JP4393025B2 - Unit bus piping structure - Google Patents

Unit bus piping structure Download PDF

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Publication number
JP4393025B2
JP4393025B2 JP2001298613A JP2001298613A JP4393025B2 JP 4393025 B2 JP4393025 B2 JP 4393025B2 JP 2001298613 A JP2001298613 A JP 2001298613A JP 2001298613 A JP2001298613 A JP 2001298613A JP 4393025 B2 JP4393025 B2 JP 4393025B2
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JP
Japan
Prior art keywords
pipe
water supply
piping structure
piping
sealing material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001298613A
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Japanese (ja)
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JP2003105823A (en
Inventor
雅喜 鈴木
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Inax Corp
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Inax Corp
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Filing date
Publication date
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Priority to JP2001298613A priority Critical patent/JP4393025B2/en
Publication of JP2003105823A publication Critical patent/JP2003105823A/en
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Description

【0001】
【産業上の利用分野】
この発明は、ユニットバスにおける配管構造に関するものである。
【0002】
【従来の技術及びその課題】
従来、特開平8−209761号公報に開示されているように、ユニットバスでは、図10に斜視図で、図11に要部拡大断面図で示すような配管構造となっている。
すなわち、ユニットバスの底面を構成する床パン51には、洗い場面52と浴槽設置面53が形成されており、この浴槽設置面53に貫通形成された開口部54内を通して、給水管55,給湯管56等の配管が立ち上げられており、図11に示すように、開口部54の周りに枠体59を設けて、この枠体59に防水パッキン57を固定し、この防水パッキン57に形成されている筒状の配管貫通部57a内に配管(給水管55)を通し、シール材60を充填し、配管貫通部57aの周りにホースバンド58を締め付けて止水を行っている。
【0003】
このような構造においては、ホースバンド58等の別部材を用いるために、コストが余分に掛かるという問題点があり、また、シール材60を配管55の垂直面に塗布して施工すると、シール材が流れ落ちやすく、止水不良となり、施工不良を起こしやすい可能性があった。
さらに、配管55の上端が雄ネジ55aではなく、径の大なる雌ネジの場合には、雌ネジの部分を配管貫通部57a内に通すことが難しく、配管貫通部57aの径を大きく設定しておく必要があり、大きな径の配管貫通部57aとした場合には、ホースバンド58を締め付けた時に、配管貫通部57aに大きなシワができて、止水不良となりやすいという問題点があった。
【0004】
【課題を解決するための手段】
本発明は上記従来の問題点に鑑み案出したものであって、配管接触部を広く形成させても止水不良の生じないユニットバスの配管構造を提供せんことを目的とし、その第1の要旨は、床パンの開口部を通して給水管,給湯管等の配管を立ち上げ、前記開口部を防水パッキンで覆蓋する構造において、前記防水パッキンには、前記配管を通す配管貫通部を立ち上げ形成し、該配管貫通部には、配管外周に弾着し下端が開放されている収縮可能な配管接触部と、その上方に、配管接触部の収縮時の径よりも大きい径のシール材溜部を形成したことである。
また、第2の要旨は、前記配管接触部には、収縮可能な凹凸状のシワが形成されていることである。
また、第3の要旨は、前記シワの凸部が、立ち上がり長さと立ち下がり長さの異なる形状に形成されていることである。
【0005】
【実施例】
以下、本発明の実施例を図面に基づいて説明する。
図1は、ユニットバスの底面を構成する床パン1の要部拡大斜視構成図であり、床パン1の浴槽設置面2のコーナー部には、一体状にコーナー段部3が立ち上げ形成されて、このコーナー段部3には、貫通状に開口部4が形成されており、この貫通部4を通して、下方側から上方へ向かって配管(給水管)5と配管(給湯管)6が立ち上げられており、本例における配管5,6のそれぞれの上端には、径の大なる雌ネジ部5a,6aがそれぞれ設けられたものとなっている。
【0006】
また、開口部4を覆蓋する防水パッキン7が、開口部4にパッキン固定枠9を介して固定状に取り付けられて止水が行われるのであるが、本例における防水パッキン7には、上方に立ち上げ状に配管貫通部8,8が一体形成されており、この配管貫通部8を図2に拡大して示し、また図3では、その断面図を示す。
すなわち、配管貫通部8は、筒状に上方へ立ち上げ形成されており、その上端から中心部に向かって、下方に湾曲状にお椀状をなすシール材溜部10が一体形成されており、このシール材溜部10の下端に垂下状に配管接触部11が一体形成されたものとなっている。
【0007】
この配管接触部11は、配管5,6の外径とほぼ同径をなし、弾性により配管5,6の外周にほぼ密着状に弾着できるように構成されており、この配管接触部11には、後述する収縮可能な凹凸状のシワが形成されている。
なお、前記シール材溜部10は、配管接触部11の収縮時の径よりも大径に形成されており、このシール材溜部10内にシリコン等のシール材を溜めることができ、シール材により高いシール性を確保できるように構成されている。
【0008】
前記配管接触部11には、図4の上面側から見た概略図で示すように、対向状に一対のシワ凸部12,12が外側へ突出状に形成されており、このシワ凸部12,12により収縮範囲が拡大され、図5に示すように、下方側から配管接触部11内に配管5の雌ネジ部5aを通すことができ、この雌ネジ部5aの通過時にはシワ凸部12,12は良好に拡径し、雌ネジ部5aが通過した後には、図6に示すように良好に収縮して、配管5の外周にほぼ密着状に弾着して良好なシール性を確保できるものである。
さらに、その後に、シール材溜部10内にシール材を充填すると、シール材が流れ落ちることがなく、良好にシール材溜部10内にシール材を溜めることができ、シール材が固まることにより、確実な止水性を確保できるものとなる。
【0009】
なお、図7は、配管接触部11に形成された、シワの変形例を示すものであり、図7では、四方に突出状にシワ凸部12,12,12,12が一体形成されたものであり、シワ凸部12の数が増えたことにより、良好な収縮性能が得られることとなる。
【0010】
さらに、図8では、シワの変形例を示す。
図8のシワ凸部12,12は、配管接触部11の外周側にまとわりつくような形状で延び出ており、各シワ凸部12の外周側の立ち上がり片12aの立ち上がり長さaと、内周側の立ち下がり片12bの立ち下がり長さbとが、異なる長さとなるように形成したものであり、外側の立ち上がり片12aの長さaが、立ち下がり片12bの長さbよりも長く設定されているため、外周側にまとわりつくような波状の形状をなしており、配管接触部11内に雌ネジ部5aを通す時には、良好に拡径して、スムーズに雌ネジ部5aを通すことができ、その後に、シワ凸部12,12が外周にまとわりつくように収縮するために、強固に配管5の外周に弾着し、その後にシール材溜部10内に充填されるシール材の流れ落ちるのを良好に防ぐことができるものとなり、より良好な止水性が確保できるものとなる。
なお、シワ凸部12は、その他、波状等の凹凸状に複数形成させて収縮性能を確保することができるものである。
【0011】
次に、図9は参考例を示すものであり、図9の縦断面図で示すような防水パッキン7は、中央部に膨出状に膨出部8aが立ち上げ形成され、この膨出部8aの上部に一体状に、径が縮小された配管接触部11が一体形成されており、さらに、その配管接触部11の上部に、お椀状にシール材溜部10が一体形成されたものである。
なお、図9の配管接触部11においても、前述した図4,図7,図8に示すようなシワ凸部12,12を形成させておき、良好な収縮性能を確保できるものである。
【0012】
このような形状の防水パッキン7においても、下方側から配管5の雌ネジ部5aを差し込む時に、良好に配管接触部11が拡径し、その後に配管接触部11は収縮して、配管5の外周に密着状に弾着するものとなり、上方のシール材溜部10内にシリコン等のシール材を充填しても、シール材が配管5に沿って下方へ流れ落ちることがなく、シール材はシール材溜部10内に溜められて固化し、確実な止水性能を確保することができるものとなる。
【0013】
【発明の効果】
本発明は、床パンの開口部を通して給水管,給湯管等の配管を立ち上げ、開口部を防水パッキンで覆蓋する構造において、防水パッキンには、配管を通す配管貫通部を立ち上げ形成し、配管貫通部には、配管外周に弾着し下端が開放されている収縮可能な配管接触部と、その上方に、配管接触部の収縮時の径よりも大きい径のシール材溜部を形成したことにより、配管に径の大なる雌ネジ部が存在する場合でも、雌ネジ部が配管接触部を良好に通過することができ、その後に、配管接触部は収縮して配管の外周に弾着するため、その後に上方のシール材溜部内にシール材を充填しても、シール材が配管に沿って流れ落ちることがなく、シール材は良好にシール材溜部内で固化して、確実な止水性能が確保される効果を有する。
【0014】
また、配管接触部には、収縮可能な凹凸状のシワが形成されていることにより、防水パッキンの成型時に安価にシワを形成させておくことができ、配管接触部に良好な収縮性能が得られ、ホースバンドを必要とすることなく、シワを介し強固に配管外周に配管接触部を弾着させて、止水できるものとなる。
【0015】
また、シワの凸部が、立ち上がり長さと立ち下がり長さの異なる形状に形成されていることにより、シワが配管外周にまとわりつくような構造となり、より強固に配管の外周に配管接触部が弾着して、シール材が流れ落ちることを確実に防いで、確実な止水性能が得られるものとなる。
【図面の簡単な説明】
【図1】 床パンに形成された開口部を通して給水管,給湯管を立ち上げた状態の要部拡大斜視構成図である。
【図2】 防水パッキンの配管貫通部の拡大斜視図である。
【図3】 図2の縦断面概略構成図である。
【図4】 図3における、配管接触部の拡大平面構成図である。
【図5】 図4の配管接触部内に、配管の雌ネジ部を通している状態の作業説明図である。
【図6】 その後に配管の外周に配管接触部が弾着した状態の作業説明図である。
【図7】 異なる形状にシワを形成させた配管接触部の平面拡大構成図である。
【図8】 さらに異なるシワ凸部を形成させた配管接触部の平面構成図である。
【図9】 防水パッキンの参考例を示し、配管を通した状態の縦断面構成図である。
【図10】 従来の床パンの斜視構成図である。
【図11】 図10における配管に対する防水パッキンによる止水構造を示す縦断面構成図である。
【符号の説明】
1 床パン
2 浴槽設置面
3 コーナー段部
4 開口部
5 配管(給水管)
5a 雌ネジ部
6 配管(給湯管)
6a 雌ネジ部
7 防水パッキン
8 配管貫通部
8a 膨出部
9 パッキン固定枠
10 シール材溜部
11 配管接触部
12 シワ凸部
12a 立ち上がり片
12b 立ち下がり片
[0001]
[Industrial application fields]
The present invention relates to a piping structure in a unit bus.
[0002]
[Prior art and problems]
Conventionally, as disclosed in JP-A-8-209761, the unit bus has a piping structure as shown in a perspective view in FIG. 10 and an enlarged cross-sectional view of a main part in FIG.
That is, a washing pan 52 and a bathtub installation surface 53 are formed on the floor pan 51 constituting the bottom surface of the unit bath, and the water supply pipe 55 and the hot water supply are passed through the opening 54 formed through the bathtub installation surface 53. As shown in FIG. 11, a pipe body such as a pipe 56 is set up, and a frame body 59 is provided around the opening 54, and a waterproof packing 57 is fixed to the frame body 59, and the waterproof packing 57 is formed. The pipe (water supply pipe 55) is passed through the tubular pipe penetration part 57a, filled with the sealing material 60, and the hose band 58 is tightened around the pipe penetration part 57a to stop water.
[0003]
In such a structure, since another member such as the hose band 58 is used, there is a problem that the cost is excessive, and when the sealing material 60 is applied to the vertical surface of the pipe 55 and applied, the sealing material Could easily flow down, resulting in poor water stoppage and easy construction failure.
Further, when the upper end of the pipe 55 is not the male screw 55a but a female screw having a large diameter, it is difficult to pass the female screw portion into the pipe penetrating portion 57a, and the diameter of the pipe penetrating portion 57a is set to be large. When the hose band 58 is tightened, there is a problem that when the hose band 58 is tightened, a large wrinkle is formed in the pipe penetrating portion 57a, and water stoppage is liable to occur.
[0004]
[Means for Solving the Problems]
The present invention has been devised in view of the above-mentioned conventional problems, and aims to provide a unit bath piping structure that does not cause poor water stop even if the piping contact portion is formed widely. The gist of the structure is that a pipe such as a water supply pipe or a hot water supply pipe is started up through the opening of the floor pan, and the opening is covered with a waterproof packing. The pipe penetration part includes a contractible pipe contact part that is elastically attached to the outer periphery of the pipe and has an open lower end, and a seal material reservoir part having a diameter larger than the diameter when the pipe contact part is contracted above the pipe contact part. Is formed.
Moreover, the 2nd summary is that the said wrinkle-shaped wrinkle which can shrink | contract is formed in the said piping contact part.
Moreover, the 3rd summary is that the convex part of the said wrinkle is formed in the shape from which rising length and falling length differ.
[0005]
【Example】
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is an enlarged perspective view of a main part of a floor pan 1 constituting a bottom surface of a unit bath. A corner step portion 3 is integrally formed at a corner portion of a bathtub installation surface 2 of the floor pan 1. An opening 4 is formed in the corner step portion 3 in a penetrating manner, and a pipe (water supply pipe) 5 and a pipe (hot water supply pipe) 6 stand from the lower side to the upper side through the penetration part 4. The upper ends of the pipes 5 and 6 in this example are respectively provided with female screw portions 5a and 6a having large diameters.
[0006]
Further, the waterproof packing 7 that covers the opening 4 is fixedly attached to the opening 4 via the packing fixing frame 9 to stop the water. The pipe penetrating portions 8 and 8 are integrally formed in a rising shape, and the pipe penetrating portion 8 is shown in an enlarged manner in FIG. 2, and FIG. 3 shows a cross-sectional view thereof.
That is, the pipe penetrating portion 8 is formed to rise upward in a cylindrical shape, and a seal material reservoir portion 10 having a bowl shape in a curved shape is integrally formed downward from the upper end toward the center portion, A pipe contact portion 11 is integrally formed in a hanging shape at the lower end of the seal material reservoir 10.
[0007]
The pipe contact portion 11 has substantially the same diameter as the outer diameters of the pipes 5 and 6, and is configured to be elastically attached to the outer periphery of the pipes 5 and 6 by elasticity. Are provided with shrinkable uneven wrinkles which will be described later.
The seal material reservoir 10 is formed to have a larger diameter than the contracted diameter of the pipe contact portion 11, and a seal material such as silicon can be stored in the seal material reservoir 10. Therefore, it is configured to ensure a high sealing performance.
[0008]
As shown in the schematic view seen from the upper surface side of FIG. 4, the pipe contact portion 11 is formed with a pair of wrinkle convex portions 12, 12 projecting outward so as to face each other. 12, the contraction range is expanded, and as shown in FIG. 5, the female screw portion 5 a of the pipe 5 can be passed into the pipe contact portion 11 from the lower side, and the wrinkle convex portion 12 is passed when the female screw portion 5 a passes. , 12 expands well, and after passing through the female screw portion 5a, it contracts well as shown in FIG. 6 and is elastically attached to the outer periphery of the pipe 5 to ensure good sealing performance. It can be done.
Furthermore, after that, when the sealing material is filled in the sealing material reservoir 10, the sealing material does not flow down, and the sealing material can be well accumulated in the sealing material reservoir 10, and the sealing material is solidified. A certain water-stopping property can be secured.
[0009]
7 shows a modified example of the wrinkle formed on the pipe contact portion 11, and in FIG. 7, the wrinkle convex portions 12, 12, 12, 12 are integrally formed so as to protrude in four directions. In addition, when the number of the wrinkle convex portions 12 is increased, good shrinkage performance is obtained.
[0010]
Further, FIG. 8 shows a modified example of wrinkles.
The wrinkle convex portions 12 and 12 in FIG. 8 extend in a shape that clings to the outer peripheral side of the pipe contact portion 11, and the rising length a of the rising piece 12 a on the outer peripheral side of each wrinkle convex portion 12 and the inner periphery The falling length b of the side falling piece 12b is formed to have a different length, and the length a of the outer rising piece 12a is set to be longer than the length b of the falling piece 12b. Therefore, when the female threaded portion 5a is passed through the pipe contact portion 11, the diameter can be increased well and the female threaded portion 5a can be smoothly passed. After that, since the wrinkle projections 12 and 12 are contracted so as to be clinging to the outer periphery, the elastic material firmly adheres to the outer periphery of the pipe 5 and then the seal material filled in the seal material reservoir 10 flows down. Can be prevented well Becomes shall, it becomes a better water stopping can be secured.
In addition, the wrinkle convex part 12 can be formed in a plurality of irregular shapes such as wavy to ensure the contraction performance.
[0011]
Next, FIG. 9 shows a reference example, and the waterproof packing 7 as shown in the longitudinal sectional view of FIG. 9 has a bulging portion 8a raised and formed in a bulging shape at the center portion. A pipe contact portion 11 with a reduced diameter is integrally formed on the upper portion of 8a, and a sealing material reservoir 10 is integrally formed on the upper portion of the pipe contact portion 11 in a bowl shape. is there.
In the pipe contact portion 11 of FIG. 9 as well, the wrinkle convex portions 12 and 12 as shown in FIG. 4, FIG. 7 and FIG. 8 described above are formed to ensure good shrinkage performance.
[0012]
Even in the waterproof packing 7 having such a shape, when the female screw portion 5a of the pipe 5 is inserted from the lower side, the pipe contact portion 11 is well expanded, and thereafter, the pipe contact portion 11 contracts and the pipe 5 Even if the upper sealing material reservoir 10 is filled with a sealing material such as silicon, the sealing material does not flow down along the pipe 5, and the sealing material is sealed. It is stored in the material reservoir 10 and is solidified to ensure reliable water stopping performance.
[0013]
【The invention's effect】
The present invention has a structure in which a pipe such as a water supply pipe or a hot water supply pipe is started up through an opening of a floor pan, and the opening is covered with a waterproof packing. In the pipe penetration part, a shrinkable pipe contact part that is elastically attached to the outer periphery of the pipe and the lower end is opened, and a seal material reservoir part having a diameter larger than the diameter when the pipe contact part is contracted are formed above the pipe contact part. Therefore, even when the pipe has a female thread part with a large diameter, the female thread part can pass through the pipe contact part satisfactorily, and then the pipe contact part contracts and is elastically attached to the outer periphery of the pipe. Therefore, even if the sealing material is filled in the upper sealing material reservoir after that, the sealing material does not flow down along the pipe, and the sealing material solidifies well in the sealing material reservoir and ensures reliable water stoppage. It has the effect of ensuring performance.
[0014]
In addition, since the shrinkable uneven wrinkles are formed in the pipe contact part, it can be formed at a low cost when molding the waterproof packing, and good shrinkage performance can be obtained in the pipe contact part. Therefore, without requiring a hose band, the pipe contact portion can be firmly attached to the outer periphery of the pipe via the wrinkles, and water can be stopped.
[0015]
In addition, the wrinkle projections are formed in shapes that have different rising and falling lengths, so that the wrinkles cling to the outer periphery of the pipe, and the pipe contact part is more firmly attached to the outer periphery of the pipe. Thus, it is possible to reliably prevent the sealing material from flowing down and to obtain a reliable water stop performance.
[Brief description of the drawings]
FIG. 1 is an enlarged perspective configuration diagram of a main part in a state in which a water supply pipe and a hot water supply pipe are raised through an opening formed in a floor pan.
FIG. 2 is an enlarged perspective view of a pipe penetration portion of the waterproof packing.
3 is a schematic vertical cross-sectional configuration diagram of FIG. 2. FIG.
4 is an enlarged plan configuration diagram of a pipe contact portion in FIG. 3. FIG.
FIG. 5 is an operation explanatory diagram in a state where a female thread portion of piping is passed through the piping contact portion of FIG. 4;
FIG. 6 is an operation explanatory diagram in a state in which a pipe contact portion is subsequently attached to the outer periphery of the pipe.
FIG. 7 is an enlarged plan view of a pipe contact portion in which wrinkles are formed in different shapes.
FIG. 8 is a plan configuration diagram of a pipe contact portion in which different wrinkle convex portions are formed.
FIG. 9 is a longitudinal sectional configuration diagram showing a reference example of the waterproof packing and in a state in which piping is passed.
FIG. 10 is a perspective configuration diagram of a conventional floor pan.
11 is a longitudinal sectional configuration diagram showing a water stop structure by waterproof packing for the pipe in FIG. 10;
[Explanation of symbols]
1 Floor pan 2 Bath installation surface 3 Corner step 4 Opening 5 Piping (water supply pipe)
5a Female thread part 6 Piping (hot water supply pipe)
6a Female thread part 7 Waterproof packing 8 Piping penetrating part 8a Swelling part 9 Packing fixing frame 10 Sealing material reservoir part 11 Pipe contact part 12 Wrinkle convex part 12a Rising piece 12b Falling piece

Claims (3)

床パンの開口部を通して給水管,給湯管等の配管を立ち上げ、前記開口部を防水パッキンで覆蓋する構造において、前記防水パッキンには、前記配管を通す配管貫通部を立ち上げ形成し、該配管貫通部には、配管外周に弾着し下端が開放されている収縮可能な配管接触部と、その上方に、配管接触部の収縮時の径よりも大きい径のシール材溜部を形成したことを特徴とするユニットバスの配管構造。In a structure in which a pipe such as a water supply pipe or a hot water supply pipe is started up through the opening of the floor pan and the opening is covered with a waterproof packing, the waterproof packing has a pipe penetrating part through which the pipe passes up and formed, In the pipe penetration part, a shrinkable pipe contact part that is elastically attached to the outer periphery of the pipe and the lower end is opened, and a seal material reservoir part having a diameter larger than the diameter when the pipe contact part is contracted are formed above the pipe contact part. Unit bus piping structure. 前記配管接触部には、収縮可能な凹凸状のシワが形成されていることを特徴とする請求項1に記載のユニットバスの配管構造。  2. The piping structure of a unit bath according to claim 1, wherein the piping contact portion is formed with shrinkable uneven wrinkles. 前記シワの凸部が、立ち上がり長さと立ち下がり長さの異なる形状に形成されていることを特徴とする請求項2に記載のユニットバスの配管構造。  The unit bus piping structure according to claim 2, wherein the convex portion of the wrinkle is formed in a shape having different rising length and falling length.
JP2001298613A 2001-09-27 2001-09-27 Unit bus piping structure Expired - Fee Related JP4393025B2 (en)

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JP3090247B2 (en) * 1995-02-06 2000-09-18 東陶機器株式会社 Unit bus piping structure
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JPH10172371A (en) * 1996-12-17 1998-06-26 Sumitomo Wiring Syst Ltd Grommet
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JP2000059957A (en) * 1998-08-10 2000-02-25 Furukawa Electric Co Ltd:The Grommet
JP2000273928A (en) * 1999-03-19 2000-10-03 Toto Ltd Waterproof pan structure of unit bath

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