JP4382020B2 - Guide device for recovery of tunnel excavator - Google Patents

Guide device for recovery of tunnel excavator Download PDF

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JP4382020B2
JP4382020B2 JP2005258660A JP2005258660A JP4382020B2 JP 4382020 B2 JP4382020 B2 JP 4382020B2 JP 2005258660 A JP2005258660 A JP 2005258660A JP 2005258660 A JP2005258660 A JP 2005258660A JP 4382020 B2 JP4382020 B2 JP 4382020B2
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excavator
shell
tunnel
pipe
spacer member
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JP2007070872A (en
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啓氏 片平
弘美 佐藤
英郎 佐藤
和洋 藪ノ
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Okumura Corp
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Description

本発明は地中にトンネルを掘削しながら管路を形成したのち、該管路内を通じて撤去、回収し、再使用を可能にしたトンネル掘削機において、このトンネル掘削機の回収用ガイド装置に関するものである。   The present invention relates to a tunnel excavator that can be reused after being formed through excavation of a tunnel in the ground and then removed and recovered through the conduit, and relates to a guide device for recovery of the tunnel excavator. It is.

地中に管路を形成するための推進工法やシールド工法によるトンネル築造工事においては、発進立坑側からトンネル掘削機を到達立坑に向かって掘進させ、一定長のトンネルを掘削する毎に該トンネル掘削機に後続させて一定長の埋設管を順次、継ぎ足すことにより管路を形成しており、到達立坑に達したトンネル掘削機は、通常、該到達立坑内から地上に回収しているが、到達側に既存の人孔が設けられている等の事情によって到達立坑が設けられていない場合や、或いは、到達立坑を通じて回収することができない場合には、掘削終了後にトンネル掘削機を解体してトンネル内を通じて発進立坑側に撤去、回収しなければならず、その撤去、回収作業に著しい手間と労力を要するといった問題点がある。   In tunnel construction work using the propulsion method or shield method to form a pipe in the ground, the tunnel excavator is dug from the starting vertical side toward the final vertical shaft, and the tunnel excavation is performed every time a certain length of tunnel is excavated. The tunnel excavator that has reached the reach shaft is usually recovered from the reach shaft to the ground, by continuously adding buried pipes of a certain length in succession to the machine. If there is no reaching shaft due to circumstances such as existing manholes on the arrival side, or if it cannot be recovered through the reaching shaft, dismantle the tunnel excavator after excavation There is a problem that it must be removed and collected through the tunnel to the start shaft, and the removal and collection work requires considerable effort and labor.

このため、特許文献1に記載されているように、地中にトンネルを掘削しながら該トンネル内に管路を形成していくトンネル掘削機において、上記管路の外径と略同一外径を有する円筒形状の外殻体と、この外殻体内に引き出し可能に配設された掘削機本体とからなり、この掘削機本体は上記外殻体内面に着脱自在に係止される円筒形状の内殻体と、この内殻体の前部に一体に設けている隔壁に回転自在に支持され、且つ、外径が縮小可能なカッタヘッドと、このカッタヘッドの駆動手段と、カッタヘッドによって掘削された掘削土砂の排出手段とを備えたシールド掘削機が開発された。   Therefore, as described in Patent Document 1, in a tunnel excavator that forms a pipeline in the tunnel while excavating the tunnel in the ground, the outer diameter of the pipeline is substantially the same. A cylindrical outer shell body, and an excavator body that is detachably disposed in the outer shell body. The excavator body is detachably locked to the inner surface of the outer shell body. It is excavated by a cutter body, a cutter head that is rotatably supported by a partition wall provided integrally with the front part of the inner shell body, and whose outer diameter can be reduced, a driving means for the cutter head, and the cutter head. A shield excavator equipped with a means for discharging excavated sediment was developed.

そして、このシールド掘削機によって所定長さまでトンネルを掘削すると、上記掘削土砂排出手段を管路内を通じて回収、撤去すると共に該カッタヘッドを上記内殻体の径以下にまで縮小させ、且つ外殻体に対する内殻体の係止を解いたのち、外殻体を掘削壁面に埋め殺し状態で残置させる一方、掘削機本体を管路内を通じて回収、撤去し、再び使用可能にしている。
特開2001−317285号公報
Then, when the tunnel is excavated to a predetermined length by the shield excavator, the excavated earth and sand discharging means is collected and removed through the pipeline, and the cutter head is reduced to a diameter equal to or smaller than the inner shell, and the outer shell After unlocking the inner shell body, the outer shell body is buried in the excavation wall surface and left behind, while the excavator body is recovered and removed through the pipe and made usable again.
JP 2001-317285 A

しかしながら、上記シールド掘削機は、外殻体の内周面に周方向に所定間隔毎に複数条の直状溝部を設ける一方、この直状溝部に掘削機本体の内殻体の外周面に突設した複数条の突条部をそれぞれ挿入、係止させて外殻体に掘削機本体を引き出し可能に連結しているため、この掘削機本体を回収したのち再び使用する場合には、掘削機本体の内殻体を上記外殻体と同一径を有する新たな外殻体内に挿入、係止させるようにしなければならず、従って、外殻体の形状や径が制限を受けることになる。さらに、外殻体の内径と管路の内径との差が大きくて外殻体に支持されている内殻体の後端下周部と管路の前端下周部間に段差が形成される場合には、外殻体内から掘削機本体の内殻体を引き出して回収する際に、管路上に同心的に移動させて掘削機本体を安定的に支持させながら回収する作業が困難となる。   However, the shield excavator is provided with a plurality of straight groove portions at predetermined intervals in the circumferential direction on the inner peripheral surface of the outer shell body, and the straight groove portions protrude from the outer peripheral surface of the inner shell body of the excavator body. Since the plurality of ridges are inserted and locked, and the excavator body is connected to the outer shell body so that it can be pulled out, when the excavator body is recovered and used again, the excavator The inner shell of the main body must be inserted and locked into a new outer shell having the same diameter as that of the outer shell. Therefore, the shape and diameter of the outer shell are limited. Further, the difference between the inner diameter of the outer shell body and the inner diameter of the pipe is large, and a step is formed between the lower peripheral portion of the rear end of the inner shell supported by the outer shell body and the lower peripheral portion of the front end of the pipe. In this case, when the inner shell body of the excavator body is pulled out and collected from the outer shell body, it is difficult to collect the excavator body while stably supporting the excavator body by moving it concentrically on the pipeline.

このような問題点は掘削機本体の長さや径を短くすればする程大きくなり、そのため、掘削機本体の軽量化や搬送等の取扱の容易性等を図ることができず、また、築造すべきトンネル径に応じた外殻体の径の適用範囲を拡げることも困難である。   Such problems become larger as the length and diameter of the excavator body are shortened. Therefore, it is not possible to reduce the weight of the excavator body and ease of handling such as transportation. It is also difficult to expand the applicable range of the outer shell diameter according to the power tunnel diameter.

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、外殻体内に挿入、支持されている掘削機本体の内殻体の外径を小径に形成した場合に生じる内殻体の後端下周部と管路の前端下周部間の段差にもかかわらず、掘削機本体を外殻体側から管路側に円滑に移動させることができて回収作業が能率よく行えるようにしたトンネル掘削機の回収用ガイド装置を提供するにある。   The present invention has been made in view of such problems, and the object of the present invention is when the outer diameter of the inner shell body of the excavator body inserted and supported in the outer shell body is made small. The excavator body can be smoothly moved from the outer shell side to the pipeline side, regardless of the level difference between the rear end lower circumference of the inner shell and the front end lower circumference of the pipeline. It is an object of the present invention to provide a guide device for collecting a tunnel excavator that can be used.

上記目的を達成するために本発明のトンネル掘削機の回収用ガイド装置は、請求項1に記載したように、トンネル掘削機によって地中にトンネルを掘削しながら該トンネル内に所定長の管路を形成したのち、この管路内を通じて上記トンネル掘削機における掘削機本体を回収する際のガイド装置であって、上記トンネル掘削機は管路の前方側に配設された外殻体と、内殻体内に一体に設けた隔壁に外殻体の前方地盤を掘削する外径が縮径可能なカッタヘッドを回転自在に支持させ且つこのカッタヘッドの駆動手段と土砂排出手段を備えている掘削機本体とからなり、上記外殻体の前胴の内径を管路の内径よりも小径に形成してこの前胴内周面に上記掘削機本体の内殻体を後方に向かって引き出し可能に連結、支持させていると共に、外殻体の後胴の下周部内周面上に上端面が前胴の内周面の高さに達するスペーサ部材を設置してこのスペーサ部材上を掘削機本体の内殻体の外周面下周部を管路側に向かって摺動可能とし、さらに、掘削機本体に上記スペーサ部材の両側方を通過可能な間隔を存してガイドローラを装着し、このガイドローラを上記管路の内底面上を転動させながら掘削機本体を回収するように構成している。   In order to achieve the above object, a tunnel excavator recovery guide device according to the present invention includes a tunnel excavator for excavating a tunnel in the ground with a predetermined length of pipe in the tunnel. And a guide device for recovering the excavator body in the tunnel excavator through the pipe, the tunnel excavator having an outer shell disposed on the front side of the pipe, and an inner shell An excavator comprising a bulkhead integrally provided in a shell and a cutter head for excavating the front ground of the outer shell, the outer diameter of which can be reduced, and a cutter head driving means and earth and sand discharging means. The main shell is formed with an inner diameter of the front shell of the outer shell smaller than the inner diameter of the pipe, and the inner shell of the excavator main body is connected to the inner periphery of the front barrel so that it can be pulled out rearward. And supporting the outer shell A spacer member whose upper end surface reaches the height of the inner peripheral surface of the front barrel is installed on the inner peripheral surface of the lower shell, and the lower peripheral portion of the outer peripheral surface of the inner shell of the excavator body is placed on the pipe side. In addition, a guide roller is mounted on the excavator body with a space that can pass through both sides of the spacer member, and the guide roller rolls on the inner bottom surface of the pipe line. However, the excavator body is collected.

このように構成したトンネル掘削機の回収用ガイド装置において、請求項2に係る発明は、スペーサ部材を、外殻体の後胴の下周部内周面上に設置されてその両側部上面をガイドローラの転動ガイド面に形成している基台の幅方向の中央部上に配設していることを特徴とし、請求項3に係る発明は、上記スペーサ部材の上端支持面をジャッキによって昇降自在に構成していることを特徴とする。   In the recovery guide device for a tunnel excavator configured as described above, the invention according to claim 2 is configured such that the spacer member is installed on the inner peripheral surface of the lower peripheral portion of the rear shell of the outer shell body and guides the upper surfaces of both side portions. The invention according to claim 3 is characterized in that the upper end support surface of the spacer member is moved up and down by a jack, characterized in that it is disposed on the center portion in the width direction of the base formed on the rolling guide surface of the roller. It is characterized by being freely configured.

請求項1に係る発明によれば、管路の前端に接続している外殻体の前胴の内径を管路の内径よりも小径に形成してこの前胴内周面に掘削機本体の内殻体を後方に向かって引き出し可能に連結、支持させていると共に、外殻体の後胴の下周部内周面上に上端面が前胴の内周面の高さに達するスペーサ部材を設置してこのスペーサ部材上を掘削機本体の内殻体の外周面下周部を管路側に向かって摺動可能に構成しているので、内殻体の後端下周部と管路の前端下周部との間に管路側に向かって低くなった段差が形成されているにもかかわらず、掘削機本体を回収する際に、該掘削機本体を下方に偏位させることなく、その内殻体の外周面下周部を外殻体の後胴の下周部内周面上に設置したスペーサ部材上に受止させて該スペーサ部材を摺動させながら円滑且つ正確に管路側に回収することができる。   According to the first aspect of the present invention, the inner diameter of the front shell of the outer shell connected to the front end of the pipe is formed smaller than the inner diameter of the pipe, and the excavator main body is formed on the inner peripheral surface of the front trunk. A spacer member that connects and supports the inner shell body so that it can be pulled out rearward, and a spacer member whose upper end surface reaches the height of the inner circumferential surface of the front trunk on the inner circumferential surface of the lower circumference of the rear trunk of the outer shell body. Since the outer peripheral surface lower peripheral portion of the inner shell body of the excavator body is slidable on the spacer member on the spacer member, the rear end lower peripheral portion of the inner shell body and the pipe Despite the formation of a step which is lowered toward the pipeline side between the front end and the lower periphery, when recovering the excavator body, the excavator body does not deviate downward. The lower peripheral part of the outer peripheral surface of the inner shell body is received on the spacer member installed on the inner peripheral surface of the lower peripheral part of the rear shell of the outer shell body, and the spacer member is not slid. It can be recovered et smoothly and accurately tube roadside.

さらに、掘削機本体に上記スペーサ部材の両側方を通過可能な間隔を存してガイドローラを装着し、このガイドローラを上記管路の内底面上を転動させながら掘削機本体を回収するように構成しているので、掘削機本体に装着したガイドローラをスペーサ部材に邪魔されることなくこのスペーサ部材の両側方に沿って管路側に移動させることができると共に、管路の前端からこの管路の下周部上に連続的に移載させてこれらのガイドローラにより掘削機本体を安定した状態で支持させながら管路の内周面を損傷させることなく、能率よく掘削機本体を回収、撤去することができる。   Further, a guide roller is attached to the excavator body with a space that can pass through both sides of the spacer member, and the excavator body is recovered while rolling the guide roller on the inner bottom surface of the pipeline. Therefore, the guide roller mounted on the excavator main body can be moved to the pipeline side along both sides of the spacer member without being obstructed by the spacer member, and the pipe can be moved from the front end of the pipeline. The excavator main body is efficiently recovered without damaging the inner peripheral surface of the pipe line while continuously transferring the excavator main body by these guide rollers and stably supporting the excavator main body by the guide rollers. Can be removed.

このように、内殻体の後端下周部と管路の前端下周部との間に管路側に向かって低くなった段差が生じていても、掘削機本体を容易に回収することができるので、掘削機本体の内殻体の径や長さを短くすることができ、従って、掘削機本体の軽量化を図ることができて搬送等の取扱性が容易となると共に、内殻体の外径に対する外殻体の内外径の寸法を広く設定することができて小径のトンネルから大径のトンネルまで比較的、広範囲に亘って築造することができる。   Thus, the excavator body can be easily recovered even if there is a step that is lowered toward the pipe side between the lower peripheral part of the rear end of the inner shell and the lower peripheral part of the front end of the pipe. As a result, the diameter and length of the inner shell of the excavator body can be shortened, and thus the weight of the excavator body can be reduced and handling and handling of the excavator body can be facilitated. The inner and outer diameters of the outer shell body can be set widely with respect to the outer diameter of the outer shell, so that a relatively wide range can be constructed from a small diameter tunnel to a large diameter tunnel.

また、請求項2に係る発明によれば、スペーサ部材を、外殻体の後胴の内周面下周部上に設置されてその両側部上面をガイドローラの転動ガイド面に形成している基台の幅方向の中央部上に配設しているので、掘削機本体の内殻体の下周部外周面をスペーサ部材上を摺動させながら管路側に向かって後退させる際に、ガイドローラを基台の両側部上で転動させて掘削機本体を支持させながら管路上に連続的に移動させて掘削機本体を円滑に回収することができる。   According to the invention of claim 2, the spacer member is installed on the lower peripheral portion of the inner peripheral surface of the rear shell of the outer shell body, and the upper surfaces of both side portions are formed on the rolling guide surface of the guide roller. Since it is arranged on the center part in the width direction of the base, the lower outer peripheral part of the inner shell of the excavator main body slides on the spacer member while retreating toward the pipe side. The excavator body can be smoothly recovered by rolling the guide roller on both sides of the base and continuously moving it on the pipeline while supporting the excavator body.

さらに、請求項3に記載したように、上記スペーサ部材をジャッキによって昇降自在に構成しておくことによって、掘削機本体を回収する際に外殻体内からこのスペーサ部材上に引き出した該外殻体を簡単に持ち上げることができ、従って、掘削機本体に対するガイドローラの装着作業が容易に行うことができると共に、ガイドローラの装着後、降下させることによって基台上にガイドローラを介して掘削機本体を支持させ、上述したように円滑に回収可能な状態にすることができる。   Furthermore, as described in claim 3, the outer shell body drawn out from the outer shell body onto the spacer member when the excavator main body is recovered by configuring the spacer member to be movable up and down by a jack. Therefore, the guide roller can be easily attached to the excavator body, and after the guide roller is attached, the guide roller is lowered to lower the excavator body via the guide roller. Can be supported and can be smoothly recovered as described above.

次に本発明の具体的な実施の形態を図面について説明すると、図1は推進工法によってトンネルTを掘削しながらそのトンネルT内に管体pを推進、埋設することにより管路Pを形成していくトンネル掘削機の簡略縦断側面図であって、外径が全長に亘って形成すべき管路Pの外径に略等しく、且つ内径が管路Pの内径よりも小径に形成されている前胴1aを有する一定長さの外殻体1と、この外殻体1の前胴1a内に配設された掘削機本体Aと、掘削機本体Aによって掘削された土砂を排出する排出手段Bとを備えている。   Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows that a pipe P is formed by propelling and embedding a pipe body p in the tunnel T while excavating the tunnel T by a propulsion method. FIG. 2 is a simplified longitudinal side view of a tunnel excavator that has an outer diameter substantially equal to the outer diameter of the pipe P to be formed over the entire length and an inner diameter smaller than the inner diameter of the pipe P. A constant length outer shell 1 having a front shell 1a, an excavator body A disposed in the front shell 1a of the outer shell 1, and discharging means for discharging earth and sand excavated by the excavator body A B.

上記掘削機本体Aは、上記管路Pの内径よりも小径に形成されていると共にその外周面を外殻体1の上記前胴1aの内周面に摺接させて後方へ引き出し可能に内嵌、支持されている短尺筒形状の内殻体2と、この内殻体2の長さ方向の中央部内周面に外周面を固着させている隔離3と、この隔壁3の中央部に回転軸24を回転自在に支持させているカッタヘッド4とを備えてなり、このカッタヘッド4はトンネル掘削時にはその外径を外殻体1の外径に略等しくし、掘削機本体Aの回収時にはその外径を管路Pの内径よりも小径に縮小可能に形成されていると共にその縮径したカッタヘッドの外周部に周方向に所定間隔を存して左右一対の前部ガイドローラ6a、6a(図5、図6に示す)を装着可能に構成している。   The excavator main body A is formed so as to have a diameter smaller than the inner diameter of the pipe P, and the outer peripheral surface thereof is slidably contacted with the inner peripheral surface of the front shell 1a of the outer shell 1 so that it can be pulled out rearward. A short cylindrical inner shell body 2 fitted and supported, an isolation 3 having an outer peripheral surface fixed to the inner peripheral surface of the central portion in the length direction of the inner shell body 2, and a rotating center portion of the partition wall 3 And a cutter head 4 that rotatably supports a shaft 24. The cutter head 4 has an outer diameter substantially equal to the outer diameter of the outer shell 1 during tunnel excavation, and when the excavator body A is recovered. A pair of left and right front guide rollers 6a, 6a is formed such that its outer diameter can be reduced to be smaller than the inner diameter of the pipe P, and at a predetermined interval in the circumferential direction on the outer periphery of the reduced cutter head. (Shown in FIGS. 5 and 6) is configured to be mountable.

詳しくは、このカッタヘッド4は図1、図2に示すように、その回転軸24の前端を内殻体2の前端から前方に突出させていると共にこの回転軸24の前端から該回転軸24に対して直交する方向(外径方向)に向かって、長さが内殻体2の半径よりも短い複数本(図においては4本)のスポーク体4a1 を放射状に突設し、これらのスポーク体4a1 の前面両側部と中央部とに長さ方向に所定間隔毎に前方に向かって複数本のカッタビット4a2 を突設することによって掘削径が内殻体2の内径よりも小径のカッタヘッド部4aを形成してあり、この小径カッタヘッド4aの全てのスポーク体4a1 の外端面を円形リング体4cの内周面四方部分に一体に固着してこの円形リング体4cによって隣接するスポーク体4a1 、4a1 の外端面間を一体に連結させている。そして、掘削機本体Aの回収時に、この円形リング体4cのに上記前部ガイドローラ6a、6aを装着するように構成している。   Specifically, as shown in FIGS. 1 and 2, the cutter head 4 has the front end of the rotating shaft 24 protruding forward from the front end of the inner shell 2 and the rotating shaft 24 from the front end of the rotating shaft 24. A plurality of spoke bodies 4a1 (4 in the figure) whose length is shorter than the radius of the inner shell body 2 are radially projected in a direction orthogonal to the outer diameter direction (outer diameter direction). A cutter head whose excavation diameter is smaller than the inner diameter of the inner shell body 2 by projecting a plurality of cutter bits 4a2 forward at predetermined intervals in the longitudinal direction on both sides and the center of the front surface of the body 4a1 4a1 is formed, and the outer end surfaces of all the spoke bodies 4a1 of the small-diameter cutter head 4a are integrally fixed to the four inner peripheral surface portions of the circular ring body 4c, and the spoke bodies 4a1 adjacent to each other by the circular ring body 4c 4a1 are integrally connected to the outer end surfaces. When the excavator main body A is collected, the front guide rollers 6a and 6a are mounted on the circular ring body 4c.

さらに、上記各スポーク体4a1 の外端面に、前面両側部と中央部とに複数本のカッタビット4b2 を突設している短尺の外周側スポーク体4b1 を継ぎ足すことによって、掘削径が上記外殻体1の外径に達する大径カッタヘッド部4bを形成している。これらのスポーク体4b1 はその内端面を上記円形リング体4cの外周面にボルト・ナットにより着脱自在に固着するように構成している。   Furthermore, the outer diameter of each of the spoke bodies 4a1 is extended by adding a short outer peripheral side spoke body 4b1 having a plurality of cutter bits 4b2 projecting from both sides and the center of the front surface. A large-diameter cutter head portion 4b reaching the outer diameter of the shell 1 is formed. These spoke bodies 4b1 are configured such that their inner end surfaces are detachably fixed to the outer peripheral surface of the circular ring body 4c by bolts and nuts.

なお、このカッタヘッド4においては、小径カッタヘッド4aを構成しているスポーク体4a1 に外周側スポーク体4b1 を継ぎ足すことによって外殻体1の前方地盤を全面的に掘削することができる大径のカッタヘッドとし、外周側スポーク体4b1 を取り外すことによって掘削機本体Aと一体に管路P内を通じて発進立坑側に回収可能な小径のカッタヘッド4aとなるようにしているが、上記スポーク体4a1 を中空に形成してこの中空スポーク体内に外側スポーク体を出没自在に収納し、中空スポーク内に設けているジャッキによって中空スポーク体から突出させるように構成しておいてもよい。また、このように外径が縮小可能なスポークタイプのカッタヘッドに形成することなく、面板形状のカッタ板の外周部を着脱自在な部分に形成してその部分を取付けている場合には、カッタ板を外殻体1の外径に略等しい外径とし、取り外した場合には、管路P内を通じて撤去可能な径となるように構成しておいてもよい。   In this cutter head 4, a large diameter capable of excavating the entire front ground of the outer shell body 1 by adding the outer spoke body 4 b 1 to the spoke body 4 a 1 constituting the small-diameter cutter head 4 a. By removing the outer spoke body 4b1, the small-diameter cutter head 4a that can be recovered to the start shaft side through the pipe P is integrated with the excavator body A. The spoke body 4a1 The hollow spoke body may be configured so that the outer spoke body can be retracted and retracted, and can be protruded from the hollow spoke body with a jack provided in the hollow spoke body. In addition, when the outer peripheral portion of the face plate-shaped cutter plate is formed in a detachable portion without being formed in the spoke-type cutter head whose outer diameter can be reduced in this way, The plate may have an outer diameter substantially equal to the outer diameter of the outer shell body 1, and when removed, the plate may be configured to have a diameter that can be removed through the inside of the pipe P.

上記カッタヘッド4における小径カッタヘッド部4aを形成している各スポーク体4a1 の後面外周部に、後方に向かってアーム部材17を突設し、これらのアーム部材17の後端を円環状枠材18によって一体に連結して該円環状枠体18を上記隔壁3の前面外周部から前方に突出している円筒形状の支持フレーム19の内周面に回転自在に支持させてあり、さらに、この円環状枠体18の後端面に内歯車20を固着している一方、上記隔壁3の後面外周部に駆動モータ21を装着してこの駆動モータ21の回転軸に固着している小歯車22を上記内歯車20に噛合させ、駆動モータ21によってカッタヘッド4を回転させるように構成している。   Arm members 17 project from the rear outer peripheral portions of the spoke bodies 4a1 forming the small-diameter cutter head portions 4a of the cutter head 4 toward the rear, and the rear ends of these arm members 17 are formed into an annular frame member. The annular frame body 18 is integrally connected by 18 and is rotatably supported on the inner peripheral surface of a cylindrical support frame 19 projecting forward from the front outer peripheral portion of the partition wall 3. The internal gear 20 is fixed to the rear end surface of the annular frame 18, and the small gear 22 fixed to the rotating shaft of the drive motor 21 by attaching the drive motor 21 to the outer peripheral portion of the rear surface of the partition wall 3. The cutter head 4 is configured to be engaged with the internal gear 20 and rotated by the drive motor 21.

また、上記外殻体1は、外径が全長に亘って管路Pの外径に略等しい径に形成された一定長さの前胴1aと後胴1bとからなり、前胴1aはその内部に内径が上記管路Pの内径よりも小径の内筒部1a1 を配設してこの内筒部1a1 の前後端を円環形状の連結板1c、1dによって前胴1aの前後端部の内周面に一体に固着した二重管構造に形成されている。一方、後胴1bは前胴1aと略同一長さに形成されていると共にその前端部内周面に上記後側の連結板1dの後面に一体的に固着、又は切り離し可能に接合、連結させた環状フレーム7を固着してあり、この環状フレーム7の内周面の数カ所に周方向に一定間隔を存して断面L字状の推力伝達部材8を着脱自在に固定し、該推力伝達部材8の垂直板部8aを掘削機本体Aの内殻体2の後端部内周面に一体に固着している連結環部2aの後面に当接させてボルト・ナット等により切り離し可能に連結し、この推力伝達部材8を介して管路P側からの推進力を掘削機本体A側に伝達するように構成している。   The outer shell 1 is composed of a front cylinder 1a and a rear cylinder 1b each having a constant length and an outer diameter substantially equal to the outer diameter of the pipe P. An inner cylinder portion 1a1 having an inner diameter smaller than the inner diameter of the pipe P is disposed inside, and the front and rear ends of the inner cylinder portion 1a1 are connected to the front and rear end portions of the front barrel 1a by ring-shaped connecting plates 1c and 1d. It is formed in a double tube structure that is integrally fixed to the inner peripheral surface. On the other hand, the rear cylinder 1b is formed to have substantially the same length as the front cylinder 1a, and is integrally fixed to the rear surface of the rear connection plate 1d on the inner peripheral surface of the front end portion, or is detachably joined and connected. An annular frame 7 is fixed, and a thrust transmission member 8 having an L-shaped cross section is detachably fixed at several locations on the inner peripheral surface of the annular frame 7 at a constant interval in the circumferential direction. The vertical plate portion 8a is brought into contact with the rear surface of the connecting ring portion 2a that is integrally fixed to the inner peripheral surface of the rear end portion of the inner shell 2 of the excavator body A, and is detachably connected by bolts, nuts, etc. The propulsive force from the pipe line P side is transmitted to the excavator body A side through the thrust transmission member 8.

そして、この推力伝達部材8を取付けている上記後胴1bを二重管構造に形成することなく、環状フレーム7の後方に管路Pの内径よりも大径の該後胴1bの内周面が露出した空間部9を形成し、この空間部9に周方向に所定間隔毎に、例えば、四方に方向制御ジャッキ10が配設されている。これらの方向制御ジャッキ10の前端は、上記推力伝達部材8の基台部後面に後方に向かって突設しているブラケット11a に軸12a によって回動自在に連結している一方、後端は管路Pを形成している最前側の管体pの前端面に固着した短管13の前端に突設しているブラケット11b に軸12b によって回動自在に連結している。従って、外殻体1の後端はこれらの方向制御ジャッキ10を介して管路Pの前端に連結、支持させている。さらに、上記短管13の外周部から前方に向かって一定長さの支持環部13a を突設してこの支持環部13a 上にシール材16を介して外殻体1の上記外筒部1aの後端部内周面を屈折自在に嵌合させている。   The inner surface of the rear cylinder 1b having a diameter larger than the inner diameter of the pipe P is formed behind the annular frame 7 without forming the rear cylinder 1b to which the thrust transmission member 8 is attached in a double pipe structure. Is formed, and direction control jacks 10 are disposed in the space 9 at predetermined intervals in the circumferential direction, for example, in four directions. The front ends of these direction control jacks 10 are pivotally connected by a shaft 12a to a bracket 11a projecting rearward from the rear surface of the base portion of the thrust transmission member 8, while the rear end is a tube. A shaft 12b is rotatably connected to a bracket 11b protruding from the front end of the short tube 13 fixed to the front end surface of the frontmost pipe body p forming the path P. Therefore, the rear end of the outer shell 1 is connected to and supported by the front end of the pipe P through these direction control jacks 10. Further, a support ring portion 13a having a fixed length is projected from the outer peripheral portion of the short tube 13 toward the front, and the outer tube portion 1a of the outer shell 1 is interposed on the support ring portion 13a via a sealing material 16. The inner peripheral surface of the rear end portion is fitted in a refractive manner.

また、掘削機本体Aの回収時には、上記環状フレーム7と推力伝達部材8を撤去したのち、この撤去跡に形成された空間部9a(図3に示す)を利用して、推力伝達部材8を固着させていた内殻体2の後端環部2aに周方向に上記前部ガイドローラ6a、6aと同一間隔を存して左右一対の後部ガイドローラ6b、6bを装着すると共に、上記空間部9内、即ち、後胴1bの下周部内周面上に上端部が外殻体1における上記前胴1aの内筒部1a1 の内周面の高さに達するスペーサ部材5を設置して、このスペーサ部材5の上端面上で掘削機本体Aの内殻体2の外周面下周部を受止させ、このスペーサ部材5上で該内殻体2の下周部を摺動させながら管路P側に移動させると共に該スペーサ部材5の両側方を上記前後ガイドローラ6a、6bを通過させながら掘削機本体Aを回収する回収装置を構成するようにしている。   Further, when the excavator body A is collected, the annular frame 7 and the thrust transmission member 8 are removed, and then the thrust transmission member 8 is removed using the space portion 9a (shown in FIG. 3) formed in the removal trace. A pair of left and right rear guide rollers 6b and 6b are mounted on the rear end ring portion 2a of the inner shell 2 that has been fixed in the circumferential direction at the same interval as the front guide rollers 6a and 6a. 9, a spacer member 5 whose upper end reaches the height of the inner peripheral surface of the inner cylindrical portion 1a1 of the front barrel 1a in the outer shell 1 is installed on the inner peripheral surface of the lower peripheral portion of the rear barrel 1b. The lower peripheral part of the outer peripheral surface of the inner shell body 2 of the excavator body A is received on the upper end surface of the spacer member 5, and the pipe is moved while sliding the lower peripheral part of the inner shell body 2 on the spacer member 5. The excavator body A is moved while being moved to the side of the road P and passing the front and rear guide rollers 6a and 6b on both sides of the spacer member 5. And so as to constitute a collecting device for yield.

このスペーサ部材5を後述するように直接、上記後胴1bの下周部内周面上における上記空間部9内に設置してもよいが、この実施の形態においては図3〜図6に示すように、外殻体1の後胴1bの下周部内周面上に設置された一定厚みを有する基板25の幅方向の中央部上に配設している。基板25は長さが上記空間部9の長さ、即ち、環状フレーム7の後端面と管路Pにおける先端の管体pの前端に固着している短管13間の長さに略等しく、幅はその両側部上面を前後部ガイドローラ6a、6bが転動可能な幅寸法を有する平面矩形状の枠状板からなり、その下面は後胴1bの内周面に接するように湾曲していると共に上面は管路Pの内周面と面一状に連続するように該内周面と同一湾曲度でもって凹円弧状に湾曲している。   As will be described later, the spacer member 5 may be directly installed in the space 9 on the inner peripheral surface of the lower peripheral portion of the rear barrel 1b. In this embodiment, as shown in FIGS. Further, the outer shell 1 is disposed on the central portion in the width direction of the substrate 25 having a certain thickness, which is installed on the inner peripheral surface of the lower peripheral portion of the rear barrel 1b. The length of the substrate 25 is substantially equal to the length of the space 9, that is, the length between the rear end surface of the annular frame 7 and the short tube 13 fixed to the front end of the tube body p at the distal end in the pipe P. The width is a flat rectangular frame plate having a width dimension that allows the front and rear guide rollers 6a and 6b to roll on both side upper surfaces, and its lower surface is curved so as to be in contact with the inner peripheral surface of the rear barrel 1b. In addition, the upper surface is curved in a concave arc shape with the same degree of curvature as the inner peripheral surface so as to be flush with the inner peripheral surface of the pipe P.

なお、上記スペーサ部材5は、基板25の上面、即ち、管路Pの内周面と前胴1aの内筒部1a1 の内周面(上面)との高さの差に等しい一定厚みを有する板部材から形成しておいてもよいが、掘削機本体Aの内殻体2を下周部を受止する上面がジャッキ5aによって昇降可能に構成している。   The spacer member 5 has a constant thickness equal to the height difference between the upper surface of the substrate 25, that is, the inner peripheral surface of the pipe P and the inner peripheral surface (upper surface) of the inner cylindrical portion 1a1 of the front cylinder 1a. Although it may be formed from a plate member, the upper surface of the inner shell 2 of the excavator main body A that receives the lower peripheral portion is configured to be movable up and down by a jack 5a.

また、上記カッタヘッド4の後面と隔壁3の前面間の空間部を、カッタヘッド4によって掘削された土砂を取り込んで一旦滞留させておく土砂室14に形成していると共に隔壁3の下部にはこの土砂室14の下端部内に臨ませている土砂取込み口15を設けてあり、この土砂取込み口15にスクリューコンベアからなる上記土砂排出手段Bの前端開口部を貫通状態に接続して、土砂室14からこの土砂排出手段Bを通じて掘削土砂を後方に排出するように構成している。さらに、上記外殻体1の前端部に掘削地盤側に開口した裏込材注入管23を配設してあり、この裏込材注入管23に掘削機本体A内から供給ホース24を通じて裏込材を供給するように構成している。   Further, a space between the rear surface of the cutter head 4 and the front surface of the partition wall 3 is formed in a sand and sand chamber 14 in which the earth and sand excavated by the cutter head 4 is taken and temporarily retained, and at the lower part of the partition wall 3 An earth and sand intake 15 facing the lower end of the earth and sand chamber 14 is provided, and the earth and sand intake 15 is connected to the front end opening of the earth and sand discharging means B formed of a screw conveyor in a penetrating state. The excavated sediment is discharged backward from 14 through this sediment discharge means B. Further, a back material injection pipe 23 opened to the excavation ground side is disposed at the front end portion of the outer shell body 1, and this back material injection pipe 23 is backed through the supply hose 24 from the excavator body A. It is comprised so that material may be supplied.

次に、以上のように構成したトンネル掘削機によって地中に管路Pを施工するには、まず、このトンネル掘削機を発進立坑(図示せず)内に設置すると共に一定長のヒューム管等からなる管体pを方向制御ジャッキ10を介して接続する。この状態にして駆動モータ21を駆動してカッタヘッド4を回転させると共に管体Pの後端面を発進立坑内に配設している複数本の推進ジャッキよりなる推進手段によって押し進めてトンネルを掘進する。   Next, in order to construct the pipeline P in the ground by the tunnel excavator configured as described above, first, the tunnel excavator is installed in a start shaft (not shown) and a fixed length of fume pipe or the like. A pipe body p made of is connected via a direction control jack 10. In this state, the drive motor 21 is driven to rotate the cutter head 4, and the rear end surface of the pipe P is pushed forward by propulsion means comprising a plurality of propulsion jacks arranged in the start shaft, and the tunnel is dug. .

そして、トンネル掘削機が発進立坑から地中内に一定長推進すると、管体pの後端に次の管体pの前端を接続させ、この管体pの後端を上記推進手段によって押し進めて、先頭の管体pに該管体pに後続させながらトンネル掘削機をさらにトンネル計画線に沿って掘進させ、以下、トンネル掘削機によって一定長のトンネルが掘削される毎に発進立坑側において管体pを順次、継ぎ足しながら押し進めて管路Pを形成していく。   Then, when the tunnel excavator is propelled for a certain length from the start shaft into the ground, the front end of the next pipe p is connected to the rear end of the pipe p, and the rear end of the pipe p is pushed forward by the propulsion means. The tunnel excavator is further excavated along the tunnel planned line while following the pipe p to the top pipe p. Hereinafter, every time a tunnel of a certain length is excavated by the tunnel excavator, the pipe on the start shaft side The body p is sequentially pushed forward while being connected to form the pipe line P.

推進手段による推進力は管体pから方向制御ジャッキ10を介して外殻体1に伝達され、さらに、外殻体1の内周面に固着している環状フレーム7上の推力伝達部材8を介してこの推力伝達部材8と連結している掘削機本体A側の内殻体2の連結環部2aに伝達され、掘削機本体Aはカッタヘッド4を切羽地盤に押し付けながら掘削する。カッタヘッド4によって掘削された土砂は土砂室14内に取り込み、土砂排出手段Bによって発進立坑側に排出する。なお、トンネルTの掘進中において、トンネル掘削機の方向を修正したり曲線トンネル部を掘削する場合には、方向制御ジャッキ10を作動させて先頭の管体pに対して外殻体1と一体に掘削機本体Aを所定方向に屈折させることにより行う。   The propulsive force by the propulsion means is transmitted from the tube body p to the outer shell body 1 through the direction control jack 10, and further, the thrust transmission member 8 on the annular frame 7 fixed to the inner peripheral surface of the outer shell body 1 is provided. Is transmitted to the connecting ring portion 2a of the inner shell 2 on the excavator main body A side connected to the thrust transmission member 8, and the excavator main body A excavates while pressing the cutter head 4 against the face ground. The earth and sand excavated by the cutter head 4 is taken into the earth and sand chamber 14 and discharged to the start shaft side by the earth and sand discharging means B. When the direction of the tunnel excavator is corrected or the curved tunnel portion is excavated while the tunnel T is being excavated, the direction control jack 10 is operated to integrate the outer shell body 1 with the top pipe body p. The excavator body A is refracted in a predetermined direction.

次いで、このトンネル掘削機によって所定長のトンネルを掘削して到達立坑Cに連通した管路Pを形成したのち、このトンネル掘削機の掘削機本体Aを発進立坑側に撤去、回収する方法について説明する。トンネル掘削機が到達立坑Cに達すると、まず、トンネル掘削機後方に配設された駆動ユニット台車や裏込み注入台車等の後続台車を管路Pの内底部に敷設された軌条上(図示せず)を移動させながら発進立坑側に回収する。次に、スクリューコンベアからなる土砂排出手段Bを隔壁3から取り外して管路P内を通じて発進立坑側に回収、撤去する(図3参照)。この土砂排出手段Bの回収作業は、管路Pの内底部に予め配設された上記後続台車移動用の軌条上を走行する台車上に載せて行うことができる。また、この軌条の撤去したのちに、管路Pの内底面上を走行するローラ台車上に載せて行ってもよい。そうすることにより移動空間を広くとれ、搬送性がよくなる。   Next, after excavating a tunnel of a predetermined length by this tunnel excavator to form a conduit P communicating with the reaching vertical shaft C, a method for removing and recovering the excavator main body A of this tunnel excavator to the start vertical shaft side will be described. To do. When the tunnel excavator reaches the reaching shaft C, first, a succeeding carriage such as a drive unit carriage or a back-filling carriage arranged behind the tunnel excavator is placed on a rail laid on the inner bottom portion of the pipe P (not shown). )) And move to the starting shaft side. Next, the earth and sand discharging means B comprising a screw conveyor is removed from the partition wall 3 and is collected and removed to the start shaft side through the pipe P (see FIG. 3). The collection work of the earth and sand discharging means B can be performed on a carriage that runs on the rail for moving the subsequent carriage arranged in advance on the inner bottom portion of the pipe P. Moreover, after removing this rail, you may mount on the roller trolley | bogie which runs on the inner bottom face of the pipe line P. By doing so, the movement space can be widened and the transportability is improved.

さらに、カッタヘッド4をその外径が管路Pの内径よりも小径となるように縮小させる。この際、カッタヘッド4はジャッキによってその外径を拡縮可能に形成している場合には、ジャッキにより縮小させればよいが、小径カッタヘッド4aを構成しているスポーク体4a1 に外周側スポーク体4b1 を継ぎ足してなるカッタヘッド4の場合には、その外周側スポーク体4b1 を取り外すことにより縮径させ、取り外した外周側スポーク体4b1 を隔壁3に設けている出入口(図示せず)を通じて管路P内に搬入して発進立坑側に回収するか、或いは、到達立坑内から地上側に回収する。   Further, the cutter head 4 is reduced so that its outer diameter is smaller than the inner diameter of the pipe P. At this time, when the outer diameter of the cutter head 4 is formed so as to be expandable / contractible by a jack, it may be reduced by the jack. However, the spoke body 4a1 constituting the small-diameter cutter head 4a is connected to the outer spoke member. In the case of the cutter head 4 formed by adding 4b1, the outer diameter spoke body 4b1 is reduced in diameter by removing the outer circumference spoke body 4b1, and the outer peripheral side spoke body 4b1 is connected through a port (not shown) provided in the partition wall 3 Carry it into P and collect it on the start shaft side, or collect it from the reaching shaft side to the ground side.

また、到達立坑C内には外殻体1が突入した状態となっているので、この外殻体1の前胴1aにおける上周部を後胴1bから切り離して到達立坑C内から地上側に回収、撤去する。なお、到達立坑Cが存在しなく、所定長までトンネルを掘削したのち、掘削機本体Aを発進立坑側に回収する場合には、外殻体1全体を管路Pを構成している管体pと共にトンネルの覆工体として残置させておく。この場合には、外殻体1は前胴1aと後胴1bに分断しておく必要はない。   Further, since the outer shell body 1 has entered the reaching shaft C, the upper peripheral portion of the front shell 1a of the outer shell body 1 is separated from the rear shell 1b and moved from the reaching shaft C to the ground side. Collect and remove. In addition, when the excavator main body A is recovered to the start vertical shaft side after excavating the tunnel to a predetermined length when the reaching vertical shaft C does not exist, the tubular body constituting the entire outer shell 1 is the pipe P It is left as a tunnel lining body together with p. In this case, the outer shell 1 does not need to be divided into the front cylinder 1a and the rear cylinder 1b.

さらに、外殻体1の後胴1b上の上記空間部9内に配設されている方向制御ジャッキ10を取り外して撤去すると共に、外殻体1に対する掘削機本体Aの切り離し作業を行う。この作業は、まず、掘削機本体Aの内殻体2における後端連結環部2aと連結している推力伝達部材8を撤去する。この作業は、推力伝達部材8と上記連結環部2aとの連結を解くと共にこの推力伝達部材8を取付けていた環状フレーム7を溶断等によって切除して撤去する。この環状フレーム7と推力伝達部材8の撤去によって上記外殻体1の前胴1aの後部連結板1dの後方側に上記空間部9の前端側に連通した空間部9aが形成されるので、この空間部9aを利用して掘削機本体Aの後端連結環部2aの後端面に後部ガイドローラ6bの装着作業を行うと共に上記空間部9における下周部内に基板25を敷設、固定し、さらにこの基板25の中央部上にスペーサ部材5を設置する。   Further, the direction control jack 10 disposed in the space 9 on the rear shell 1b of the outer shell 1 is removed and removed, and the excavator main body A is detached from the outer shell 1. In this operation, first, the thrust transmission member 8 connected to the rear end connecting ring portion 2a in the inner shell 2 of the excavator body A is removed. In this operation, the thrust transmission member 8 is disconnected from the connecting ring portion 2a, and the annular frame 7 to which the thrust transmission member 8 is attached is cut off and removed by fusing or the like. Since the annular frame 7 and the thrust transmission member 8 are removed, a space portion 9a communicating with the front end side of the space portion 9 is formed on the rear side of the rear connecting plate 1d of the front shell 1a of the outer shell 1. Installation of the rear guide roller 6b is performed on the rear end face of the rear end connecting ring portion 2a of the excavator body A using the space 9a, and the substrate 25 is laid and fixed in the lower peripheral portion of the space 9; A spacer member 5 is installed on the central portion of the substrate 25.

また、掘削機本体Aをより安定した状態で回収することができるように、掘削機本体Aの上周部側にも前後ガイドローラ6a、6bを装着するので、上記空間部9における上周部内にも基板25' を敷設、固定しておく。なお、この基板25' にはスペーサ部材5を設置する必要はない。   Further, since the front and rear guide rollers 6a and 6b are mounted on the upper peripheral side of the excavator main body A so that the excavator main body A can be recovered in a more stable state, Also, the substrate 25 'is laid and fixed. It is not necessary to install the spacer member 5 on the substrate 25 '.

掘削機本体Aの連結環部2aの後端に対する後部ガイドローラ6b、6bの装着は、これらの後部ガイドローラ6b、6bを周方向に上記スペーサ部材5の幅よりも広く、且つ基板25の両側部上を転動可能な幅間隔を存した状態でその軸受け部26をボルト等によって固着することより行われる。上側の左右一対のガイドローラ6b、6bも同様に基板25' の両側部上を転動可能な幅間隔を存して装着される。   The rear guide rollers 6b and 6b are attached to the rear end of the connecting ring portion 2a of the excavator main body A so that the rear guide rollers 6b and 6b are wider than the spacer member 5 in the circumferential direction and on both sides of the substrate 25. This is performed by fixing the bearing portion 26 with a bolt or the like in a state where there is a width interval capable of rolling on the portion. Similarly, the pair of upper left and right guide rollers 6b and 6b are mounted with a width interval that allows rolling on both side portions of the substrate 25 '.

こうして、掘削機本体Aの内殻体2の後端部に後部ガイドローラ6b、6bを装着したのち、掘削機本体Aに牽引用ロープ(図示せず)を連結して後方に牽引すると、これらの後部ガイドローラ6b、6bは基板25の前端両側部上に移動して該基板25の両側部上面を転動しながらスペーサ部材5の両側方を通過する(図4参照)。この際、掘削機本体Aの内殻体2の下周部外周面がスペーサ部材5に支持された状態でこのスペーサ部材5上を摺動するが、後部ガイドローラ6b、6bが管路Pの先端の管体pに達するまでは、掘削機本体Aの内殻体2の前端部は外殻体1の前胴1a上に受止されていて重量の大きいカッタヘッド4の存在にもかかわらず、掘削機本体Aを前胴1aと後部ガイドローラ6b、6bを受止している基台25の後端部とで安定した状態で支持しながら掘削機本体Aを後退させ、さらに、後退して掘削機本体Aの内殻体2の前端部が外殻体1の前胴1aの後端から離脱すると、管路Pの前端部上に達した後部ガイドローラ6b、6bと上記スペーサ部材5とによって掘削機本体Aを安定した状態で支持するものである。   Thus, after attaching the rear guide rollers 6b, 6b to the rear end portion of the inner shell 2 of the excavator body A, when a tow rope (not shown) is connected to the excavator body A and pulled backward, these The rear guide rollers 6b and 6b move on both sides of the front end of the substrate 25 and pass on both sides of the spacer member 5 while rolling on the upper surfaces of both sides of the substrate 25 (see FIG. 4). At this time, the outer peripheral surface of the lower peripheral portion of the inner shell 2 of the excavator main body A slides on the spacer member 5 while being supported by the spacer member 5, but the rear guide rollers 6 b and 6 b are connected to the pipe P. Until the pipe body p at the tip is reached, the front end of the inner shell 2 of the excavator body A is received on the front shell 1a of the outer shell 1 and the heavy cutter head 4 is present. The excavator body A is moved backward while the excavator body A is stably supported by the front barrel 1a and the rear end of the base 25 receiving the rear guide rollers 6b and 6b. When the front end of the inner shell 2 of the excavator body A is detached from the rear end of the front shell 1a of the outer shell 1, the rear guide rollers 6b and 6b reaching the front end of the pipe P and the spacer member 5 The excavator body A is supported in a stable state.

掘削機本体Aの後端によってカッタヘッド4(縮径した小径カッタヘッド部4a)が図5に示すように推力伝達部材8の撤去後の上記空間部9a上に達すると、掘削機本体Aをその位置で一旦停止させ、その位置で該空間部8aを利用してカッタヘッド部4aの円形リング体4cの上周部と下周部との外周面に周方向に上記後部ガイドローラ6b、6bと同一間隔を存してそれぞれ一対の前部ガイドローラ6a、6aを装着する。この前部ガイドローラ6a、6aの装着時に、掘削機本体Aの内殻体2の前端下周部を支持している上記スペーサ部材5のジャッキ5aを伸長させることにより掘削機本体Aの前端部を僅かに持ち上げ、作業空間を広くして前部ガイドローラ6a、6aの装着作業を容易に行わせるようにする。   When the cutter head 4 (reduced-diameter small-diameter cutter head portion 4a) reaches the space 9a after the thrust transmission member 8 is removed as shown in FIG. At that position, the rear guide rollers 6b and 6b are arranged in the circumferential direction on the outer peripheral surfaces of the upper and lower peripheral parts of the circular ring body 4c of the cutter head part 4a using the space 8a. A pair of front guide rollers 6a and 6a are mounted at the same interval. When the front guide rollers 6a, 6a are mounted, the jack 5a of the spacer member 5 supporting the lower peripheral portion of the front end of the inner shell 2 of the excavator main body A is extended to extend the front end of the excavator main body A. Is slightly lifted to widen the work space so that the front guide rollers 6a, 6a can be easily mounted.

前部ガイドローラ6a、6aの装着後、掘削機本体Aを僅かに後退させて、これらの前部ガイドローラ6a、6aを基台25の前端両側部上に位置させ、しかるのち、スペーサ部材5のジャッキ5aを収縮させることによって該前部ガイドローラ6a、6aを基台25の前端両側部上に載せ、これらの前部ガイドローラ6a、6aと上記後部ガイドローラ6b、6bとで掘削機本体Aを支持した状態で、掘削機本体Aを後方に牽引することにより、前後ガイドローラ6a、6bを図7に示すように管路P上を転動させながら発進立坑側に向かって掘削機本体Aを後退させ、発進立坑内を通じて回収、撤去するものである。なお、この掘削機本体Aは次のトンネル施工時に、その前後ガイドローラ6a、6bを取り外したのち、外殻体1内に組み込んで再び使用される。   After mounting the front guide rollers 6a, 6a, the excavator body A is slightly retracted so that these front guide rollers 6a, 6a are positioned on both sides of the front end of the base 25, and then the spacer member 5 The front guide rollers 6a and 6a are placed on both sides of the front end of the base 25 by contracting the jack 5a, and the front guide rollers 6a and 6a and the rear guide rollers 6b and 6b In the state where A is supported, the excavator main body A is pulled rearward so that the front and rear guide rollers 6a and 6b roll on the pipeline P as shown in FIG. A is retracted and recovered and removed through the start shaft. The excavator main body A is used again after being removed from the front and rear guide rollers 6a and 6b and then incorporated into the outer shell 1 during the next tunnel construction.

図8、図9は本発明の別な実施の形態を示すもので、上記の実施の形態においては、外殻体1の後胴1bの内周面上に形成している上記空間部9に、前後ガイドローラ6a、6bを転動自在に支持する基板25を敷設、固定したが、この実施の形態においては、基板25を設けることなく、スペーサ部材5'のみを配設した構造としている。即ち、このスペーサ部材5'は、その幅が左右のガイドローラの間隔よりも狭く、且つ、長さが上記空間部9の長さに略等しい長さに形成されていると共に、高さは、その下面を後胴1bの内周面上に固定させた時に、上面が外殻体1の内筒部1a1 の内周面に達する高さに形成されている。なお、このスペーサ部材5'もその上面がジャッキ5aによって昇降可能に構成されている。その他の構造については上記実施の形態と同様であるので、同一部分には同一符号を付して詳細な説明を省略する。   8 and 9 show another embodiment of the present invention. In the above embodiment, the space 9 formed on the inner peripheral surface of the rear barrel 1b of the outer shell 1 is shown in FIG. Although the substrate 25 that supports the front and rear guide rollers 6a and 6b so as to roll freely is laid and fixed, in this embodiment, the substrate 25 is not provided and only the spacer member 5 ′ is provided. That is, the spacer member 5 ′ has a width narrower than the interval between the left and right guide rollers and a length substantially equal to the length of the space 9, and the height is When the lower surface is fixed on the inner peripheral surface of the rear barrel 1b, the upper surface is formed so as to reach the inner peripheral surface of the inner cylindrical portion 1a1 of the outer shell body 1. The spacer member 5 'is also configured such that its upper surface can be moved up and down by a jack 5a. Since other structures are the same as those in the above embodiment, the same parts are denoted by the same reference numerals and detailed description thereof is omitted.

このように構成したので、掘削機本体Aの回収時には、上記前胴1aの後方空間部9'を利用して上記実施の形態と同様に掘削機本体Aの連結環部2aの後端両側部に左右一対の後部ガイドローラ6b、6bを装着したのち、掘削機本体Aを後方に牽引すると、この掘削機本体Aの内殻体2の後端部外周面における下周部がスペーサ部材5'の前端部上に乗り上げて該スペーサ部材5'上を摺動しながら後方に移動する。この際、後部ガイドローラ6b、6bはこのスペーサ部材5'の両側方に沿って後方に移動する。   Since it comprised in this way, at the time of collection | recovery of the excavator main body A, the rear-end both sides of the connection ring part 2a of the excavator main body A are utilized like the said embodiment using the back space part 9 'of the said front trunk | body 1a. When the excavator body A is pulled rearward after the left and right rear guide rollers 6b, 6b are mounted on the lower peripheral portion of the outer peripheral surface of the rear end portion of the inner shell 2 of the excavator body A, the spacer member 5 ' And move backward while sliding on the spacer member 5 '. At this time, the rear guide rollers 6b and 6b move rearward along both sides of the spacer member 5 ′.

掘削機本体Aの後端によってカッタヘッド4(縮径した小径カッタヘッド部4a)が推力伝達部材8の撤去後の上記空間部9a上に達すると、掘削機本体Aをその位置で一旦停止させ、その位置で該空間部9aを利用して上記同様にカッタヘッド部4aの円形リング体4cの上周部と下周部との外周面に周方向に上記後部ガイドローラ6b、6bと同一間隔を存してそれぞれ一対の前部ガイドローラ6a、6aを装着する。この前部ガイドローラ6a、6aの装着時に上記スペーサ部材5'のジャッキ5aを伸長させて掘削機本体A全体を僅かに持ち上げ、作業空間を広くして前部ガイドローラ6a、6aの装着作業を容易に行わせるようにする。   When the cutter head 4 (reduced diameter small-diameter cutter head portion 4a) reaches the space 9a after the thrust transmission member 8 is removed by the rear end of the excavator main body A, the excavator main body A is temporarily stopped at that position. In the same manner, the space 9a is used at that position on the outer circumferential surface of the upper and lower circumferential parts of the circular ring body 4c of the cutter head 4a in the circumferential direction at the same interval as the rear guide rollers 6b and 6b. A pair of front guide rollers 6a and 6a are attached to each other. When the front guide rollers 6a and 6a are mounted, the jack 5a of the spacer member 5 'is extended to slightly lift the entire excavator body A, and the work space is widened to mount the front guide rollers 6a and 6a. Make it easy to do.

前部ガイドローラ6a、6aの装着後、スペーサ部材5'のジャッキ5aを収縮させることによってスペーサ部材5'の上面を管路Pの下周部内周面と同一高さにしたのち、掘削機本体Aを後方に牽引することにより、前後ガイドローラ6a、6bを管路P上を転動させながら発進立坑側に向かって掘削機本体Aを後退させ、発進立坑内を通じて回収、撤去するものである。この際、縮径したカッタヘッド部4aの下周部に前部ガイドローラ6a、6aを装着した場合には、掘削機本体Aの内殻体2の前端がスペーサ部材5'の後端から離脱して管路Pの前端部上に達しても、この前部ガイドローラ6a、6aが管路Pの前端部上に達していないから掘削機本体Aが後部ガイドローラ6b、6bを支点として傾倒することになるので、これを防止するために、スペーサ部材5'の後端から管路Pの前端下周部上にまで補助スペーサ部材5'' を配設しておき、前部ガイドローラ6a、6aが管路Pの前端下周部上に達したのち、補助スペーサ部材5'' から内殻体2が後方に離脱させるように構成しておく。   After mounting the front guide rollers 6a, 6a, the jack 5a of the spacer member 5 'is contracted to make the upper surface of the spacer member 5' the same height as the inner peripheral surface of the lower peripheral portion of the pipe P. By pulling A backward, the excavator body A is moved backward toward the start shaft while rolling the front and rear guide rollers 6a and 6b on the pipe P, and is collected and removed through the start shaft. . At this time, when the front guide rollers 6a and 6a are mounted on the lower peripheral portion of the cutter head portion 4a having a reduced diameter, the front end of the inner shell 2 of the excavator body A is detached from the rear end of the spacer member 5 ′. Even if the front guide roller 6a, 6a does not reach the front end of the pipe P even if it reaches the front end of the pipe P, the excavator body A tilts with the rear guide rollers 6b, 6b as fulcrums. In order to prevent this, an auxiliary spacer member 5 '' is provided from the rear end of the spacer member 5 'to the lower peripheral portion of the front end of the pipe P, and the front guide roller 6a , 6a after reaching the lower peripheral portion of the front end of the pipe P, the inner shell body 2 is configured to be detached rearward from the auxiliary spacer member 5 ''.

なお、上記いずれの実施の形態においても、前部ガイドローラ6a、6aをカッタヘッド4の縮小したカッタヘッド部4aに装着しているが、掘削機本体Aの内殻体2の前端両側部に装着するように構成しておいてもよい。この場合、掘削機本体Aの回収時に上記補助スペーサ部材5'' を設ける必要はない。   In any of the above-described embodiments, the front guide rollers 6a, 6a are mounted on the cutter head portion 4a which is the reduced size of the cutter head 4, but the front guide rollers 6a, 6a are provided on both sides of the front end of the inner shell body 2 of the excavator body A. You may comprise so that it may mount | wear. In this case, it is not necessary to provide the auxiliary spacer member 5 '' when the excavator body A is collected.

トンネル掘削機の縦断側面図。A longitudinal side view of a tunnel excavator. カッタヘッドの正面図。The front view of a cutter head. 到達立坑に到達した後のトンネル掘削機の縦断側面図。The longitudinal section side view of the tunnel excavator after reaching the reach shaft. 掘削機本体の後退開始途中の状態を示す縦断側面図。The longitudinal section side view which shows the state in the middle of the retreat start of an excavator main body. 掘削機本体を所定長、後退させた位置で停止させた状態の縦断側面図。The longitudinal section side view of the state where the excavator body was stopped at a position retracted by a predetermined length. 後部ガイドローラの装着状態を示す正面図。The front view which shows the mounting state of a rear part guide roller. 掘削機本体を回収している状態の縦断側面図。The vertical side view of the state which collect | recovers the excavator main body. 本発明の回収装置の別な実施の形態を示す縦断側面図。The vertical side view which shows another embodiment of the collection | recovery apparatus of this invention. その簡略正面図。The simplified front view.

符号の説明Explanation of symbols

P 管路
A 掘削機本体
1 外殻体
2 内殻体
4 カッタヘッド
5 スペーサ部材
6a、6b 前後ガイドローラ
8 推力伝達部材
9、9a 空間部
10 方向制御ジャッキ
25 基台
P Pipe A A Excavator body 1 Outer shell 2 Inner shell 4 Cutter head 5 Spacer member
6a, 6b Front and rear guide rollers 8 Thrust transmission member 9, 9a Space
10-way control jack
25 base

Claims (3)

トンネル掘削機によって地中にトンネルを掘削しながら該トンネル内に所定長の管路を形成したのちこの管路内を通じて上記トンネル掘削機における掘削機本体を回収する際のガイド装置であって、上記トンネル掘削機は管路の前方側に配設された外殻体と、内殻体内に一体に設けた隔壁に外殻体の前方地盤を掘削する外径が縮径可能なカッタヘッドを回転自在に支持させ且つこのカッタヘッドの駆動手段と土砂排出手段を備えている掘削機本体とからなり、上記外殻体の前胴の内径を管路の内径よりも小径に形成してこの前胴内周面に上記掘削機本体の内殻体を後方に向かって引き出し可能に連結、支持させていると共に、外殻体の後胴の下周部内周面上に上端面が前胴の内周面の高さに達するスペーサ部材を設置してこのスペーサ部材上を掘削機本体の内殻体の外周面下周部を管路側に向かって摺動可能とし、さらに、掘削機本体に上記スペーサ部材の両側方を通過可能な間隔を存してガイドローラを装着し、このガイドローラを上記管路の内底面上を転動させながら掘削機本体を回収するように構成したことを特徴とするトンネル掘削機の回収用ガイド装置。   A guide device for recovering an excavator body in the tunnel excavator after forming a predetermined length of the pipe in the tunnel while excavating the tunnel in the ground by a tunnel excavator, The tunnel excavator is capable of rotating the outer shell body located on the front side of the pipeline and the cutter head whose outer diameter can be reduced to excavate the front ground of the outer shell body into the bulkhead integrated in the inner shell body. And an excavator body having a cutter head driving means and a sediment discharge means. The inner diameter of the front shell of the outer shell is smaller than the inner diameter of the pipe. The inner shell of the excavator body is connected to and supported by the peripheral surface so that the inner shell can be pulled out rearward, and the upper end surface is the inner peripheral surface of the front shell on the lower peripheral inner peripheral surface of the rear shell of the outer shell. Install a spacer member that reaches the height of The lower peripheral part of the outer peripheral surface of the inner shell of the excavator body can be slid toward the pipe side, and a guide roller is attached to the excavator body with an interval through which both sides of the spacer member can pass. A tunnel excavator recovery guide device characterized in that the excavator body is recovered while rolling the guide roller on the inner bottom surface of the conduit. スペーサ部材を、外殻体の後胴の下周部内周面上に設置されてその両側部上面をガイドローラの転動ガイド面に形成している基台の幅方向の中央部上に配設したことを特徴とする請求項1に記載のトンネル掘削機の回収用ガイド装置。   The spacer member is installed on the center part in the width direction of the base, which is installed on the inner peripheral surface of the lower peripheral part of the rear shell of the outer shell body, and the upper surfaces of both side parts are formed on the rolling guide surface of the guide roller. The recovery guide device for a tunnel excavator according to claim 1, wherein the guide device is a recovery device. 掘削機本体の内殻体の下周部を支持するスペーサ部材の上端面をジャッキによって昇降自在に構成したことを特徴とする請求項2に記載のトンネル掘削機の回収用ガイド装置。   The recovery guide device for a tunnel excavator according to claim 2, wherein the upper end surface of the spacer member that supports the lower peripheral portion of the inner shell of the excavator body is configured to be movable up and down by a jack.
JP2005258660A 2005-09-07 2005-09-07 Guide device for recovery of tunnel excavator Active JP4382020B2 (en)

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