JP4351567B2 - Solar power plant - Google Patents

Description

  The present invention relates to a photovoltaic power generation apparatus that is laid on a tile base material provided on a roof of a building so as to overlap with the tile material.

  In recent years, with increasing interest in global environmental problems, new energy technology using natural energy has attracted attention. As one of them, interest in systems using solar energy is high, and in particular, the spread of solar power generation systems to houses has been accelerated.

  The photovoltaic power generation system reduces household electrical load by converting solar energy into electric power by using a solar cell module as a main component. In a house, since a solar cell module is often used on a roof of a house, various structures for mounting the solar cell module on the roof have been devised.

  FIG. 12 is a perspective view schematically showing a state in which a tile material and a solar cell module are stacked on a conventional roof.

  As an example of a method for mounting a solar cell module on a roof, a photovoltaic power generation in which a tile material 10 and a solar cell module 30 for converting solar energy into electricity are stacked on a roof of a house as shown in FIG. The roof is known. This is a combination of conventional tile materials, in particular the shape of flat tiles and the outer dimensions of the solar cell module, so that the solar cell module can be rolled as if the tile material was rolled, The length in the vertical direction of the solar cell module 30 (the length in the flow direction of the roof) is the same as that of the tile material, but the length in the horizontal direction is often set to the number of tiles. In the case of such a tile-type solar power generation device roof, there is no need to provide a stand for fixing the solar cell module on the roof, and the reduction of members and the appearance improvement of the tile roof are not impaired. There are advantages.

  FIGS. 16A and 16B are diagrams schematically illustrating the structure of a conventional solar cell module, where FIG. 16A is a partial cross-sectional view, and FIG. 16B is a frame portion provided with a flange portion. It is sectional drawing which shows a mode.

As shown in FIG. 16 (a), the solar cell module 30 is configured such that electric power can be obtained by using the photoelectric conversion effect of the solar cell element 5 made of silicon or the like. A plurality of elements 5 are electrically connected in series and in parallel and covered with a weather-resistant material so as to obtain a required output voltage and output current. This solar cell element 5 is composed of a crystalline solar cell such as single crystal or polycrystalline silicon, or a thin film solar cell. In such a solar cell module 30, a light transmission plate 6 such as a glass plate or a synthetic resin plate is disposed on the light receiving surface of the solar cell element 5, and a fluororesin film or PVF (polyfluoride) is disposed on the non-light receiving surface as the back surface. Vinyl), PET (polyethylene terephthalate) or the like weather-resistant film 7 is deposited, and a transparent film made of EVA (ethylene-vinyl acetate or a polymerized resin) is used between the light-transmitting plate and the weather-resistant film 7. A synthetic resin is interposed between the light transmitting plate 6, the solar cell element 5, and the weather resistant film 7. A frame 9 made of, for example, is attached so as to increase the strength of the entire solar cell panel, and a hole for attachment can be made in the frame 9 so that a collar portion or the like can be fixed. To have. Moreover, it is good also as a solar cell module which integrally arranged the collar part 15 and the frame like FIG.16 (b).

  FIG. 13 is a cross-sectional view schematically illustrating a state in which conventional flat roof tiles are overlapped with each other, and FIG. 14 is a cross-sectional view schematically illustrating a state in which conventional flat roof tiles and a solar cell module are overlapped. 15 (a) and 15 (b) are cross-sectional views illustrating a path through which rainwater entering from a gap between a conventional roof tile and a solar cell module falls on the roof.

  By the way, as shown in FIG. 13, the horizontal connection between the tile members is suppressed by the weight of the adjacent tiles by overlapping one end of the tile member 10 b so as to sink into the lower part of the tile member 10 a. However, since there is a gap at the surface of the joint portion between the tile members, there is intrusion of rainwater. Therefore, the roof tile 10 has a rain return section 14 for stopping and dropping rainwater entering the roof through the back surface of the roof tile, and a rainstop section serving as a trap for stopping rainwater entering through the gap and flowing rainwater. 13 (13a, 13b) is provided to prevent rainwater from entering the roof.

  Similarly, as shown in FIG. 14, the roof 15 attached to one side of the solar cell module 30 enters the lower portion of the roof tile 10 and overlaps with the roof tile as shown in FIG. So drain the rain water just like the tiles.

However, infiltration of rainwater into the back side of the solar cell module through various gaps such as the gap between the connection part of the frame part and the flange part, the gap between the joint part of the solar cell module frame and the joint part of the frame parts. This creates a puddle. In order to solve this problem, there has been proposed one that extends the eaves to the solar cell module side and is provided with a rainwater drainage groove (see, for example, Patent Document 1). There has also been proposed a technique in which the dust drainage effect can be obtained even with a small amount of rainwater by adjusting the width of the drainage groove of the collar (see, for example, Patent Document 2). In addition, a method has also been proposed that makes it possible to cope with various roof tiles by replacing the flanges in accordance with the shape of the roof tiles so that they can be attached and detached (see, for example, Patent Document 3).
JP 2003-82818 A JP 2003-314209 A JP 2003-347576 A

  However, in the above-described technology, both tile materials and solar cell modules are made of hard materials such as earthenware or metal such as iron or aluminum. In order to install it, it is necessary to provide a gap in the gathering portion, but this will reduce the waterproof performance. Specifically, when it rains, rainwater flows down on the roof tile 10 and the solar cell module 30 and a part of the rainwater enters the gap between the roof tile and the solar cell module. It flows in the groove and is discharged outside. However, since the amount of rainwater entering through the gap is small when it rains in a small amount such as light rain, it becomes water droplets due to the surface tension, and as shown by the arrow in FIG. It falls into the roof along the back side. In addition, since the size of rain increases during heavy rain, the frequency of rainwater falling directly into the gap increases, and as shown by the arrows in FIG. The problem of falling outside the part 15 arises. This cannot be solved even if a plurality of protrusions are provided on the collar.

  Also, ceramic tiles generally called flat tiles have a wide variety of shapes, sizes, and waterproof structures (rain-return portions, eaves portions). There is also a problem that the shape of the flange on the battery module side does not necessarily match the shape of the waterproof portion of the tile material.

  In addition, when the distance between the rainstop part of the buttocks and the back of the tile material is greatly separated due to the error in the product dimensions between the roof tile and the roof of the solar cell module, or the step due to the distortion of the roof, There also arises a problem that rainwater dropped at the rain return portion of the tile material jumps on the buttocks of the solar cell module and jumps out of the buttocks.

  Moreover, when a waterproof sheet is arranged on the roof base plate to form a waterproof structure, members and labor such as construction of the waterproof sheet are required.

  Therefore, in view of the problems of the conventional technology, the present invention has a simple structure and a waterproof structure equivalent to that of a roof covered with a conventional tile material, and a solar cell module that can handle various equivalent tile materials. The purpose is to be able to.

In order to achieve the above-described object, a photovoltaic power generation apparatus according to the present invention has a plurality of solar cell modules arranged on a sloped roof across the lateral direction of the roof, and a space between adjacent solar cell modules. part a formed Ru photovoltaic device is provided, said trough is an elongated body extending longitudinally along the direction of inclination of the roof, and the elongated body is a bottom portion, one of the sun A side surface portion fixed to the battery module, the other side surface portion extending from the bottom surface portion, and an inclined surface portion inclined inward extending from the other side surface portion, and the flange portion It is fixed only to said one solar cell module .

Moreover, the solar power generation device of the present invention has a solar cell module and a tile material arranged on a sloped roof in the lateral direction of the roof, and a flange is provided between the adjacent solar cell module and the tile material. a photovoltaic device Ru formed, the trough is an elongated body extending longitudinally along the inclination direction of the roof, the elongate body and the bottom part, which is fixed to the solar cell module The one side surface portion, the other side surface portion extending from the bottom surface portion, and an inclined surface portion inclined inwardly extending from the other side surface portion, and the flange portion is the one solar cell. It is fixed only to the module .

  Furthermore, the other solar power generation device of the present invention is characterized in that the water stop portion can be elastically deformed in the vertical direction.

According to the photovoltaic power generation apparatus of the present invention, a rain water running down the back side of the solar cell module reliably captured, can be induced into the groove of the trough, waterproofing between the solar cell modules adjacent digits bound direction Performance can be improved.

Further, according to another solar power generation device of the present invention, rainwater traveling on the back surface of the tile material can be reliably captured and guided into the groove of the buttock, and the solar cell modules adjacent in the lateral direction of the roof The waterproof performance between the roof and the tile material can be improved.

  Further, according to another photovoltaic power generation apparatus of the present invention, the water stop portion can be elastically deformed in the vertical direction, so that the product dimension error of the tile material or the solar cell module or the step due to the distortion of the roof. The buttocks absorb such things and can always keep the rainwater. Furthermore, since it does not have to depend on the waterproof structure of the tile material, it can be applied to a wide variety of flat tiles and wave tiles.

  Below, an example of the actual form of the present invention is a diagram schematically showing a state in which a flat plate tile made of ceramic and a saddle portion attached to the lower part of the frame of a solar cell module are placed on the roof as an example. I will explain it first.

  FIG. 1 is a perspective view schematically illustrating the configuration of a solar power generation device according to the present invention, and FIG. 2 is a partial cross-sectional view schematically illustrating the configuration of a solar power generation device according to the present invention.

  As shown in FIG. 1, the solar power generation device 1 includes a power generation unit 4 (solar power source) in which solar cell elements are integrally arranged on a light-transmitting substrate such as glass and the outer periphery is reinforced by a metal frame such as aluminum. Battery module) and a flange 3 attached to the lower part of the frame 2 of the power generation unit 4.

  FIG. 2 shows a partial cross-sectional view of the solar power generation device 1. The frame 2 surrounds the four sides of the solar cell panel so that the frame 2 is fitted into the solar cell panel, and protects and reinforces the external impact and deflection on the solar cell panel. The solar cell panel and the frame 2 serve as a power generation unit 4. A flange 3 is attached to one end of the frame body 2. The flange 3 is made of a metal such as iron or aluminum, or a resin such as polycarbonate or plastic, and part or all of the flange 3 is elastic and can be deformed up and down as will be described later.

  Note that the flange 3 may be fixed to the frame 2 by screwing or bonding. However, in the situation, a groove for fitting is provided in the lower portion of the frame 2 so that the flange 3 is detachably inserted. Accordingly, the collar portion may be exchanged with one having a different shape. Further, a part of the frame body 2 may be extended to the shape of the collar portion and used together.

  FIG. 3 is a cross-sectional view schematically illustrating the configuration of the collar portion of the photovoltaic power generation apparatus according to the present invention.

  FIG. 3 shows an example in which a part of the collar has elasticity. The eaves portion 3 includes a fixed portion 31, a bottom surface portion 32, and a water stop portion 33 having elasticity, and the water stop portion 33 is an inclined surface portion inclined inward extending from the side surface portion 40a. Moreover, it deform | transforms up and down between A point and B point like the arrow in a figure. The bottom surface portion 32 plays a role of a gutter that guides and discharges rainwater that has entered through the gap between the solar cell module and the tile material, and the fixing portion 31 is firmly fixed to the lower portion of the frame of the solar cell module and has elasticity. The water stop 33 and the bottom 32 are supported.

  4A to 4C are cross-sectional views schematically illustrating how the solar cell module and the tile material according to the present invention are overlaid, and FIG. 5 illustrates the tile material in the water stop structure according to the present invention. FIG. 6 is a cross-sectional view for explaining the flow of rainwater that has entered from the gap between the solar cell modules in the water stop structure according to the present invention.

  The operation of the water stop portion 33 having elasticity will be described by taking as an example a state in which a tile material is placed on the solar cell module. As shown in FIG. 4A, when the tile material 10 is spread over the solar cell module 1 arranged on the roof, the tile material 10 is arranged on the flange portion 3. At this time, the water stop portion 33 having elasticity before the roof tile 10 is placed is in a state of rising most upward. Then, as shown in FIG. 4B, when the roof tile 10 is lowered to the water stop portion 33 having elasticity, the water stop portion 33 having elasticity is pushed against the back surface of the roof tile 10 and the bottom surface portion 32. When the roof tile 10 is completely placed (bent), the roof material 10 is deformed from point A before deformation to point B as shown in FIG.

  Thus, since the water stop part 33 which has elasticity by the mounting of the roof tile 10 is in close contact with the back surface of the roof tile material 10, the rainwater traveling along the back surface of the roof tile material 10 is reliably captured and guided to the bottom surface section 32. be able to. Further, even if the tile material is placed in a state as shown in FIG. 4B where the roof material is lifted from the solar cell module due to, for example, distortion of the roof itself, the waterproof property is maintained. There is a large tolerance for misalignment of modules.

  FIG. 5 shows how this rainwater is stopped. Rain water that has entered from the gap between the solar cell module 1 and the roof tile 10 as shown by the arrows in the figure also splashes on the bottom surface 32 as water drops that travel over the rain return portion 14 on the back surface of the roof tile 10. Splashes are also dammed inside the water stop 33 having elasticity and returned to the bottom surface 32.

  In addition, as shown in FIG. 5, if the side of the collar portion 3 on the solar cell module side is extended toward the inside of the solar cell module to form the collar portion 43, rainwater that permeates through the gaps in the frame of the solar cell module 1 can be received. This is preferable because it is possible to improve the bias of the load on the fixed portion 31 by balancing with the overhanging weight of the bottom surface portion 32.

  On the other hand, as shown in FIG. 6, when the solar cells are spread, as in the case of the tile material, the collar portion 3 of the solar cell module 1 a contacts the lower portion of the solar cell module 1 b, so that the waterproof property is maintained. .

  Further, if the elastic strength of the water-stopping portion 33 having elasticity is designed to be about the same as the weight of the solar cell module, it can also function as a support member for the solar cell module, for example, a load is applied on the solar cell module 1b. In some cases, several to tens of percent of the load can be supported by other than the frame of the solar cell module, and load bearing performance is improved by load distribution. This effect is conspicuous in application to a material larger than a tile material such as a solar cell module.

  Next, another embodiment of the present invention will be described.

  (A)-(b) of Drawing 7 is a sectional view explaining signs that rainwater is stopped in the 1st example of other water stop structures concerning the present invention.

  As shown to Fig.7 (a), the folding | returning part 34a which lowered | folded and bent the front-end | tip of the water stop part 34 which has the elasticity of the collar part 3 of the solar cell module 1 to the bottom face part 32 side is provided. By doing in this way, as shown in the drawing, the roof tile 10 is placed further above the elastic water stop 34, and a space is created between the elastic water stop 34 and the roof tile 10. However, as shown in FIG. 7 (b), the water droplets 19 propagating on the back surface of the roof tile 10 are stopped without being pulled out between the folded portion 34a and the roof tile 10, and gradually become larger due to the subsequent water droplets. Since it falls to the bottom face part 32 eventually, waterproofness can be maintained even if the gap between the installation positions of the roof tile and the solar cell module is larger.

  FIG. 8 is a cross-sectional view schematically illustrating a second embodiment of another water stop structure according to the present invention.

  Further, as shown in FIG. 8, by making the portion that undergoes elastic deformation near the bottom surface of the bottom surface portion 32, the water stop portion 35 can be lowered deeper until the bent portion 35 a hits the bottom surface of the bottom surface portion 32. Therefore, even if the solar cell module 1 is installed at a position higher than the tile material 10 due to the step of the roof and the degree of the bending force of the tile material 10 pushing and bending the water-stop portion 35 having elasticity is larger than usual, it is possible to cope with it.

  FIG. 9 is a cross-sectional view schematically illustrating a third embodiment of another water stop structure according to the present invention.

  Further, as shown in FIG. 9, if the portion that undergoes elastic deformation also includes the bottom surface portion 32, the water stop portion 36 can be raised until it hits the bent portion 36 a, and the bottom surface portion 32 is included. Since the total length of the water stop portion 36 having elasticity is increased, a large increase can be obtained even if the angle is increased. Thereby, it can respond even if the tile material 10 is installed in a higher position than the solar cell module 1.

  FIG. 10 is a cross-sectional view schematically illustrating a fourth embodiment of another water stop structure according to the present invention.

  Moreover, as shown in FIG. 10, the convex part 37a and the recessed part 37b are alternately provided in the water stop part 37 which has elasticity, and each of the convex part 37a of the water stop part 37 which has elasticity is independent of the tile material 10. The degree of deformation (bending angle) may be adjusted in accordance with the unevenness on the back surface. By doing in this way, the adhesiveness with respect to the back surface shape of the tile material 10 improves, and waterproofness also improves. Moreover, even if the solar cell module 1 itself is distorted or the load is temporarily applied and the deflection is generated, the collar portion 3 is affected by the deflection of the solar cell module but has elasticity. The water portion 37a can maintain the waterproof property due to its good followability.

  FIG. 11 is a cross-sectional view schematically illustrating a fifth embodiment of another water stop structure according to the present invention.

  Further, as shown in FIG. 11, the water stop portion 38 may be a separate component that is movably attached to the end portion of the bottom surface portion 32. In this case, since the water stop portion 38 can be made of a material different from that of the bottom surface portion 32, the back surface of the tile material or the solar cell module is hardly damaged as polycarbonate, epoxy resin, synthetic rubber, natural rubber, or the like. Can be. Further, the load design required for the deformation can be facilitated by using a method of moving the water stop portion 38a by a spring or a self-restoring force.

It is a perspective view explaining the composition of the solar power generation device concerning the present invention typically. It is a partial cross section figure which illustrates typically the composition of the solar power generation device concerning the present invention. It is sectional drawing which illustrates typically the structure of the collar part of the solar power generation device which concerns on this invention. (A)-(c) is sectional drawing which illustrates typically a mode that the solar cell module which concerns on this invention, and a tile material are overlaid. It is sectional drawing explaining the flow of the rainwater which penetrate | invaded from the clearance gap between a tile material and a solar cell module in the water stop structure which concerns on this invention. It is sectional drawing explaining the flow of the rain water which penetrate | invaded from the clearance gap between solar cell modules in the water stop structure which concerns on this invention. (A)-(b) is sectional drawing explaining a mode that rain water is stopped in 1st Example of the other water stop structure which concerns on this invention. It is sectional drawing which illustrates typically the 2nd Example of the other water stop structure which concerns on this invention. It is sectional drawing which illustrates typically the 3rd Example of the other water stop structure which concerns on this invention. It is sectional drawing which illustrates typically the 4th Example of the other water stop structure which concerns on this invention. It is sectional drawing which illustrates typically the 5th Example of the other water stop structure which concerns on this invention. It is a perspective view which shows typically a mode that a tile material and a solar cell module are piled up on the conventional roof shape. It is sectional drawing which illustrates typically a mode that the conventional flat roof tiles were piled up. It is sectional drawing which illustrates typically a mode that the conventional flat tile and the solar cell module were overlapped. (A), (b) is sectional drawing explaining the path | route where the rain water which penetrate | invaded from the clearance gap between the conventional tile material and a solar cell module falls on a roof. (A), (b) is a figure which illustrates the structure of the conventional solar cell module typically, (a) is a partial cross section figure, (b) shows a mode that the collar part was provided in the frame part. It is sectional drawing.

Explanation of symbols

1: solar cell module 2: frame body 3, 43: collar part 4: power generation part 5: solar cell element 6: light transmission plate 7: weathering film 8: filler 9: frame bodies 10, 10a, 10b: roofing material 13, 13a, 13b: Rain stop 14: Rain return 15: Gutter 16, 33, 34, 35, 36, 37, 38: Water stop 19: Water drop 23: Structure 30: Solar cell module 31: Fixed Part 32: Bottom part 34a: Folded part 35a, 36a: Bent part 37a: Convex part 37b: Concave part 40a, 40b: Side part

Claims (3)

A plurality of solar cell modules on a sloping roof arranged over the lateral roof, a formed Ru photovoltaic device provided with a trough portion between the adjacent solar cell modules,
The eaves part is a long body extending in the longitudinal direction along the inclination direction of the roof,
The elongated body has a bottom surface portion, one side surface portion fixed to one solar cell module, the other side surface portion extending from the bottom surface portion, and an inward direction extending from the other side surface portion. It consists of an inclined surface part ,
The solar power generation device , wherein the flange is fixed only to the one solar cell module . The solar cell module and Kawarazai on the sloped roof arranged over the lateral roof, a formed Ru photovoltaic device provided with a trough portion between the adjacent solar cell module and tile materials,
The eaves part is a long body extending in the longitudinal direction along the inclination direction of the roof,
The elongated body is tilted in the inward direction extending from the bottom surface, one side surface fixed to the solar cell module, the other side surface extending from the bottom surface, and the other side surface. It consists of an inclined surface part ,
The solar power generation device , wherein the flange is fixed only to the one solar cell module .   The solar power generation device according to claim 1 or 2, wherein the inclined surface portion can be elastically deformed in a vertical direction.

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