JP4319933B2 - Reel for metal wire - Google Patents

Description

  The present invention relates to a reel for a metal wire body, and in particular, as a reel for winding an ultrafine metal wire body, such as a reel for feeding a wire of a cord in a twisting machine for a tire cord or a reel for winding a saw wire in a wire saw. The present invention relates to a suitable reel for a metal filament.

  The reels for metal wire rods that wrap ultrafine metal wire rods such as tire cord strands and saw wires are usually made of thick-walled steel material. It is categorized as an integrated reel (cut-out reel) that has been machined as an integral part, a welded reel that is manufactured separately from steel, and an integrated reel that is connected by bolts. (For example, refer to Patent Document 1). However, when these reels made of thick steel are used for extra-fine metal filaments, it is necessary to further increase the thickness of the flange and flange portions so as to ensure sufficient strength and rigidity. In some cases, it is necessary to reinforce the joint between the flange part and the flange part, and the reinforcement of the flange part. The weight of the reel becomes extremely large, the handling is poor, the transportation cost is high, the material cost and the processing cost are also high. It will be expensive.

  The reel for metal wire rods has a wire diameter of about 0.15 to 0.40 mm as an element wire of a steel wire (tire cord) for reinforcing rubber products, for example, an ultrafine metal wire having a wire diameter of less than 0.2 mm. An ultrafine metal wire or steel cord, or an ultrafine metal wire (saw wire) for wire saws having a wire diameter of 0.12 to 0.16 mm or less is wound around a reel with a predetermined tension (for example, 0.4 to 1.5 kg). In this case, a large winding pressure (clamping force) is caused by the winding tension, and a side pressure (pushing and expanding force) is applied to the flange portion by reciprocating and winding it many times. And the winding pressure (clamping force) and the flange portion acting on the barrel portion as the wire diameter of the metal strip to be wound is smaller, the winding pitch is denser, the winding tension is larger, and the winding reciprocation is larger. The side pressure (pushing and expanding force) acting on the pressure increases at an accelerated rate.

  Therefore, the reel around which such an ultrafine metal filament is wound has sufficient strength against the winding pressure (clamping force) by the rod body and against the elongation caused by the lateral pressure expanding the flange, and The flange portion must have a sufficient strength against the side pressure and a rigidity with little deflection due to the side pressure. The bending of the flange due to the side pressure causes deformation (dentation) of the rod body, and the deformation of the rod body leads to hunting when winding the wire and causes disconnection.

  In particular, in the case of a “slim type reel” in which the diameter of the flange portion is larger than the width of the flange body portion, the pressure (side pressure) applied to the flange portion is much larger than the winding pressure applied to the flange body portion. Therefore, the pressure applied to the flange portion expands both flange portions in a direction away from each other on the outer peripheral side. And the side pressure may reach several tons or several tens of tons when a saw wire having a weight of 40 to 60 kg or more is wound like a reel for wire saws. Stress concentrates at the corner where the flange and the flange are connected, and breakage tends to occur at this point. On the other hand, in the case of a “body length reel” in which the width of the rod body is larger than the diameter of the flange, the pressure caused by the winding tension is concentrated on the rod body, and the winding pressure (clamping force) acting on the rod body is growing. Then, due to this large winding pressure (tightening force), the saddle drum portion is deformed so that the central portion is reduced in diameter, and due to this deformation, the reel is deformed so that both flange portions are collapsed inward. In the case of such a reel, damage is likely to occur in the rod body.

  In this way, conventional reels made of thick steel plates ensure sufficient strength and rigidity as reels for metal wire rods, especially reels for ultrafine metal wire rods used in twisting machines and wire saws for tire cords. However, it was not possible to achieve weight reduction.

Therefore, as a reel for a metal linear body that can achieve weight reduction while ensuring strength and rigidity, reinforcing ribs bulging outwardly by pressing a high-strength steel plate are formed at both ends of the rod body, and the periphery is formed. A reel has also been developed in which a flange that is folded back to form a hollow ring-shaped peripheral reinforcing portion is fixed by welding (see, for example, Patent Document 2).
JP 2002-370152 A JP-A-9-295768

  A reel formed by forming reinforcing ribs at both ends of the casing as described above by pressing a high-strength steel plate and fixing a flange having a hollow ring-shaped peripheral reinforcing portion on the periphery by welding is lightweight. However, when winding fine wire rods such as tire cord strands or saw wires, it is possible to cope with a certain amount of winding weight in terms of strength and rigidity. The hollow ring-shaped peripheral reinforcing portion provided to prevent deformation of the peripheral edge of the flange due to impact such as the like has a substantially circular cross section, so that the inner surface of the flange is rounded at the peripheral part, and the substantially planar In the case of a machined ring or the like with a reduced portion, the metal wire can be wound up to the full edge of the flange, but there is a problem that the winding amount is reduced.

  SUMMARY OF THE INVENTION An object of the present invention is to enable a metal filament to be wound up to the full flange periphery in a reel for a metal filament having a steel plate flange provided with a hollow ring-shaped peripheral reinforcement.

In order to solve the above-mentioned problems, the present invention has a flange formed of a steel plate fixed to both ends of the casing, and the flange has a hollow ring-shaped flange peripheral reinforcing portion continuously at the periphery of the substantially planar inner surface. A reel for a metal striated body, wherein each flange is integrated with a first flange member and a second flange member made of steel plates, with the first flange member on the outside and the second flange member on the inside, overlapping in the axial direction. In the multi-layered structure, the flange peripheral reinforcing portion is configured such that the first flange member on the outer side in the axial direction and the second flange member on the inner side in the axial direction overlap each other at the peripheral portion, and the peripheral portion of the first flange member is the entire circumference. The second flange member is folded back so as to curl outward in the axial direction, and the peripheral portion of the second flange member is substantially perpendicular to the reel axial direction outward from the top of the curled first flange member. Folded, then formed by folding back curled radially inward involving the peripheral portion of the first flange member, a metal wire and having a configuration in which the inner surface of the flange is substantially flat up to full periphery Provides reels for strips.

  In this reel, the flange peripheral reinforcing portion is folded substantially perpendicularly to the outer side in the reel axial direction with respect to the substantially flat flange inner surface. Metal wire can be wound up to.

In addition, this reel has a multiple structure in which a plurality of flange members each made of a steel plate are arranged so as to overlap each other in the axial direction, and the first flange member on the outer side in the axial direction and the second flange member on the inner side in the axial direction are peripheral. The flanges overlap each other, and the overlapped peripheral portions are folded over the entire periphery to constitute the flange peripheral reinforcing portion, and the rigidity and strength can be increased by using the flange as a multiple structure.

In this case, the reel has an outer drum disposed outside the barrel member of the rod drum, and forms a reel surface flush with the outer drum on both sides in the axial direction of the outer drum, and the second flange of the flange. An L-shaped ring-shaped spacer that forms a flange surface flush with the member is disposed, both ends of the body member are welded and fixed to the first flange member of the flange, and each spacer is in the second flange member of the flange on both sides The outer cylinder and the spacers on both sides of the outer cylinder and the spacers on both sides of the outer cylinder and the spacers on both sides are fixed by welding. In addition, the rigidity and strength against deformation of the flange can be further increased.

  As described above, according to the present invention, in the reel for a metal filament having a flange made of steel plate provided with a hollow ring-shaped peripheral edge reinforcing portion, the inner surface of the flange can be made substantially flat up to the full periphery. It is possible to wind the metal wire body to the full flange periphery.

  Embodiments will be described below with reference to the drawings.

  1 and 2 show an example of the embodiment. FIG. 1 is a longitudinal sectional view of the reel (cross section AA in FIG. 2), and FIG. 2 is a front view of the reel.

  The reel of this embodiment is a reel for metal wire used for a wire drawing machine, a twisting machine or a wire saw for a tire cord, and includes a rod body 1 and flanges 2 and 2 located at both ends thereof. It is configured.

  The rod body 1 has a cylindrical body member 3. The body member 3 is manufactured by bending a cold-rolled high-tensile steel plate (SAFC) into a cylindrical shape, for example.

  Each of the flanges 2 and 2 includes, for example, a first flange member 4 formed by press-forming a hot-rolled high-tensile steel plate (SAPH) and a second flange member 5 formed of a hot-rolled high-tensile steel plate (SAPH). The flange member 4 is the outside and the second flange member 5 is the inside, and they are integrated in an axially overlapping arrangement.

  The first flange member 4 has a core hole 6 formed in the center portion thereof by press molding, and a plurality of (in the illustrated example) bulges radially around the core hole 6 toward the flange outer surface side (axially outer side). The number of side reinforcing parts 4a is 8), but preferably 6 to 12 and can be changed as appropriate.) A side reinforcing part 4a is formed along the core hole 6 and is continuous with the plurality of side reinforcing parts 4a. A core hole peripheral reinforcing portion 4b is formed which bulges to the outer side surface and constitutes an integral reinforcing portion together with the plurality of side reinforcing portions 4a. The plurality of side surface reinforcing portions 4a have the same shape and the same size, and each has a divergent shape in which the width in the circumferential direction of the flange increases on the reel center side as seen from the reel axial direction, and As shown in FIG. 1, the bulge height toward the flange outer surface side is large at the reel center side when viewed from the direction orthogonal to the reel axis, and is formed at substantially equal intervals in the flange circumferential direction.

  On the other hand, the second flange member 5 is formed in a donut shape so as to constitute the inner surface of the flange 2.

  The flanges 2 and 2 are folded back so that the peripheral portion of the first flange member 4 is curled outward in the axial direction, and the peripheral portion of the second flange member 5 is axially viewed from above the curled first flange member 4. Folded outward at a substantially right angle, then curled radially inward, wrapped around the peripheral portion of the first flange member 4, and formed into a hollow ring-shaped flange peripheral reinforcing portion 8. The flange peripheral reinforcement 8 and the core hole peripheral reinforcement 4b are flush with each other in the reel axial direction.

  By forming the flange peripheral reinforcement portion 8 in this way, the flanges 2 and 2 have substantially flat inner surfaces up to the full periphery, and the metal wire can be wound up to the full flange periphery.

  The body member 3 is fixed to the first flange members 4 and 4 by welding. In addition, the rod body 1 has a pair of halved cylindrical members 9a and 9b on the outside of the body member 3 through a wavy slit (a slit other than a wavy curve, a straight line, a mountain shape, or other shapes). An outer cylinder 9 is provided which is combined in a shape. Further, on the outer side of the body member 3 of the cylinder body 1 and on both sides in the axial direction of the outer body 9, a reel surface flush with the outer body 9 and a flange surface flush with the second flange members 5 and 5 are formed. The spacers 10 and 10 formed in the shape of a ring with an L-shaped cross section are arranged. The spacers 10 and 10 are fixed to the inner circumferences of the second flange members 5 and 5 of the flanges 2 and 2 on both sides by welding, and the outer body 9 and the spacers 10 and 10 on both sides are still in a butted state. It is fixed by welding. The outer cylinder 9 and the spacers 10 and 10 are made of, for example, a cold-rolled high-tensile steel plate (SAFC).

  Further, the reel 11 has a center core 11 extending in the axial direction substantially concentrically with the body member 3 on the inner side of the body member 3 of the rod body 1 and having both ends fixed to the core holes 6 and 6 of the flanges 2 and 2 on both sides. Is provided.

  The core 11 includes, for example, a cylindrical member 12 using a pipe material of structural carbon steel (for example, S45C), and a wall thickness fixed to both ends of the cylindrical member 12 is larger than that of the cylindrical member 12, for example, structural carbon steel (for example, S45C) is formed of a pair of left and right ring-shaped boss members 13, 13 formed by machining a thick steel material, and the boss members 13, 13 at both ends are the core holes 6 of the flanges 2, 2 on both sides. , 6 and fixed by welding from the outside in the axial direction. Also, a pair of bores 14 and 14 are provided on the end faces of the left and right boss members 13 and 13 for rotation start, with the phases thereof shifted 90 degrees from each other on the left and right.

  The inner core 11 is formed in a circular bowl shape and the outer periphery is a cylindrical member so that the barrel member 3 is positioned substantially concentrically with respect to the central core 11 in the entire area in the axial direction on the outer peripheral portions of the left and right boss members 13 and 13. 3, concentric positioning members 15 and 15 having a shape and a size that are in sliding contact with the inner circumference are attached and fixed by welding.

  When manufacturing the reel of this embodiment, the cylinder member 9 and the half cylinder members 9a and 9b of the outer cylinder 9, and the first flange member 4 and the second flange member 5 are integrated. The multi-layered flanges 2 and 2, the spacers 10 and 10, and the core 11 provided with the concentric positioning members 15 and 15 are separately manufactured in advance, and they are assembled, for example, in the following procedure.

  First, the boss member 13 on one end side of the center core 11 is attached to the core hole 6 of the first flange member 4 of one flange 2 from the second flange member 5 side, and is fixed by welding from the outside in the axial direction.

  Next, the barrel member 3 is fitted to the outside of the core 11 by using the concentric positioning members 15 and 15 as a guide, thereby positioning the barrel member 3 substantially concentrically with respect to the core 11 in the whole area in the axial direction. One end of the body member 3 is fixed to the first flange member 4 by welding.

  Next, after the spacers 10 are mounted on the body member 3 from the other end, the boss member 13 on the other end side of the core 11 is inserted into the core hole 6 of the first flange member 4 of the other flange 2 and the second flange member 5. It is attached from the side and fixed by welding.

  Next, the other end of the trunk member 3 is fixed to the first flange member 4 of the other flange 2 by welding in a state where the spacers 10 are shifted to the one end side of the trunk member 3.

  Next, the spacers 10 and 10 are moved toward both ends on the body member 3, and the half cylindrical members 9 a and 9 b of the outer body 9 are put on the outside of the body member 3 between the pair of spacers 10 and 10. In this state, the spacers 10 are fixed to the inner peripheries of the second flange members 5 and 5 on both sides by welding, and the outer body 9 and the spacers 10 and 10 on both sides are fixed to each other by welding.

  In this reel, the flange peripheral edge reinforcing portion 8 is folded substantially perpendicularly to the outer side in the reel axial direction with respect to the inner surfaces of the substantially flat flanges 2 and 2, so that the inner surfaces of the flanges 2 and 2 are fully filled with the periphery. It becomes a substantially planar shape, and the metal filament can be wound up to the flange periphery.

  Further, this reel has a multiple structure in which the flanges 2 and 2 are overlapped at the peripheral edge portion with the first flange member 4 on the outer side in the axial direction and the second flange member 5 on the inner side in the axial direction as described above, and the peripheral portion is folded back. Thus, by configuring the hollow ring-shaped flange periphery reinforcing portion, the rigidity and strength of the flanges 2 and 2 can be increased.

  Also, in this reel, since the rod drum 1 is composed of the drum member 3, the outer drum 9, and the spacers 10 and 10 as described above, the rigidity and strength of the rod drum 1 with respect to the tightening force when the metal wire is wound. Is expensive.

  Further, in this reel, since the flange peripheral edge reinforcing portion 8 and the core hole peripheral reinforcing portion 4b are flush with each other in the reel axial direction, the reels can be stably stacked during storage and transportation.

  As mentioned above, although an example of embodiment was demonstrated, this invention is not limited to this, It can implement by changing an aspect suitably, such as making a saddle drum made of thick-walled steel materials.

  As materials for the body member 3, the outer body 9, and the spacers 10 and 10, in addition to SAFC (cold-rolled high-tensile steel plate), SAPH (hot-rolled high-tensile steel plate) and the like are suitable. Moreover, as a material of the 1st flange member 4 and the 2nd flange member 5, SPCC (cold-rolling high-tensile steel plate) etc. other than SAPH (hot-rolling high-tensile steel plate) are suitable. Further, the material of the body member 3, the outer body 9, and the spacers 10, 10 and the material of the first flange member 4 and the second flange member 5 may be structural carbon steel such as S45C.

  Of course, the reel for metal filaments of the present invention can be applied not only to a wire for a tire cord and a saw wire, but also to a reel for other metal filaments.

It is a longitudinal cross-section (AA cross section in FIG. 2) of the reel of embodiment. It is a front view of the reel of an embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Rod barrel 2 Flange 3 Trunk member 4 1st flange member 5 2nd flange member 8 Flange peripheral reinforcement 9 Outer trunk 9a, 9b Half split cylindrical member 10 Spacer 11 Center 12 Cylindrical member 13 Boss member 15 Concentric positioning member

Claims (2)

A flange formed of a steel plate is fixed to both ends of the rod body, and the flange is a reel for a metal filament body having a hollow ring-shaped flange peripheral reinforcing portion at the periphery continuously to a substantially planar inner surface. ,
Each flange is a multiple structure in which a first flange member and a second flange member made of steel plates are integrated in an axial direction with the first flange member on the outside and the second flange member on the inside. The first flange member on the outer side in the axial direction and the second flange member on the inner side in the axial direction are overlapped at the peripheral portion, and the peripheral portion of the first flange member is folded back so as to curl outward in the axial direction over the entire circumference. The peripheral edge portion of the second flange member is folded at a substantially right angle from the top of the curled first flange member to the outside in the reel axial direction over the entire circumference, and then curled inward in the radial direction to wind up the peripheral edge portion of the first flange member. in which folded back is formed, a metal striatum reel characterized by having a structure in which the inner surface of the flange is substantially flat up to full periphery An outer cylinder is disposed on the outer side of the body member of the rod cylinder, and a reel surface flush with the outer cylinder is formed on both sides in the axial direction of the outer cylinder, and a flange surface flush with the second flange member of the flange is formed. An L-shaped spacer with a cross-section to be formed is arranged, both ends of the body member are welded and fixed to the first flange member of the flange, and each spacer is welded and fixed to the inner periphery of the second flange member of both flanges 2. The reel for a metal wire body according to claim 1 , wherein the outer body and the spacers on both sides thereof are welded and fixed in a butted state.

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