JP4339487B2 - How to install storage rack in automatic warehouse - Google Patents

How to install storage rack in automatic warehouse Download PDF

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Publication number
JP4339487B2
JP4339487B2 JP2000077420A JP2000077420A JP4339487B2 JP 4339487 B2 JP4339487 B2 JP 4339487B2 JP 2000077420 A JP2000077420 A JP 2000077420A JP 2000077420 A JP2000077420 A JP 2000077420A JP 4339487 B2 JP4339487 B2 JP 4339487B2
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JP
Japan
Prior art keywords
shelf
column
horizontal connecting
connecting member
crane
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000077420A
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Japanese (ja)
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JP2001261132A (en
Inventor
康平 中野
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Sumitomo Heavy Industries Ltd
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Sumitomo Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to JP2000077420A priority Critical patent/JP4339487B2/en
Publication of JP2001261132A publication Critical patent/JP2001261132A/en
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Publication of JP4339487B2 publication Critical patent/JP4339487B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、自動倉庫の格納棚据付け方法に関するものであり、特に、棚受け部材が棚柱の横繋ぎ部材を兼ねた形式の自動倉庫の格納棚据付け方法に係わる。
【0002】
【従来の技術】
従来、物品を格納する自動倉庫の棚は、格納品をパレットに収納してパレットごと棚に格納するのが主流であるが、棚柱間に棚受け部材を設け、格納品を直に格納するものもある。
【0003】
図4には、格納品をパレットに収納して格納する形式の棚形状を示している。図において、1は棚柱、2は棚柱1に一体的に取付けられた腕木であって、パレットPは腕木2に載架され、格納されるようになっている。
【0004】
なお、棚柱1は2本の縦材と、その間に横材および斜材を連結されたラチス構造となっており、そのような棚柱1どうしは、横繋ぎ部材3で繋がれて剛体となっている。
そして、この棚の据付け方法については図5に示す通りであるが、以下に据付け方法について説明する。
【0005】
まず、基準となる棚柱1(図示右端の柱)をクレーンで建て起こし、クレーンで直立に建てた状態で下部を床にアンカーボルトで固定し、かつ、上部に倒れ防止用ロープ4をかけて、しっかりと固定する。
そして、この倒れ防止用ロープ4を張ってから、クレーンの玉掛けを外す。
【0006】
次に、適当箇所に(図では3箇所)、横繋ぎ部材3を、その一端をボルト止めして取付けた2本目の棚柱1を同様にクレーンで建て起こし、下部をアンカーボルトで床に固定し、横繋ぎ部材3の他端側を先に建てた棚柱1にボルト止めして両棚柱1を強固に連結する。
このようにして、順次棚柱1を建て起こし、横繋ぎ部材3で連結していく。
【0007】
棚柱1を3本以上連結すると、強固な連結となってくるから、基準となる棚柱1に張った倒れ防止用ロープ4を外すことができるようになる。
横繋ぎ部材3は棚の構造部材であるが、パレットPの載荷に不都合とならないよう、棚柱1を建てた際、腕木2の直ぐ下に位置するようになっている。
なお、5は基準となる棚柱1に取付けられた梯子であり、6は棚柱1間に掛け渡されて使用される作業用の移動足場板である。
【0008】
ところで、棚柱間に棚受け部材を設け、格納品を棚受け部材に直に載荷して格納する形式の格納棚もある。例えば、スーパー等で使用されるかご台車はキャスターを有し、背の高い構造であるため、パレットに収納して格納するより、直に棚に載荷して格納するほうが有利である。
【0009】
この場合、パレット格納棚の腕木を使用することはできず、かご台車を載荷するに適した棚受け部材を使用する必要がある。
また、パレット格納棚のごとく、横繋ぎ部材を別に設けることは、その分棚間のクリアランスを余分にとることとなるので、棚受け部材を有する格納棚では、棚受け部材が横繋ぎ部材を兼ねる構成となっている。
【0010】
このため、棚受け部材をいくつか取付けないと、棚柱が剛体とならず、その間棚柱にはクレーンを玉掛けしたまま、建て起こした状態を保持しておかなければならず、効率が低い作業であった。
また、棚受け部材の取付けにもクレーンが必要であり、1台のクレーンで据付けする場合は、下部の棚受け部材を取付けた段階で、クレーンの玉掛けを外したり、安全面で無理のある作業であった。
【0011】
【発明が解決しようとする課題】
本発明は、棚受け部材を有し、棚受け部材が横繋ぎ材を兼ねる格納棚を効率よく、安全に据付けることができる据付け方法を得ることを目的とする。
【0012】
【課題を解決するための手段】
建て起こす棚柱を構成する縦材の上部に、仮横繋ぎ部材の一端をボルト止めしておき、クレーンで棚柱を建て起こし、下部をアンカーボルトで床に固定すると共に、仮横繋ぎ部材の他端を先に建てた棚柱を構成する縦材の上部にボルト止めして、棚柱を上部で連結してから、クレーンの玉掛けを外し、棚柱間に横繋ぎ部材を兼ねる棚受け部材を取付けるようにした。また、棚柱を構成する縦材に棚受け部材を取り付けるブラケットを設け、仮横繋ぎ部材を、最上段の棚受け部材を取付けるブラケットにボルト止めするようにした。
【0013】
【発明の実施の形態】
以下、図に沿って本発明の実施の形態について説明する。図1は棚受け部材を有する格納棚の平面図、図2は同正面図であり、図3は本発明による格納棚の据付け方法を示す図である。
なお、図4、図5で示した従来型と同様の部分については、同じ符号を付し、詳細な説明は省略する。
【0014】
図において、7は格納品であるかご車、8はかご車用棚受け部材であり、該棚受け部材8は、棚柱1の横繋ぎ材を兼ねる枠体形状であり、該枠体上には受け材8′が固定されている。そして、この枠体が、棚柱1に固定されているブラケット9にボルト止めされて、棚柱1に取付けられている。
なお、枠体は図示した方形のものに限らず、棚柱1間の横繋ぎができ、受け材8′が固定できるものならば使用できる。
【0015】
かご車7は図示していないスタッカによって棚位置に搬入され、棚受け部材8上に直に載荷されて、格納される。
さて、このような格納棚の据付け方法について、以下図3に沿って説明する。10は仮横繋ぎ部材であって、棚柱1にボルト止め可能である。図の例では、棚柱1の最上段の棚受け部材8の取付け用ブラケット9にボルト止めされている。
【0016】
まず、基準となる棚柱1をクレーンで建て起こし、クレーンで直立に支持した状態で下部をアンカーボルトにより床に固定し、上部に倒れ防止用ロープ4を掛けて固定する。
基準となる棚柱1を固定したら、クレーンの玉掛けを外し、次いで、建て起こしたとき上部となる位置に仮横繋ぎ部材10の一端をボルト止めした2番目の棚柱1をクレーンで建て起こす。
【0017】
前記と同様に、クレーンで直立に支持した状態で下部をアンカーボルトにより床に固定し、そして、2番目の棚柱1に一端をボルト止めしている仮横繋ぎ部材10の他端側を、基準となる棚柱1の上部にボルト止めする。
これによって、2番目の棚柱1は下部をアンカーボルトにより床に固定され、上部は仮横繋ぎ部材10により基準となる棚柱1連結され、上部で安定する。
【0018】
そして、同様に3番目の棚柱1を建て起こし、固定する。3本の棚柱1を建てて、夫々の棚柱1の上部間を仮横繋ぎ部材10で連結し、3本の棚柱1を剛体としてから、夫々の棚柱1間に下方から棚受け部材8をクレーンを使用して取付けていく。
上部まで棚受け部材8を取付けたら、各棚柱1間の仮横繋ぎ部材10を取り外し、また、基準となる棚柱1に掛けている倒れ防止用ロープ4も外す。
【0019】
また、4番目以降の棚柱1については、同様にクレーンで建て起こし、アンカーボルトで床に固定すると共に、先に建てた棚柱1に仮横繋ぎ部材10で連結した段階で、順次下方から棚受け部材8を取付けることができる。
なお、棚柱1に仮横繋ぎ部材10をボルト止めするのに、棚受け部材8を取付けるブラケット9を使用した場合は、仮横繋ぎ部材10を取り外してから、最上段の棚受け部材8を取付けることになる。
【0020】
【発明の効果】
本発明は、棚受け部材を有し、棚受け部材が横繋ぎ材を兼ねる格納棚を、建て起こす棚柱を構成する縦材の上部に、仮横繋ぎ部材の一端をボルト止めしておき、棚柱を建て起こした際に、下部をアンカーボルトで床に固定すると共に、仮横繋ぎ部材の他端を先に建てた棚柱を構成する縦材の上部にボルト止めして棚柱を安定させ、順次横繋ぎ部材を兼ねる棚受け部材を取付けるようにしたので、効率よく、安全に据付けることができるようになった。
【図面の簡単な説明】
【図1】棚受け部材を有する格納棚の平面図。
【図2】同じく正面図。
【図3】本発明による棚受け部材を有する格納棚の据付け方法を示す図。
【図4】従来のパレット格納式の格納棚の正面図。
【図5】従来のパレット格納式格納棚の据付け方法を示す図。
【符号の説明】
1 棚柱 2 腕木
3 横繋ぎ部材 4 倒れ防止用ロープ
5 梯子 6 移動足場板
7 格納品 8 棚受け部材
9 ブラケット 10 仮横繋ぎ部材
P パレット
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for installing a storage shelf in an automatic warehouse, and more particularly to a method for installing a storage shelf in an automatic warehouse in which a shelf receiving member also serves as a horizontal connecting member of a shelf column.
[0002]
[Prior art]
Conventionally, the shelves of automatic warehouses that store articles are mainly stored in pallets and the pallets are stored on the shelves. However, shelf receiving members are provided between the shelf columns to store the stored items directly. There are also things.
[0003]
FIG. 4 shows a shelf shape in which a stored item is stored in a pallet. In the figure, 1 is a shelf pole, 2 is an arm attached integrally to the shelf pole 1, and the pallet P is placed on the arm 2 and stored.
[0004]
Note that the shelf column 1 has a lattice structure in which two vertical members and a horizontal member and a diagonal member are connected therebetween, and such shelf columns 1 are connected by a horizontal connecting member 3 and are rigid and It has become.
The shelf installation method is as shown in FIG. 5, and the installation method will be described below.
[0005]
First, the reference shelf column 1 (the rightmost column in the figure) is erected with a crane, and the lower part is fixed to the floor with anchor bolts while being built upright with the crane, and the fall prevention rope 4 is hung on the upper part. Secure it firmly.
Then, after the fall prevention rope 4 is stretched, the crane sling is removed.
[0006]
Next, at the appropriate place (three places in the figure), the second shelf column 1 with the horizontal connecting member 3 attached with one end bolted is similarly erected with a crane, and the lower part is fixed to the floor with anchor bolts. Then, the other end side of the horizontal connecting member 3 is bolted to the shelf column 1 built first, and the both shelf columns 1 are firmly connected.
In this way, the shelf pillars 1 are sequentially built up and connected by the horizontal connecting members 3.
[0007]
When three or more shelf columns 1 are connected, the connection becomes strong, so that the fall prevention rope 4 stretched on the reference shelf column 1 can be removed.
The horizontal connecting member 3 is a structural member of a shelf, but when the shelf column 1 is erected so as not to be inconvenient for the loading of the pallet P, it is positioned immediately below the arm 2.
In addition, 5 is a ladder attached to the shelf column 1 serving as a reference, and 6 is a moving scaffolding plate for work used by being spanned between the shelf columns 1.
[0008]
By the way, there is also a storage shelf of a type in which shelf receiving members are provided between the shelf columns and the stored items are loaded and stored directly on the shelf receiving members. For example, a car cart used in a supermarket or the like has casters and has a tall structure, so it is more advantageous to load and store it directly on a shelf than to store it in a pallet.
[0009]
In this case, the arm of the pallet storage shelf cannot be used, and it is necessary to use a shelf receiving member suitable for loading the car cart.
Further, providing a horizontal connecting member separately like a pallet storage shelf requires extra clearance between the shelves, so in a storage shelf having a shelf receiving member, the shelf receiving member also serves as the horizontal connecting member. It has a configuration.
[0010]
For this reason, if some shelf support members are not attached, the shelf column will not be rigid, and the shelf column must be kept erected while the crane is hung on it. Met.
Also, a crane is required to install the shelf support member. When installing with a single crane, when the lower shelf support member is installed, the crane sling is removed, or work that is unsafe for safety reasons Met.
[0011]
[Problems to be solved by the invention]
It is an object of the present invention to obtain an installation method that can efficiently and safely install a storage shelf that has a shelf receiving member and the shelf receiving member also serves as a lateral connecting member.
[0012]
[Means for Solving the Problems]
One end of the temporary horizontal connecting member is bolted to the upper part of the vertical member that constitutes the shelf column to be built, the shelf column is built up with a crane, the lower part is fixed to the floor with anchor bolts, and the temporary horizontal connecting member The other end is bolted to the upper part of the vertical member that constitutes the shelf column, the shelf column is connected at the upper part, the crane sling is removed, and the shelf support member that also serves as a horizontal connecting member between the shelf columns Was installed. Moreover, the bracket which attaches a shelf receiving member to the vertical member which comprises a shelf pillar was provided, and the temporary horizontal joining member was bolted to the bracket which attaches the uppermost shelf receiving member.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a plan view of a storage shelf having a shelf receiving member, FIG. 2 is a front view thereof, and FIG. 3 is a view showing a method of installing the storage shelf according to the present invention.
In addition, the same code | symbol is attached | subjected about the part similar to the conventional type shown in FIG. 4, FIG. 5, and detailed description is abbreviate | omitted.
[0014]
In the figure, reference numeral 7 denotes a car that is a stored item, and 8 is a shelf support member for the car car, and the shelf support member 8 has a frame shape that also serves as a lateral connecting material of the shelf column 1 and is mounted on the frame body. The receiving member 8 'is fixed. The frame body is bolted to a bracket 9 fixed to the shelf column 1 and attached to the shelf column 1.
The frame is not limited to the illustrated rectangular shape, and any frame can be used as long as it can be connected horizontally between the shelf columns 1 and the receiving member 8 'can be fixed.
[0015]
The car 7 is carried into a shelf position by a stacker (not shown), and is loaded directly on the shelf receiving member 8 and stored.
Now, a method for installing such a storage shelf will be described with reference to FIG. Reference numeral 10 denotes a temporary horizontal connecting member which can be bolted to the shelf column 1. In the example shown in the figure, it is bolted to the mounting bracket 9 of the uppermost shelf receiving member 8 of the shelf column 1.
[0016]
First, the reference shelf column 1 is erected with a crane, and the lower part is fixed to the floor with anchor bolts while being supported upright by the crane, and the fall prevention rope 4 is hung and fixed to the upper part.
Once the reference shelf column 1 is fixed, the crane sling is removed, and then the second shelf column 1 with one end of the temporary horizontal connecting member 10 bolted to the upper position when it is built is built up by the crane.
[0017]
In the same manner as described above, the lower end is fixed to the floor with anchor bolts while being supported upright by a crane, and the other end side of the temporary horizontal connecting member 10 that is bolted at one end to the second shelf column 1 is It bolts to the upper part of the shelf column 1 used as a reference | standard.
As a result, the second shelf column 1 is fixed to the floor at the lower portion by the anchor bolt, and the upper portion is connected to the reference shelf column 1 by the temporary horizontal connecting member 10 and is stabilized at the upper portion.
[0018]
Similarly, the third shelf column 1 is erected and fixed. Three shelf pillars 1 are built, the upper portions of the respective shelf pillars 1 are connected by temporary horizontal connecting members 10, and the three shelf pillars 1 are made rigid, and the shelf holders are placed between the respective shelf pillars 1 from below. The member 8 is attached using a crane.
When the shelf receiving member 8 is attached to the upper part, the temporary horizontal connecting member 10 between the respective shelf columns 1 is removed, and the fall-preventing rope 4 hung on the reference shelf column 1 is also removed.
[0019]
In addition, the fourth and subsequent shelf columns 1 are similarly built up with a crane, fixed to the floor with anchor bolts, and connected to the previously built shelf columns 1 with temporary horizontal connecting members 10 in order from below. The shelf receiving member 8 can be attached.
In addition, when the bracket 9 which attaches the shelf receiving member 8 is used to bolt the temporary horizontal connecting member 10 to the shelf column 1, the uppermost shelf receiving member 8 is attached after removing the temporary horizontal connecting member 10. Will be installed.
[0020]
【The invention's effect】
The present invention has a shelf receiving member, and the shelf receiving member also serves as a horizontal connecting material, the upper end of the vertical material constituting the shelf pillar to be built up, one end of the temporary horizontal connecting member is bolted, When the shelf pillar is erected, the lower part is fixed to the floor with anchor bolts, and the other end of the temporary horizontal connecting member is bolted to the upper part of the vertical material that constitutes the shelf pillar that was built first, thereby stabilizing the shelf pillar Since the shelf receiving members that also serve as the horizontal connecting members are sequentially attached, it is possible to efficiently and safely install the shelf receiving members.
[Brief description of the drawings]
FIG. 1 is a plan view of a storage shelf having a shelf receiving member.
FIG. 2 is a front view of the same.
FIG. 3 is a view showing a method of installing a storage shelf having a shelf receiving member according to the present invention.
FIG. 4 is a front view of a conventional pallet storage type storage shelf.
FIG. 5 is a view showing a conventional method for installing a pallet storage type storage shelf;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Shelf column 2 Arm 3 Horizontal connecting member 4 Fall prevention rope 5 Ladder 6 Moving scaffold board 7 Stored goods 8 Shelf receiving member 9 Bracket 10 Temporary horizontal connecting member P Pallet

Claims (2)

建て起こす棚柱を構成する縦材の上部に、仮横繋ぎ部材の一端をボルト止めしておき、クレーンで棚柱を建て起こし、下部をアンカーボルトで床に固定すると共に、仮横繋ぎ部材の他端を先に建てた棚柱を構成する縦材の上部にボルト止めして、棚柱を上部で連結してから、クレーンの玉掛けを外し、棚柱間に横繋ぎ部材を兼ねる棚受け部材を取付けるようにしたことを特徴とする自動倉庫の格納棚据付け方法。One end of the temporary horizontal connecting member is bolted to the upper part of the vertical member that constitutes the shelf column to be built, the shelf column is built up with a crane, the lower part is fixed to the floor with anchor bolts, and the temporary horizontal connecting member the other end bolted to the top of the vertical member constituting the shelf pillars built earlier, after connecting the shelf pillars at the top, removed the slinging of the crane, receives a shelf which also serves as the transverse connecting member between the shelf column member A method for installing a storage shelf of an automatic warehouse, characterized in that the installation of a storage shelf is performed. 棚柱を構成する縦材に棚受け部材を取り付けるブラケットを設け、仮横繋ぎ部材を、最上段の棚受け部材を取付けるブラケットにボルト止めするようにしたことを特徴とする請求項1記載の自動倉庫の格納棚据付け方法。 2. The automatic mounting according to claim 1, wherein a bracket for attaching the shelf receiving member is provided on the vertical member constituting the shelf column, and the temporary horizontal connecting member is bolted to the bracket for attaching the uppermost shelf receiving member. How to install storage shelves in the warehouse.
JP2000077420A 2000-03-21 2000-03-21 How to install storage rack in automatic warehouse Expired - Fee Related JP4339487B2 (en)

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JP4339487B2 true JP4339487B2 (en) 2009-10-07

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