JP4357378B2 - Plastic resin tube end obturator - Google Patents
Plastic resin tube end obturator Download PDFInfo
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- JP4357378B2 JP4357378B2 JP2004200238A JP2004200238A JP4357378B2 JP 4357378 B2 JP4357378 B2 JP 4357378B2 JP 2004200238 A JP2004200238 A JP 2004200238A JP 2004200238 A JP2004200238 A JP 2004200238A JP 4357378 B2 JP4357378 B2 JP 4357378B2
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Description
本発明は、地下埋設ケーブルを敷設する工事において、敷設したケーブル保護管の端部を一時的に閉塞密封するための合成樹脂製管端閉塞具に関する。 The present invention relates to a synthetic resin pipe end obturator for temporarily closing and sealing an end portion of a cable protection pipe laid in a construction of laying an underground cable.
近年、光ファイバーケーブルなどの通信ケーブルや電力ケーブルは地下に埋設されるケースが増加している。このような地下埋設ケーブルにおいては、塩化ビニル樹脂などの合成樹脂からなる保護管の中にケーブルが配設され、保護管は一端に拡径された受口を有し、他端の挿口との間でゴムリングを介して密封接合され、順次配管される。一定区間の工事が終わると、次の延長工事が始まるまでの間、敷設した最後の保護管の受口側開口を一時的に密封閉塞し、地下に埋設された保護管内に地下水や土砂が流入しないように保全しておく必要がある。 In recent years, communication cables such as optical fiber cables and power cables are increasingly buried underground. In such underground cables, the cable is disposed in a protective tube made of a synthetic resin such as vinyl chloride resin, the protective tube has a receiving port with an enlarged diameter at one end, and an insertion port at the other end. Are sealed and joined through rubber rings, and are sequentially piped. After the construction of a certain section is completed, until the next extension work begins, the receiving side opening of the last protective pipe laid is temporarily sealed and closed, and groundwater and earth and sand flow into the protective pipe buried underground It is necessary to preserve so that it does not.
このような管端閉塞具としては、開口している保護管の受口に内蔵されているゴムリングによる密封接合を利用し、また、閉塞具の製造コストを抑えるため、従来は、保護管と同径の合成樹脂製短管の一端に外径を短管の内径に合わせた円板を挿入接着して塞いだものを用いており、これを保護管の受口に挿入することにより開口受口を閉塞していた。
しかしながら、このような短管に円板を挿入して単に接着した閉塞具は、短管の内径に多少の差異があるため、接着強度にバラツキを生じ、そのために土圧や水圧で接着箇所が剥離することがあり、保護管内への地下水や土砂の流入を完全に防ぐことが困難であった。
As such a tube end obturator, in order to use a sealing joint by a rubber ring built in the opening of the protective tube that is open, and to suppress the manufacturing cost of the obturator, A short tube made of synthetic resin with the same diameter is used by inserting and closing a disc whose outer diameter matches the inner diameter of the short tube, and this is inserted into the receiving port of the protective tube. The mouth was blocked.
However, the obturator that is simply bonded by inserting a disc into such a short pipe has a slight difference in the inner diameter of the short pipe, resulting in variations in the bonding strength. It was difficult to completely prevent the inflow of groundwater and earth and sand into the protective pipe.
本発明は、上記問題点を解消するためになされたもので、地下に埋設したケーブル保護管の開口端部を長期間確実に閉塞密封することが可能な合成樹脂製管端閉塞具を提供することを目的とするものである。 The present invention has been made to solve the above-described problems, and provides a synthetic resin tube end obturator capable of reliably closing and sealing the open end of a cable protection tube buried underground. It is for the purpose.
本発明者らは、鋭意研究を重ねた結果、短管の端部内周面を切削加工して短管の内径より大径の凹陥部を形成し、この凹陥部に円板を嵌合接着することにより、上記課題が解決できることを見出し、本発明を完成した。
すなわち、本発明の要旨は、ケーブル保護管と同一の外径を有する短管の一端内周面に形成された該短管の内径より大径の凹陥部に該凹陥部の径と略同一径を有する円板が嵌入接着されてなる地下埋設ケーブル保護管の合成樹脂製管端閉塞具にある。
また、上記合成樹脂製管端閉塞具においては、前記凹陥部の短管奥側に短管端部側よりわずかに大径の嵌合溝が形成されるとともに、前記円板の挿入側に前記嵌合溝の径と略同一径を有する環状凸部が形成され、前記嵌合溝と前記環状凸部が嵌合してなるものが好ましい。
As a result of intensive research, the inventors have cut the inner peripheral surface of the end portion of the short pipe to form a recessed portion having a diameter larger than the inner diameter of the short tube, and a disc is fitted and bonded to the recessed portion. As a result, the inventors have found that the above problems can be solved, and completed the present invention.
That is, the gist of the present invention is that the diameter of the concave portion is substantially the same as the diameter of the concave portion formed on the inner peripheral surface of one end of the short tube having the same outer diameter as the cable protection tube. The synthetic resin pipe end obturator of the underground buried cable protective pipe formed by inserting and bonding a disk having
Further, in the synthetic resin tube end obturator, a fitting groove having a slightly larger diameter than the short tube end side is formed on the back side of the short tube of the recessed portion, and the insertion side of the disc is It is preferable that an annular convex portion having substantially the same diameter as the diameter of the fitting groove is formed and the fitting groove and the annular convex portion are fitted.
本発明によれば、管端閉塞具を構成する短管の一端内周面に切削加工により凹陥部を形成したので、円板が挿入される短管端部の内径を一定の寸法にすることができ、接着強度にバラツキのない確実な接着が可能になる。また、凹陥部の短管奥側に形成した嵌合溝に円板の挿入側に形成した環状凸部を嵌合させると、円板が短管から抜けるのを確実に阻止することができるのでより好ましい。このように構成された管端閉塞具をケーブル保護管の開口受口に挿入してゴムリング接合することにより、ケーブル保護管の端部を長期間確実に密封保全することが可能になる。 According to the present invention, since the recessed portion is formed by cutting on the inner peripheral surface of one end of the short tube constituting the tube end obturator, the inner diameter of the short tube end into which the disk is inserted is made to have a constant dimension. Thus, reliable bonding without variation in bonding strength is possible. In addition, if the annular groove formed on the disk insertion side is fitted into the fitting groove formed on the back side of the short tube of the recessed portion, it is possible to reliably prevent the disk from coming out of the short tube. More preferred. By inserting the tube end obturator configured in this way into the opening receiving opening of the cable protection tube and joining the rubber ring, the end portion of the cable protection tube can be securely sealed for a long period of time.
本発明の地下埋設ケーブル保護管の合成樹脂製管端閉塞具を構成する短管と円板の縦断面図を図1に示し、ケーブル保護管の構造を図2に示す。 FIG. 1 shows a longitudinal sectional view of a short pipe and a disk constituting a synthetic resin pipe end obturator of the underground buried cable protective pipe of the present invention, and FIG. 2 shows the structure of the cable protective pipe.
図1に示される管端閉塞具1を構成する短管2は、ケーブル保護管用の原管として、例えば、定尺の塩化ビニル樹脂管を用いた場合、短管2の材料として口径の同じ塩化ビニル樹脂製の原管を保護管の受口の長さより少し長い寸法にカットして用いることができ、また、この場合、円板3も同じ塩化ビニル樹脂製のものを用いるのがよい。
短管2の一端側内周面には切削加工により短管2の内径より大径の凹陥部21が形成され、凹陥部21の短管奥側に短管端部側よりわずかに大径の嵌合溝21aが形成されている。その段差は0.1〜0.5mm程度である。
また、短管2の凹陥部21側先端外周面は面取りされ、環状傾斜部22が形成されている。環状傾斜部22は、管端閉塞具1をケーブル保護管の開口している受口に挿入する際、挿入を容易にするために形成され、短管2の凹陥部21が形成されていない側の先端外周面を面取りして形成してもよい。
円板3は、凹陥部21の径と略同一径を有し、凹陥部21の長さ(深さ)と略同じ寸法の厚さを有しており、円板3の挿入側に嵌合溝21aの径と略同一径を有する環状凸部31が形成され、その先端外周には面取り部31aが形成されている。
The short tube 2 constituting the tube end obturator 1 shown in FIG. 1 is a chloride tube having the same diameter as the material of the short tube 2 when, for example, a standard vinyl chloride resin tube is used as the original tube for the cable protection tube. The original tube made of vinyl resin can be cut into a dimension slightly longer than the length of the receiving port of the protective tube, and in this case, the disc 3 is preferably made of the same vinyl chloride resin.
Recessed
Further, the outer peripheral surface at the tip of the short tube 2 on the recessed
The disc 3 has a diameter substantially the same as the diameter of the
短管2の呼び径が250mmの場合を例にとると、各部の直径の好ましい寸法は、それぞれ凹陥部21が250.0±0.1、嵌合溝21aが250.4±0.1、円板3が250.1±0.1、環状凸部31が250.5±0.1程度の極めてわずかの寸法差であり、高度の寸法精度を要する。また、短管2の壁厚12.7mmに対し、凹陥部21の径と短管2の内径との差は、例えば4.2mmに設計され、凹陥部21と嵌合溝21aの長さ(深さ)は、一例としてそれぞれ21mmと14.5mmに設計される。
Taking the case where the nominal diameter of the short pipe 2 is 250 mm as an example, the preferred dimensions of the diameter of each part are 250.0 ± 0.1 for the
短管2に円板3を嵌入し、接着剤で固定して閉塞具1を製造する方法については、先ず短管2の一端に形成した凹陥部21の内周面に、あるいは円板3の外周面にも接着剤を塗布し、円板3を環状凸部31側から短管2の凹陥部21内に押し込む。円板3の環状凸部31の直径が短管2の凹陥部21先端側の内径よりわずかに大きいが、環状凸部31の先端外周には面取り部31aが形成されており、円板3を押し込むと、短管2は円板3が押し込まれる押圧力により弾性変形して多少拡径する。短管2の凹陥部21内に押し込まれた円板3は、環状凸部31が嵌合溝21aと嵌合する。
接着剤に含まれる溶剤で若干膨潤した状態の凹陥部21の内壁を擦りながら円板3が押し込まれるので、短管2と円板3がスムーズにかつ強固に接合される。
また、短管2の合成樹脂製原管は通常外径規制により押出成形されるので、外周寸法は比較的正確に仕上げられているものの、規制されない内周形状は必ずしも一定していないが、円板3が挿入される短管2の凹陥部21は、内周面が円板3の外周面に合致するよう切削加工により精密に仕上げられるので、接着強度にバラツキが生じない。
Regarding the method of manufacturing the obturator 1 by inserting the disc 3 into the short tube 2 and fixing it with an adhesive, first the inner surface of the
Since the disc 3 is pushed in while rubbing the inner wall of the
In addition, since the synthetic resin original pipe of the short pipe 2 is usually extruded by the outer diameter regulation, the outer circumference dimension is finished relatively accurately, but the inner circumference shape that is not regulated is not necessarily constant, Since the
一方、ケーブル保護管4は、図2に示すとおり、合成樹脂製、例えば塩化ビニル樹脂製の定尺管が原管として用いられ、その一端が拡径され、受口41が形成されている。受口41の内周面に形成された環状の溝42にはゴムリング43が収納されており、受口41とこれに挿入される保護管4の挿口がゴムリング43によりシール接合される。 On the other hand, as shown in FIG. 2, the cable protection tube 4 is made of a synthetic resin, for example, a vinyl chloride resin standard tube as an original tube, one end of which is enlarged in diameter and a receiving port 41 is formed. A rubber ring 43 is accommodated in an annular groove 42 formed on the inner peripheral surface of the receiving port 41, and the receiving port 41 and the insertion port of the protective tube 4 inserted therein are sealed and joined by the rubber ring 43. .
ケーブル保護管4を受挿接合により順次配管し、配管最後の保護管4の開口している受口41に、前記のように構成された管端閉塞具1を先端外周面に形成された環状傾斜部22側から挿入し、管端閉塞具1の先端が受口41の奥端に達するまで押し込む。管端閉塞具1を構成する短管2の原管には、ケーブル保護管4と同じ外径の合成樹脂管を用いるので、保護管4の受口41と管端閉塞具1の接合は、保護管4同士の受挿接合と同程度のゴムリングによるシール性を発揮する。
The cable protective tube 4 is sequentially piped by receiving and joining, and the pipe end obturator 1 configured as described above is formed on the outer peripheral surface of the distal end of the receiving port 41 of the protective pipe 4 at the end of the pipe. Insert from the
1・・・管端閉塞具
2・・・短管
21・・・凹陥部
21a・・・嵌合溝
22・・・傾斜部
3・・・円板
31・・・環状凸部
31a・・・面取り部
4・・・ケーブル保護管
41・・・受口
42・・・ゴムリング収納溝
43・・・ゴムリング
DESCRIPTION OF SYMBOLS 1 ... Pipe end obturator 2 ...
Claims (2)
前記ケーブル保護管と同一の外径を有する短管、
前記短管の管端を含む内周面を切削加工することによって該短管の一端内周面に形成され、該短管の内径より大きな径を有する凹陥部、および
前記凹陥部の径と略同一径を有し、該凹陥部に嵌入接着される円板を備える、合成樹脂製管端閉塞具。 A plastic resin tube end obturator that closes the end of the cable protection tube by inserting it into the rubber ring socket of the cable protection tube,
A short pipe having the same outer diameter as the cable protection pipe ,
A recess formed in an inner peripheral surface of one end of the short pipe by cutting an inner peripheral surface including a pipe end of the short pipe, and having a diameter larger than the inner diameter of the short pipe; and
The have a diameter approximately the same diameter of the recess, it comprises a disc that will be fitted bonded to the recessed portion, the synthetic resin pipe end obturator.
前記円板の挿入側に形成され、前記嵌合溝の径と略同一径を有し、該嵌合溝に嵌合される環状凸部をさらに備える、請求項1記載の合成樹脂製管端閉塞具。 Wherein formed on the short pipe inner side of the recessed portion, a fitting groove having a large Kina径 slightly than the short tube end side, and is formed on the insertion side of the disc, substantially equal to the diameter of the fitting groove It has a diameter, further comprising an annular protrusion fitted into the fitting groove, the synthetic resin pipe end obturator of claim 1.
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JP2004200238A JP4357378B2 (en) | 2004-07-07 | 2004-07-07 | Plastic resin tube end obturator |
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JP2004200238A JP4357378B2 (en) | 2004-07-07 | 2004-07-07 | Plastic resin tube end obturator |
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JP2006025510A JP2006025510A (en) | 2006-01-26 |
JP4357378B2 true JP4357378B2 (en) | 2009-11-04 |
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JP2004200238A Active JP4357378B2 (en) | 2004-07-07 | 2004-07-07 | Plastic resin tube end obturator |
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