JP4391220B2 - Hot air blowing nozzle and hot air fusion method for waterproof sheet - Google Patents
Hot air blowing nozzle and hot air fusion method for waterproof sheet Download PDFInfo
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- JP4391220B2 JP4391220B2 JP2003421970A JP2003421970A JP4391220B2 JP 4391220 B2 JP4391220 B2 JP 4391220B2 JP 2003421970 A JP2003421970 A JP 2003421970A JP 2003421970 A JP2003421970 A JP 2003421970A JP 4391220 B2 JP4391220 B2 JP 4391220B2
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- hot air
- opening
- waterproof
- waterproof sheet
- fusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/103—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0068—Permeability to liquids; Adsorption
- B29K2995/0069—Permeability to liquids; Adsorption non-permeable
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
本発明は、一対の防水シートを、防水下地上に互いの縁部が重なる状態に配置し、上に重なる防水シートの縁部を捲った状態で両防水シートの融着対象面同士に熱風を吹きかけ融解させ、両防水シートを重ね合わせて融着する防水シートの熱融着に関する。 In the present invention, a pair of waterproof sheets are arranged in a state where the edges of the waterproof sheets overlap each other on the waterproof base, and hot air is blown between the surfaces to be fused of both waterproof sheets in a state where the edges of the waterproof sheets that overlap are sandwiched. The present invention relates to thermal fusion of a waterproof sheet that is melted by spraying and the two waterproof sheets are overlapped and fused.
従来、この種の防水シートの熱融着としては、例えば、図5に示すような、一対の防水シート12の第1の防水シート12Aを、防水下地10上に配置し、一対の防水シート12の第2の防水シート12Bを、その縁部が第1の防水シート12Aの縁部に重なる状態に配置し、その状態で第2の防水シート12Bの縁部を捲り上げて、両防水シートの重なり面をめがけて熱風融着機20を用い熱風を吹きかけて融解し、その状態で第2の防水シート12Bを第一の防水シート12A上に重ねて押圧治具21により押圧することによって、両者を融着する方法を採っていた。
Conventionally, as a heat-sealing of this type of waterproof sheet, for example, a first waterproof sheet 12A of a pair of
熱風融着機20は、図6に示すように、熱風発生装置22と、この熱風発生装置22から扁平に変形され伸びる筒部23と、この筒部23の先端に取り付けた熱風吹出ノズル24とから成る。
また、図7に示すように、熱風吹出ノズル24に、融着作業の進行方向に対し後ろ方向と接合面の2方向とに熱風を吹き出す開口24a,24bを設け、これらから熱風を吹き出すものが知られている(例えば、特許文献1参照)。
Further, as shown in FIG. 7, the hot
しかしながら、図6に示す熱風融着機によれば、一方向から熱風を吹き出だし直接加熱を行っているため、融着面の隅々まで満遍なく加熱しきれない場合があるとともに、融着作業に時間がかかるという問題があった。
また、図7に示す熱風融着機によれば、融着作業の進行方向に対し後ろ方向の開口24aと接合面の開口24bとの2方向に熱風を吹出すため、防水シート12を溶かすためには多量の熱風が必要であり熱損失が大きく効率が悪いという問題があった。
However, according to the hot air fusion machine shown in FIG. 6, since the hot air is blown out from one direction and directly heated, it may not be possible to heat the entire fusion surface uniformly. There was a problem that it took time.
Further, according to the hot air fusion machine shown in FIG. 7, in order to melt the
以上のように、従来の熱風融着機では、融着作業に時間がかかるとともに、接合部の品質にばらつきが生じ易いといった問題があった。
本発明は斯かる従来の問題点を解決するために為されたもので、その目的は、必要最小限の熱風で確実にかつ効率よく防水シート同士の接合を実施できる熱風吹出ノズル、防水シートの熱風融着機および融着方法を提供することにある。
As described above, the conventional hot air fusion machine has the problems that it takes time for the fusion work and the quality of the joint is likely to vary.
The present invention was made in order to solve such a conventional problem, and the object of the present invention is to provide a hot air blowing nozzle and a waterproof sheet that can reliably and efficiently join waterproof sheets with the minimum necessary hot air. The object is to provide a hot air fusion machine and a fusion method.
請求項1に係る発明は、一対の防水シートを、防水下地上に互いの縁部が重なる状態に配置し、上に重なる防水シートを捲った状態で、両防水シートの融着対象面同士に熱風を吹きかけて融解させ、両防水シートを重ね合わせて融着する防水シートの熱風融着に用いられる熱風吹出ノズルであって、上下面に開口を設けるとともに、融着作業の進行方向に対し前方向と後ろ方向と接合面とに亘る3方向に繋がる開口を設け、前記熱風を吹きかけて融解される前記両防水シートの融着対象面同士の全域に熱風を吹き出すように構成され、上下面に設けた開口の大きさは、熱風吹出ノズルの幅に対して2〜10%とされ、融着作業の進行方向に対し前方向と後ろ方向とに位置する開口は、接合面に位置する開口に対する角度θが90〜130°となるように傾斜しているとともに、前方向と後ろ方向とに位置する開口の長さは、接合面に位置する開口の10〜20%とされていることを特徴とする。
The invention which concerns on
請求項2に係る発明は、一対の防水シートを、防水下地上に互いの縁部が重なる状態に配置し、上に重なる防水シートを捲った状態で、請求項1記載の熱風吹出ノズルを配置し、前記熱風吹出ノズルの上下面の開口と前記融着作業の進行方向に対し前方向と後ろ方向と接合面とに亘る3方向に繋がる開口とから熱風を吹き出し、前記両防水シートの融着対象面同士の全域を融解し、前記両防水シートを重ね合わせて融着することを特徴とする。
The invention according to
本発明によれば、必要最小限の熱風で確実にかつ効率よく防水シート同士の接合を行うことができる。 According to the present invention, waterproof sheets can be bonded to each other reliably and efficiently with a minimum amount of hot air.
以下、本発明の実施形態を図面に基づいて説明する。
図1および図2は、本発明の一実施形態に係る熱風吹出ノズル1を示す(請求項1〜2に対応)。
本実施形態に係る熱風吹出ノズル1は、扁平形状で先端に向かって拡大形状を為すノズル本体2の上下面3,4に一定間隔に複数の開口3a,4aを設けるとともに、融着作業の進行方向に対し前方向と後ろ方向と接合面とに亘る3方向に繋がる開口5を設け、融解範囲全域に熱風を吹き出すように構成されている点で、従来の熱風吹出ノズル24とは相違する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 and 2 show a hot
The hot
なお、本実施形態に係る熱風吹出ノズル1は、図6に示す従来の防水シートの熱風融着機20と同様に、筒部23の先端に取り付けられる。そこで、本実施形態においても、従来の防水シートの熱風融着機20に適用した場合について説明する。従って、熱風融着機には新たな符号を付さず熱風融着機20として説明する。
本実施形態において、上下面3,4に設けた開口3a,4aは、マトリックス状に配置され、大きさはノズル幅(接合面開口5aの幅)に対して2〜10%、望ましくは5%となっている。
In addition, the hot
In the present embodiment, the openings 3a and 4a provided on the upper and
また、融着作業の進行方向に対し前方向と後ろ方向と接合面とに亘る3方向に繋がる開口5は、熱風吹出ノズル1の先端の所定部分を切り欠き、接合面開口5aと融着作業方向に対して前方向開口5bと後ろ方向開口5cとに亘る3方向に繋がるように形成されている。
そして、前方向開口5bと後ろ方向開口5cは、接合面開口5aに対する角度θが90〜130°、望ましくは110°となるように切り欠いて形成されている。前方向開口5bと後ろ方向開口5cとの長さは、接合面開口5aの10〜20%、望ましくは20%とされている。
Further, the
And the front direction opening 5b and the back direction opening 5c are notched and formed so that angle (theta) with respect to the joint surface opening 5a may be 90-130 degrees, Preferably it is 110 degrees. The length of the front opening 5b and the rear opening 5c is 10 to 20%, preferably 20%, of the joint surface opening 5a.
次に、斯くして構成された本実施形態に係る熱風吹出ノズル1の作用を図1〜図3に基づいて説明する。
図3は、本実施形態に係る熱風吹出ノズル1を用いた防水シートの熱風融着工法を示す(請求項2に対応)。
図3では、コンクリート等の一般的な下地10の上に、まず絶縁シート13を敷設する。そして、立上り部11Aの下縁に沿って、アンカーで固定した樹脂被覆プレート鋼板14Aとディスク鋼板15を設置し、その上に、第1の防水シート12Aを重ねる。そして、第1の防水シート12A縁部と樹脂被覆プレート鋼板14Aの重なり部を、熱風融着機20を用いて加熱して融着させる。この融着部を斜線領域Pで示す。
Next, the effect | action of the hot
3, the hot Izuru Fubuki
In FIG. 3, an insulating sheet 13 is first laid on a
次に、第1の防水シート12Aの他の縁部に、第2の防水シート12Bをその縁部が第1の防水シート12Aの縁部に重なる状態に配置し、両防水シート同士の重なり面を、熱風融着機20を用いて同様に加熱して融着させる。この融着部を斜線領域Qで示す。また、下地立上り部11Aの上面に、樹脂被覆プレート鋼板14Bを設置してアンカーで固定し、一定寸法に裁断された第3の防水シート12Cの縁部をこれに融着させる。この融着部を斜線領域Rで示す。そして、第3の防水シート12Cの他縁部は、先に固定されている第1の防水シート12Aの縁部と融着させる。この融着部を斜線領域Sで示す。
Next, on the other edge of the first waterproof sheet 12A, the second waterproof sheet 12B is disposed so that the edge overlaps the edge of the first waterproof sheet 12A, and the overlapping surface of the two waterproof sheets Are heated and fused in the same manner using the hot
次に、防水シート12の上から電磁誘導加熱機21をディスク鋼板15の配置してある位置にあてがって、通電することによって加熱し、第1の防水シート12A、第2の防水シート12Bに融着する。
最後に、出入隅部に樹脂成形材16を設置し、熱風融着機20を用いて加熱して融着させる。
Next, the
Finally, the resin molding material 16 is installed at the entrance / exit corner, and is heated and fused using the hot
このように、図3に示す工法によれば、防水シート12を非常に簡単に、しかも互いに隙間なく接合することができる。
この工法において、防水シート12同士の融着、あるいは防水シート12と樹脂被覆鋼板プレート14の融着、防水シート12と樹脂成形材16の融着には、すでに述べたように、熱風加熱が必要である。そのためには、従来から知られている熱風融着機では、融着作業に時間がかかるとともに、接合部の品質にばらつきが生じ、結果として漏水を誘発し易いといった問題があった。
Thus, according to the construction method shown in FIG. 3, the
In this construction method, as described above, hot air heating is required for the fusion of the
これに対し、本実施形態に係る防水シートの熱風融着機20によれば、図2に示すように、熱風吹出ノズル1の上下面3,4の開口3a,4aと融着作業の進行方向に対する前方向開口5bと後ろ方向開口5cと接合面5aとに亘る3方向に繋がる開口5とから熱風が吹き出し、上下面2,3の開口3a,4aが融着直前の防水シート12を、前方向開口5bが防水シート12B縁部を、後ろ方向開口5cが融着部後方を加熱することができ、品質不良の発生し易い防水シート12B縁部および融着部を広範囲に効率よく加熱することができ、高品質で作業性のよい融着作業を実現することができる。
On the other hand, according to the hot
なお、本実施形態において、上下面3a,4aの大きさがノズル幅(接合面開口5aの幅)に対して2〜10%の範囲外、融着作業方向に対して前方向開口5bと後ろ方向開口5cが、接合面開口5aに対する角度θが90〜130°の範囲外、前方向開口5bと後ろ方向開口5cの長さが、接合面開口5aの10〜20%の範囲外になると、この各々の場合においては熱効率が悪く、接合品質を確保できないことが確認できた。 In the present embodiment, the size of the upper and lower surfaces 3a, 4a is outside the range of 2 to 10% with respect to the nozzle width (width of the bonding surface opening 5a), and the front opening 5b and the rear with respect to the fusion work direction. When the direction opening 5c is outside the range of the angle θ with respect to the bonding surface opening 5a of 90 to 130 °, and the lengths of the front opening 5b and the rear opening 5c are outside the range of 10 to 20% of the bonding surface opening 5a, In each of these cases, it was confirmed that the thermal efficiency was poor and the bonding quality could not be ensured.
また、熱風融着機20は、図3や図6に示すように、手動式のものとして説明したが、自走式の架台に熱風融着機を取り付けて作業を行うようにしても良い。
また、熱風融着機20は、吹出温度が、手動式のもので、400〜650℃、自走式のもので350〜600℃に設定することが好適である。また、融着速度は、手動式のもので、0.3〜2.0m/min、自走式のもので0.8〜5.0m/minに設定することが好適である。
The hot
Moreover, it is suitable for the hot-
また、上記実施形態では、融着作業の進行方向に対し前方向と後ろ方向と接合面とに亘る3方向に繋がる開口5を、何れも直線的に形成した場合について説明したが、図4に示すように、円弧形状としても良い。 Moreover, although the said embodiment demonstrated the case where all formed the opening 5 connected in three directions over a front direction, a back direction, and a joining surface with respect to the advancing direction of a fusion | fusion process, FIG. As shown, it may have an arc shape.
次に、実施例を基に発明の効果を検証する。
図3に示す防水シート(厚さ1.0mm)の接合条件において、実際に防水シートの接合を施工した。熱風融着機20については図1に示す熱風吹出ノズル1を備えたものとした。融着条件は、熱風の吹出温度500℃、融着速度が2.0m/minとした。
また、比較例として図7に示す熱風吹出ノズル14を備えた熱風融着機20を用いて、実施例と同じ条件で防水シートの接合を施工した。
Next, the effects of the invention will be verified based on examples.
Under the joining conditions of the waterproof sheet (thickness 1.0 mm) shown in FIG. 3, the waterproof sheet was actually joined. The hot
Moreover, joining of the waterproof sheet was performed on the same conditions as an Example using the hot air melt |
次に、接合した防水シートの性能評価試験を行った。
評価方法は、JIS A 6008(合成高分子系ルーフィングシート)の規格に則り、試料として幅100mmの帯状シートを、その重なりが40mmとなるよう接合し、引張荷重(300mm/min)をかけて破断する荷重を測定することとした。
その結果を表1に示す。
Next, the performance evaluation test of the joined waterproof sheet was performed.
The evaluation method conforms to the standard of JIS A 6008 (synthetic polymer roofing sheet), and a strip sheet having a width of 100 mm is joined as a sample so that the overlap is 40 mm, and a tensile load (300 mm / min) is applied to break. The load to be measured was determined.
The results are shown in Table 1.
なお、JIS A 6008の規格においては、常温で61.2kgf以上の接合強度が必要とされている。 In the standard of JIS A 6008, a bonding strength of 61.2 kgf or more is required at room temperature.
1 熱風吹出ノズル
3,4 熱風吹出ノズルの上下面
3a,4a 熱風吹出ノズルの上下面3,4に設けた開口
5 開口
5a 接合面開口
5b 前方向開口
5c 後ろ方向開口
12 一対の防水シート
12A 第1の防水シート
12B 第2の防水シート
20 熱風融着機
DESCRIPTION OF
Claims (2)
上下面に開口を設けるとともに、前記融着作業の進行方向に対し前方向と後ろ方向と接合面とに亘る3方向に繋がる開口を設け、前記熱風を吹きかけて融解される前記両防水シートの融着対象面同士の全域に熱風を吹き出すように構成され、
前記上下面に設けた開口の大きさは、前記熱風吹出ノズルの幅に対して2〜10%とされ、
前記融着作業の進行方向に対し前方向と後ろ方向とに位置する開口は、前記接合面に位置する開口に対する角度θが90〜130°となるように傾斜しているとともに、前記前方向と後ろ方向とに位置する開口の長さは、前記接合面に位置する開口の10〜20%とされている
ことを特徴とする熱風吹出ノズル。 Place a pair of waterproof sheets in a state where the edges overlap each other on the waterproof base, and with the waterproof sheets overlaid on top of each other, blow hot air between the surfaces to be fused of both waterproof sheets to melt both A hot air blowing nozzle used for hot air fusion of a waterproof sheet that is laminated and fused with a waterproof sheet,
An opening is provided on the upper and lower surfaces, and an opening is provided in three directions extending in the forward direction, the rear direction, and the joining surface with respect to the direction in which the fusion work proceeds, and the two waterproof sheets are melted by blowing the hot air. It is configured to blow hot air across the entire area to be worn ,
The size of the opening provided on the upper and lower surfaces is 2 to 10% with respect to the width of the hot air blowing nozzle,
The openings positioned in the front direction and the rear direction with respect to the traveling direction of the fusion work are inclined so that an angle θ with respect to the opening positioned in the joint surface is 90 to 130 °, and the front direction The length of the opening located in the rear direction is 10 to 20% of the opening located in the joint surface.
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JP2003421970A JP4391220B2 (en) | 2003-12-19 | 2003-12-19 | Hot air blowing nozzle and hot air fusion method for waterproof sheet |
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JP2003421970A JP4391220B2 (en) | 2003-12-19 | 2003-12-19 | Hot air blowing nozzle and hot air fusion method for waterproof sheet |
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JP2005178165A JP2005178165A (en) | 2005-07-07 |
JP4391220B2 true JP4391220B2 (en) | 2009-12-24 |
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DE202006014390U1 (en) * | 2006-09-15 | 2006-11-30 | Leister Process Technologies | Hot air welding nozzle for hot air welding device has at least one forward outlet aperture pointing in direction of motion of welding device |
KR101307410B1 (en) | 2013-01-11 | 2013-09-11 | 티아이브이건설 주식회사 | Joint construction method for sheet for water-proofing and water-proofing/anti-root |
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