JP4322911B2 - Static elimination transport device for liquor bottles, cosmetic bottles, and resin molded products - Google Patents

Static elimination transport device for liquor bottles, cosmetic bottles, and resin molded products Download PDF

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JP4322911B2
JP4322911B2 JP2006290793A JP2006290793A JP4322911B2 JP 4322911 B2 JP4322911 B2 JP 4322911B2 JP 2006290793 A JP2006290793 A JP 2006290793A JP 2006290793 A JP2006290793 A JP 2006290793A JP 4322911 B2 JP4322911 B2 JP 4322911B2
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bottles
resin molded
molded products
casing
liquor
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JP2008104964A (en
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吉光 吉田
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浅井硝子株式会社
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Description

本発明は酒瓶、化粧品用瓶、樹脂成形品に帯びている静電気に起因して表面に付着している塵埃を、静電気を除電する高圧のイオン化エアを噴射して吹き飛ばすと共にワークを搬送する上記瓶の除塵搬送装置に関する。   In the present invention, the dust adhering to the surface caused by static electricity in liquor bottles, cosmetic bottles, and resin molded products is blown away by blowing high-pressure ionized air that neutralizes static electricity, and the workpiece is conveyed. The present invention relates to a bottle dust removing and conveying apparatus.

食品を詰め合わせるプラスチックトレーは、成形過程で素材のプラスチックシートが静電気を帯び易く成形粉や埃が付着し衛生上直ちに使用できない。そこで積み重ねたプラスチックトレー成形品を押え枠で挟み付けるようにしたネットコンベヤで搬送中に、上方に設けているエアノズルからイオン化エアを噴射して成形品を1枚づつ分離させると共に塵埃を吹き払い、エアノズルの下方に設けているホッパで集塵している発明がある。例えば特開2002ー346492号公報。 Plastic trays for packing food cannot be used immediately for hygiene because the plastic sheet of the material tends to be charged with static electricity during the molding process, and molding powder and dust adhere to it. Therefore, while transporting the stacked plastic tray molded products with a net conveyor that is sandwiched between press frames, ionized air is injected from the air nozzle provided above to separate the molded products one by one and blow off dust. There is an invention in which dust is collected by a hopper provided below the air nozzle. For example, Japanese Patent Laid-Open No. 2002-346492.

また、樹脂成形品の機械加工時に自動車バンパの表面に付着した塵埃を、専用の除塵工程を設けることなくイオン化エア発生手段とイオン化エアを樹脂成形品の表面に吹付けるイオン化エア吹付手段を備えた静電気除去器を、自動車バンパを載置したパレットの搬送方向に沿って自動車バンパの上方及び左右両側からイオン化エアを吹付ける発明がある。例えば特開平7ー22193号公報。
特開2002−346492号公報。 特開平7−22193号公報。
Also, there is provided ionized air generating means and ionized air spraying means for blowing ionized air onto the surface of the resin molded product without providing a dedicated dust removal process for dust adhering to the surface of the automobile bumper during machining of the resin molded product. There is an invention in which ionizing air is blown from above and from both the left and right sides of the automobile bumper along the conveying direction of the pallet on which the automobile bumper is mounted. For example, Japanese Patent Laid-Open No. 7-22193.
JP 2002-346492 A. JP-A-7-22193.

特許文献1の発明は食品を詰め合わせるプラスチックトレーの除塵と集塵を行なう装置であり、プラスチックトレー成形品を押え枠で挟み付けるようにしたネットコンベヤで搬送中に成形品を1枚づつ分離させイオン化エアを噴射することを特徴としている。   The invention of Patent Document 1 is a device that removes and collects dust from plastic trays packed with food, and separates the molded products one by one during transportation by a net conveyor in which the plastic tray molded products are sandwiched between press frames. It is characterized by injecting ionized air.

特許文献2の発明は静電気除去器を、自動車バンパを載置したパレットの搬送方向に沿って自動車バンパの上方及び左右両側に設けたことを特徴としている。   The invention of Patent Document 2 is characterized in that static eliminators are provided above and on both the left and right sides of the automobile bumper along the direction of conveyance of the pallet on which the automobile bumper is placed.

酒瓶、化粧品用瓶、樹脂成形品が成形加工時に帯びている静電気により表面に塵埃が付着したワークを導入し排出する開口を透明なケーシングの正面側と背面側に設け、ワークを搬送する無端ベルトコンベアをケーシング内から開口の外側ヘ延設し、ケーシング内に対向して設けた幅の拡縮が可能な2本の梁部材の両端部に4本の従動軸を垂直に取り付けると共に各従動軸の下方に上下2連のプーリをそれぞれ離隔して取り付け且つ2本の従動軸へ弾性を有するベルトを上下のプーリへ褂架し、梁部材から上方へ突出させた一方の従動軸のプーリとモータ駆動軸の上位プーリ間にベルトを襷掛けに褂架すると共に他方の従動軸のプーリとモータ駆動軸の下位プーリ間にベルトを平行に褂架し、前記弾性を有するベルトを外側へ張り出させる複数のテンションロールを前記梁部材に垂直に取り付けると共に、その下端をワークを搬送する無端ベルトコンベアの上面から離隔して設け、導入されたワークを検知すると随時に高圧のイオン化エアを噴射し、ワークが不在になると噴射を停止する上下動可能なセンサと連動するノズルを設け、ケーシング内を弾性を有するベルトに挟持されて搬送中のワークへ高圧のイオン化エアを常時噴射する多数の噴射孔を設けた2本の噴射管を無端ベルトコンベアの上面から離隔して設け、且つ噴射管の各噴射孔から噴射するイオン化エアが相互に吹き付け合って噴流の勢いを減殺しないよう噴射管同士をX字形に交差させる方向へ傾斜させて各弾性を有するベルトの回動域内に設け、無端ベルトコンベアの下方にフィルタ付き排気ファンを設けると共にケーシングの開口幅を可変できるシャッターを設けたのであり、上記瓶のワークの形態とサイズに対して流動的に対応できる省力化した上記瓶の自動除塵搬送装置を提供することを目的とする。   An endless opening for transporting workpieces by providing openings on the front and back sides of the transparent casing for introducing and discharging workpieces with dust on the surface due to static electricity generated during molding of liquor bottles, cosmetic bottles, and resin molded products A belt conveyor is extended from the casing to the outside of the opening, and four driven shafts are vertically attached to both ends of two beam members that are provided facing the casing and can be expanded and contracted. Two pulleys on the upper and lower sides are attached separately below the belt, and elastic belts on the two driven shafts are mounted on the upper and lower pulleys, and the pulley and motor of one driven shaft projecting upward from the beam member A belt is suspended between the upper pulleys of the drive shaft, and the belt is suspended in parallel between the pulley of the other driven shaft and the lower pulley of the motor drive shaft, and the elastic belt is projected outward. Duplicate The tension roll is vertically attached to the beam member, and the lower end thereof is provided apart from the upper surface of the endless belt conveyor that conveys the workpiece. When the introduced workpiece is detected, high-pressure ionized air is ejected as needed, A nozzle that interlocks with a vertically movable sensor that stops injection when it is absent is provided, and a number of injection holes are provided to constantly inject high-pressure ionized air onto the workpiece being conveyed by being sandwiched by an elastic belt inside the casing. Two injection pipes are provided apart from the upper surface of the endless belt conveyor, and the injection pipes cross each other in an X-shape so that ionized air injected from each injection hole of the injection pipes is blown against each other to reduce the jet force. If the exhaust fan with a filter is installed below the endless belt conveyor To and than provided with shutter capable of varying the opening width of the casing, and an object thereof is to provide an automatic dust removal transport device of the bottle and labor saving that can respond fluid in form and size of the work of the bottle.

千差万別な形態とサイズを持つ酒瓶、化粧品用瓶、樹脂成形品が成形加工時に帯びている静電気により表面に塵埃が付着したワークを搬送用の無端ベルトコンベアに載せるだけでケーシングの導入開口へ運び込み、ケーシング内を循環する弾性を有するベルトを設けているテンションロールで外側へ張り出したことにより、弾性を有するベルト同士で挟み付けることによりワークの形態やサイズに自動的に対応して弾性を有するベルトを膨らまし或は弾縮させて確実に挟持し搬送でき、更に弾性を有するベルトを褂架するプーリを持つ従動軸の幅間隔を適宜に拡大縮小させることで、より流動的にワークの形態やサイズに対応できる。また、ワークを検知し随時高圧のイオン化エアを噴射する上下動可能なセンサと連動するノズルでワークの高さに対応して高さ調整しワークの上方からイオン化エアを噴射して除塵し、更に常時高圧のイオン化エアを噴射する噴射管でワークの側面を除塵できる。除塵され遊離した塵埃はフィルタ付き排気ファンとワークの導入・排出用の開口に設けたシャッタで、イオン化エアの噴射による塵埃の外部への吹き飛ばしを防止できる。また、ケーシングが透明に形成されているためワークの搬送状況を目視できトラブル発生時に素早く対応できると共にケーシング側方に設けているメンテナンス用の透明窓を開放すると作業性が良い。   Introducing a casing just by placing a workpiece with dust on the surface due to static electricity that occurs during molding of liquor bottles, cosmetic bottles, and resin molded products with a wide variety of shapes and sizes. It is elastic to automatically correspond to the shape and size of the work by being pinched between elastic belts by being brought out to the outside with a tension roll that has an elastic belt that circulates in the casing and circulates in the casing The belt having a belt can be inflated or elastically compressed and securely clamped and conveyed, and the width interval of the driven shaft having the pulley on which the elastic belt is suspended is appropriately enlarged and reduced, so that the work piece can be more fluid. Can correspond to form and size. In addition, the nozzle is linked with a vertically movable sensor that detects the workpiece and injects high-pressure ionized air at any time, and adjusts the height according to the height of the workpiece, and ejects ionized air from above the workpiece to remove dust. The side surface of the workpiece can be removed with an injection tube that injects high-pressure ionized air at all times. Dust that has been removed by dust can be prevented from being blown out by the injection of ionized air using an exhaust fan with a filter and a shutter provided at the opening for introducing and discharging the workpiece. In addition, since the casing is formed transparently, it is possible to visually check the state of conveyance of the workpiece, and to respond quickly when trouble occurs, and workability is improved if the transparent window for maintenance provided on the side of the casing is opened.

図1は本発明装置を示す正面図、図2は同、側面図、図3は本発明装置を正面側から視た斜視図、図4は弾性を有するベルトを循環させワークを搬送する駆動手段を示す平面視の説明図であり、酒瓶、化粧品用瓶、樹脂成形品が成形加工時に帯びている静電気により表面に塵埃が付着したワーク1を導入し排出する開口2を透明なケーシング3の正面側と背面側に設け、ワーク1を搬送する無端ベルトコンベア4をケーシング3内から開口2の外側ヘそれぞれ延設し、ケーシング3内に対向して設けた幅寄せが可能な2本の梁部材5の両端部に4本の従動軸6a、6b及び、6c、6dを垂直に取り付けると共に各従動軸6a、6b、6c及び6dの下方に上下2連のプーリ7、8をそれぞれ離隔して取り付け、対向する2本の従動軸6a、6b間及び6c、6d間に弾性を有するベルト9を各従動軸のプーリ7、8にわたり上下2連に褂架し、梁部材5の上方へ突出させた一方の従動軸6c、6dの上部に取り付けているプーリ10a、10aとモータ11の駆動軸に上下2連に取り付けている上位のプーリ12a間にベルト13を襷掛けに褂架すると共に、梁部材5の上方へ突出させた他方の従動軸6a、6bの上部に取り付けているプーリ10bとモータ11の駆動軸の下位プーリ12b間にベルト14を平行に褂架し、前記弾性を有するベルト9を外側へ張り出させる複数のテンションロール15を前記梁部材5のに垂直に取り付けると共に、その下端をワーク1を搬送する無端ベルトコンベア4の上面から離隔して設け、導入されたワーク1を検知すると随時に高圧のイオン化エアを上方から噴射する上下動可能なセンサと連動するノズル16をケーシング3内へ垂設し、排出されワーク1が不在になるとセンサ動作で噴射を停止するように設定する。ケーシング3内を弾性を有するベルト9に挟まれて搬送中のワーク1へ高圧のイオン化エアを常時噴射する多数の噴射孔18を設けた2本の噴射管19を梁部材5に取り付けた吊下げ杆17を用いて無端ベルトコンベア4の上面から離隔して設け、且つ噴射管19の各噴射孔18から噴射する高圧のイオン化エアが相互に吹き付け合って噴流の勢いを減殺しないよう噴射管19、19同士をX字形に交差させる方向へ傾斜させ各弾性を有するベルト9の回動域内に設けて高圧のイオン化エアを常時ワーク1の側方へ噴射する。無端ベルトコンベア4の下方にフィルタ付き排気ファン20を設けると共にケーシング3の開口幅を可変できるシャッター21、22を設け、シャッター21は左右に開閉しシャッター22は上下に開閉する。従動軸6a、6b、6c及び6dを垂設している前記梁部材5、5間の幅を拡縮してワーク1の形態や太さの大小に対し、ワーク1を挟持して搬送する弾性を有するベルト9、9間の幅を拡縮させるため梁部材5、5間にわたりターンバックル付きの幅拡縮調整ネジ付き杆23を横架し、その一端をケーシング3の外側へ突出させて操作摘み23aを取り付ける。尚、数本に分枝している上下動可能なセンサと連動するノズル16は可撓性を有しイオン化エアの噴射範囲を調整できる。24はケーシング3の側方に取り外し可能に取り付けた透明なメンテナンス用カバー、25は無端ベルトコンベアの側方に設けた作業用テーブル、26はスイッチ群やボリュームを取付ける操作盤、27はエア供給部材である。   1 is a front view showing the apparatus of the present invention, FIG. 2 is a side view of the apparatus of the present invention, FIG. 3 is a perspective view of the apparatus of the present invention as viewed from the front side, and FIG. FIG. 2 is an explanatory diagram in plan view, and an opening 2 through which a work 1 having dust adhered to the surface due to static electricity on a liquor bottle, a cosmetic bottle, or a resin molded product is introduced and discharged is formed in the transparent casing 3. Two beams which are provided on the front side and the back side, extend from the casing 3 to the outside of the opening 2 to convey the workpiece 1 and are provided facing each other in the casing 3 and capable of width adjustment. Four driven shafts 6a, 6b and 6c, 6d are vertically attached to both ends of the member 5, and two upper and lower pulleys 7, 8 are separated from each other below the driven shafts 6a, 6b, 6c and 6d. Mounting, two driven shafts 6a facing each other, The belt 9 having elasticity between b and between 6c and 6d is suspended in two upper and lower stations over the pulleys 7 and 8 of the respective driven shafts, and is placed above one of the driven shafts 6c and 6d protruding above the beam member 5. The belt 13 is suspended between the attached pulleys 10a and 10a and the upper pulley 12a attached to the drive shaft of the motor 11 in a vertical manner, and the other driven member protrudes upward from the beam member 5. A plurality of tension rolls 15 are installed in parallel between the pulley 10b attached to the upper part of the shafts 6a and 6b and the lower pulley 12b of the drive shaft of the motor 11 to project the elastic belt 9 outward. Is attached perpendicularly to the beam member 5 and the lower end thereof is provided apart from the upper surface of the endless belt conveyor 4 that conveys the workpiece 1. The nozzle 16 in conjunction with vertically movable sensor for injecting emission of air from above and vertically into the casing 3, the workpiece 1 is discharged is set so as to stop the injection at comes to sensor operation absent. A suspension in which two injection pipes 19 provided with a large number of injection holes 18 for always injecting high-pressure ionized air to a workpiece 1 being conveyed by being sandwiched between elastic belts 9 in the casing 3 are attached to the beam member 5. A jet pipe 19 provided so as to be spaced apart from the upper surface of the endless belt conveyor 4 using a gutter 17, and so that high-pressure ionized air jetted from the jet holes 18 of the jet pipe 19 is blown against each other to reduce the momentum of the jet flow; 19 are inclined in a direction that intersects the X-shape, and provided in the rotation region of the belt 9 having elasticity, so that high-pressure ionized air is constantly sprayed to the side of the work 1. An exhaust fan 20 with a filter is provided below the endless belt conveyor 4 and shutters 21 and 22 that can change the opening width of the casing 3 are provided. The shutter 21 opens and closes left and right, and the shutter 22 opens and closes up and down. The elasticity between the beam members 5 and 5 on which the driven shafts 6a, 6b, 6c and 6d are vertically extended is increased and reduced to sandwich and convey the workpiece 1 with respect to the shape and thickness of the workpiece 1. In order to expand and contract the width between the belts 9 and 9, the rod member 23 with a width expansion / contraction adjustment screw with a turnbuckle is laid across the beam members 5 and 5, and one end thereof protrudes to the outside of the casing 3, and the operation knob 23 a Install. In addition, the nozzle 16 interlocked with several vertically branched sensors capable of moving up and down is flexible and can adjust the injection range of ionized air. 24 is a transparent maintenance cover which is detachably attached to the side of the casing 3, 25 is a work table provided on the side of the endless belt conveyor, 26 is an operation panel for mounting a switch group and volume, and 27 is an air supply member. It is.

形態やサイズが千差万別な酒瓶、化粧品用瓶、樹脂成型品に付着した塵埃を自動的に払拭できると共に作業員を大巾に削減でき、然もメンテナンスが容易な有用性に優れている。   Dust adhering to various types and sizes of liquor bottles, cosmetic bottles, and resin molded products can be automatically wiped off, and the number of workers can be greatly reduced. Yes.

本発明装置を示す正面図。The front view which shows this invention apparatus. 同、側面図。Same side view. 本発明装置を正面側から視た斜視図。The perspective view which looked at this invention apparatus from the front side. 弾性を有するベルトを循環させワークを搬送する駆動手段を示す平面視の 説明図。An explanatory view in plan view showing a driving means for circulating a belt having elasticity and transporting a workpiece.

1 ワーク 3 ケーシング 4 無端ヘルトコンベア 5 梁部材6a、6b、6c、6d 従動軸 7 、8 プーリ 9 弾性を有するベルト10a、10b モータ駆動軸のプーリ 15 テンションロール16 センサと連動するノズル 19 噴射管 20 フィルタ付き排気ファン21、22 シャッタ 23 梁部材の幅拡縮調整ネジ付き杆 DESCRIPTION OF SYMBOLS 1 Work 3 Casing 4 Endless helt conveyor 5 Beam members 6a, 6b, 6c, 6d Drive shaft 7, 8 Pulley 9 Elastic belt 10a, 10b Pulley of motor drive shaft 15 Tension roll 16 Nozzle interlocking with sensor 19 Injection tube 20 Exhaust fan with filter 21, 22 Shutter 23 杆 with beam member width adjustment screw

Claims (4)

酒瓶、化粧品用瓶、樹脂成型品のワークをケーシング内に導入し排出する無端ベルトコンベアを設けた除電搬送装置において、梁部材をケーシング内に無端ベルトコンベアの循環方向と同じ方向へ並列させ且つ各梁部材間の幅を可変可能に設け、各梁部材の両端部に従動軸を上端部を突出させて回動自在に垂設し、各従動軸の下端部に上下2連のプーリをそれぞれ離隔して取り付けると共に対向する上位プーリ間と下位プーリ間にわたり、それぞれ弾性を有するベルトを掛架し、該弾性を有するベルトを外側へ張り出させる複数のテンションロールを前記梁部材に無端ベルトコンベアの上面から離隔して垂設し、導入されるワークを検知すると随時イオン化エアを噴射しワークが不在になると噴射を停止する上下動可能なセンサと連動するノズルをケーシングに設け、循環する弾性を有するベルトに挟持され搬送されているワークへイオン化エアを常時噴射する多数の噴射孔を備えている噴射管を無端ベルトコンベアの上面から離隔し設けて成る酒瓶、化粧品用瓶、樹脂成型品の除電搬送装置。   In a static elimination transport device provided with an endless belt conveyor that introduces and discharges work of liquor bottles, cosmetic bottles, and resin molded products into the casing, the beam members are arranged in parallel in the casing in the same direction as the circulation direction of the endless belt conveyor, and The width between each beam member is variably provided, the driven shafts of both ends of each beam member are hanged so that the upper end protrudes, and two upper and lower pulleys are respectively provided at the lower end of each driven shaft. A plurality of tension rolls are attached to the beam member for attaching the belts having elasticity between the upper pulleys and the lower pulleys facing each other, and extending the elastic belts outward. It is suspended from the upper surface, and when detecting a workpiece to be introduced, ionized air is injected at any time, and when the workpiece is absent, it is linked with a vertically movable sensor that stops the injection. A liquor comprising an injection pipe provided with a plurality of injection holes for continuously injecting ionized air onto a workpiece being held and conveyed by a circulating elastic belt and spaced from the upper surface of the endless belt conveyor. Static elimination transport device for bottles, cosmetic bottles, and resin molded products. 無端ベルトコンベアの下方にフィルタ付き排気ファンを設けると共にケーシングの開口幅を可変できるシャッターをケーシングに設けて成る請求項1記載の酒瓶、化粧品用瓶、樹脂成型品の除電搬送装置。   2. A static elimination transport device for liquor bottles, cosmetic bottles, and resin molded products according to claim 1, wherein an exhaust fan with a filter is provided below the endless belt conveyor, and a shutter capable of varying the opening width of the casing is provided on the casing. 噴射管の各噴射孔から噴射する高圧のイオン化エアが相互に吹き付けあつて噴流の勢いを減殺しないよう噴射管同士をX字形に交差させる方向へ傾斜させ梁部材から吊り下げて成る請求項1記載の酒瓶、化粧品用瓶、樹脂成型品の除電搬送装置。   The high-pressure ionized air sprayed from each spray hole of the spray pipe is blown to each other so that the jet pipes are tilted in the X-shaped crossing direction and suspended from the beam member so as not to reduce the momentum of the jet flow. Neutralizing and transporting equipment for sake bottles, cosmetic bottles, and resin molded products. センサと連動するノズルが可撓性を有することを特徴とする請求項1記載の酒瓶、化粧品用瓶、樹脂成型品の除電搬送装置。   The neutralizing and conveying apparatus for liquor bottles, cosmetic bottles, and resin molded products according to claim 1, wherein a nozzle linked with the sensor has flexibility.
JP2006290793A 2006-10-26 2006-10-26 Static elimination transport device for liquor bottles, cosmetic bottles, and resin molded products Expired - Fee Related JP4322911B2 (en)

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