JP4341637B2 - Rope tensioning device - Google Patents

Rope tensioning device Download PDF

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JP4341637B2
JP4341637B2 JP2006101534A JP2006101534A JP4341637B2 JP 4341637 B2 JP4341637 B2 JP 4341637B2 JP 2006101534 A JP2006101534 A JP 2006101534A JP 2006101534 A JP2006101534 A JP 2006101534A JP 4341637 B2 JP4341637 B2 JP 4341637B2
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rotary member
winding
rope
ropes
tensioning device
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JP2007278317A (en
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秀一 大久保
辰昭 河本
栄吉 小林
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リフテック株式会社
辰昭 河本
栄吉 小林
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Description

本発明は、複数本の鋼線を撚り合わせてなるワイヤーロープなどの伸びの小さいロープだけでなく、天然繊維や合成繊維を撚り合わせたり編成又は製織したりしてなるロープや平ベルトなどの比較的伸びの大きなロープ類に対しても適用可能なロープ類の緊張装置に関する。   The present invention is not only a rope having a small elongation such as a wire rope formed by twisting a plurality of steel wires, but also a rope or a flat belt formed by twisting, knitting or weaving natural fibers or synthetic fibers. The present invention relates to a rope tensioning device that can be applied to ropes having a large stretch.

高所作業の転落防止用の親ロープを緊張させるロープ緊張装置に関する従来技術として、対向する左右一対の側板と、該両側板の一端側同士を間隔をあけて連結する連結部と、前記両側板の他端側同士の間に回転自在に設けた巻取用回転部材と、前記両側板の一方の外面に設けて前記巻取用回転部材の逆回転を阻止するラチェット機構とを備え、前記巻取用回転部材に挿通孔が形成され、該挿通孔に前記ロープの端を引っ掛けて巻き取ることができる巻取部を構成してなるロープ緊張装置が知られている(例えば、特許文献1参照)。この従来のロープ緊張機は、巻取用回転部材の軸端にレンチを装着してこれを回転させ、手動操作でロープを巻取用回転部材に巻き取って緊張させる構造となっている。
特開2002−147540号公報(第1〜2頁、図1〜図5)
As a prior art related to a rope tensioning device for tensioning a parent rope for preventing a fall in high-altitude work, a pair of opposing left and right side plates, a connecting portion for connecting one end sides of the both side plates with a space therebetween, and the both side plates A winding rotary member that is rotatably provided between the other end sides, and a ratchet mechanism that is provided on one outer surface of the both side plates and prevents reverse rotation of the winding rotary member. 2. Description of the Related Art A rope tensioning device is known in which an insertion hole is formed in a take-up rotating member, and a winding portion that can be wound around the insertion hole by hooking an end of the rope (see, for example, Patent Document 1). ). This conventional rope tensioning machine has a structure in which a wrench is attached to the shaft end of the winding rotary member and rotated, and the rope is wound around the winding rotary member by manual operation to be tensioned.
JP 2002-147540 A (pages 1 and 2, FIGS. 1 to 5)

前記従来のロープ緊張装置は、一端が固定されたロープの端が引っ掛けられている巻取用回転部材を回転させて巻き取っていくことによって、弛んでいる状態のロープを張っていくことになるが、巻取用回転部材のロープ巻取部が角のある矩形状であるため、高所作業の転落防止用に用いられる被覆ワイヤーロープからなる親綱など、剛性の高いワイヤーロープを巻き取りこれを緊張する目的に対しては最適な形状であるとは言えない。即ち前記従来のロープ緊張装置は、角張った前記巻取部にロープを巻き取ると、ロープの被覆が損傷して内部の素線が断線して被覆表面に素線の先端が棘状に突き出し、これが手指のけがや作業衣を引っ掛かけて傷めるなどの原因になるだけでなく、弛んだ状態のロープを巻き取ると、ロープが乱巻き状となり、下層の乱れたロープの隙間に上層のロープが食い込んでしまい、次回のロープの緊張時にロープを緩めることが困難になったり、ロープの劣化が激しく耐久性が劣るなどといった問題がある。   The conventional rope tensioning device stretches the rope in a relaxed state by rotating and winding the winding rotary member on which the end of the rope fixed at one end is hooked. However, since the rope winding part of the rotary member for winding is a rectangular shape with a corner, it is possible to wind up a highly rigid wire rope such as a master rope made of a covered wire rope used to prevent falling at work in high places. It is not an optimal shape for the purpose of tensioning. That is, in the conventional rope tensioning device, when the rope is wound around the winding portion that is angular, the sheath of the rope is damaged, the inner strand is broken, and the tip of the strand protrudes in a spine shape on the coating surface. This not only causes finger injury and work clothes being caught and damaged, but when the loose rope is wound up, the rope becomes turbulent and the upper rope is placed in the gap between the lower ropes. However, there is a problem that it becomes difficult to loosen the rope at the next tension of the rope, and the rope is greatly deteriorated and the durability is inferior.

また、この装置の場合、ロープ端から順次巻き取る方式であるため、弛んでいるロープ(余長)が長い場合は巻き取りに時間を要し作業性が劣るだけで、巻き太るにつれて巻取用回転部材の回転操作が重くなるという不都合がある。前記必要量の長さのロープを巻取部に巻き取るためには巻取用回転部材の径方向の寸法や横幅寸法を大きくする必要があり、装置の大型化と重量の増大化を招き、特に高所での取扱に困難が伴うなどといった問題もあった。しかも、巻取用回転部材が1回転する毎に、巻取用回転部材と連結部と両側板とで囲まれる空間にロープ端部側を挿通させる必要があるので、ロープに弛みが多い場合には、何度もロープ端部を通す必要があり、また巻取用回転部材からロープ端までの長さが長い場合には、ロープ端部を通す作業が煩雑になるという問題がある。   In addition, since this device is a method of winding sequentially from the end of the rope, if the slack rope (excess length) is long, it takes time to wind up and the workability is inferior. There is an inconvenience that the rotating operation of the rotating member becomes heavy. In order to wind the rope of the required amount around the winding portion, it is necessary to increase the radial dimension and the width dimension of the winding rotary member, leading to an increase in size and weight of the device, In particular, there were problems such as difficulties in handling at high altitudes. In addition, every time the winding rotary member makes one rotation, it is necessary to insert the rope end side through the space surrounded by the winding rotary member, the connecting portion, and the both side plates. However, when the length from the winding rotary member to the rope end is long, the operation of passing the rope end becomes complicated.

更に、ロープが乱巻きになると、次回のロープの緊張時にロープを緩めるためにラチェットを外すだけではロープを緩めることが困難で、装置を支える人とハンドルを逆転操作する人とロープを引き出す人など、2〜3人がかりでロープを引っ張り出す作業が必要となる場合もある。   In addition, if the rope becomes loosely wound, it is difficult to loosen the rope simply by removing the ratchet in order to loosen the rope at the next tension of the rope, the person who supports the device, the person who reverses the handle and the person who pulls out the rope In some cases, it may be necessary to pull out the rope with a couple of people.

更にまた、天然繊維や合成繊維を編成又は製織してなるロープやベルトなどのロープ類においては、ロープ類自体が引っ張り力により比較的大きく伸びることから、巻取用回転部材に対するロープ類の巻き付け回数がどうしても多くなり、前述のような問題の発生が顕著になることから、前記特許文献1記載のロープ緊張装置を用いて、このようなロープ類を緊張させることは困難であった。   Furthermore, in ropes such as ropes and belts formed by knitting or weaving natural fibers or synthetic fibers, the ropes themselves stretch relatively large due to the pulling force, so the number of times the ropes are wound around the winding rotary member. However, it is difficult to tension such ropes by using the rope tensioning device described in Patent Document 1, because the above-mentioned problem is inevitably increased and the occurrence of the above-described problem becomes remarkable.

本発明が前述の状況に鑑み、解決しようとするところは、小型軽量化を図ることができながらも、ロープの損傷の少ない状態で、かつ、容易迅速にロープを張ることができ、さらにはレンチなどの工具を操作して巻取用回転部材を回転させる場合に、フックを係止させているパイプや柱などの固定部材に工具を接当させることなく操作することができ、しかも伸びの大きなロープ類であっても、操作性を低下させることなく容易迅速にロープを緊張させることができるロープ類の緊張装置を提供する点にある。   In view of the above-mentioned situation, the present invention intends to solve the problem that the rope can be easily and quickly stretched with a little damage to the rope while being able to reduce the size and weight. When the rotary member for winding is rotated by operating a tool such as a tool, it can be operated without contacting the tool to a fixing member such as a pipe or a column that holds the hook, and the elongation is large. Even if it is ropes, it exists in the point which provides the tension device of ropes which can tension a rope easily and rapidly, without reducing operativity.

本発明に係るロープ類の緊張装置は、ロープ類を巻き取るためのドラム部を有する巻取用回転部材と、巻取用回転部材の逆転を阻止する解除可能な逆転防止手段と、巻取用回転部材及び逆転防止手段を収容するケーシングと、ケーシングに取り付けたフックとを備えてなるロープ類の緊張装置であって、前記巻取用回転部材として、巻取用回転部材のドラム部に形成した導入孔と、巻取用回転部材の両側部の少なくとも一方に形成した導出孔とを連通するロープ類の挿通路を設けるとともに、ドラム部の両側部にフランジ部をそれぞれ設け、両フランジ部の外周部に歯部をそれぞれ形成し、フランジ部の外周部にのみ前記歯部を補強する金属製の補強板を、両補強板の外側面側におけるフランジ部の樹脂厚が内側面側における樹脂厚よりも薄くなるように、外面側から両補強板を金型にそれぞれ支持して両補強板をインサート成形した、合成樹脂からなる巻取用回転部材を用い、前記巻取用回転部材の歯部に噛み合って巻取用回転部材を回転操作するための歯部を有する操作用回転部材を、巻取用回転部材を挟んで前記フックとは反対側のケーング内に設け、前記操作用回転部材の回転軸の端部に、操作用回転部材を手動操作するための工具装着部を設けたものである。 A tension device for ropes according to the present invention includes a rotary member for winding having a drum portion for winding the ropes, a reversible preventing means that can be released to prevent reverse rotation of the rotary member for winding, and a winding member. a casing for housing the rotary member and the anti-reverse means, a tensioning device for ropes comprising a hook attached to the casing, as a rotating member preparative the winding, is formed in the drum portion of the rotary member for the winding and introduction hole, arranged ropes of the insertion path provided Rutotomoni which communicates the outlet hole formed in at least one of the opposite sides of the rotary member for the winding, the flanges on both sides of the drum portion each of the flange portions A toothed portion is formed on each outer peripheral portion, and a metal reinforcing plate that reinforces the toothed portion is formed only on the outer peripheral portion of the flange portion. Thinner than So as to, both reinforcing plate from the outer surface side of the support respectively the mold both reinforcing plate insert-molded, wound rotation member using preparative made of a synthetic resin, mesh with the teeth of the rotary member preparative said winding the operating rotary member having a tooth portion for rotating the rotary member for the winding, on the opposite side of the cable within the city ring from the hook across the rotary member for the winding, the rotation of the operating rotary member the end of the shaft, but the tool mounting portion for manually operating the operation for rotating member digits set.

従って、この緊張装置では、一端が固定されたロープ類の他端を巻取用回転部材に形成されたロープ類の挿通路に通して外部に取り出し、その他端を手で引っ張ることにより、弛んだ状態のロープ類を迅速に張った状態(緊張状態)にすることができる。この状態からレンチなどの工具を用いて操作用回転部材を回転させて、ロープ類を巻取用回転部材に数回(例えば1〜3回転程度)巻き付けるだけでロープ類を強力に緊張させることができる。しかも、ロープ類の他端を引っ張ってある程度緊張させた状態で巻取用回転部材に巻くことができると同時に数回巻くだけであるから、ロープ類が乱巻き状態となることを回避することができ、緊張状態を解除するときでも、逆転防止手段を解除するだけで直ちに巻取用回転部材から巻き付けられているロープ類を解いて送り出すことができる。   Therefore, in this tensioning device, the other end of the ropes having one end fixed is taken out through the insertion path of the ropes formed on the winding rotary member, and the other end is loosened by pulling by hand. The ropes in the state can be quickly stretched (tensioned). From this state, the operating rotary member is rotated using a tool such as a wrench, and the ropes can be strongly tensioned only by winding the ropes around the winding rotary member several times (for example, about 1 to 3 rotations). it can. Moreover, since the other end of the ropes can be wound around the take-up rotating member in a state where the ropes are tensioned to some extent, at the same time, it is only wound several times. Even when the tension state is released, the ropes wound from the winding rotary member can be immediately unwound and sent out simply by releasing the reverse rotation preventing means.

また、巻取用回転部材を挟んで前記フックとは反対側のケーング内に操作用回転部材を設けているので、特にレンチなどの大きな回転揺動範囲を有する工具を操作用回転部材の工具装着部に装着して操作する場合に、フックを係止させている固定部材に工具を接当させるといったことがないだけでなく、固定部材からできるだけ離した状態で工具を操作することができる。前記操作用回転部材を巻取用回転部材よりも小径に構成しておけば、小さな操作力で巻取用回転部材を回転操作することができる。 Also, opposite to the hook across the rotary member for the winding because the cable sheet inside ring is provided with the operating rotary member, in particular of the rotary member for operating the tool having a large rotational oscillation range, such as wrenches When the tool is mounted on the tool mounting portion and operated, the tool does not contact the fixing member that holds the hook, and the tool can be operated in a state as far as possible from the fixing member. . If the rotating member for operation is configured to have a smaller diameter than the rotating member for winding, the rotating member for winding can be rotated with a small operating force.

更に、巻取用回転部材から側方へロープ類の他端を繰り出すことから、巻取用回転部材が回転する毎にロープ類の他端側にはロープ類の長さ方向を中心に回転しようとするが、巻取用回転部材から導出されるロープ類の他端側が短尺である場合には、該他端側のロープ類が回転して吸収され、該他端側のロープ類が長尺の場合には、該他端側のロープ類が捩じれることで吸収される。つまり、特許文献1記載の緊張装置のように巻取用回転部材が1回転する毎に、巻取用回転部材と連結部と両側板とで囲まれる空間にロープ端部側を挿通させる必要がないので、緊張装置の操作性を低下させることなく、巻取用回転部材に対してロープ類を順次巻き付けることが可能となり、しかも巻取用回転部材からロープ類の他端までの長さに関係なく、ロープ類を容易に巻き取ることができる。このため、複数本の鋼線を撚り合わせてなるワイヤーロープなど、伸びの小さいロープ類は云うまでもなく、天然繊維や合成繊維を寄り合わせたり編成又は製織したりしてなるロープや平ベルトなどのロープ類のように、引っ張り力に対する伸びの大きなロープ類であっても、無理なく容易に緊張させることができる。また、緊張しない余剰のロープ類の長さが長くても、容易にロープ類を緊張できるので、現場におけるロープ類の張設長さの測定作業を省略することも可能となる。   Furthermore, since the other end of the ropes is fed out from the winding rotary member to the side, the other end of the ropes rotates around the length direction of the ropes every time the winding rotary member rotates. However, when the other end side of the ropes led out from the winding rotary member is short, the ropes on the other end side are rotated and absorbed, and the ropes on the other end side are long. In this case, the ropes on the other end side are absorbed by twisting. That is, every time the winding rotary member makes one rotation as in the tension device described in Patent Document 1, it is necessary to insert the end of the rope into the space surrounded by the winding rotary member, the connecting portion, and both side plates. As a result, the ropes can be wound around the winding rotary member sequentially without reducing the operability of the tensioning device, and the length is related to the length from the winding rotary member to the other end of the ropes. And ropes can be easily wound up. For this reason, not to mention ropes with small elongation, such as wire ropes made by twisting multiple steel wires, ropes and flat belts made by nesting, knitting or weaving natural fibers or synthetic fibers Even ropes having a large elongation with respect to the pulling force such as ropes can be easily and easily tensioned. Moreover, even if the length of the surplus ropes that are not tensed is long, the ropes can be easily tensed, so that it is possible to omit the measuring work of the laying length of the ropes at the site.

更にまた、前記巻取用回転部材として、歯部を補強する金属製の補強板をインサート成形した合成樹脂からなるものを用いているので、最も大きな力が作用する歯部の強度剛性を十分に確保しつつ、巻取用回転部材を軽量に構成することができ、延いては緊張装置全体の軽量化を図ることができる。しかも、前記ドラム部の両側部にフランジ部をそれぞれ設け、両フランジ部の外周部に歯部をそれぞれ形成するとともに、フランジ部に歯部を補強する補強板をそれぞれインサート成形しているので、巻取用回転部材に対してバランス良く回転操作力を作用させることができるとともに、歯部に作用する荷重を半減できる。また、フランジ部にインサート成形した1対の補強板の外側面側における巻取用回転部材の樹脂厚を内側面側における樹脂厚よりも薄く設定しているので、補強板の冷却速度を高めて、補強板と樹脂部分との境界部における密着性を高めることができる。更に、両フランジ部の内側面にはロープ類を円滑にドラム部側へ案内するための外周側広がりの比較的大きな傾斜角度のテーパ面を形成する必要があるので、補強板を内側面側に配置させるよりも、外側面側に配置させる方が、補強板を外部空間近くに配置させることが可能となり、その分補強板の冷却速度を高めて、補強板と樹脂部分との密着性を向上できる。 Furthermore, since the rotating member for winding is made of a synthetic resin in which a metal reinforcing plate for reinforcing the tooth portion is insert-molded, the strength and rigidity of the tooth portion where the greatest force acts is sufficiently obtained. While securing, the winding rotary member can be configured to be lightweight, and as a result, the entire tensioning device can be reduced in weight. In addition, flange portions are provided on both sides of the drum portion, tooth portions are formed on the outer peripheral portions of both flange portions, and reinforcing plates that reinforce the tooth portions are insert-molded on the flange portions. A rotating operation force can be applied to the taking rotary member in a well-balanced manner, and the load acting on the tooth portion can be halved. In addition, since the resin thickness of the winding rotating member on the outer surface side of the pair of reinforcing plates insert-molded on the flange portion is set to be smaller than the resin thickness on the inner surface side, the cooling rate of the reinforcing plate can be increased. The adhesion at the boundary between the reinforcing plate and the resin portion can be enhanced. Furthermore, since it is necessary to form a taper surface with a relatively large inclination angle that spreads on the outer peripheral side for smoothly guiding ropes to the drum portion side on the inner side surfaces of both flange portions, the reinforcing plate is placed on the inner surface side. It is possible to arrange the reinforcing plate closer to the external space than to arrange it on the outer surface side, thereby increasing the cooling rate of the reinforcing plate and improving the adhesion between the reinforcing plate and the resin part. it can.

ここで、前記巻取用回転部材として、略円筒状の内側環状部と、前記ドラム部及び両フランジ部を有する外側環状部と、前記内側環状部と外側環状部とを径方向で連結する複数のリブとを備えたものを用いること、などが好ましい実施の形態である Here, before the Kimakito rotary member, a substantially cylindrical inner annular portion, an outer annular portion having a drum portion and the flange portions, for connecting the inner annular portion and the outer annular portion in the radial direction Using a thing provided with a plurality of ribs is a preferred embodiment .

また、前記補強板として、外周部に巻取用回転部材の歯部内に延びる歯部を有するものを用いること、前記巻取用回転部材の歯部が一定量摩耗すると補強板の外周部が外部に露出するように、補強板の外周側における巻取用回転部材の樹脂厚を設定すること、前記ケーシングが、左右1対の分割ケースからなり、両分割ケース内に、前記巻取用回転部材、逆転防止手段、操作用回転部材を内装すること、前記工具がレンチからなり、前記装着部がレンチ装着部からなること、などが好ましい実施の形態である。   Further, as the reinforcing plate, one having a tooth portion extending in the tooth portion of the winding rotary member on the outer peripheral portion is used, and when the tooth portion of the winding rotary member wears a certain amount, the outer peripheral portion of the reinforcing plate is externally provided. Setting the resin thickness of the rotary member for winding on the outer peripheral side of the reinforcing plate so that the casing comprises a pair of left and right split cases, and the rotary member for winding is in both split cases In preferred embodiments, the reverse rotation preventing means and the operation rotating member are internally provided, the tool is formed of a wrench, the mounting portion is formed of a wrench mounting portion, and the like.

本発明に係るロープ類の緊張装置によれば、巻取用回転部材にロープ類の挿通路を形成するだけで、弛んだロープ類を外部へ引きだしてある程度張った状態にしてからロープ類を巻取用回転部材に数回(例えば1〜3回転程度)巻き付けるだけでロープ類を緊張状態にすることができ、弛んだ状態のロープ類を巻き取りながら徐々に張っていく場合に比べて、ロープ類の緊張作業時間の短縮化を図ることができるだけでなく、ロープ類が乱巻き状になることがない。しかも、ロープ類を巻取用回転部材に数回(例えば1〜3回転程度)巻き付けることができる容量のものから装置を構成することができるから、その分小型軽量化を図ることができる。   According to the rope tensioning device according to the present invention, the ropes are wound after the slackened ropes are pulled out to the outside and are stretched to some extent simply by forming the rope insertion passages in the winding rotary member. Rope can be put in tension by simply winding it around the take-up rotating member several times (for example, about 1 to 3 turns). It is possible not only to shorten the tension work time of the ropes, but also to prevent the ropes from becoming turbulent. Moreover, since the apparatus can be constructed from a capacity capable of winding the ropes around the winding rotary member several times (for example, about 1 to 3 rotations), the size and weight can be reduced accordingly.

また、巻取用回転部材を挟んで前記フックとは反対側のケーング内に操作用回転部材を設けているので、操作用回転部材の工具装着部に工具を装着して操作する場合に、フックを係止させている固定部材に工具を接当させるといったことがないだけでなく、固定部材からできるだけ離した状態で工具を容易に操作することができ、より一層ロープ類の緊張作業を迅速に行うことができる。又、操作用回転部材を巻取用回転部材よりも小径に構成しておけば、小さな操作力で巻取用回転部材を回転操作することができ、ロープ類の緊張作業を軽い操作力で迅速かつ容易に行える利点がある。 Further, since the provided operating rotary member on the opposite side of the cable within the city ring from the hook across the rotary member for the winding, when operating by mounting the tool in the tool mounting part of the operating rotary member Not only does the tool not touch the fixing member that holds the hook, but also the tool can be easily operated in a state as far as possible from the fixing member, and the ropes can be further tensioned. Can be done quickly. If the rotating member for operation is configured to have a smaller diameter than the rotating member for winding, the rotating member for winding can be rotated with a small operating force, and the tension work of the ropes can be quickly performed with a light operating force. And there is an advantage that can be easily performed.

更に、巻取用回転部材から側方へロープ類の他端を繰り出すことから、巻取用回転部材が回転する毎にロープ類の他端側にはロープ類の長さ方向を中心に回転しようとするが、巻取用回転部材から導出されるロープ類の他端側が短尺である場合には、該他端側のロープ類が回転して吸収され、該他端側のロープ類が長尺の場合には、該他端側のロープ類が捩じれることで吸収される。つまり、特許文献1記載の緊張装置のように巻取用回転部材が1回転する毎に、巻取用回転部材と連結部と両側板とで囲まれる空間にロープ端部側を挿通させる必要がないので、緊張装置の操作性を低下させることなく、巻取用回転部材に対してロープ類を順次巻き付けることが可能となり、しかも巻取用回転部材からロープ類の他端までの長さに関係なく、ロープ類を容易に巻き取ることができる。このため、複数本の鋼線を撚り合わせてなるワイヤーロープなど、伸びの小さいロープ類は云うまでもなく、天然繊維や合成繊維を寄り合わせたり編成又は製織したりしてなるロープや平ベルトなどのロープ類のように、引っ張り力に対する伸びの大きなロープ類であっても、無理なく容易に緊張させることができる。また、緊張しない余剰のロープ類の長さが長くても、容易にロープ類を緊張できるので、現場におけるロープ類の張設長さの測定作業を省略することも可能となる。   Furthermore, since the other end of the ropes is fed out from the winding rotary member to the side, the other end of the ropes rotates around the length direction of the ropes every time the winding rotary member rotates. However, when the other end side of the ropes led out from the winding rotary member is short, the ropes on the other end side are rotated and absorbed, and the ropes on the other end side are long. In this case, the ropes on the other end side are absorbed by twisting. That is, every time the winding rotary member makes one rotation as in the tension device described in Patent Document 1, it is necessary to insert the end of the rope into the space surrounded by the winding rotary member, the connecting portion, and both side plates. As a result, the ropes can be wound around the winding rotary member sequentially without reducing the operability of the tensioning device, and the length is related to the length from the winding rotary member to the other end of the ropes. And ropes can be easily wound up. For this reason, not to mention ropes with small elongation, such as wire ropes made by twisting multiple steel wires, ropes and flat belts made by nesting, knitting or weaving natural fibers or synthetic fibers Even ropes having a large elongation with respect to the pulling force such as ropes can be easily and easily tensioned. Moreover, even if the length of the surplus ropes that are not tensed is long, the ropes can be easily tensed, so that it is possible to omit the measuring work of the laying length of the ropes at the site.

更にまた、前記巻取用回転部材として、歯部を補強する金属製の補強板をインサート成形した合成樹脂からなるものを用いているので、最も大きな力が作用する歯部の強度剛性を十分に確保しつつ、巻取用回転部材を軽量に構成することができ、延いては緊張装置全体の軽量化を図ることができる。しかも、前記ドラム部の両側部にフランジ部をそれぞれ設け、両フランジ部の外周部に歯部をそれぞれ形成するとともに、フランジ部に歯部を補強する補強板をそれぞれインサート成形しているので、巻取用回転部材に対してバランス良く回転操作力を作用させることができるとともに、歯部に作用する荷重を半減できる。また、フランジ部にインサート成形した1対の補強板の外側面側における巻取用回転部材の樹脂厚を内側面側における樹脂厚よりも薄く設定しているので、補強板の冷却速度を高めて、補強板と樹脂部分との境界部における密着性を高めることができる。更に、両フランジ部の内側面にはロープ類を円滑にドラム部側へ案内するための外周側広がりの比較的大きな傾斜角度のテーパ面を形成する必要があるので、補強板を内側面側に配置させるよりも、外側面側に配置させる方が、補強板を外部空間近くに配置させることが可能となり、その分補強板の冷却速度を高めて、補強板と樹脂部分との密着性を向上できる。 Furthermore, since the rotating member for winding is made of a synthetic resin in which a metal reinforcing plate for reinforcing the tooth portion is insert-molded, the strength and rigidity of the tooth portion where the greatest force acts is sufficiently obtained. While securing, the winding rotary member can be configured to be lightweight, and as a result, the entire tensioning device can be reduced in weight. In addition, flange portions are provided on both sides of the drum portion, tooth portions are formed on the outer peripheral portions of both flange portions, and reinforcing plates that reinforce the tooth portions are insert-molded on the flange portions. A rotating operation force can be applied to the taking rotary member in a well-balanced manner, and the load acting on the tooth portion can be halved. In addition, since the resin thickness of the winding rotating member on the outer surface side of the pair of reinforcing plates insert-molded on the flange portion is set to be smaller than the resin thickness on the inner surface side, the cooling rate of the reinforcing plate can be increased. The adhesion at the boundary between the reinforcing plate and the resin portion can be enhanced. Furthermore, since it is necessary to form a taper surface with a relatively large inclination angle that spreads on the outer peripheral side for smoothly guiding ropes to the drum portion side on the inner side surfaces of both flange portions, the reinforcing plate is placed on the inner surface side. It is possible to arrange the reinforcing plate closer to the external space than to arrange it on the outer surface side, thereby increasing the cooling rate of the reinforcing plate and improving the adhesion between the reinforcing plate and the resin part. it can.

前記巻取用回転部材として、略円筒状の内側環状部と、前記ドラム部及び両フランジ部を有する外側環状部と、前記内側環状部と外側環状部とを径方向で連結する複数のリブとを備えたものを用いると、無駄肉を極力少なくして巻取用回転部材を一層軽量に構成できる。   As the rotary member for winding, a substantially cylindrical inner annular portion, an outer annular portion having the drum portion and both flange portions, and a plurality of ribs that connect the inner annular portion and the outer annular portion in the radial direction If a thing provided with is used, useless meat can be reduced as much as possible, and the rotation member for winding can be constituted still more lightweight.

また、前記補強板として、外周部に巻取用回転部材の歯部内に延びる歯部を有するものを用いることが好ましい実施の形態である。この場合には、補強板に形成した歯部により、巻取用回転部材の歯部を一層効果的に補強することができる。   Moreover, it is preferable embodiment to use what has a tooth | gear part extended in the tooth | gear part of the rotation member for winding as an outer peripheral part as said reinforcement board. In this case, the tooth portion of the winding rotary member can be more effectively reinforced by the tooth portion formed on the reinforcing plate.

前記巻取用回転部材の歯部が一定量摩耗すると補強板の外周部が外部に露出するように、補強板の外周側における巻取用回転部材の樹脂厚を設定することも好ましい実施の形態である。このように構成すると、巻取用回転部材の交換時期を目視にて容易に識別することができる。   It is also preferable to set the resin thickness of the winding rotating member on the outer peripheral side of the reinforcing plate so that the outer peripheral portion of the reinforcing plate is exposed to the outside when the tooth portion of the winding rotating member is worn a certain amount. It is. If comprised in this way, the replacement time of the winding rotary member can be easily identified visually.

前記ケーシングが、左右1対の分割ケースからなり、両分割ケース内に、前記巻取用回転部材、逆転防止手段、操作用回転部材を内装することが好ましい実施の形態である。このように構成すると、ケーシングに内装された多数の部材が外部に露呈されないだけでなく、装置の衝撃強度を向上させることができる。また、左右の側板間に設ける構成の場合には、両側板を連結するための複数本の連結金具などを必要とし、部品点数の増大化を招くことになる。しかも、ケースの形状によっては部材の取り付け位置が規制されることがなく、設計の自由度を高めることができる。また、左右の分割ケースを同一のものから構成しておけば、ケースの製造を1つの金型で行うことができ、コスト面において有利になる。   In a preferred embodiment, the casing includes a pair of left and right split cases, and the rotary member for winding, the reverse rotation preventing means, and the rotary member for operation are housed in both split cases. If comprised in this way, many members built in the casing will not be exposed outside, but the impact strength of the apparatus can be improved. In addition, in the case of the configuration provided between the left and right side plates, a plurality of connecting metal fittings for connecting the both side plates are required, resulting in an increase in the number of parts. In addition, the attachment position of the member is not restricted depending on the shape of the case, and the degree of design freedom can be increased. Further, if the left and right divided cases are made of the same one, the case can be manufactured with one mold, which is advantageous in terms of cost.

以下、本発明の実施の形態について図面を参照しながら説明する。
図1〜図4は、例えば高所作業の転落防止用の親ロープを張設するために用いられるロープ緊張装置を示している。このロープ緊張装置は、ロープ(これがロープ類に相当する)1を巻き取るための巻取用回転部材2と、巻取用回転部材2の逆転を阻止する解除可能な逆転防止手段3と、巻取用回転部材2及び逆転防止手段3を収容するケーシング4と、このケーシング4にそれから外部に突出する状態で基端が取り付けられたフック5とを備えているが、図に示される構成に本発明は限定されるものではない。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 4 show a rope tensioning device used for, for example, tensioning a parent rope for preventing falling during work at a high place. This rope tensioning device includes a winding rotary member 2 for winding a rope (which corresponds to ropes) 1, a reversible anti-reverse means 3 for preventing reverse rotation of the winding rotary member 2, and a winding A casing 4 that accommodates the take-up rotating member 2 and the reverse rotation preventing means 3 and a hook 5 having a base end attached to the casing 4 so as to protrude outwardly from the casing 4 are provided. The invention is not limited.

ケーシング4は、図2、図3及び図5に示すように、左右一対の分割ケース4A,4Aからなり、その分割ケース4A,4A内に、巻取用回転部材2、逆転防止手段3、後述する操作用回転部材を備えさせている。分割ケース4A,4Aは左右対称型に構成しているが、左右非対称の分割ケースから構成することもできる。また、ケーシング4を分割ケース4A,4Aから構成することによって、左右一対の側板及びそれら側板を連結するための複数の連結金具などで構成する場合に比べて、部品点数の削減化、強度アップを図れる他、他物が内部の部品に接当することを回避することができる利点があるが、ケーシング4として、左右一対の側板及びそれら側板を連結するための複数の連結金具などからなるものを採用することも可能である。図3及び図5に示す符号R,Rは、分割ケース4A,4Aに形成されたロープ挿入口4Dを介してケーシング4内に挿入したロープ1を上下方向から接当案内して、ロープ1の挿入姿勢を規制するためのガイドローラであり、場合によっては省略することも可能である。また、図2に示す符号4Eは、分割ケース4A,4A内の状態を確認したり、ロープ1の端を後述する巻取用回転部材2の導入孔2Hに挿入するときに目視するための開口であるが、必ずしも必要ではなく、省略することも可能である。   As shown in FIGS. 2, 3 and 5, the casing 4 includes a pair of left and right divided cases 4A, 4A. In the divided cases 4A, 4A, a winding rotary member 2, a reverse rotation preventing means 3, and a later-described A rotating member for operation is provided. Although the split cases 4A and 4A are configured to be bilaterally symmetric, they can also be configured from bilaterally asymmetric split cases. Further, by forming the casing 4 from the divided cases 4A and 4A, the number of parts can be reduced and the strength can be increased as compared with a case where the casing 4 is composed of a pair of left and right side plates and a plurality of connecting metal fittings for connecting the side plates. In addition to being able to avoid, there is an advantage that it is possible to avoid that other objects come into contact with the internal parts, but the casing 4 is composed of a pair of left and right side plates and a plurality of connecting brackets for connecting the side plates. It is also possible to adopt. Reference numerals R and R shown in FIG. 3 and FIG. 5 guide the rope 1 inserted into the casing 4 through the rope insertion port 4D formed in the divided cases 4A and 4A from above and below to guide the rope 1 It is a guide roller for restricting the insertion posture, and may be omitted depending on circumstances. Moreover, the code | symbol 4E shown in FIG. 2 is an opening for confirming the state in the division | segmentation cases 4A and 4A, or visualizing when the end of the rope 1 is inserted in the introduction hole 2H of the rotary member 2 for winding mentioned later. However, it is not always necessary and can be omitted.

図5〜図7に示すように、巻取用回転部材2は、ロープ1を巻き取るための円筒状のドラム部2Aと、ドラム部2Aの両側部に設けたフランジ部2F,2Fと、両フランジ部2F,2Fの外周部に形成した歯部2Gとを備えている。   As shown in FIGS. 5 to 7, the winding rotary member 2 includes a cylindrical drum portion 2 </ b> A for winding the rope 1, flange portions 2 </ b> F and 2 </ b> F provided on both sides of the drum portion 2 </ b> A, The flange part 2F and the tooth part 2G formed in the outer peripheral part of 2F are provided.

フランジ部2F,2Fの外周部には金属材料からなるリング状の補強板2Mをインサート成形により埋設状に備えさせており、この補強板2Mにより歯部2Gを補強できるように構成している。また、歯部2Gの強度剛性を十分に高めるため、補強板2Mの外周部に歯部2G内に延びる歯部2Nを設けている。そして、歯部2Nの外側における歯部2Gの樹脂厚Tを、例えば0.5mm〜1.5mmに設定し、歯部2Gが摩耗して歯部2Nが外部に露出することによって、利用者が巻取用回転部材2の交換時期を把握できるように構成している。また、両フランジ部2F,2Fの厚さ方向に対する補強板2Mの埋設位置を、歯部2Gの歯先の厚さ方向の中心Cよりもやや外側位置に設定し、巻取用回転部材2を成形するときにおける補強板2Mの冷却速度を早めて、樹脂部分と金属製の補強板2Mとの密着性を高めるように構成している。尚、補強板2Mを歯先の厚さ方向の中心Cよりもやや内側位置に設定することも可能であるが、両フランジ部2F,2Fの内側面(対向面)には外周側へ行くにしたがって間隔が広くなるテーパ面2Rで構成しているので、補強板2Mを外面側に配置させてその冷却速度を高めることができる。尚、樹脂部分と補強板2Mとの結合強度を高めるため、補強板2Mに突起や孔を形成することも好ましい実施の形態である。   A ring-shaped reinforcing plate 2M made of a metal material is embedded in the outer peripheral portion of the flange portions 2F, 2F by insert molding, and the tooth portion 2G can be reinforced by the reinforcing plate 2M. Further, in order to sufficiently increase the strength and rigidity of the tooth portion 2G, a tooth portion 2N extending into the tooth portion 2G is provided on the outer peripheral portion of the reinforcing plate 2M. Then, the resin thickness T of the tooth part 2G outside the tooth part 2N is set to 0.5 mm to 1.5 mm, for example, and the user wears the tooth part 2G and exposes the tooth part 2N to the outside. The replacement time of the winding rotary member 2 can be grasped. Further, the embedding position of the reinforcing plate 2M with respect to the thickness direction of both flange portions 2F, 2F is set to a position slightly outside the center C in the thickness direction of the tooth tip of the tooth portion 2G, and the rotary member 2 for winding is set. The cooling rate of the reinforcing plate 2M during molding is increased to increase the adhesion between the resin portion and the metal reinforcing plate 2M. It is possible to set the reinforcing plate 2M at a position slightly inside the center C in the thickness direction of the tooth tip. However, the inner side surfaces (opposing surfaces) of both flange portions 2F and 2F go to the outer peripheral side. Therefore, since it comprises the taper surface 2R whose space | interval becomes wide, the reinforcement board 2M can be arrange | positioned on the outer surface side, and the cooling rate can be raised. In order to increase the bonding strength between the resin portion and the reinforcing plate 2M, it is also a preferred embodiment to form protrusions or holes in the reinforcing plate 2M.

このような構成の巻取用回転部材2を製作する際には、巻取用回転部材2に適合する形状の成形空間を有する図示外の射出成形装置における金型内の適所に、補強板2Mを中空支持した状態に位置決めセットし、その後合成樹脂材料を金型の成形空間内に射出して成形することになる。尚、符号2Pは、補強板2Mを金型内に中空支持するために、補強板2Mに設けた取付孔で、金型に突出状に設けた段付きピンをこの取付孔2Pに挿通させて、金型の成形空間内に補強板2Mを位置決め支持できるように構成している。巻取用回転部材2は、アルミニウム合金等の金属材料で構成することも可能であるが、金属製の補強板2Mをインサート成形した合成樹脂で製作することで、巻取用回転部材2の軽量化及び材料コストの低減を図ることができる。   When the winding rotary member 2 having such a configuration is manufactured, the reinforcing plate 2M is placed at an appropriate position in the mold of an injection molding apparatus (not shown) having a molding space having a shape suitable for the winding rotary member 2. Is positioned and set in a state where it is hollowly supported, and then a synthetic resin material is injected into the molding space of the mold and molded. Reference numeral 2P denotes a mounting hole provided in the reinforcing plate 2M for hollowly supporting the reinforcing plate 2M in the mold, and a stepped pin provided in a protruding shape in the mold is inserted into the mounting hole 2P. The reinforcing plate 2M can be positioned and supported in the molding space of the mold. The take-up rotating member 2 can be made of a metal material such as an aluminum alloy. However, the take-up rotating member 2 can be made lighter by making it from a synthetic resin in which a metal reinforcing plate 2M is insert-molded. And reduction of material cost can be achieved.

巻取用回転部材2の重量を極力軽減するため、巻取用回転部材2は、略円筒状の内側環状部2Cと、ドラム部2A及び両フランジ部2F,2Fを備えさせた外側環状部2Dと、内側環状部2Cと外側環状部2Dとを径方向(放射線状に)で連結する複数のリブ2Eとで構成し、内側環状部2C内に横一側方のみを開口した凹部2aを形成し、内側環状部2Cと外側環状部2D間にリブ2Eで仕切られた複数の凹部2bを形成し、リブ2Eにより十分な強度剛性を確保しつつ、両凹部2a,2bにより余分な肉を少なくして極力軽量になるように構成している。但し、重量は多少重たくなるが、凹部2a,2bを省略して、巻取用回転部材2を中実に構成することも可能である。   In order to reduce the weight of the winding rotary member 2 as much as possible, the winding rotary member 2 includes a substantially cylindrical inner annular portion 2C, an outer annular portion 2D having a drum portion 2A and both flange portions 2F, 2F. And a plurality of ribs 2E that connect the inner annular portion 2C and the outer annular portion 2D in the radial direction (radially), and form a recess 2a that opens only one lateral side in the inner annular portion 2C. A plurality of concave portions 2b partitioned by ribs 2E are formed between the inner annular portion 2C and the outer annular portion 2D, and sufficient strength and rigidity are ensured by the ribs 2E, while extra meat is reduced by the concave portions 2a and 2b. It is configured to be as light as possible. However, although the weight is somewhat heavier, the winding rotary member 2 can be made solid by omitting the recesses 2a and 2b.

内側環状部2Cの左右両端部に外方へ突出した軸部2Qを形成し、両軸部2Qを分割ケース4A,4Aそれぞれのほぼ中央に形成した貫通孔4B,4Bに嵌合させることによって、巻取用回転部材2を分割ケース4A,4Aに対して回転自在に支持している。   By forming shaft portions 2Q projecting outward at the left and right ends of the inner annular portion 2C, and fitting both shaft portions 2Q into through holes 4B and 4B formed at substantially the centers of the divided cases 4A and 4A, The winding rotary member 2 is rotatably supported with respect to the divided cases 4A and 4A.

巻取用回転部材2のドラム部2Aに丸孔からなる導入孔2Hを形成し、巻取用回転部材2の左右両側部の一方のほぼ回転中心位置に丸孔からなる導出孔2Jを形成し、ドラム部2Aに導入孔2Hと導出孔2Jとを連通するロープ1の挿通路2Lを形成している。図4、図6では、導出孔2Jを一方の側部にのみ形成しているが、両側部に形成してどちら側からでもロープ1の端を外部に導き出すことができるようにしてもよい。だたし、この場合には、巻取用回転部材2の強度低下を招くことになるので、一側部にのみ設けることが好ましい。挿通路2Lは、図6に示すように、導入孔2Hと導出孔2Jとをほぼ45度の角度で結んだ一直線状の経路になっているが、湾曲した経路でもよいし、断面形状がL字状の経路であってもよく、経路としての形状は自由に変更可能である。挿通路の直径はロープ1の直径よりも大きな寸法であれば任意の寸法に設定できる。   An introduction hole 2H consisting of a round hole is formed in the drum portion 2A of the winding rotary member 2, and a lead-out hole 2J consisting of a round hole is formed at one of the rotation center positions on both the left and right sides of the winding rotary member 2. An insertion passage 2L for the rope 1 that communicates the introduction hole 2H and the lead-out hole 2J is formed in the drum portion 2A. 4 and 6, the lead-out hole 2J is formed only on one side, but it may be formed on both sides so that the end of the rope 1 can be led out from either side. However, in this case, since the strength of the winding rotary member 2 is reduced, it is preferably provided only on one side. As shown in FIG. 6, the insertion path 2L is a straight path connecting the introduction hole 2H and the lead-out hole 2J at an angle of approximately 45 degrees, but may be a curved path or having a cross-sectional shape of L The path may be a letter, and the shape as the path can be freely changed. The diameter of the insertion path can be set to any size as long as it is larger than the diameter of the rope 1.

ケーシング4内には操作用回転部材としての左右一対のギヤ6,6を備えさせ、両ギヤ6、6に巻取用回転部材2の歯部2G,2Gに噛み合って巻取用回転部材2を回転操作するための多数の歯部6Gを形成している。具体的には、断面形状が六角の回転支軸7にギヤ6,6を一体回転可能に外嵌し、回転支軸7の両端をギヤ6,6から外側へ突出させた軸部6S,6Sを介して分割ケース4A,4Aの貫通孔4F,4Fにそれぞれ回転自在に支持させている。また、ギヤ6を、ケーシング4に巻取用回転部材2を挟んでフック5とは反対側に位置する箇所、つまりフック5から離間する側に備えさせ、回転支軸7の一端に分割ケース4Aから外部へ設定長さ突出する工具装着部7Sを形成し、工具装着部7Sに工具を装着して、ギヤ6,6を工具にて外部から手動回転操作できるように構成している。従って、工具装着部7Sに工具である六角レンチの先端を嵌合させてから、六角レンチを揺動操作することによりギヤ6,6を回転させると同時に巻取用回転部材2を回転させることで、ロープ1を緊張操作することができ、この緊張操作中に、揺動操作している六角レンチがフック5を係止固定している固定部材(図ではパイプP)に接当することがないように構成している。   The casing 4 is provided with a pair of left and right gears 6 and 6 as operation rotating members, and the gears 6 and 6 are engaged with the teeth 2G and 2G of the winding rotation member 2 so that the winding rotation member 2 is engaged. A large number of tooth portions 6G for rotational operation are formed. Specifically, the shafts 6S and 6S are such that the gears 6 and 6 are fitted onto the rotary support shaft 7 having a hexagonal cross section so as to be integrally rotatable, and both ends of the rotary support shaft 7 protrude outward from the gears 6 and 6. Through the through holes 4F and 4F of the split cases 4A and 4A, respectively. Further, the gear 6 is provided at a position opposite to the hook 5 with the casing 4 sandwiching the winding rotary member 2, that is, on the side away from the hook 5. A tool mounting portion 7S projecting a set length from the outside is formed, and a tool is mounted on the tool mounting portion 7S so that the gears 6 and 6 can be manually rotated from the outside by the tool. Therefore, after the tip of a hexagon wrench as a tool is fitted to the tool mounting portion 7S, the gears 6 and 6 are rotated by rotating the hexagon wrench, and at the same time, the winding rotary member 2 is rotated. The rope 1 can be tensioned, and during this tensioning operation, the swinging hexagon wrench does not contact the fixing member (pipe P in the figure) that locks and fixes the hook 5. It is configured as follows.

フック5は、分割ケース4A,4Aの長手方向一端に嵌合固定されるカラー19に揺動自在に外嵌され、一端が他端よりも長い逆U字状の鉤部材5Aと、基端側が鉤部材5Aの基端部にピン9を介して揺動可能に連結支持され、かつ、先端が鉤部材5Aの短い側である他端の内側面に接するように図示していないバネにより揺動付勢された外れ止め部材5Bと、鉤部材5Aの基端部外側に一端がピン10を介して揺動可能に支持され、かつ、他端に形成の長孔8Aに外れ止め部材5Bの基端部から延出された延出部に備えさせた軸11を貫通して外れ止め部材5Bの揺動を規制可能なロックレバー8とを備えている。従って、ロックレバー8をピン10の軸芯周りの図1に矢印で示す方向へ揺動操作することによって、長孔8Aの一端に位置している軸11が他端側へ移動可能となるため、外れ止め部材5Bをピン9の軸芯周りで図1で示す矢印の方向へ揺動操作することで、開いて図4及び図8で示すパイプPに係止しているフック5を係止解除することができるようになっているが、他の構成であってもよい。   The hook 5 is externally slidably fitted to a collar 19 fitted and fixed to one end in the longitudinal direction of the split cases 4A and 4A. One end of the hook 5 is longer than the other end, and the base end side is Swinged by a spring (not shown) so that the base end portion of the flange member 5A is swingably connected via a pin 9 and the tip is in contact with the inner surface of the other end, which is the short side of the flange member 5A. One end of the biased locking member 5B is supported on the outer side of the base end portion of the flange member 5A via a pin 10, and the base of the locking member 5B is formed in a long hole 8A formed at the other end. There is provided a lock lever 8 that can pass through the shaft 11 provided in the extending portion that extends from the end portion and can regulate the swinging of the locking member 5B. Therefore, the shaft 11 located at one end of the long hole 8A can be moved to the other end side by swinging the lock lever 8 in the direction indicated by the arrow in FIG. By swinging the release preventing member 5B around the axis of the pin 9 in the direction of the arrow shown in FIG. 1, the hook 5 opened and locked to the pipe P shown in FIGS. 4 and 8 is locked. Although it can be canceled, other configurations may be used.

逆転防止手段3は、図3及び図5に示すように、左右のギヤ6,6の間に位置させて回転支軸7に一体回転状態で外嵌し、かつ、外周に多数の爪12Aが形成された爪車12と、この爪車12の爪12Aに一方側の回転時にのみ噛み合って該爪車12の逆回転を阻止するために分割ケース4A,4Aに嵌合固定されるピン14に外嵌固定される爪部材13と、この爪部材13の爪部13Aが爪車12の爪12Aに噛み合うように該爪部材13を揺動付勢するためのバネ15とからなるラチェット機構から構成されているが、他の構成であってもよい。分割ケース4A,4Aに、爪車12に噛み合っている爪部材13を噛み合い解除操作することができるように外部から指を入れることができる開口4Cを形成している。   As shown in FIGS. 3 and 5, the reverse rotation preventing means 3 is positioned between the left and right gears 6, 6 and is externally fitted to the rotary support shaft 7 in an integrally rotated state. To the pin 14 that is engaged with and fixed to the divided cases 4A and 4A in order to engage the formed claw wheel 12 with the claw 12A of the claw wheel 12 only when rotating on one side and prevent reverse rotation of the claw wheel 12. A ratchet mechanism comprising a pawl member 13 that is externally fixed and a spring 15 that swings and biases the pawl member 13 so that the pawl portion 13A of the pawl wheel 13 is engaged with the pawl 12A of the pawl wheel 12. However, other configurations may be used. The split cases 4A and 4A are formed with an opening 4C through which a finger can be inserted from the outside so that the claw member 13 engaged with the claw wheel 12 can be engaged and released.

ロープ緊張装置の使用方法を説明する。ロープ緊張装置は、例えば建設現場の足場に作業者の転落防止用安全ロープの親ロープを張設してこの親ロープを緊張させる作業に用いるほか、工事現場の通路確保用の安全ロープの張設作業、構造物の組み立て時の柱部材などの仮支持など各種作業におけるロープの緊張用の道具として多目的に用いる。
具体的には、外径11mmのビニール被覆付きワイヤーロープ(ワイヤーロープ外径10mm、被覆材の厚さ約0.5mm)を親ロープ1として使用し、その親ロープ1の一端に取り付けられたフック16を、図8に示すように、約10mの間隔で配置された1対のパイプ(支柱)P,Pの一方に係止し、他端を他方のパイプPにフック5を引っ掛けたロープ緊張装置の巻取用回転部材2に前述のように通してロープ1の端を外部に引っ張り出してある程度手で張ってから、六角レンチを用いてロープ緊張装置を操作して(巻取用回転部材2に親ロープ1を1〜3回巻き付けて)、親ロープ1のスパンLが約10m、高さHが約3mになるようにして水平に張設するようにしている。このように張設された親ロープ1の中間部に、作業者に一端が連結されているフック付ロープ17のフック18を親ロープ1に係止させて作業を安全に行えるようにしている。
A method of using the rope tensioning device will be described. For example, the rope tensioning device is used for the work of tensioning the parent rope of the safety rope for preventing the fall of the worker on the scaffolding of the construction site, and for the safety rope for securing the passage at the construction site. It is used for various purposes as a tool for tensioning ropes in various operations such as temporary support for work, assembling pillar members and the like during assembly of structures.
Specifically, a wire-covered wire rope having an outer diameter of 11 mm (wire rope outer diameter of 10 mm, covering material thickness of about 0.5 mm) is used as the parent rope 1, and a hook attached to one end of the parent rope 1 As shown in FIG. 8, rope tension is obtained by locking 16 to one of a pair of pipes (posts) P, P arranged at an interval of about 10 m, and hooking the other pipe P with the hook 5 on the other end. After passing through the winding rotary member 2 of the apparatus as described above, pulling the end of the rope 1 to the outside and stretching it by hand to some extent, the rope tensioning device is operated using a hexagon wrench (winding rotary member 2 is wound 1 to 3 times), and the span L of the parent rope 1 is stretched horizontally so that the span L is about 10 m and the height H is about 3 m. A hook 18 of a rope 17 with a hook, one end of which is connected to an operator, is locked to the parent rope 1 at an intermediate portion of the parent rope 1 stretched in this way so that the work can be performed safely.

親ロープと称されるロープは、一般に、合成繊維素材からなる外径約16mmの繊維ロープ、または約10mmのワイヤーロープに厚さ約0.5〜1mmのビニール被覆を施した外径が約11〜約12mmのビニール被覆付きワイヤーロープが用いられるが、他の構成のロープであってもよい。   A rope called a parent rope is generally a fiber rope made of a synthetic fiber and having an outer diameter of about 16 mm, or an outer diameter of about 11 mm and a wire rope having a thickness of about 0.5 to 1 mm. A wire rope with a vinyl coating of about 12 mm is used, but ropes with other configurations may be used.

ロープ1は巻取用回転部材2の挿通路2Lを通しただけでは係止はされないが、ロープ1に適度な剛性があることと、ロープ1を巻取用回転部材2に数回(通常1〜3回転程度)巻き付けるとロープ1が緊張を増して巻取用回転部材2の外周面との摩擦力が発生するだけでなく、挿通路2Lの導入孔2Hでロープ1が曲げられることなどの理由により、挿通路2Lに適度な移動抵抗力が発生してロープ1の抜け出しが規制されることになる。   The rope 1 is not locked only by passing through the insertion path 2L of the winding rotary member 2, but the rope 1 has an appropriate rigidity, and the rope 1 is attached to the winding rotary member 2 several times (normally 1). When it is wound, the rope 1 is not only tensioned and a frictional force with the outer peripheral surface of the winding rotary member 2 is generated, but the rope 1 is bent at the introduction hole 2H of the insertion passage 2L. For the reason, an appropriate movement resistance force is generated in the insertion passage 2L, and the escape of the rope 1 is restricted.

前記実施の形態では、合成繊維を撚り合わせてなる繊維ロープ、または鋼線を撚り合わせてなるワイヤーロープからなるロープ1を巻き取る巻取用回転部材2を備えた緊張装置について説明したが、合成繊維を編成又は製織してなる平ベルトからなるロープ類を巻き取る巻取用回転部材を備えさせ、張設した平ベルトを緊張可能な緊張装置として利用することもできる。   In the above embodiment, the tension device provided with the winding rotary member 2 for winding the fiber rope formed by twisting synthetic fibers or the wire rope formed by twisting steel wires is described. A winding rotary member that winds up ropes made of a flat belt formed by knitting or weaving fibers can be provided, and the tensioned flat belt can be used as a tensioning device capable of tensioning.

具体的には、巻取用回転部材20として、図9〜図11に示すように、前記巻取用回転部材20の丸孔状の導入孔2H及び導出孔2Jを有する挿通路2Lに代えて、ドラム部21に回転中心方向に細長いスリット状の導入孔22と、巻取用回転部材20の一側に直径方向に細長いスリット状の導出孔23と、導入孔22と導出孔23を連通する挿通路24とをそれぞれ設け、挿通路24を巻取用回転部材20の回転中心に対して傾斜状に設けたものを用いることになる。尚、前記実施の形態と同一部材には同一符号を付してその詳細な説明を省略する。   Specifically, as shown in FIGS. 9 to 11, as the winding rotary member 20, instead of the insertion passage 2 </ b> L having the round hole-like introduction hole 2 </ b> H and the lead-out hole 2 </ b> J of the winding rotary member 20. In addition, a slit-like introduction hole 22 elongated in the direction of the rotation center in the drum portion 21, a slit-like lead-out hole 23 elongated in the diameter direction on one side of the winding rotary member 20, and the introduction hole 22 and the lead-out hole 23 communicate with each other. Each of the insertion passages 24 is provided, and the insertion passage 24 is provided so as to be inclined with respect to the rotation center of the winding rotary member 20. The same members as those in the above embodiment are given the same reference numerals, and detailed description thereof is omitted.

そして、図12に示すように、この巻取用回転部材20を前記緊張装置における巻取用回転部材2と入れ替えて緊張装置を構成し、ケーシング4内に導入した平ベルト25の他端部を導入孔22から挿通路24に導入させて導出孔23から外部へ繰り出し、張設した平ベルト25を緊張させてから、巻取用回転部材20を回転させて、平ベルト25をドラム部2Aに対して略同心状に巻き取って、張設した平ベルト25に必要な張力が作用するように平ベルト25を緊張させることになる。   Then, as shown in FIG. 12, the winding rotary member 20 is replaced with the winding rotary member 2 in the tensioning device to constitute a tensioning device, and the other end portion of the flat belt 25 introduced into the casing 4 is The flat belt 25 is introduced into the insertion passage 24 from the introduction hole 22 and fed out from the lead-out hole 23, and the tensioned flat belt 25 is tensioned. Then, the winding rotary member 20 is rotated to bring the flat belt 25 into the drum portion 2A. On the other hand, the flat belt 25 is wound in a substantially concentric manner so that the necessary tension acts on the flat belt 25 stretched.

平ベルト25としては、ポリエステルなどの合成繊維を編成してなる、例えば厚さが約1.0mmで幅が約2.5mmの標準サイズのものを適用できる。このような平ベルト25は、柔軟性を有するので、図10に示すように、凹部2b及びリブ2Eを省略してドラム部21を小径に構成することが可能となり、ドラム部21に巻き付ける平ベルト25の長さを長く設定できる。このため、合成繊維を編成又は製織してなる平ベルト25は、引っ張り力に対して比較的大きく伸びることになるが、ドラム部2Aに対して十分な長さの平ベルト25を巻き取ることができるので、平ベルト25を無理なく緊張させることができる。   As the flat belt 25, for example, a standard belt having a thickness of about 1.0 mm and a width of about 2.5 mm formed by knitting synthetic fibers such as polyester can be applied. Since such a flat belt 25 has flexibility, as shown in FIG. 10, the concave portion 2b and the rib 2E can be omitted and the drum portion 21 can be configured to have a small diameter, and the flat belt wound around the drum portion 21 can be formed. The length of 25 can be set longer. For this reason, the flat belt 25 formed by knitting or weaving synthetic fibers extends relatively greatly with respect to the pulling force, but the flat belt 25 having a sufficient length can be wound around the drum portion 2A. As a result, the flat belt 25 can be tensioned without difficulty.

ロープ緊張装置の平面図である。It is a top view of a rope tensioning device. ロープ緊張装置の側面図である。It is a side view of a rope tensioning device. ロープ緊張装置の横断面図である。It is a cross-sectional view of a rope tensioning device. ロープ緊張装置の縦断面図である。It is a longitudinal cross-sectional view of a rope tensioning device. フックを省略したロープ緊張装置の分解斜視図である。It is a disassembled perspective view of the rope tension apparatus which abbreviate | omitted the hook. 巻取用回転部材の断面図である。It is sectional drawing of the rotating member for winding. 巻取用回転部材の一部切欠平面図である。It is a partially notched top view of the rotating member for winding. 所定間隔を置いて立設した一対のパイプ間にロープをロープ緊張装置にて緊張した状態を示す説明図である。It is explanatory drawing which shows the state which tensioned the rope with the rope tensioning apparatus between a pair of pipes standing at a predetermined interval. 平ベルトを巻き取る巻取用回転部材の斜視図である。It is a perspective view of the rotation member for winding which winds up a flat belt. 同巻取用回転部材の断面図である。It is sectional drawing of the rotation member for winding. 同巻取用回転部材の一部切欠平面図である。It is a partially notched top view of the rotation member for winding. 同巻取用回転部材を組み込んだロープ緊張装置の縦断面図である。It is a longitudinal cross-sectional view of the rope tensioning device incorporating the winding rotary member.

符号の説明Explanation of symbols

1 ロープ 2 巻取用回転部材
2a 凹部 2b 凹部
2A ドラム部 2C 内側環状部
2D 外側環状部 2E リブ
2F フランジ部 2G 歯部
2H 導入孔 2J 導出孔
2L 挿通路 2M 補強板
2N 歯部 2P 取付孔
2Q 軸部 2R テーパ面
3 逆転防止手段
4 ケーシング 4A 分割ケース
4B 貫通孔 4C 開口
4D ロープ挿入口 4E 開口
4F 貫通孔
5 フック 5A 鉤部材
5B 外れ止め部材
6 ギヤ 6G 歯部
6S 軸部
7 回転支軸 7S 工具装着部
8 ロックレバー 8A 長孔
9 ピン
10 ピン 11 軸
12 爪車 12A 爪
13A 爪部 13 爪部材
14 ピン 15 バネ
16 フック 17 フック付ロープ
18 フック 19 カラー
20 巻取用回転部材 21 ドラム部
22 導入孔 23 導出孔
24 挿通路 25 平ベルト
P パイプ R ガイドローラ
DESCRIPTION OF SYMBOLS 1 Rope 2 Rotating member 2a Recessed part 2b Recessed part 2A Drum part 2C Inner ring part 2D Outer ring part 2E Rib 2F Flange part 2G Tooth part 2H Introduction hole 2J Lead-out hole 2L Insertion path 2M Reinforcement plate 2N Tooth part 2P Mounting hole 2Q Shaft portion 2R Tapered surface 3 Reverse rotation prevention means 4 Casing 4A Split case 4B Through hole 4C Opening 4D Rope insertion port 4E Opening 4F Through hole 5 Hook 5A Scissor member 5B Detachment member 6 Gear 6G Tooth portion 6S Shaft portion 7 Rotating support shaft 7S Tool mounting part 8 Lock lever 8A Long hole 9 Pin 10 Pin 11 Shaft 12 Claw wheel 12A Claw 13A Claw part 13 Claw member 14 Pin 15 Spring 16 Hook 17 Rope with hook 18 Hook 19 Collar 20 Rotating member for winding 21 Drum part 22 Introduction hole 23 Lead-out hole 24 Insertion passage 25 Flat belt P Pipe R Guide roller

Claims (6)

ロープ類を巻き取るためのドラム部を有する巻取用回転部材と、巻取用回転部材の逆転を阻止する解除可能な逆転防止手段と、巻取用回転部材及び逆転防止手段を収容するケーシングと、ケーシングに取り付けたフックとを備えてなるロープ類の緊張装置であって、
前記巻取用回転部材として、巻取用回転部材のドラム部に形成した導入孔と、巻取用回転部材の両側部の少なくとも一方に形成した導出孔とを連通するロープ類の挿通路を設けるとともに、ドラム部の両側部にフランジ部をそれぞれ設け、両フランジ部の外周部に歯部をそれぞれ形成し、フランジ部の外周部にのみ前記歯部を補強する金属製の補強板を、両補強板の外側面側におけるフランジ部の樹脂厚が内側面側における樹脂厚よりも薄くなるように、外面側から両補強板を金型にそれぞれ支持して両補強板をインサート成形した、合成樹脂からなる巻取用回転部材を用い、
前記巻取用回転部材の歯部に噛み合って巻取用回転部材を回転操作するための歯部を有する操作用回転部材を、巻取用回転部材を挟んで前記フックとは反対側のケーング内に設け、
前記操作用回転部材の回転軸の端部に、操作用回転部材を手動操作するための工具装着部を設けた、
ことを特徴とするロープ類の緊張装置。
A winding rotary member having a drum portion for winding the ropes, a reversible anti-reverse means for preventing reverse rotation of the winding rotary member, and a casing for housing the winding rotary member and the reverse rotation preventing means; A rope tensioning device comprising a hook attached to the casing,
As the winding rotary member, there is provided an insertion path for ropes that communicates the introduction hole formed in the drum portion of the winding rotary member and the lead-out hole formed in at least one of both side portions of the winding rotary member. In addition, flange portions are provided on both sides of the drum portion, tooth portions are formed on the outer peripheral portions of both flange portions, and metal reinforcing plates that reinforce the tooth portions are provided only on the outer peripheral portion of the flange portions. Synthetic resin in which both reinforcing plates are insert-molded by supporting both reinforcing plates on the mold from the outer surface side so that the resin thickness of the flange portion on the outer surface side of the reinforcing plate is thinner than the resin thickness on the inner surface side Using a rotary member for winding consisting of
Wherein the operating rotary member having a tooth portion for rotating the rotary member for the winding mesh with the teeth of the rotary member for the winding, the opposite side to the hook across the rotary member for the winding cable Shi Provided in the ring,
A tool mounting portion for manually operating the operating rotary member is provided at the end of the rotary shaft of the operating rotary member .
A rope tensioning device characterized by that.
前記巻取用回転部材として、略円筒状の内側環状部と、前記ドラム部及び両フランジ部を有する外側環状部と、前記内側環状部と外側環状部とを径方向で連結する複数のリブとを備えたものを用いた請求項記載のロープ類の緊張装置。 As the rotary member for winding, a substantially cylindrical inner annular portion, an outer annular portion having the drum portion and both flange portions, and a plurality of ribs that connect the inner annular portion and the outer annular portion in the radial direction The rope tensioning device according to claim 1 , wherein the rope tensioning device is used. 前記補強板として、外周部に巻取用回転部材の歯部内に延びる歯部を有するものを用いた請求項1又は2記載のロープ類の緊張装置。 The rope tensioning device according to claim 1 or 2 , wherein the reinforcing plate has a tooth portion extending in a tooth portion of a winding rotary member on an outer peripheral portion. 前記巻取用回転部材の歯部が一定量摩耗すると補強板の外周部が外部に露出するように、補強板の外周側における巻取用回転部材の樹脂厚を設定した請求項1〜のいずれか1項記載のロープ類の緊張装置。 As the outer peripheral portion of the reinforcing plate and the teeth of the rotary member preparative said winding is a certain amount worn is exposed to the outside, the reinforcement plate of claim 1 to 3 in which the resin thickness of the rotary member for the winding on the outer peripheral side set of A rope tensioning device according to any one of the preceding claims. 前記ケーシングが、左右1対の分割ケースからなり、両分割ケース内に、前記巻取用回転部材、逆転防止手段、操作用回転部材を内装した請求項1〜のいずれか1項記載のロープ類の緊張装置。 The rope according to any one of claims 1 to 4 , wherein the casing is composed of a pair of right and left split cases, and the rotary member for winding, the reverse rotation preventing means, and the rotary member for operation are housed in both split cases. Kind of tension device. 前記工具がレンチからなり、前記装着部がレンチ装着部からなる請求項1〜のいずれか1項記載のロープ類の緊張装置。 The tool is made of a wrench, the tightening device of the ropes of any one of claims 1 to 5, wherein the mounting portion is made of a wrench mounting portion.
JP2006101534A 2006-04-03 2006-04-03 Rope tensioning device Active JP4341637B2 (en)

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