でツルーイングするとき、側方研削面と側方のツルーイング部間の接触長さが長くなっても、単層の各ダイヤモンド砥粒が、砥石に十分食い込んで砥石車の砥粒を破砕して側方研削面を切れ味よくツルーイングすることができる。

In the invention according to claim 1, a single diamond abrasive grain layer is formed on one side surface of the bowl-shaped substrate protruding from the outer peripheral surface of the base and the outer peripheral surface of the cylindrical substrate protruding from the outer peripheral side. Any one of a Group 4A metal of the periodic table including Ti), a Group 5A metal of the periodic table including vanadium (V), and a Group 6A metal of the periodic table including chromium (Cr). Since the truing part of the truing tool was formed by brazing with a brazing material made of an alloy of a group 1 metal and a group 1B metal of the periodic table, the diamond abrasive grains had a metallizing layer formed on the surface and were wetted around A good brazing material adheres and rises, and dents are formed between adjacent diamond abrasive grains. As a result, many diamond abrasive grains are firmly held by the brazing material with high wettability and strong holding force through the metallizing layer, and then sufficiently penetrate into the grinding wheel to sharpen the outer and side grinding surfaces of the grinding wheel. You can truing well. In particular, when the side grinding surface of the grinding wheel is trued with the side truing part with the rotational axis of the truing tool and the grinding wheel slightly inclined, the contact between the side grinding surface and the side truing part Even when the length is increased, each diamond abrasive grain in a single layer can sufficiently bite into the grindstone and crush the abrasive grains of the grinding wheel to true the side grinding surface with a sharpness.

請求項2に係る発明においては、ベースの外周面に突設した鍔状基体の一側面および外周部側方に突設した円筒状基体の外周面に2〜3層のダイヤモンド砥粒層を、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属との合金からなるロー材でロー付けするので、該ロー材がダイヤモンド砥粒の各間に複数の気孔を形成した状態でダイヤモンド砥粒と化学的に結合してダイヤモンド砥粒の周囲に付着するとともに、鍔状基体の一側面および円筒状基体の外周面に付着する。これにより、多くのダイヤモンド砥粒が、メタライジング層を介して濡れ性よくロー材に強い保持力で強固に保持され、順次砥石に十分食い込んで砥石車の外周研削面および側方研削面を切れ味よくツルーイングすることができる。特に、ツルーイング工具と砥石車との回転軸線を僅かに傾斜させた状態で砥石車の側方研削面を側方のツルーイング部でツルーイングするとき、側方研削面と側方のツルーイング部間の接触長さが長くなっても、各ダイヤモンド砥粒が、砥石に十分食い込んで砥石車の砥粒を破砕して側方研削面を切れ味よくツルーイングすることができる。また、2〜3層の砥粒間には気孔が形成されるので、ダイヤモンド砥粒はロー材から突出して、砥石の側方研削面に十分食い込むことができる。 In the invention according to claim 2, two or three diamond abrasive grain layers are provided on one side surface of the bowl-shaped base member protruding from the outer peripheral surface of the base and the outer peripheral surface of the cylindrical base member protruding from the outer peripheral side . Any of Group 4A metal of periodic table containing titanium (Ti), Group 5A metal of periodic table containing vanadium (V), and Group 6A metal of chromium (Cr) Since brazing is performed with a brazing material made of an alloy of a metal of one group and a metal of group 1B of the periodic table, the diamond abrasive grains in a state where a plurality of pores are formed between the diamond abrasive grains. And bonded to the periphery of the diamond abrasive grains, and to one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate. As a result, many diamond abrasive grains are firmly held by the brazing material with high wettability and strong holding force through the metallizing layer, and then sufficiently penetrate into the grinding wheel to sharpen the outer and side grinding surfaces of the grinding wheel. You can truing well. In particular, when the side grinding surface of the grinding wheel is trued with the side truing part with the rotational axis of the truing tool and the grinding wheel slightly inclined, the contact between the side grinding surface and the side truing part Even if the length becomes longer, each diamond abrasive grain can sufficiently bite into the grinding wheel to crush the abrasive grains of the grinding wheel and to true the side grinding surface with a sharpness. In addition, since pores are formed between the two or three layers of abrasive grains , the diamond abrasive grains protrude from the brazing material and can sufficiently penetrate into the side grinding surface of the grindstone.

請求項3に係る発明においては、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属とを有機バインダを加えて粘着性を有する状態に混合した粘着性粒状物質を、ベースの外周面に突設した鍔状基体の一側面および外周部側方に突設した円筒状基体の外周面に塗布し、塗布した粘着性粒状物質の上から、多数のダイヤモンド砥粒を所定の集中度で略均一配置で単層に植え込んだ状態でベースを焼成炉内に入れて焼成するので、ベースの外周面に突設した鍔状基体の一側面および外周部側方に突設した円筒状基体の外周面に単層のダイヤモンド砥粒層を、前記金属の合金からなるロー材によってロー付けしたツルーイング工具を容易に製造することができる。 In the invention according to claim 3, the periodic table group 4A metal containing titanium (Ti), the periodic table group 5A metal containing vanadium (V), and the periodic table containing chromium (Cr). An adhesive granular material obtained by mixing any one of the metals in Group 6A and a metal from Group 1B of the Periodic Table into an adhesive state by adding an organic binder to the outer peripheral surface of the base. It is applied to one side of the projecting bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate projecting to the side of the outer periphery, and a large number of diamond abrasive grains are roughly concentrated at a predetermined concentration level from the applied adhesive granular material. Since the base is placed in a firing furnace in a single-layer arrangement in a uniform arrangement and fired, the outer periphery of a cylindrical base projecting from one side of the bowl-shaped base projecting from the outer peripheral surface of the base and the side of the outer periphery A single-layer diamond abrasive grain layer is formed on the surface of the metal alloy. -A truing tool brazed with a material can be easily manufactured.

(第1の実施形態)
第1の実施形態に係るツルーイング工具10は、図1乃至5に示すように、回転軸線回りに回転される円形のベース11と、このベース11の外周縁の端面から回転軸線と平行に同軸に突出される円筒状の側方研削面ツルーイング部20と、ベース11の外周面から回転軸線と略直角に同軸に突出される外周研削面ツルーイング部25よりなるものである。このツルーイング工具10は、前述した従来技術と同様、その回転軸線が、コア部6の外周に砥石部7を設けてなる砥石車5の回転軸線に対し8度傾斜するように配置される。
(First embodiment)
As shown in FIGS. 1 to 5, the truing tool 10 according to the first embodiment has a circular base 11 that is rotated around a rotation axis, and is coaxial from the end surface of the outer peripheral edge of the base 11 in parallel with the rotation axis. The cylindrical side ground surface truing part 20 protrudes and the peripheral ground surface truing part 25 protrudes coaxially from the outer peripheral surface of the base 11 substantially at right angles to the rotation axis. This truing tool 10 is arranged so that the rotational axis thereof is inclined by 8 degrees with respect to the rotational axis of the grinding wheel 5 in which the grinding wheel portion 7 is provided on the outer periphery of the core portion 6, as in the prior art described above.

この第1の実施形態の側方研削面ツルーイング部20および外周研削面ツルーイング部25は、図1乃至5に示すように、回転軸線回りに回転駆動される円形のベース11と、ベース11の外周部にロー付けされた多数のダイヤモンド砥粒22と、この両者11,22をロー付けするチタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、銅(Cu )、銀(Ag )、金(Au)を含む周期律表第1B族のなかの少なくともいずれか1つの金属との合金からなるロー材23により構成されている。円形のベース11の外周部左側面には円筒状基体21が回転軸線と同軸に突設されている。基体21の円筒面には多数のダイヤモンド砥粒22をロー材23により1層ロー付けして砥石車5の側方研削面7aをツルーイングする側方研削面ツルーイング部20が形成されている。前記ベースの外周には鍔状基体26が回転軸線と略直角に同軸に突設され、基体26の側面には多数のダイヤモンド砥粒27をロー材23と同一成分のロー材28により1層ロー付けして砥石車5の外周研削面7bをツルーイングする外周研削面ツルーイング部25が形成されている。   As shown in FIGS. 1 to 5, the side grinding surface truing portion 20 and the outer peripheral grinding surface truing portion 25 of the first embodiment are a circular base 11 that is rotationally driven around a rotation axis, and an outer periphery of the base 11. A number of diamond abrasive grains 22 brazed to the part, and a periodic table 4A group metal containing vanadium (V), a periodic group 4A metal containing titanium (Ti) brazing both 11 and 22 A metal of any one of the metals in Group 6A of the periodic table including chromium (Cr) and copper (Cu), silver (Ag), and gold (Au) It is composed of a brazing material 23 made of an alloy with at least one of the metals of Group 1B. A cylindrical base 21 is provided on the left side surface of the outer periphery of the circular base 11 so as to protrude coaxially with the rotation axis. A side grinding surface truing portion 20 is formed on the cylindrical surface of the base body 21 by brazing a large number of diamond abrasive grains 22 with a brazing material 23 and truing the side grinding surface 7 a of the grinding wheel 5. On the outer periphery of the base, a bowl-shaped base 26 is provided so as to protrude coaxially with the rotation axis, and a large number of diamond abrasive grains 27 are formed on the side of the base 26 by a brazing material 28 having the same composition as the brazing material 23. In addition, an outer peripheral grinding surface truing portion 25 for truing the outer peripheral grinding surface 7b of the grinding wheel 5 is formed.

この側方研削面および外周研削面ツルーイング部20,25の製造において、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、及びクロム(Cr )を含む周期律表第6A族の金属のうちいずれか一つの族の金属粒と、銅(Cu )、銀(Ag )等の周期律表第1B族の金属粒とを適当な有機バインダを加えて粘着性を有する状態に混合し、粘着性粒状物質23Aを調合する。この粘着性粒状物質23Aに含まれる金属は後述する焼成により合金となってロー材23になるものである。そして、このような粘着性粒状物質23Aを円筒状基体21外周面上および鍔状基体26の側面に、ブラシなどにより適当な厚さに塗布する(図2参照)。次に、このように塗布した粘着性粒状物質23Aの上から、予め所定粒度に篩い分けした多数のダイヤモンド砥粒22,27を、所定の集中度となるように略均一配置で単層に植え込み、円筒状基体21の外周面および鍔状基体26の側面に各ダイヤモンド砥粒22,27を着座させる(図3参照)。   In the production of the side grinding surfaces and outer peripheral grinding surface truing portions 20 and 25, a periodic table group 4A metal containing titanium (Ti), a periodic table group 5A metal containing vanadium (V), and chromium A suitable organic material is formed by combining a metal particle of any one of the metals in Group 6A of the periodic table containing (Cr) and a metal particle of Group 1B of the periodic table such as copper (Cu) or silver (Ag). A binder is added and mixed in a sticky state to prepare the sticky granular material 23A. The metal contained in the adhesive granular material 23A becomes an alloy by firing, which will be described later, to become the brazing material 23. Then, such an adhesive granular material 23A is applied to the outer peripheral surface of the cylindrical substrate 21 and the side surface of the bowl-shaped substrate 26 with a brush or the like (see FIG. 2). Next, a large number of diamond abrasive grains 22 and 27 that have been sieved in advance to a predetermined particle size are implanted into a single layer in a substantially uniform arrangement so as to have a predetermined concentration degree from above the coated adhesive granular material 23A. Then, the diamond abrasive grains 22 and 27 are seated on the outer peripheral surface of the cylindrical substrate 21 and the side surface of the bowl-shaped substrate 26 (see FIG. 3).

次に、粘着性粒状物質23Aによりダイヤモンド砥粒22,27を保持した円筒状基体21および鍔状気体26を含むベース11を焼成炉内に入れ、アルゴンガス等の不活性ガスまたは真空状態の雰囲気で840〜940℃の焼成温度で焼成する。この焼成においてダイヤモンド砥粒22,27表面にはチタン(Ti)との間にチタンカーバイド(TiC)等からなるメタライジング層が形成され、これらのメタライジング層と銅(Cu)、銀(Ag)を含む周期律表第1B族の金属とは融合し易く、メタライジング層を介してダイヤモンド砥粒22,27とロー材23,28との濡れ性がよくなる。ダイヤモンド砥粒22の表面に形成されるメタライジング層は、溶融状態のロー材23,28に対し濡れ性がよいので、溶融したロー材23,28はダイヤモンド砥粒22,28の周囲に付着して盛り上がり、隣接するダイヤモンド砥粒22,27間のロー材23,28は、ダイヤモンド砥粒22,27と接する部分が高く中間部が低い形状となり、隣接するダイヤモンド砥粒間に大きい凹みが形成される。これを冷却すれば、ロー材23,28がダイヤモンド砥粒22,27の周囲に盛り上がって付着し、単層のダイヤモンド砥粒22,27が基体21,26にロー材23,28により強い保持力でロー付けされた側方研削面および外周研削面ツルーイング部20,25が得られる。   Next, the cylindrical base 21 holding the diamond abrasive grains 22 and 27 with the adhesive granular material 23A and the base 11 including the bowl-like gas 26 are placed in a firing furnace, and an inert gas such as argon gas or an atmosphere in a vacuum state Is fired at a firing temperature of 840 to 940 ° C. In this firing, a metallizing layer made of titanium carbide (TiC) or the like is formed between the diamond abrasive grains 22 and 27 and titanium (Ti). These metallizing layers, copper (Cu), and silver (Ag) It is easy to fuse with the metal of Group 1B of the periodic table, and the wettability between the diamond abrasive grains 22 and 27 and the brazing materials 23 and 28 is improved through the metalizing layer. Since the metalizing layer formed on the surface of the diamond abrasive grains 22 has good wettability with respect to the molten brazing materials 23 and 28, the molten brazing materials 23 and 28 adhere to the periphery of the diamond abrasive grains 22 and 28. The brazing material 23, 28 between the adjacent diamond abrasive grains 22, 27 has a shape in which the portion in contact with the diamond abrasive grains 22, 27 is high and the intermediate portion is low, and a large dent is formed between the adjacent diamond abrasive grains. The If this is cooled, the brazing materials 23 and 28 rise and adhere to the periphery of the diamond abrasive grains 22 and 27, and the single-layer diamond abrasive grains 22 and 27 adhere to the base bodies 21 and 26 by the brazing materials 23 and 28. The side grinding surface and the outer circumferential grinding surface truing portions 20 and 25 brazed with are obtained.

次に、この第1の実施形態の側方研削面ツルーイング部20により砥石車5の右側方研削面7aをツルーイングする場合の作用を図4により説明する。この場合は、砥石車5とツルーイング工具10を回転駆動させ、ツルーイング工具10を側方研削面ツルーイング部20の先端面位置が外周研削面面7bよりも外側となる位置に後退させて、ベース11から左側に突出する側方研削面ツルーイング部20の先端面20aの最も左側となる部分の砥石軸線方向位置が側方研削面7aに対し微少量切り込む位置となるように、砥石車5に対し位置決めする。そして白抜き矢印に示すようにツルーイング工具10を砥石車5の回転軸線と直角方向に側方研削面ツルーイング速度で前進移動させれば、側方研削面ツルーイング部20の先端面20aが砥石車5の側方研削面7aをツルーイングする。ダイヤモンド砥粒22は表面にメタライジング層が形成され、メタライジング層を介して濡れ性よくロー材23に強い保持力で強固に保持されているので、ダイヤモンド砥粒22をロー材23から脱落することなく多く突出させることができ、側方研削面ツルーイング部20は、各ダイヤモンド砥粒22が砥石部7に十分食い込んで側方研削面7aの砥粒を破砕し、接触長さが長くなる側方研削面7aを切れ味よくツルーイングすることができる。   Next, the operation when the right side grinding surface 7a of the grinding wheel 5 is trued by the side grinding surface truing part 20 of the first embodiment will be described with reference to FIG. In this case, the grinding wheel 5 and the truing tool 10 are rotationally driven, and the truing tool 10 is moved back to a position where the tip surface position of the side grinding surface truing portion 20 is outside the outer peripheral grinding surface 7b. Positioning with respect to the grinding wheel 5 so that the position in the grinding wheel axial direction of the leftmost portion of the front end surface 20a of the side grinding surface truing portion 20 protruding to the left side is a position to cut a small amount into the side grinding surface 7a. To do. When the truing tool 10 is moved forward at a side grinding surface truing speed in a direction perpendicular to the rotational axis of the grinding wheel 5 as indicated by an outlined arrow, the tip surface 20a of the side grinding surface truing portion 20 is moved to the grinding wheel 5. The side grinding surface 7a is trued. Since the diamond abrasive grains 22 have a metallizing layer formed on the surface and are firmly held by the brazing material 23 with high wettability through the metalizing layer, the diamond abrasive grains 22 fall off the brazing material 23. The side grinding surface truing part 20 is a side where each diamond abrasive grain 22 sufficiently penetrates into the grinding wheel part 7 to crush the abrasive grains on the side grinding face 7a and the contact length becomes longer. The ground surface 7a can be trued with good sharpness.

また外周研削面ツルーイング部25により砥石車5の外周研削面7bをツルーイングする場合は、ツルーイング工具10を外周研削面ツルーイング部25の位置が外周研削面7bの横幅方向範囲よりも左側となるように移動させて、その外周研削面ツルーイング部25の外周先端面25aが砥石車5の外周研削面7bに対し微少量切り込む位置となるように砥石車5に対し位置決めする。そして、図5の白抜き矢印に示すように、ツルーイング工具10を砥石車5の回転軸線方向に外周研削面ツルーイング速度で右方に移動させれば、外周研削面ツルーイング部25の先端面25aは砥石車5の外周研削面7bをツルーイングする。この場合も、ダイヤモンド砥粒27は表面にメタライジング層が形成され、メタライジング層を介して濡れ性よくロー材28に強い保持力で強固に保持されているので、外周研削面ツルーイング部25は、各ダイヤモンド砥粒27が外周研削面7bの砥粒を破砕し、外周研削面7bを切れ味よくツルーイングすることができる。   Further, when the outer peripheral grinding surface 7b of the grinding wheel 5 is trued by the outer peripheral grinding surface truing portion 25, the truing tool 10 is positioned so that the position of the outer peripheral grinding surface truing portion 25 is on the left side of the lateral width direction range of the outer peripheral grinding surface 7b. It is moved and positioned with respect to the grinding wheel 5 so that the outer peripheral tip surface 25a of the outer peripheral grinding surface truing portion 25 is in a position to cut a small amount with respect to the outer peripheral grinding surface 7b of the grinding wheel 5. Then, as shown by the white arrow in FIG. 5, if the truing tool 10 is moved to the right at the peripheral grinding surface truing speed in the rotational axis direction of the grinding wheel 5, the tip surface 25 a of the peripheral grinding surface truing portion 25 is The outer peripheral grinding surface 7b of the grinding wheel 5 is trued. Also in this case, the diamond abrasive grain 27 has a metallizing layer formed on the surface, and is firmly held by the brazing material 28 with high wettability through the metallizing layer with a strong holding force. Each diamond abrasive grain 27 crushes the abrasive grains on the outer peripheral grinding surface 7b, and the outer peripheral grinding surface 7b can be trued with good sharpness.

上記実施形態では、円筒状基体21の円筒面および鍔状基体26の側面に塗布した粘着性粒状物質(23A)に多数のダイヤモンド砥粒22,27を単層に植え込んでいるが、適当な量のダイヤモンド砥粒22または27を混入した粘着性粒状物質を円筒状基体21の円筒面または鍔状基体26の側面にダイヤモンド砥粒22または27が単層になるように塗布し、これを焼成するようにしてもよい。   In the above embodiment, a large number of diamond abrasive grains 22 and 27 are implanted in a single layer in the adhesive granular material (23A) applied to the cylindrical surface of the cylindrical substrate 21 and the side surface of the bowl-shaped substrate 26. An adhesive granular material mixed with the diamond abrasive grains 22 or 27 is applied to the cylindrical surface of the cylindrical substrate 21 or the side surface of the bowl-shaped substrate 26 so that the diamond abrasive grains 22 or 27 are formed into a single layer, and is fired. You may do it.

(第2の実施形態)
次に、図6及び図7により、第2の実施形態について説明する。この第2の実施形態のツルーイング工具は、全体としては第1の実施形態と同様、回転軸線回りに回転される円形のベース11と、このベース11の外周縁の側面から回転軸線と平行に同軸に突出される円筒状の側方研削面ツルーイング部20Aと、ベース11の外周面から回転軸線と略直角に同軸に突出される外周研削面ツルーイング部よりなるものであり、側方研削面及び外周研削面ツルーイング部のダイヤモンド砥粒の層数が、2層になっており、砥粒22間に気孔24が形成されている点だけが第1の実施形態と異なるので、以下に相違点のみについて説明する。外周研削面ツルーイング部は、側方研削面ツルーイング部20Aと同様であるので、図示および詳細説明を省略する。
(Second Embodiment)
Next, a second embodiment will be described with reference to FIGS. As in the first embodiment, the truing tool of the second embodiment is generally coaxial with the circular base 11 rotated around the rotation axis, and from the side surface of the outer peripheral edge of the base 11 in parallel with the rotation axis. A cylindrical side ground surface truing portion 20A projecting from the outer periphery and an outer peripheral ground surface truing portion projecting coaxially from the outer peripheral surface of the base 11 substantially at right angles to the rotation axis. Since the number of diamond abrasive grains in the ground surface truing portion is two and only the pores 24 are formed between the abrasive grains 22, the difference from the first embodiment is as follows. explain. Since the outer peripheral grinding surface truing portion is the same as the side grinding surface truing portion 20A, illustration and detailed description thereof are omitted.

側方研削面ツルーイング部20Aの製造は、図7に示すように、黒鉛などにより形成した型35を円筒状基体21の外周面(または内周面)に被せ、型35と円筒状基体21との間に形成される適度の幅を有する空間に、粘着性粒状物質23Aに適当な量のダイヤモンド砥粒22を混入した混合物を充填して焼成し、焼成後に黒鉛の型35を除去して製造する。前述のようにダイヤモンド砥粒22の表面に形成されるメタライジング層は、溶融状態のロー材23に対し濡れ性がよいので、溶融したロー材23はダイヤモンド砥粒22の周囲および円筒状基体21に付着し、ダイヤモンド砥粒22の各間には、金属粒間の隙間が集合して複数の気孔24が形成される。これを冷却すれば、ロー材23内に適宜気孔24が形成された状態で、ロー材23がダイヤモンド砥粒22の表面および円筒状基体21の表面に付着し、2層のダイヤモンド砥粒22が基体21にロー材23により強い保持力でロー付けされた側方研削面ツルーイング部20が得られる。外周研削面ツルーイング部も、側方研削面ツルーイング部20Aとほぼ同様に製造される。   As shown in FIG. 7, the side grinding surface truing portion 20A is manufactured by placing a die 35 formed of graphite or the like on the outer peripheral surface (or inner peripheral surface) of the cylindrical base 21, and the die 35, the cylindrical base 21 and the like. A space having an appropriate width formed between the particles is filled with an adhesive granular material 23A mixed with an appropriate amount of diamond abrasive grains 22 and fired. After firing, the graphite mold 35 is removed and manufactured. To do. As described above, the metalizing layer formed on the surface of the diamond abrasive grains 22 has good wettability with respect to the molten brazing material 23. Therefore, the molten brazing material 23 is surrounded by the diamond abrasive grains 22 and the cylindrical base 21. A plurality of pores 24 are formed by gathering gaps between the metal grains between the diamond abrasive grains 22. If this is cooled, the brazing material 23 adheres to the surface of the diamond abrasive grains 22 and the surface of the cylindrical substrate 21 with the pores 24 being appropriately formed in the brazing material 23, so that two layers of diamond abrasive grains 22 are formed. The side grinding surface truing part 20 brazed to the base body 21 by a brazing material 23 with a strong holding force is obtained. The peripheral grinding surface truing part is also manufactured in substantially the same manner as the side grinding surface truing part 20A.

この第2の実施形態の側方研削面ツルーイング部20Aは、複数層のダイヤモンド砥粒22によって砥石車5の側方研削面7aをツルーイングするので、ダイヤモンド砥粒22の磨耗が減少し、工具寿命が長くなる。なお、ロー材23により円筒状基体21,26にロー付けされるダイヤモンド砥粒22,27の層数は、2乃至4層程度の少数複数層とするのがよい。   Since the side grinding surface truing portion 20A of the second embodiment truws the side grinding surface 7a of the grinding wheel 5 with a plurality of layers of diamond abrasive grains 22, the wear of the diamond abrasive grains 22 is reduced and the tool life is reduced. Becomes longer. It should be noted that the number of diamond abrasive grains 22 and 27 brazed to the cylindrical base bodies 21 and 26 by the brazing material 23 is preferably a small number of layers of about 2 to 4.

またこの第2の実施形態では、砥石車5の側方研削面7a及び外周研削面7bと当接してこれをツルーイングする側方研削面ツルーイング部20A及び外周研削面ツルーイング部の先端面からは、側方研削面7a及び外周研削面7bのツルーイングに伴ってダイヤモンド砥粒22,27が磨耗して脱落されるが、ロー材23内には多数の気孔24が形成されているので、ダイヤモンド砥粒22,27はロー材から突出した状態となる。   In the second embodiment, the side grinding surface 20a of the grinding wheel 5 and the side grinding surface 7b that abuts the side grinding surface 7b and truing the side grinding surface 7a and the front end surface of the circumferential grinding surface truing part The diamond abrasive grains 22 and 27 are worn out and fall off along with the truing of the side grinding surface 7a and the outer peripheral grinding surface 7b. However, since many pores 24 are formed in the brazing material 23, the diamond abrasive grains 22 and 27 will be in the state which protruded from the brazing material.

図8及び図9に示すツルーイング工具は、図8に示すように、回転軸線回りに回転される円形のベース11と、このベース11の外周縁の両端面から回転軸線方向に突出された円筒状の側方研削面ツルーイング部20Bと、ベース11の外周面から回転軸線と略直角方向に突出された鍔状の外周研削面ツルーイング部25Bよりなるものである。この側方研削面ツルーイング部20Bは第1の実施形態の側方研削面ツルーイング部20と同様な円筒状で、図9に示すように、基体21をなくし、多数のダイヤモンド砥粒22をロー材23により円筒状に互いにロー付けすると共にベース部11の外周両側面にロー付けして形成したものである。外周研削面ツルーイング部25Bも、第1の実施形態の外周研削面ツルーイング部25と同様の鍔状で、基体26をなくし、多数のダイヤモンド砥粒27をロー材28によりロー付けして形成したものである。前述のようにダイヤモンド砥粒22の表面に形成されるメタライジング層は、溶融状態のロー材23に対し濡れ性がよいので、溶融したロー材23はダイヤモンド砥粒22の周囲および円筒状基体21に強い保持力で付着するとともに、ダイヤモンド砥粒22の各間には、金属粒間の隙間が集合して複数の気孔24が形成される。このツルーイング工具10は、前述した特許文献1に示す従来技術と同様、左右の側方研削面ツルーイング部20Bの各先端面20aにより砥石車5の左右の側方研削面7aをツルーイングし、外周研削面ツルーイング部25Bの先端面25aにより砥石車5の外周研削面7bをツルーイングする。 As shown in FIG. 8, the truing tool shown in FIG. 8 and FIG. 9 has a circular base 11 that rotates around the rotation axis, and a cylindrical shape that protrudes from both end surfaces of the outer peripheral edge of the base 11 in the rotation axis direction. The side grinding surface truing portion 20B and the bowl-shaped outer grinding surface truing portion 25B protruding from the outer peripheral surface of the base 11 in a direction substantially perpendicular to the rotation axis. This side ground surface truing portion 20B has a cylindrical shape similar to that of the side ground surface truing portion 20 of the first embodiment, and as shown in FIG. 9, the base 21 is eliminated and a large number of diamond abrasive grains 22 are made of a brazing material. 23 and brazed to each other in a cylindrical shape and brazed to both sides of the outer periphery of the base portion 11. The outer peripheral grinding surface truing portion 25B is also formed in a bowl shape similar to the outer peripheral grinding surface truing portion 25 of the first embodiment by eliminating the base 26 and brazing a large number of diamond abrasive grains 27 with a brazing material 28. It is. As described above, the metalizing layer formed on the surface of the diamond abrasive grains 22 has good wettability with respect to the molten brazing material 23. Therefore, the molten brazing material 23 is surrounded by the diamond abrasive grains 22 and the cylindrical base 21. In addition, the gaps between the metal grains are gathered between the diamond abrasive grains 22 to form a plurality of pores 24. In this truing tool 10, the left and right side grinding surfaces 7a of the grinding wheel 5 are trued by the respective front end surfaces 20a of the left and right side grinding surface truing portions 20B in the same manner as the prior art shown in Patent Document 1 described above, and outer periphery grinding is performed. The outer peripheral grinding surface 7b of the grinding wheel 5 is trued by the front end surface 25a of the surface truing portion 25B.

図10に示すツルーイング工具10は、回転軸線回りに回転される円形のベース11の外周面に、半径方向に突出する環状のツルーイング部30をロー付けにより形成したものである。ツルーイング部30は、多数のダイヤモンド砥粒31をロー材23と同一成分のロー材32により環状に互いにロー付けすると共にベース部11の外周面にロー付けして形成したものである。ツルーイング部30の外周部の両側には、2つの円錐台状のツルーイング面30a,30bが形成され、各ツルーイング面30a,30bの母線は互いに直交している。 The truing tool 10 shown in FIG. 10 is formed by brazing an annular truing portion 30 projecting in the radial direction on the outer peripheral surface of a circular base 11 rotated around a rotation axis. The truing portion 30 is formed by brazing a large number of diamond abrasive grains 31 with a brazing material 32 having the same component as the brazing material 23 in an annular manner and brazing the outer peripheral surface of the base portion 11. Two frustoconical truing surfaces 30a and 30b are formed on both sides of the outer peripheral portion of the truing portion 30, and the buses of the truing surfaces 30a and 30b are orthogonal to each other.

このツルーイング工具10は、ツルーイング面30aの母線が砥石車5の側方研削面7aと平行になり、ツルーイング面30bの母線が砥石車5の外周研削面7bと平行になるように、その回転軸線を砥石車5の回転軸線と傾斜して配置される。ツルーイング工具10は、砥石車5の回転軸線と直交方向及び平行方向に移動されて、ツルーイング面30aにより砥石車5の側方研削面7aをツルーイングし、ツルーイング面30bにより外周研削面7bをツルーイングするものである。 The truing tool 10 has a rotation axis so that the generatrix of the truing surface 30a is parallel to the side grinding surface 7a of the grinding wheel 5 and the generatrix of the truing surface 30b is parallel to the outer peripheral grinding surface 7b of the grinding wheel 5. Is inclined with respect to the rotational axis of the grinding wheel 5. The truing tool 10 is moved in a direction orthogonal to and parallel to the rotation axis of the grinding wheel 5 to truve the side grinding surface 7a of the grinding wheel 5 by the truing surface 30a and toro the outer peripheral grinding surface 7b by the truing surface 30b. Is.

本発明による第1の実施形態の側方研削面ツルーイング部を示す部分拡大断面図。The partial expanded sectional view which shows the side grinding surface truing part of 1st Embodiment by this invention. 側方研削面ツルーイング部の製造工程の粘着性粒状物質を円筒状基体の円筒面に塗布した状態を説明する部分拡大断面図。The partial expanded sectional view explaining the state which apply | coated the adhesive granular material of the manufacturing process of the side grinding surface truing part to the cylindrical surface of a cylindrical base | substrate. 側方研削面ツルーイング部の製造工程の粘性粒状物質にダイヤモンド砥粒を単層に植え込む状態を示す部分拡大断面図。The partial expanded sectional view which shows the state which implants a diamond abrasive grain in the viscous granular material of the manufacturing process of a side grinding surface truing part in a single layer. 側方研削面ツルーイング部で側方研削面をツルーイングしている状態を示す部分拡大断面図。The partial expanded sectional view which shows the state which is truing the side grinding surface in the side grinding surface truing part. 外周研削面ツルーイング部で外周研削面をツルーイングしている状態を示す部分拡大断面図。The partial expanded sectional view which shows the state which is truing the outer periphery grinding surface in the outer periphery grinding surface truing part. 本発明による第2の実施形態のツルーイング部を示す部分拡大断面図。The partial expanded sectional view which shows the truing part of 2nd Embodiment by this invention. 第2の実施形態のツルーイング部の製造工程の一部を示す部分拡大断面図。The partial expanded sectional view which shows a part of manufacturing process of the truing part of 2nd Embodiment. 他のツルーイング工具を示す部分断面図。 The fragmentary sectional view which shows another truing tool . ツルーイング部の砥粒結合状態を示す部分拡大断面図。 The partial expanded sectional view which shows the abrasive grain bonding state of a truing part . 他のツルーイング工具を示す部分断面図。 The fragmentary sectional view which shows another truing tool . 従来のツルーイング工具により砥石の側方研削面をツルーイングしている状態を示す部分断面図。The fragmentary sectional view which shows the state which is truing the side grinding surface of a grindstone with the conventional truing tool. 図11(a)においてA方向から見た図。The figure seen from the A direction in Fig.11 (a). 従来のツルーイング工具により砥石の外周研削面をツルーイングしている状態を示す部分断面図。The fragmentary sectional view which shows the state which is truing the outer periphery grinding surface of a grindstone with the conventional truing tool. 図12(a)においてB方向から見た図。The figure seen from B direction in Fig.12 (a). 従来のツルーイング部の砥粒係合状態を示す部分拡大断面図。The partial expanded sectional view which shows the abrasive grain engagement state of the conventional truing part.

符号の説明Explanation of symbols

5…砥石車、7a…側方研削面、7b…外周研削面、10…ツルーイング工具、11…ベース、20,20B…側方研削面ツルーイング部、25,25B…外周研削面ツルーイング部、21…円筒状基体、26…鍔状基体、22,27,31…ダイヤモンド砥粒、23,28…ロー材、23A…粘着性粒状物質、24…気孔、30…ツルーイング部、30a,30b…ツルーイング面。
DESCRIPTION OF SYMBOLS 5 ... Grinding wheel, 7a ... Side grinding surface, 7b ... Peripheral grinding surface, 10 ... Truing tool, 11 ... Base, 20, 20B ... Side grinding surface truing part, 25, 25B ... Peripheral grinding surface truing part, 21 ... Cylindrical substrate, 26 ... bowl-shaped substrate, 22, 27, 31 ... diamond abrasive grains, 23, 28 ... brazing material, 23A ... adhesive granular material, 24 ... pores, 30 ... truing part, 30a, 30b ... truing surface.

Claims (3)

回転軸線回りに回転駆動される円形のベースの外周部に、砥石車の研削面をツルーイングする環状のツルーイング部を同軸に形成してなるツルーイング工具において、
外周面に鍔状基体が前記回転軸線と略直角に同軸に突設されるとともに、外周部側方に円筒状基体が前記回転軸線と同軸に突設されたベースを設け、
前記鍔状基体の一側面および前記円筒状基体の外周面に、単層のダイヤモンド砥粒層を、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属との合金からなるロー材によって、該ロー材がダイヤモンド砥粒の周囲に付着して盛り上がり、隣接するダイヤモンド砥粒間に凹みが形成された状態でロー付けして前記ツルーイング部を形成したことを特徴とするツルーイング工具。
In the truing tool formed by coaxially forming an annular truing portion for truing the grinding surface of the grinding wheel on the outer peripheral portion of the circular base that is driven to rotate about the rotation axis,
Provided with a base on which an eaves-like base protrudes coaxially with the rotation axis substantially at right angles to the outer peripheral surface, and a cylindrical base protrudes coaxially with the rotation axis on the outer peripheral side,
A single-layer diamond abrasive grain layer on one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate, a periodic table containing vanadium (V), a group 4A metal containing titanium (Ti). By a brazing material composed of an alloy of a metal of any one of the group 5A and a metal of group 6A of the periodic table containing chromium (Cr) and a metal of group 1B of the periodic table, A truing tool characterized in that the brazing material adheres to the periphery of diamond abrasive grains and rises, and is brazed in a state where dents are formed between adjacent diamond abrasive grains to form the truing portion.
回転軸線回りに回転駆動される円形のベースの外周部に、砥石車の研削面をツルーイングする環状のツルーイング部を同軸に形成してなるツルーイング工具において、
外周面に鍔状基体が前記回転軸線と略直角に同軸に突設されるとともに、外周部側方に円筒状基体が前記回転軸線と同軸に突設されたベースを設け、
前記鍔状基体の一側面および前記円筒状基体の外周面に、2〜3層のダイヤモンド砥粒層を、チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属との合金からなるロー材によって、該ロー材がダイヤモンド砥粒の周囲および前記鍔状基体の一側面および前記円筒状基体の外周面に付着し、前記ダイヤモンド砥粒の各間に複数の気孔が形成された状態でロー付けして前記ツルーイング部を形成したことを特徴とするツルーイング工具。
In the truing tool formed by coaxially forming an annular truing portion for truing the grinding surface of the grinding wheel on the outer peripheral portion of the circular base that is driven to rotate about the rotation axis,
Provided with a base on which an eaves-like base protrudes coaxially with the rotation axis substantially at right angles to the outer peripheral surface, and a cylindrical base protrudes coaxially with the rotation axis on the outer peripheral side,
On one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate, two to three diamond abrasive layers are formed, and a period containing vanadium (V), a group 4A metal of the periodic table containing titanium (Ti). A brazing material comprising an alloy of a metal of any one of the group 5A of the periodic table and a metal of the group 6A of the periodic table containing chromium (Cr) and a metal of the group 1B of the periodic table The brazing material adheres to the periphery of the diamond abrasive grains, one side surface of the bowl-shaped substrate, and the outer peripheral surface of the cylindrical substrate, and brazing with a plurality of pores formed between the diamond abrasive grains. A truing tool characterized in that the truing part is formed.
回転軸線回りに回転駆動される円形のベースの外周部に、砥石車の研削面をツルーイングする環状のツルーイング部を同軸に形成してなるツルーイング工具を製造する方法おいて、In a method for producing a truing tool in which an annular truing portion for truing a grinding surface of a grinding wheel is coaxially formed on an outer peripheral portion of a circular base that is rotationally driven around a rotation axis,
外周面に鍔状基体が前記回転軸線と略直角に同軸に突設されるとともに、外周部側方に円筒状基体が前記回転軸線と同軸に突設されたベースを設け、  Provided with a base on which an eaves-like base protrudes coaxially with the rotation axis substantially at right angles to the outer peripheral surface, and a cylindrical base protrudes coaxially with the rotation axis on the outer peripheral side,
チタン(Ti )を含む周期律表第4A族の金属、バナジウム(V)を含む周期律表第5A族の金属、およびクロム(Cr )を含む周期律表第6A族の金属のうちのいずれか1つの族の金属と、周期律表第1B族の金属とを有機バインダを加えて粘着性を有する状態に混合して粘着性粒状物質を調合し、  Any of Group 4A metal of periodic table containing titanium (Ti), Group 5A metal of periodic table containing vanadium (V), and Group 6A metal of chromium (Cr) Mixing a group of metals and a group 1B metal of the periodic table with an organic binder into a sticky state to prepare a sticky granular material,
該粘着性粒状物質を前記鍔状基体の一側面および前記円筒状基体の外周面に塗布し、  Applying the adhesive granular material to one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate;
前記塗布した粘着性粒状物質の上から、多数のダイヤモンド砥粒を所定の集中度で略均一配置で単層に植え込んで前記鍔状基体の一側面および前記円筒状基体の外周面に着座させ、  From above the coated adhesive granular material, a large number of diamond abrasive grains are implanted in a single layer with a predetermined concentration in a substantially uniform arrangement and are seated on one side surface of the bowl-shaped substrate and the outer peripheral surface of the cylindrical substrate,
粘着性粒状物質によりダイヤモンド砥粒を保持した前記ベースを焼成炉内に入れて焼成することを特徴とするツルーイング工具の製造方法。  A method for producing a truing tool, wherein the base holding diamond abrasive grains with an adhesive granular material is placed in a firing furnace and fired.
JP2003315856A 2003-09-08 2003-09-08 Truing tool and manufacturing method thereof Expired - Lifetime JP4393143B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003315856A JP4393143B2 (en) 2003-09-08 2003-09-08 Truing tool and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003315856A JP4393143B2 (en) 2003-09-08 2003-09-08 Truing tool and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JP2005081488A JP2005081488A (en) 2005-03-31
JP4393143B2 true JP4393143B2 (en) 2010-01-06

Family

ID=34415975

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003315856A Expired - Lifetime JP4393143B2 (en) 2003-09-08 2003-09-08 Truing tool and manufacturing method thereof

Country Status (1)

Country Link
JP (1) JP4393143B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE602005013646D1 (en) 2004-02-18 2009-05-14 Jtekt Corp DOUBLE SPOT DEVICE, DOUBLE SPOT DIRECTION AND TWO SPOT DIRECTIONS

Also Published As

Publication number Publication date
JP2005081488A (en) 2005-03-31

Similar Documents

Publication Publication Date Title
US7124753B2 (en) Brazed diamond tools and methods for making the same
US9868100B2 (en) Brazed diamond tools and methods for making the same
US8579681B2 (en) Rotary dressing tool containing brazed diamond layer
JP3431646B2 (en) Diamond pellets and saw blade segments made therefrom
JP4771811B2 (en) Both end surface truing device and both end surface truing tool
JPWO2006019062A1 (en) Rotary diamond dresser
JP4393143B2 (en) Truing tool and manufacturing method thereof
JP2005342836A (en) Superabrasive tool and manufacturing method thereof
JPH08229826A (en) Super-abrasive grain grinding wheel, and manufacture thereof
JPH10562A (en) Diamond grinding wheel and its manufacturing method
JP3814311B2 (en) Method for producing composite abrasive grains
JP2001038630A (en) Superfine abrasive grain tool, and its manufacture
JP2004181597A (en) Metal-bonded grinding wheel and its method of manufacture
JP2006321006A (en) Manufacturing method of grinding chip body and rotating grinding wheel for peeling coating film
JP3411233B2 (en) Manufacturing method of grinding tool
JP4190377B2 (en) Integrated compound whetstone and method for manufacturing the same
JP4395109B2 (en) Brazing tool and manufacturing method thereof
JPH02237759A (en) Cutter and manufacture thereof
JP2007167997A (en) Truing tool
JPH0111362Y2 (en)
JP2003001567A (en) Disc cutter
JP2001198719A (en) Milling tool
JPH03154781A (en) Manufacture of diamond grindstone
JPH04223810A (en) Throw away tip and manufacture thereof

Legal Events

Date Code Title Description
A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A712

Effective date: 20060228

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060714

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20081127

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20081202

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090202

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090721

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090806

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20090929

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20091013

R150 Certificate of patent or registration of utility model

Ref document number: 4393143

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121023

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121023

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131023

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term