JP4316316B2 - Unit bus wall water pipe penetration forming device - Google Patents

Unit bus wall water pipe penetration forming device Download PDF

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Publication number
JP4316316B2
JP4316316B2 JP2003205717A JP2003205717A JP4316316B2 JP 4316316 B2 JP4316316 B2 JP 4316316B2 JP 2003205717 A JP2003205717 A JP 2003205717A JP 2003205717 A JP2003205717 A JP 2003205717A JP 4316316 B2 JP4316316 B2 JP 4316316B2
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wall
unit bath
guide
unit
water pipe
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JP2005054367A (en
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芳治 金森
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Mirai Kogyo KK
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Mirai Kogyo KK
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Description

【0001】
【発明の属する技術分野】
本発明は、建築物内に設けられたユニットバスの外側から内側に給水、給湯するためにユニットバス壁に設けられる通水管の貫通部を形成するための貫通部形成装置に関するものである。
【0002】
【従来の技術】
従来より、建築物内にはユニットバスが設けられ、そのユニットバスを構成するユニットバス壁には、浴槽に給水、給湯するための通水管を貫通させるための貫通部が形成されている(例えば、特許文献1参照。)。図10に示すように、前記貫通部100を形成するために、ユニットバス壁Uには孔部Sが穿設されている。また、ユニットバス壁Uの内側には、内側部材としての円盤状をなす合成樹脂製の継手プレート101が配設され、ユニットバス壁Uの外側には四角板状をなす合成樹脂製の取付部材102及び水栓ボックス103が配設されている。図9及び図10に示すように、前記継手プレート101の縁部には、継手プレート101の周方向に沿って、ビス104を挿通可能なビス挿通孔101aが4箇所に形成されている。図10に示すように、前記水栓ボックス103は前記取付部材102とほぼ同形状をなす鍔板103aを備え、その鍔板103aの周縁部には、前記ビス104が螺合可能なナット(図示せず)が埋設されている。
【0003】
そして、図9に示すように、前記取付部材102をユニットバス壁Uに固定し、図10に示すように、その取付部材102に水栓ボックス103を取付ける。その後、継手プレート101とユニットバス壁Uとの間で、ゴム材料製のパッキン105を挟んだ状態で、継手プレート101のビス挿通孔101aから複数のビス103を水栓ボックス103のナットに螺合する。すると、継手プレート101と水栓ボックス103とが互いに引寄せられ、取付部材102を介した継手プレート101及び水栓ボックス103によりユニットバス壁Uが挟持される。また、継手プレート101とユニットバス壁Uとの間にパッキン105が挟持され、そのパッキン105に継手プレート101が圧接する。その結果、ユニットバス壁Uに継手プレート101及び水栓ボックス103が取付けられ、貫通部100が形成される。
【0004】
【特許文献1】
特開平11−210030号公報
【0005】
【発明が解決しようとする課題】
ところが、上記従来技術において、継手プレート101をユニットバス壁Uに取付けるために複数本のビス104が使用されている。そのため、継手プレート101においては、ビス104により、ビス挿通孔101aの周縁部がユニットバス壁U側に向かって強力に押圧され、水栓ボックス103においてはナットの周縁部がユニットバス壁U側へ強力に引寄せられる。即ち、継手プレート101のビス挿通孔101aの周縁部と、水栓ボックス103のナットの周縁部とにより、ユニットバス壁Uが強く挟持されるが、その他の部位はユニットバス壁Uの挟持が弱くなるという問題があった。また、複数のビス104を使用するため、各ビス104のナットに対する螺合量に差が生じると、継手プレート101及び水栓ボックス103によりユニットバス壁Uを強く挟持する箇所と、弱く挟持する箇所が発生してしまう虞があるという問題があった。
【0006】
加えて、継手プレート101、取付部材102及び水栓ボックス103には、ビス104を挿通するための孔が形成されているため、ユニットバス壁Uの内側と外側とがそれら孔により連通する状態となっている。その結果、前記孔内を水が流通し、ユニットバス壁Uの内側から外側に水が漏れる虞があるという問題があった。
【0007】
本発明は、上記従来技術に存在する問題点に着目してなされたものである。その目的とするところは、貫通孔の周縁部を均等な力で挟持して貫通部を形成することができるとともに、ユニットバス壁の内外への流体の流通を防止することができるユニットバス壁の通水管の貫通部形成装置を提供することにある。
【0008】
【課題を解決するための手段】
上記問題点を解決するために、請求項1に記載の発明は、ユニットバス壁に設けられた貫通孔に通水管を貫通させるための貫通部を形成する貫通部形成装置であって、前記ユニットバス壁の内側に配設され、前記通水管をユニットバス壁の内側に引き出し可能とすべく前記通水管が挿通可能に形成されているとともに、前記貫通孔の周縁部に止水構造を形成する止水部が形成された内側部材と、前記内側部材に設けられ、外面に形成されたねじ部を前記貫通孔を貫通してユニットバス壁の外側に延設するための延設手段と、前記ユニットバス壁の外側に配設され、前記ねじ部に螺合される螺合部材とより構成され、前記ねじ部に螺合部材が螺合されることにより、当該螺合部材と止水部との間にユニットバス壁が挟持されて内側部材がユニットバス壁に取付けられることを要旨とする。
【0009】
請求項2に記載の発明は、請求項1に記載のユニットバス壁の通水管の貫通部形成装置において、前記延設手段の内側には、内側部材の内部と連通する案内路が形成され、当該案内路により延設手段内に挿通された通水管が、内側部材の内側に案内されることを要旨とする。
【0010】
請求項3に記載の発明は、請求項2に記載のユニットバス壁の通水管の貫通部形成装置において、前記案内路は湾曲又は屈曲して延びるように形成され、前記案内路は前記ユニットバス壁の壁面に対して斜めに延びるように形成されていることを要旨とする。
【0011】
請求項4に記載の発明は、請求項1〜請求項3のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置において、前記延設手段は、内側部材に一体形成された延設部により形成されていることを要旨とする。
【0012】
請求項5に記載の発明は、請求項1〜請求項3のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置において、前記延設手段は、内側部材に組付けられた延設部材により形成されていることを要旨とする。
【0013】
請求項6に記載の発明は、請求項1〜請求項5のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置において、前記延設手段又は螺合部材には、前記ユニットバス壁の外側から延設手段内に通水管を案内するガイド手段が設けられていることを要旨とする。
【0014】
請求項7に記載の発明は、請求項6に記載のユニットバス壁の通水管の貫通部形成装置において、前記ガイド手段は、ユニットバス壁の壁面に対して斜めに延びるように設けられていることを要旨とする。
【0015】
請求項8に記載の発明は、請求項6又は請求項7に記載のユニットバス壁の通水管の貫通部形成装置において、前記ガイド手段には、前記通水管が挿通される鞘管を連結するための連結部が設けられていることを要旨とする。
【0016】
請求項9に記載の発明は、請求項1〜請求項5のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置において、前記ユニットバス壁の外側には、前記延設手段が挿入可能な外側部材が配設されるとともに、前記延設手段には外側部材より外方へ突出した部位に前記螺合部材が螺合可能な前記ねじ部が形成され、前記外側部材には、前記ねじ部に対する螺合部材の螺合に伴う内側部材の回動を規制すべく延設手段が係合可能な係合部が形成されていることを要旨とする。
【0017】
請求項10に記載の発明は、請求項9に記載のユニットバス壁の通水管の貫通部形成装置において、前記ねじ部に対する螺合部材の螺合により、前記外側部材を介して螺合部材と止水部との間にユニットバス壁が挟持されることを要旨とする。
【0018】
請求項11に記載の発明は、請求項9又は請求項10に記載の通水管の貫通部形成装置において、前記延設手段には、外側部材への挿入方向に沿って延びる切り欠き部が形成されているとともに、前記外側部材には前記延設手段が挿入可能な挿入孔が形成され、当該挿入孔の内面には、延設手段が挿入された状態で前記切り欠き部に係合可能な係合部が形成されていることを要旨とする。
【0019】
請求項12に記載の発明は、請求項11に記載のユニットバス壁の通水管の貫通部形成装置において、前記外側部材には、前記ユニットバス壁の外側から延設手段内に通水管を案内するガイド手段が設けられていることを要旨とする。
【0020】
請求項13に記載の発明は、請求項12に記載のユニットバス壁の通水管の貫通部形成装置において、前記ガイド手段は、前記外側部材に一体形成されたガイド部より形成され、同ガイド部はユニットバス壁の壁面に対して斜めに延びるように形成されていることを要旨とする。
【0021】
請求項14に記載の発明は、請求項12又は請求項13に記載のユニットバス壁の通水管の貫通部形成装置において、前記ガイド手段には、前記通水管が挿通される鞘管を連結するための連結部が設けられていることを要旨とする。
【0022】
【発明の実施の形態】
(第1の実施形態)
以下、本発明を具体化したユニットバス壁の通水管の貫通部形成装置の一実施形態を図1〜図5にしたがって説明する。
【0023】
まず、ユニットバスについて説明する。図3に示すように、建築物内に構築されたコンクリート面には、多数のジャッキ12を介して防水パン13が水平に支持固定されている。前記防水パン13の上面には浴槽14が設置され、さらに防水パン13の周囲にユニットバス壁15が立設されている。また、前記ユニットバス壁15には、前記浴槽14に給水、給湯するための通水管を貫通した状態に設置するための貫通部Kが形成されている。
【0024】
次に、図1に示すように、前記ユニットバス壁15に設けられる貫通部Kを形成するための貫通部形成装置20について説明する。前記貫通部形成装置20は、前記ユニットバス壁15の内側(図1では左側)に配設される内側部材21と、当該内側部材21から延設された延設手段としての延設部26と、ユニットバス壁15の外側(図1では右側)に配設される外側部材22と、前記延設部26に螺着される螺合部材23とより主に構成されている。
【0025】
まず、前記内側部材21について説明する。図2に示すように、合成樹脂製の内側部材21は円盤状をなす止水部25と、その止水部25に立設された円筒状をなす筒状部24とより形成されている。止水部25は前記筒状部24の外径よりも大径に形成されている。
【0026】
前記筒状部24の外周面には第1ねじ部24aが螺刻されている。また、筒状部24の外面において、前記第1ねじ部24aよりも、内側部材21の中央側には係止リブ24cが4箇所に突設され、各係止リブ24cはそれぞれ筒状部24の軸線方向に延びるように形成されている。図1に示すように、筒状部24内には、内側部材21内に挿入された通水管16が挿通される挿通路24bが形成されている。また、筒状部24はその軸線が止水部25に対して斜めに交差するように形成されている。
【0027】
前記内側部材21において、筒状部24の外周には合成樹脂製の化粧プレート27が装着される。この化粧プレート27は円環状をなす化粧カバー27aとその化粧カバー27aから円筒状に延設された化粧筒部27bとから構成されている。前記化粧カバー27aは、化粧プレート27が筒状部24に装着された状態で、前記止水部25を被覆可能な大きさに形成されている。また、前記化粧筒部27bは、化粧カバー27aに対して軸線が斜めに傾斜して延びるように形成されているとともに、先端面が斜めに傾斜するように形成されている。図2に示すように、化粧筒部27bの内周面には係止凹部27cが4箇所に凹設され、化粧プレート27が内側部材21に装着された状態で、係止凹部27cと前記係止リブ24cとが係止し、化粧プレート27が周方向へ回転することが防止される。
【0028】
筒状部24の先端には、合成樹脂製の取付ナット28を用いて合成樹脂製の引出部材29が取付け可能に形成されている。図1に示すように、前記取付ナット28は略円筒状をなし、その先端の内周縁には嵌合溝28aが凹設されている。また、取付ナット28の内周面には、前記第1ねじ部24aに螺合可能な内周ねじ部28bが螺刻されている。図2に示すように、前記引出部材29は円盤状をなす基板部29aを備え、その基板部29aの周縁部には枠状部29bが、基板部29aの両面側に向けて突出形成されている。この枠状部29bのうち、基板部29aの上側に延びる部位は、前記嵌合溝28aに嵌合可能に形成されている。また、基板部29aの上面には略円筒状をなす一対の引出口29cが引出部として突設され、その引出部材29の内側から前記各引出口29cの外側へ通水管16を引出可能に形成されている。
【0029】
そして、嵌合溝28aに枠状部29bを嵌合させて取付ナット28と引出部材29とを組付け、その取付ナット28を筒状部24の先端に螺着することにより、内側部材21には引出口29cが設けられる。このとき、嵌合溝28aの内周面と枠状部29bの周面とが圧接するため、取付ナット28と引出部材29との組付け部位を止水することが可能となっている。
【0030】
前記内側部材21には、前記延設部26が一体形成されている。即ち、図2に示すように、止水部25からは逆U字状をなし、止水部25から離れる方向へ延びる延設部26が形成されている。この延設部26の基端側の内部には案内路26bが形成され、この案内路26bは延設部26内に下側から挿通された通水管16を、ユニットバス壁15の内側に引き出されるように案内するために形成されている。延設部26の下部は、同延設部26の長さ方向に沿って延びるように切り欠き部26dが開口形成され、その切り欠き部26dを形成する相対向する縁部には、延設部26の長さ方向に延びる係合面26aが形成されている。この延設部26は、その軸線が前記止水部25に対して直交するように形成されている。また、延設部26の先端の外面には、同延設部26の円弧に沿って第2ねじ部26cが螺刻されている。
【0031】
次に、前記外側部材22について説明する。合成樹脂製の外側部材22は、円弧状に湾曲して延びるガイド手段としてのガイド部31を備え、そのガイド部31の上部には略円筒状をなす連結筒部30が形成されている。前記連結筒部30は略円筒状をなす外周筒部32により外郭が形成され、その外周筒部32の一端部(図2では左端部)には第1鍔部32aが形成されているとともに、他端部(図2では右端部)には第2鍔部32bが形成されている。また、連結筒部30において、前記外周筒部32の内側には内周筒部33が形成され、その内周筒部33は外周筒部32の内周下部に一体形成されている。また、内周筒部33の外周面と外周筒部32の内周面との間には、外側部材22の正面視において、下方に開口する円弧状をなす挿入孔34が形成され、その挿入孔34内に前記延設部26が挿入可能に形成されている。また、前記内周筒部33の他端面には、略U字状に延びる延長部33bが形成されている。さらに、内周筒部33の両側の下部外側面及び前記延長部33bの両側には係合部33aが形成されている。
【0032】
そして、図4に示すように、挿入孔34に延設部26が挿入された状態では、延設部26の先端は連結筒部30の他端面より外方へ突出し、第2ねじ部26cが露出するようになっている。また、前記延長部33bは、一対の係合面26aの間に配設され、延長部33bと延設部26とが係合可能な位置に配設されるようになっている。
【0033】
図1及び図2に示すように、前記ガイド部31は円筒状をなすとともに、前記内周筒部33の内側から斜め下方へ湾曲しながら延びるように形成されている。このガイド部31は上端側が連結筒部30の一端側に開口し、下端側が下方に開口するようになっている。そして、そのガイド部31により、同ガイド部31の下端側から挿通された通水管16を、連結筒部30内、さらに延設部26内へ案内するようになっている。
【0034】
また、ガイド部31の下端部には、合成樹脂製の鞘管35を連結するための連結部36が接続されている。図1に示すように、この連結部36の上端の内周縁には係合突条37が内方へ向かって突設され、その係合突条37をガイド部31の先端の外周面に形成された係合凹条31bに係合することにより連結部36がガイド部31に接続されている。連結部36の下端内周縁には、連結部36内へ延びる係止爪38が複数箇所に形成されている。そして、連結部36内に鞘管35が挿入され、前記係止爪38が鞘管35の外周面に係止されることにより、鞘管35が連結部36を介してガイド部31に連結される。
【0035】
前記螺合部材23は、合成樹脂材料により円筒状に形成され、その内周面に前記第2ねじ部26cに螺合可能なねじ山23aが螺刻されている。ユニットバス壁15の内面と、止水部25との間には、シール部材としてのパッキンPが配設される。このパッキンPはゴム材料により円環状に形成されている。
【0036】
さて、上記貫通部形成装置20を使用して、ユニットバス壁15に貫通部Kを形成するには、まず、ユニットバス壁15の内側に配設された内側部材21において、パッキンPを延設部26に外挿する。図4及び図5に示すように、挿入孔34が貫通孔15aに合致するように外側部材22をユニットバス壁15の外側に配設し、パッキンPが外挿された延設部26をユニットバス壁15の内側から貫通孔15a内、さらに挿入孔34内に挿入し、第2ねじ部26cを外側部材22の外部に露出させる。延設部26が挿入孔34に挿入された状態では、筒状部24が斜め上方へ延びるようになっている。そして、ユニットバス壁15の外側から螺合部材23をねじ山23aに螺合して、同螺合部材23を延設部26に螺着する。このとき、螺合部材23の回転により延設部26を介して内側部材21が回転しようとするが、係合面26aが係合部33aに係合するため、その回転が規制される。そのため、筒状部24が斜め上方に配設されたままの状態で、延設部26に螺合部材23が螺着される。
【0037】
螺合部材23が第2ねじ部26cに螺進されるに伴い、螺合部材23の端面が第2鍔部32bに当接し、外側部材22がユニットバス壁15側へ押される。また、内側部材21と螺合部材23とが互いに引寄せられ、内側部材21がユニットバス壁15側へ引寄せられる。このとき、螺合部材23が回転することにより内側部材21をユニットバス壁15側へ引寄せるため、内側部材21全体がユニットバス壁15側へ引寄せられる。また、止水部25を局部的にユニットバス壁15側へ引寄せるのではなく、延設部26を介して止水部25全体をユニットバス壁15側へ引寄せている。そのため、止水部25の全周がパッキンPをユニットバス壁15側へ押圧した状態で、同パッキンPの端面全周が、貫通孔15aの周縁部となるユニットバス壁15の内面に圧接している。
【0038】
そして、止水部25と螺合部材23との間に、外側部材22及びパッキンPを介してユニットバス壁15が挟持され、ユニットバス壁15に内側部材21及び外側部材22が取付けられる。即ち、止水部25と螺合部材23とにより、ユニットバス壁15を均等な力で挟持して、同ユニットバス壁15に貫通部Kが形成される。その後、ユニットバス壁15の内面と止水部25との間のパッキンPの外周にコーキング処理を行い、さらに、筒状部24の外周に化粧プレート27を装着する。なお、コーキング作業は必ず行う必要はなく、省略してもよい。
【0039】
続いて、化粧プレート27において、係止凹部27cと係止リブ24cとを係止させ、その化粧プレート27をユニットバス壁15側に移動させる。すると、化粧カバー27aにより止水部25が被覆されるとともに、化粧筒部27bにより、第1ねじ部24aより止水部25側の筒状部24が被覆される。その結果、前記コーキングが化粧カバー27aにより被覆され、コーキングが露出することにより外観が低下するといった不具合の防止やコーキングを劣化しにくくすることができる。
【0040】
次に、外側部材22において、連結部36に鞘管35を連結し、その鞘管35内に一対の通水管16を挿通する。そして、それら通水管16はガイド部31の内周面により斜め上方へ案内され、延設部26内の案内路26bにより筒状部24内の挿通路24bへ案内される。さらに、挿通路24bにより通水管16は、延設部26の軸線に対して斜め上方へ延びるように案内されて筒状部24内から内側部材21の外へ送り出される。
【0041】
このとき、一対の通水管16は、ガイド部31により湾曲させられた状態で送り込み作業が行われるため、通水管16が湾曲状態から直線状に戻ろうとする力によりガイド部31、延設部26及び筒状部24は内側から上方へ押し上げられる。しかし、内側部材21は、螺合部材23によりその全体がユニットバス壁15側へ引寄せられているため、通水管16の押圧により内側部材21がユニットバス壁15から離間することが防止される。
【0042】
次いで、嵌合溝28aに枠状部29bを嵌合させて取付ナット28と引出部材29とを組付ける。そして、引出部材29が取付けられた取付ナット28の内側に一対の通水管16を挿入し、さらに、通水管16を引出口29c内に挿通した後、引出部材29内からその外側へ引き出す。このとき、引出口29cの内周面が通水管16の外周面に圧接するため、引出口29cの内周面と通水管16の外周面との間に止水構造が形成される。そして、取付ナット28のみを回転させて内周ねじ部28bを第1ねじ部24aに螺合すると、引出部材29が筒状部24側へ押圧された状態で筒状部24に螺着される。この引出部材29の螺着状態では、引出部材29のみを周方向に回転させることができ、一対の引出口29cの位置を上下左右に調節することができる。
【0043】
そして、図1に示すように、取付ナット28が筒状部24に螺着されると、引出部材29が内側部材21に取着され、内側部材21の上端部に引出口29cが斜め上方へ延びるように配設される。そのため、各引出口29cから引き出された通水管16は、内側部材21の内側から斜め上方へ延びるように配設される。その結果、内側部材21、外側部材22、延設部26及び螺合部材23によりユニットバス壁15に貫通部Kが形成され、通水管16がユニットバス壁15の外側から同ユニットバス壁15を貫通して配設される。さらに、前記通水管16がそれぞれ浴槽14まで配設され、湯水を供給するための水栓器具(図示せず)に接続される。
【0044】
貫通部Kがユニットバス壁15に形成された状態において、例えばユニットバス壁15の内側で水が使用され、貫通部Kが水を被ったとき、嵌合溝28aの内周面と枠状部29bの上端縁の外周面との間、引出口29cの内周面と通水管16の外周面との間から水が内側部材21内に侵入することが防止される。また、ユニットバス壁15の内面と、内側部材21の止水部25の端面には、パッキンPが密接し、止水部25とユニットバス壁15との間はコーキングされている。そのため、止水部25とユニットバス壁15との間から内側部材21内に水が侵入することが防止され、貫通孔15aからユニットバス壁15の外側に水が漏れ出ることが防止される。
【0045】
上記実施形態によれば、以下のような効果を得ることができる。
(1)ユニットバス壁15の内側に内側部材21を配設し、その内側部材21から延びる延設部26を、ユニットバス壁15を貫通させてユニットバス壁15の外側へ延設し、さらに延設部26に螺合部材23を螺着した。そのため、延設部26に対する螺合部材23の螺合により、内側部材21全体をユニットバス壁15側へ引寄せ、止水部25の全体を均等な力でパッキンPに圧接させることができる。即ち、パッキンPを介した止水部25と、外側部材22を介した螺合部材23とにより、ユニットバス壁15の内側及び外側から同ユニットバス壁15を均等な力で挟持して貫通部Kを形成することができる。その結果、パッキンPとユニットバス壁15との圧接面において、その圧接の度合いに差が生じることなく、圧接の弱い箇所から水がユニットバス壁15の外側へ漏れ出る虞を無くすことができる。また、上述のように漏水を防止することができるため、止水部25とユニットバス壁15との間のコーキング作業を不可欠なものとせず、貫通部Kを形成する作業の簡易化を図ることができる。
【0046】
(2)ユニットバス壁15を貫通して内側部材21の延設部26に螺合部材23を螺合することにより、貫通部Kがユニットバス壁15に形成される。即ち、貫通部Kには貫通孔15a以外に、ユニットバス壁15を貫通する孔が形成されず、貫通部Kを形成する部材にもビスを挿通するための孔が形成されていない。従って、貫通部Kを形成するための部材にビスを挿通するための孔が形成されていた従来と異なり、ユニットバス壁15の内側と外側とが貫通孔15a以外の孔により連通することがない。その結果、貫通孔15a以外の孔内を水が流通し、ユニットバス壁15の内外に水が流通する虞を無くすことができる。
【0047】
(3)貫通孔15aを貫通した延設部26に螺合部材23を螺合することにより、貫通部Kがユニットバス壁15に形成される。そのため、パッキンPを介した止水部25及び第1鍔部32aが、貫通孔15aの周縁部に圧接するだけの面積を有していれば、貫通部Kを形成することができる。また、貫通孔15aにはビスを貫通させる必要がないため、従来の貫通部を形成するときに穿設された貫通孔よりも、本実施形態の貫通孔15aを小径とすることができる。従って、従来の貫通部を形成する部材において、貫通孔15aの周縁に配設される部位が、ビスを挿通可能とし、そのビスの締め付け力に耐えることのできる強度を有する大きさを必要とする場合と異なり、本実施形態では内側部材21及び外側部材22を小型化することができる。また、ビスを使用しないため、そのビスが錆びることが無くなり、貫通部Kに錆びが発生する虞を無くすことができる。
【0048】
(4)ユニットバス壁15の外側に延設された延設部26に対し、ユニットバス壁15の外側から螺合部材23を螺着して貫通部Kが形成される。そのため、貫通部Kの形成作業においては、内側部材21を回転させる必要がなく、内側部材21の回転による筒状部24の向きを考慮する必要が無くなり、貫通部Kの形成作業を行うことができる。
【0049】
(5)延設部26内には案内路26bが形成され、その案内路26bは挿通路24bと連通している。そのため、ガイド部31により延設部26内まで案内された通水管16を、案内路26bにより内側部材21内に案内することができ、通水管16を内側部材21内に挿通して貫通部Kを形成する作業を容易に行うことができる。
【0050】
(6)内側部材21には延設部26が一体形成されているため、筒状部24と延設部26とが別体形成されている場合と比較して、貫通部Kの形成作業を容易に行うことができる。また、筒状部24と延設部26とが別体形成されている場合のように、筒状部24と延設部26との接続部位における漏水防止を考慮する必要が無くなるため、貫通部Kの構成を簡易化することができる。
【0051】
(7)内側部材21とは別体形成された外側部材22に延設部26を挿入し、外側部材22から突出した延設部26に螺合部材23を螺合することができる。従って、外側部材22は延設部26に沿って移動可能に形成され、延設部26への螺合部材23の螺進により、外側部材22をユニットバス壁15側へ移動させることができるとともに、第2ねじ部26cへの螺合部材23の螺進距離を長くすることができる。そのため、螺合部材23により内側部材21をユニットバス壁15に強固に固定することができるとともに、螺合部材23を延設部26に確実に螺着することができる。
【0052】
(8)ガイド部31を備えた外側部材22を、内側部材21とは別体形成し、外側部材22内に延設部26を挿入した。そのため、延設部26に螺合部材23を螺合することにより、外側部材22をユニットバス壁15に近接させることができる。即ち、ガイド部31をユニットバス壁15の壁面に沿うように配設することができ、通水管16をガイド部31内から貫通孔15a及び挿通路24bに挿入するとき、通水管16をその軸線方向に沿った曲げ量を少なくすることができ、その挿入作業を行いやすくすることができる。
【0053】
(9)内側部材21と螺合部材23との間に外側部材22が介在して貫通部Kが形成されている。そのため、外側部材22がワッシャ的な機能を発揮して、螺合部材23を緩みにくくすることができる。従って、パッキンPに対して止水部25が圧接した状態を維持することができる。
【0054】
(10)係合面26aと係合部33aとの係合により、螺合部材23の延設部26に対する螺進に伴い内側部材21が回転するのを防止することができる。そのため、内側部材21を、筒状部24が斜め上方へ延びるように配設した後は、螺合部材23の螺合作業時に、筒状部24が回転しないように内側部材21を手で保持する必要がなく、貫通部Kの形成作業を容易に行うことができる。特に、筒状部24がユニットバス壁15の内面から斜め上方に延びるように維持した状態で螺合部材23を延設部26に螺合することができる。従って、貫通部Kの形成作業は、後の通水管16の引出方向を考慮しながら容易に行うことができる。
【0055】
(11)ユニットバス壁15の外側にはガイド部31が設けられ、そのガイド部31は、ユニットバス壁15の壁面に対して斜めに延びるように延設部26内にまで延び、案内路26bに連通している。そのため、ガイド部31により通水管16を延設部26内にまで速やかに案内することができ、その後の内側部材21内への挿通作業を容易に行うことができる。
【0056】
(12)ガイド部31には連結部36が形成されているため、その連結部36により鞘管35をガイド部31に容易に連結することができる。
(第2の実施形態)
次に、本発明を具体化した通水管の貫通部形成装置の第2の実施形態を図6にしたがって説明する。なお、第2の実施形態は、第1の実施形態の内側部材及び外側部材を変更したのみの構成であるため、同様の部分についてはその詳細な説明を省略する。
【0057】
図6に示すように、第2の実施形態の貫通部形成装置40は、前記ユニットバス壁15の内側(左側)に配設される内側部材41と、同内側部材41に設けられた延接手段を形成する延設部材46と、前記ユニットバス壁15の外側(右側)で前記延設部材46に螺着される螺合部材43と、より主に構成されている。
【0058】
まず、前記内側部材41について説明する。合成樹脂製の内側部材41は、円盤状をなす止水部45と、その止水部45から立設された略円筒状をなす筒状部44とより形成されている。前記止水部45の裏面には、その周方向に延びる嵌着溝45bが形成され、嵌着溝45bにはパッキンPが、シール部材として嵌着されている。また、止水部45の裏面において、前記筒状部44の周縁部となる位置には取付突条45aが内側へ突出するように形成されている。前記筒状部44の外周面には第1ねじ部44aが螺刻されている。また、筒状部44は、その軸線が止水部45に対して斜め上方に傾斜するように形成されているとともに、筒状部44内に挿通路44bが形成されている。
【0059】
なお、筒状部44の先端には、合成樹脂製の取付ナット50を用いて合成樹脂製の引出部材51が取付け可能に形成されている。前記取付ナット50は第1の実施形態の取付ナット28とほぼ同形状に形成され、嵌合溝50a及び内周ねじ部50bが形成されている。また、引出部材51は第1の実施形態の引出部材29とほぼ同形状に形成され、基板部51a、枠状部51b及び引出口51cを備えている。そして、取付ナット50を用いて引出部材51を筒状部44に取付けることにより、引出口51cにより内側部材41に引出部が設けられている。
【0060】
次に、前記延設部材46について説明する。前記延設部材46は合成樹脂材料によりエルボ状に形成されている。前記延設部材46は、円弧状に延びるガイド部48と、そのガイド部48の上端に円筒状に形成された本体部47とより形成されている。前記本体部47の一端縁(図6では左端縁)には、本体部47の周方向に沿って外方へ延びる取付リブ47aが形成され、本体部47の外周面にはねじ部47bが螺刻されている。また、本体部47内には、ガイド部48から挿入された通水管16を内側部材41内に案内するための案内路46bが形成されている。この案内路46bは本体部47の軸線方向に対し、斜めに延びるように形成されている。前記ガイド部48は、本体部47から斜めに延びるように湾曲形成されている。ガイド部48の先端には前記鞘管35を連結可能とすべく第1の実施形態の連結部36と同様の構成の連結部49が形成されている。合成樹脂製の前記螺合部材43は、円筒状をなし、内周面には前記ねじ部47bに螺合可能なねじ山43aが螺刻されている。
【0061】
さて、上記貫通部形成装置40を使用して貫通部Kを形成するには、まず、取付突条45aと取付リブ47aとを係合させて筒状部44と延設部材46とを一体に組付ける。すると、内側部材41と延設部材46とが一体化されて、延設部材46により、内側部材41に延設手段が延設される。そして、ユニットバス壁15の内側からガイド部48を貫通孔15a内に挿入し、ガイド部48をユニットバス壁15の外側へ配設する。次に、ガイド部48の先端側から、同ガイド部48に螺合部材43を外挿する。続いて、連結部49に鞘管35を連結する。
【0062】
続いて、前記延設部材46に形成されたねじ部47bにねじ山43aを螺合して螺合部材43を延設部材46に螺着する。螺合部材43がねじ部47bに螺進されるに伴い、延設部材46及び内側部材41がユニットバス壁15側へ引寄せられる。そして、止水部45の嵌着溝45bの内周面全体が各パッキンPに圧接し、さらに、一対のパッキンPの全体がユニットバス壁15の内面に圧接される。また、螺合部材43の端面全周がユニットバス壁15の外面に圧接される。その結果、内側部材41、延設部材46及び螺合部材43によりユニットバス壁15に貫通部Kが形成される。そして、ガイド部48から案内路46b内に挿入された通水管16が、案内路46bにより内側部材41の挿通路44b内に案内されるとともに、ユニットバス壁15を貫通して引出口51cからユニットバス壁15の内側へ送り出される。
【0063】
第2の実施形態によれば、第1の実施形態の(1)〜(3)、(11)及び(12)と同様の効果に加えて以下の効果を得ることができる。
(1)延設部材46内には案内路46bが形成されている。そして、延設部材46が内側部材41に組付けられたとき、案内路46bが挿通路44bと連通する。そのため、案内路46bにより通水管16を内側部材41内へ案内することができ、通水管16をユニットバス壁15の外側から内側へ挿通する作業を容易に行うことができる。
【0064】
(2)貫通孔15aの内側では、案内路46bは斜め上方へ延びる状態で挿通路44bに連通するように形成されている。従って、案内路46bが、ユニットバス壁15の壁面に対して直交して延びるように形成されている場合と異なり、通水管16が、ガイド部48から案内路46bに挿通されたとき、通水管16を挿通路44bに案内することができる。従って、通水管16を貫通部K内を挿通させる作業を行いやすくすることができる。
【0065】
(3)延設部材46にガイド部48を一体形成したため、内側部材41に延設手段を設けると同時に、ガイド部48を貫通部Kに設けることができる。そのため、ガイド部48と案内路46bとが確実に連通し、ガイド部48に挿通された通水管16を延設部材46内に確実に挿通することができる。
【0066】
(4)内側部材41と延設部材46とを別体形成したため、両部材が一体形成されている場合と比較して、各部材の成形金型の構造を簡易なものとすることができる。また、
(第3の実施形態)
次に、本発明を具体化した通水管の貫通部形成装置の第3の実施形態を図7及び図8にしたがって説明する。なお、第3の実施形態は、第1の実施形態の内側部材の延設部及び外側部材を変更したのみの構成であるため、同様の部分についてはその詳細な説明を省略する。
【0067】
図8に示すように、第3の実施形態の貫通部形成装置60は、内側部材61と、同内側部材61に設けられた延接手段としての延設部62と、前記延設部62に螺着される螺合部材63と、外側部材64とより主に構成されている。
【0068】
まず、前記内側部材61について説明する。図7に示すように、合成樹脂製の内側部材61は、第1の実施形態の筒状部24と同様の構成の筒状部65を備えるとともに、その筒状部65の基端側の周縁部に形成された円盤状をなす止水部66を備えている。前記筒状部65の外周面には第1ねじ部65aが螺刻され、筒状部65内に挿通路65bが形成されている。なお、筒状部65の先端には、第1の実施形態の取付ナット28と同様の構成の取付ナット67を用いて、第1の実施形態の引出部材29と同様の構成の引出部材68が取付け可能に形成されている。即ち、取付ナット67は嵌合溝67a及び内周ねじ部67bを備え、引出部材68は基板部68a、枠状部68b及び引出口68cを備えている。
【0069】
次に、前記延設部62について説明する。前記延設部62は止水部66から円筒状に延びるように形成され、延設部62の外面には、切り欠き部としての係合凹条62aが延設部62の軸線に沿って延びるように凹設されている。また、図8に示すように、延設部62の内側には案内路62bが形成され、延設部62の外周面において、前記係合凹条62aを除いた位置には、第2ねじ部62cが螺刻されている。加えて、延設部62の内周面には、ねじ山62dが螺刻されている。
【0070】
前記延設部62には、前記ユニットバス壁15の外側から同延設部62内に通水管16を案内するガイド手段としてのガイド部材69が設けられている。このガイド部材69はパイプ状をなし、円弧状に湾曲して延びるように形成されている。ガイド部材69の一端部(上端部)には、前記ねじ山62dと螺合可能なねじ部69aが螺刻され、他端部(下端部)には、第1の実施形態の連結部36と同様の構成の連結部70が設けられている。そして、その連結部70により、ガイド部材69の下端に合成樹脂製の鞘管35を連結することができる。
【0071】
前記螺合部材63は第1の実施形態の螺合部材23と同様の構成を有するように形成されている。図7に示すように、前記外側部材64は円環状に形成され、その内側が挿入孔として形成されている。また、外側部材64の内周面の相対向する位置には、係合突部64aが係合部として突接されている。そして、延設部62が外側部材64内に挿入されると、前記係合突部64aが係合凹条62a内に係合するようになっている。
【0072】
さて、第3の実施形態の貫通部形成装置60を使用してユニットバス壁15に貫通部Kを形成するには、まず、ユニットバス壁15の内側に配設された内側部材61において、パッキンPを延設部62に外挿する。次に、延設部62を貫通孔15a内に挿入してユニットバス壁15を貫通させた後、その延設部62の係合凹条62aに係合突部64aを係合させた状態で、同延設部62に外側部材64を取付ける。このとき、内側部材61は筒状部65は斜め上方を向くように配設されている。
【0073】
続いて、螺合部材63が外挿されたガイド部材69のねじ部69aを、延設部62のねじ山62dに螺合して内側部材61とガイド部材69とを組付ける。続けて、ガイド部材69に外挿された螺合部材63を第2ねじ部62cに螺合する。すると、係合突部64aと係合凹条62aとの係合により、延設部62及び内側部材61が回転することなく、螺合部材63が延設部62に螺着される。その結果、図8に示すように、筒状部65が斜め上方に配設されたままの状態で、内側部材61及び螺合部材63がユニットバス壁15側へ引寄せられる。そして、止水部66の端面全体がパッキンPに圧接し、さらに、そのパッキンPの全体がユニットバス壁15の内面に圧接される。また、螺合部材63の端面全周が外側部材64の端面に圧接し、その外側部材64がユニットバス壁15の外面に圧接される。すると、パッキンPを介した止水部66と、外側部材64を介した螺合部材63とにより、ユニットバス壁15の内外両側から均等な力でユニットバス壁15を挟持して貫通部Kがユニットバス壁15に形成される。
【0074】
その結果、内側部材61、延設部62及び螺合部材63によりユニットバス壁15に貫通部Kが形成され、通水管16がユニットバス壁15を貫通して配設される。また、延設部62からガイド部材69が斜め下方へ湾曲しながら延びるように配設される。そして、ガイド部材69内及び案内路62b内に通水管16を挿通し、さらにガイド部材69及び案内路62bによりそれら通水管16を挿通路65b内へ案内させる。そして、挿通路65b内に挿通された通水管16は、引出部材68からユニットバス壁15の外側へ送り出され、その引出部材68は取付ナット67により筒状部65に取付けられる。なお、延設部62からガイド部材69を螺退してもよく、このとき、延設部62の内側に形成される案内路62bはその軸方向への長さが長くなる。
【0075】
従って、第3の実施形態によれば、第1の実施形態の(1)〜(3)、(11)及び(12)に記載の効果に加えて以下の効果を得ることができる。延設部62に係合凹条62aを凹設するとともに、外側部材64を円環状に形成し、その外側部材64の内周面に係合突部64aを突設した。そのため、螺合部材63を延設部62に螺着するときの内側部材61の回転防止を簡易な構成で形成することができる。また、ガイド部材69を延設部62に螺着することにより、そのガイド部材69によってユニットバス壁15の外側から延設部62内へ通水管16を案内することができる。一方、ユニットバス壁15の裏側が狭い場合は、ガイド部材69を延設部62から取り外せばよいため、貫通部Kの形成場所に対応することができる。
【0076】
なお、各実施形態は以下のように変更してもよい。
・ 各実施形態において、連結部36,49,70を省略してもよく、鞘管35を接着剤等によりガイド部31,48又はガイド部材69に接着してもよい。
【0077】
・ 第1の実施形態において、ガイド部31を連結筒部30に対して着脱可能に形成してもよい。例えば、外側部材22を、連結筒部30と、ガイド部材とに別体形成し、そのガイド部材を連結筒部30に螺合、嵌合等により組付けて外側部材22にガイド手段を設けてもよい。又は外側部材22を、ガイド部31が省略された連結筒部30のみの構成とし、螺合部材23にガイド部を一体又は別体形成してガイド手段を設けてもよい。
【0078】
・ 第1の実施形態において、ガイド部31をユニットバス壁15の壁面に対して斜めに延びるように湾曲形成したが、ガイド部31を連結筒部30の軸線に沿って直線状に延設してもよい。又はガイド部31を連結筒部30の軸線に沿って直線状に延設し、さらに直角に下方へ屈曲するように形成してもよい。また、延設部26がユニットバス壁15を貫通した状態で、ユニットバス壁15の内側に位置する案内路26bが、ユニットバス壁15の外側から内側に向かって斜め上方に延びるように形成してもよい。
【0079】
・ 第2の実施形態において、延設部材46のガイド部48を省略し、その延設部材46に、別体のガイド部材を螺着、嵌合等により組付けてもよい。又はガイド部材を螺合部材43に一体又は別体形成してもよく、ガイド部48を省略してもよい。
【0080】
・ 第2の実施形態において、ガイド部48をユニットバス壁15の壁面に対して斜めに延びるように湾曲形成したが、ガイド部48を本体部47の軸線に沿って直線状に延設してもよい。又はガイド部48を47の軸線に沿って直線状に延設し、さらに直角に下方へ屈曲するように形成してもよい。
【0081】
・ 第3の実施形態において、延設部62にガイド部材69を一体形成してもよく、ガイド部材69を省略してもよい。又は螺合部材63にガイド部材69を一体形成してもよく、螺合部材63にガイド部材69を組付け可能に形成してもよい。
【0082】
・ 第3の実施形態において、ガイド部材69が延設部62に組付けられた状態で、ガイド部材69をユニットバス壁15の壁面に対して斜めに延びるように湾曲形成したが、ガイド部材69をユニットバス壁15の壁面に対し直交する方向へ直線状に延びるように形成してもよい。又はガイド部材69をL字状に屈曲形成してもよい。
【0083】
・ 第1又は第3の実施形態において、内側部材21,61と延設部26,62とを別体形成し、貫通部Kを形成する際に、延設部26,62を内側部材21,61に螺合、嵌合等により一体的に設けてもよい。
【0084】
・ 第2の実施形態において、内側部材41に延設部材46を一体形成してもよい。このとき、ガイド部48は延設部材46に一体又は別体形成されていてもよい。
【0085】
・ 各実施形態では、止水部25,45,66によりパッキンPをユニットバス壁15の内面に押圧して止水構造を形成したが、パッキンPを省略し、止水部25,45,66のユニットバス壁15の内面に対する押圧のみで止水構造を形成してもよい。又は止水部25,45,66にパッキンPを接着してもよい。
【0086】
・ 各実施形態において、筒状部24,44,65に引出部材29,51,68を設けたが、引出部材29,51,68を省略してもよい。
・ 各実施形態では、貫通部形成装置20,40,60を形成する部材を合成樹脂材料により形成したが、金属材料により形成してもよい。
【0087】
・ 各実施形態では、貫通部Kによりユニットバス壁15の内側に引き出された通水管16を、浴槽14まで配設して、湯水を供給するための水栓器具(図示せず)に接続したが、通水管16を洗面台、トイレに接続してもよい。
【0088】
【発明の効果】
本発明によれば、貫通孔の周縁部を均等な力で挟持して貫通部を形成することができるとともに、ユニットバス壁の内外への流体の流通を防止することができる。
【0089】
請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、案内路によって、延設手段内に挿通された通水管を内側部材内に案内することができ、通水管を貫通部内に挿通する作業を容易に行うことができる。
【0090】
請求項3に記載の発明によれば、請求項2に記載の発明の効果に加え、案内路がユニットバス壁の壁面に対して直交して延びるように形成されている場合と異なり、通水管が案内路に挿通されたとき、通水管を貫通部内を挿通させる作業を行いやすくすることができる。
【0091】
請求項4に記載の発明によれば、請求項1〜請求項3のいずれか一項に記載の発明の効果に加え、内側部材と延設手段とが別体形成されている場合と比較して、貫通部の形成作業を容易に行うことができる。
【0092】
請求項5に記載の発明によれば、請求項1〜請求項3のいずれか一項に記載の発明の効果に加え、内側部材と延設手段とが一体形成されている場合と比較して、各部材の成形金型の構造を簡易なものとすることができる。
【0093】
請求項6に記載の発明によれば、請求項1〜請求項5のいずれか一項に記載の発明の効果に加え、ガイド手段により、通水管を延設手段内に容易に挿通することができ、さらには内側部材内への挿通作業を容易に行うことができる。
【0094】
請求項7に記載の発明によれば、請求項6に記載の発明の効果に加え、ガイド手段により、通水管を延設手段内に容易に挿通することができる。
請求項8に記載の発明によれば、請求項6又は請求項7に記載の発明の効果に加え、連結部により鞘管をガイド手段に容易に連結することができる。
【0095】
請求項9に記載の発明によれば、請求項1〜請求項5のいずれか一項に記載の発明の効果に加え、延設手段と係合部との係合により、螺合部材の延設手段に対する螺進に伴い内側部材が回転するのを防止することができる。そのため、内側部材をユニットバス壁の内側へ配設した後は、螺合部材の螺合作業時に、内側部材を手で保持する必要がなく、貫通部の形成作業を容易に行うことができる。
【0096】
請求項10に記載の発明によれば、請求項9に記載の発明の効果に加え、内側部材と螺合部材との間に外側部材が介在して貫通部が形成されている。そのため、外側部材がワッシャ的な機能を発揮して、螺合部材を緩みにくくすることができる。
【0097】
請求項11に記載の発明によれば、請求項9又は請求項10に記載の発明の効果に加え、螺合部材の延設手段に対する螺進に伴い内側部材が回転するのを簡易な構成で防止することが可能となる。
【0098】
請求項12に記載の発明によれば、請求項11に記載の発明の効果に加え、ガイド手段により、通水管を延設手段内に容易に挿通することができ、さらには内側部材内への挿通作業を容易に行うことができる。
【0099】
請求項13に記載の発明によれば、請求項12に記載の発明の効果に加え、ガイド部がユニットバス壁の壁面に対して直交して延びるように形成されている場合と異なり、通水管がガイド部内に挿通されたとき、通水管を内側部材内に容易に案内することができる。
【0100】
請求項14に記載の発明によれば、請求項12又は請求項13に記載の発明の効果に加え、連結部により鞘管をガイド手段に容易に連結することができる。
【図面の簡単な説明】
【図1】第1の実施形態の貫通部を示す側断面図。
【図2】第1の実施形態の貫通部形成装置を示す分解斜視図。
【図3】ユニットバスを示す断面図。
【図4】ユニットバス壁への内側部材及び外側部材の取付け状態を示す斜視図。
【図5】引出部材を内側部材に取付ける前の状態を示す側断面図。
【図6】第2の実施形態の貫通部を示す側断面図。
【図7】第3の実施形態の貫通部形成装置を示す分解斜視図。
【図8】第3の実施形態の貫通部を示す側断面図。
【図9】従来の貫通部を示す斜視図。
【図10】従来の貫通部を示す側断面図。
【符号の説明】
K…貫通部、15…ユニットバス壁、15a…貫通孔、16…通水管、20,40,60…ユニットバス壁の通水管の貫通部形成装置、21,41,61…内側部材、22,64…外側部材、23,43,63…螺合部材、25,45,66…止水部、26,62…延設部、26b,46b,62b…案内路、26c,62c…ねじ部としての第2ねじ部、26d…切り欠き部、31,48…ガイド手段としてのガイド部、33a…係合部、34…挿入孔、35…鞘管、36,49,70…連結部、46…延設手段としての延設部材、47b…ねじ部、69…ガイド手段としてのガイド部材、62a…切り欠き部としての係合凹条、64a…係合部としての係合突部。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a penetrating portion forming apparatus for forming a penetrating portion of a water pipe provided in a unit bath wall for supplying water and hot water from the outside to the inside of a unit bath provided in a building.
[0002]
[Prior art]
Conventionally, a unit bath is provided in a building, and a unit bath wall constituting the unit bath is formed with a penetrating portion for penetrating a water pipe for supplying water or hot water to a bathtub (for example, , See Patent Document 1). As shown in FIG. 10, a hole S is formed in the unit bus wall U in order to form the penetrating part 100. In addition, a synthetic resin joint plate 101 having a disk shape as an inner member is disposed inside the unit bus wall U, and a synthetic resin mounting member having a square plate shape is disposed outside the unit bus wall U. 102 and a faucet box 103 are disposed. As shown in FIGS. 9 and 10, at the edge portion of the joint plate 101, screw insertion holes 101 a through which the screws 104 can be inserted are formed at four locations along the circumferential direction of the joint plate 101. As shown in FIG. 10, the faucet box 103 includes a flange plate 103a having substantially the same shape as the mounting member 102, and a nut (FIG. 10) on which the screw 104 can be screwed to the peripheral portion of the flange plate 103a. (Not shown) is buried.
[0003]
Then, the mounting member 102 is fixed to the unit bath wall U as shown in FIG. 9, and the faucet box 103 is attached to the mounting member 102 as shown in FIG. Thereafter, a plurality of screws 103 are screwed into the nuts of the faucet box 103 from the screw insertion holes 101a of the joint plate 101 with the rubber material packing 105 sandwiched between the joint plate 101 and the unit bath wall U. To do. Then, the joint plate 101 and the faucet box 103 are attracted to each other, and the unit bath wall U is sandwiched between the joint plate 101 and the faucet box 103 via the attachment member 102. Further, a packing 105 is sandwiched between the joint plate 101 and the unit bath wall U, and the joint plate 101 is pressed against the packing 105. As a result, the joint plate 101 and the faucet box 103 are attached to the unit bath wall U, and the penetrating portion 100 is formed.
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 11-21030
[0005]
[Problems to be solved by the invention]
However, in the prior art, a plurality of screws 104 are used to attach the joint plate 101 to the unit bus wall U. Therefore, in the joint plate 101, the peripheral edge of the screw insertion hole 101a is strongly pressed toward the unit bath wall U by the screw 104, and in the faucet box 103, the peripheral edge of the nut moves toward the unit bus wall U. Powerfully attracted. That is, the unit bath wall U is strongly held by the peripheral edge of the screw insertion hole 101a of the joint plate 101 and the peripheral edge of the nut of the faucet box 103, but the other part is weakly held by the unit bus wall U. There was a problem of becoming. Further, since a plurality of screws 104 are used, if there is a difference in the screwing amount of each screw 104 with respect to the nut, a place where the unit bath wall U is strongly held by the joint plate 101 and the faucet box 103 and a place where the screw is held weakly There has been a problem that there is a risk of the occurrence of.
[0006]
In addition, since the joint plate 101, the attachment member 102, and the faucet box 103 are formed with holes for inserting the screws 104, the inside and the outside of the unit bath wall U communicate with each other through the holes. It has become. As a result, there is a problem that water flows through the hole and water may leak from the inside of the unit bath wall U to the outside.
[0007]
The present invention has been made paying attention to the problems existing in the above-described prior art. The purpose of the unit bus wall is that the peripheral part of the through hole can be clamped with an equal force to form the through part, and the flow of fluid into and out of the unit bath wall can be prevented. It is providing the penetration part formation apparatus of a water flow pipe.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention according to claim 1 is a penetration part forming device for forming a penetration part for allowing a water pipe to penetrate through a through hole provided in a unit bath wall, wherein the unit The water pipe is disposed inside the bus wall so that the water pipe can be pulled out to the inside of the unit bath wall, and a water stop structure is formed at the peripheral portion of the through hole. An inner member in which a water stop portion is formed, and an extension means provided on the inner member and extending to the outside of the unit bath wall through the through hole through the threaded portion formed on the outer surface, A screw member disposed on the outside of the unit bath wall and screwed into the screw portion, and the screw member and the water stop portion are screwed into the screw portion; The unit bath wall is sandwiched between And summarized in that attached to the bus wall.
[0009]
According to a second aspect of the present invention, in the penetrating portion forming device for a water passage pipe of the unit bath wall according to the first aspect, a guide path communicating with the inside of the inner member is formed inside the extending means, The gist is that the water pipe inserted into the extending means by the guide path is guided inside the inner member.
[0010]
According to a third aspect of the present invention, in the apparatus for forming a penetration portion of the water pipe of the unit bath wall according to the second aspect, the guide path is formed to bend or extend so that the guide path is the unit bus. The gist is that it is formed to extend obliquely with respect to the wall surface of the wall.
[0011]
According to a fourth aspect of the present invention, in the penetrating portion forming device for a water pipe of the unit bath wall according to any one of the first to third aspects, the extending means is integrally formed with the inner member. The gist is that the extended portion is formed.
[0012]
According to a fifth aspect of the present invention, in the apparatus for forming a penetration part of a water passage pipe of the unit bath wall according to any one of the first to third aspects, the extending means is assembled to the inner member. The gist is that it is formed of an extending member.
[0013]
A sixth aspect of the present invention is the penetrating part forming device for a water passage pipe of the unit bath wall according to any one of the first to fifth aspects, wherein the extension means or the screwing member includes the unit. The gist is that guide means for guiding the water pipe from the outside of the bus wall to the extension means is provided.
[0014]
The invention according to claim 7 is the penetrating portion forming device for the water passage pipe of the unit bath wall according to claim 6, wherein the guide means is provided to extend obliquely with respect to the wall surface of the unit bath wall. This is the gist.
[0015]
According to an eighth aspect of the present invention, in the penetrating portion forming device for a water passage pipe of the unit bath wall according to the sixth aspect or the seventh aspect, a sheath pipe through which the water passage pipe is inserted is connected to the guide means. The gist is that a connecting portion is provided.
[0016]
A ninth aspect of the present invention is the penetrating portion forming device for a water passage pipe of the unit bath wall according to any one of the first to fifth aspects, wherein the extending means is provided outside the unit bath wall. An outer member that can be inserted into the extension member, and the extending means is formed with a thread portion into which the screwing member can be screwed at a portion protruding outward from the outer member. The gist of the present invention is that an engaging portion is formed on which the extension means can be engaged to restrict the rotation of the inner member accompanying the screwing of the screwing member to the screw portion.
[0017]
According to a tenth aspect of the present invention, in the penetrating portion forming device for a water passage pipe of the unit bath wall according to the ninth aspect, the threaded member is screwed to the threaded portion via the outer member by screwing of the threaded member to the threaded portion. The gist is that the unit bath wall is sandwiched between the water stop portion.
[0018]
According to an eleventh aspect of the present invention, in the water pipe penetrating portion forming apparatus according to the ninth or tenth aspect, the extending means is formed with a notch extending along the direction of insertion into the outer member. In addition, an insertion hole into which the extending means can be inserted is formed in the outer member, and the inner surface of the insertion hole can be engaged with the notch with the extending means inserted. The gist is that the engaging portion is formed.
[0019]
According to a twelfth aspect of the present invention, in the apparatus for forming a penetration portion of the water passage pipe of the unit bath wall according to the eleventh aspect, the water passage pipe is guided to the outer member from the outside of the unit bath wall into the extending means. The gist of the present invention is that guide means is provided.
[0020]
A thirteenth aspect of the present invention is the penetrating portion forming device for a water passage pipe of the unit bath wall according to the twelfth aspect, wherein the guide means is formed by a guide portion integrally formed with the outer member, The gist is that it is formed to extend obliquely with respect to the wall surface of the unit bath wall.
[0021]
The invention described in claim 14 is the penetrating part forming device for a water passage pipe of the unit bath wall according to claim 12 or claim 13, wherein the guide means is connected to a sheath pipe through which the water pipe is inserted. The gist is that a connecting portion is provided.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
(First embodiment)
Hereinafter, an embodiment of a penetration forming device for a water pipe of a unit bath wall embodying the present invention will be described with reference to FIGS.
[0023]
First, the unit bus will be described. As shown in FIG. 3, a waterproof pan 13 is horizontally supported and fixed on a concrete surface constructed in a building via a number of jacks 12. A bathtub 14 is installed on the upper surface of the waterproof pan 13, and a unit bath wall 15 is erected around the waterproof pan 13. The unit bath wall 15 is formed with a penetrating portion K for installing a water pipe for supplying water or hot water to the bathtub 14 in a penetrating state.
[0024]
Next, as shown in FIG. 1, the penetration part forming apparatus 20 for forming the penetration part K provided in the unit bus wall 15 will be described. The penetrating portion forming apparatus 20 includes an inner member 21 disposed on the inner side (left side in FIG. 1) of the unit bath wall 15, and an extending portion 26 as an extending means extending from the inner member 21. The outer member 22 disposed on the outer side (right side in FIG. 1) of the unit bath wall 15 and the screwing member 23 screwed to the extending portion 26 are mainly configured.
[0025]
First, the inner member 21 will be described. As shown in FIG. 2, the inner member 21 made of synthetic resin is formed of a water stop portion 25 having a disk shape and a cylindrical portion 24 having a cylindrical shape standing on the water stop portion 25. The water stop portion 25 is formed to have a larger diameter than the outer diameter of the tubular portion 24.
[0026]
A first screw portion 24 a is threaded on the outer peripheral surface of the cylindrical portion 24. Further, on the outer surface of the cylindrical portion 24, locking ribs 24c protrude from the first screw portion 24a on the center side of the inner member 21, and each locking rib 24c has a cylindrical portion 24, respectively. Are formed so as to extend in the axial direction. As shown in FIG. 1, an insertion passage 24 b into which the water pipe 16 inserted into the inner member 21 is inserted is formed in the cylindrical portion 24. Further, the cylindrical portion 24 is formed such that its axis line obliquely intersects the water stop portion 25.
[0027]
In the inner member 21, a synthetic resin decorative plate 27 is attached to the outer periphery of the cylindrical portion 24. The decorative plate 27 includes an annular decorative cover 27a and a decorative cylinder portion 27b extending from the decorative cover 27a in a cylindrical shape. The decorative cover 27 a is formed in a size that can cover the water stop portion 25 in a state where the decorative plate 27 is mounted on the cylindrical portion 24. The decorative cylinder portion 27b is formed such that the axis extends obliquely with respect to the decorative cover 27a, and the tip end surface is inclined obliquely. As shown in FIG. 2, locking recesses 27 c are provided at four locations on the inner peripheral surface of the decorative cylinder portion 27 b, and the locking recess 27 c and the engagement member 27 are attached to the inner member 21. The retaining rib 24c is locked, and the decorative plate 27 is prevented from rotating in the circumferential direction.
[0028]
A synthetic resin drawing member 29 is attached to the tip of the cylindrical portion 24 using a synthetic resin mounting nut 28. As shown in FIG. 1, the mounting nut 28 has a substantially cylindrical shape, and a fitting groove 28a is recessed in the inner peripheral edge of the tip. Further, an inner peripheral screw portion 28 b that can be screwed into the first screw portion 24 a is threaded on the inner peripheral surface of the mounting nut 28. As shown in FIG. 2, the drawing member 29 includes a disk-shaped substrate portion 29a, and a frame-shaped portion 29b is formed on the periphery of the substrate portion 29a so as to protrude toward both sides of the substrate portion 29a. Yes. Of the frame-like portion 29b, a portion extending above the substrate portion 29a is formed so as to be fitted in the fitting groove 28a. In addition, a pair of substantially cylindrical outlets 29c are provided as drawers on the upper surface of the substrate part 29a so that the water pipes 16 can be drawn from the inside of the drawer member 29 to the outside of the outlets 29c. Has been.
[0029]
Then, the frame-shaped portion 29 b is fitted in the fitting groove 28 a, the mounting nut 28 and the drawing member 29 are assembled, and the mounting nut 28 is screwed to the tip of the cylindrical portion 24, so that the inner member 21 is attached. Is provided with an outlet 29c. At this time, since the inner peripheral surface of the fitting groove 28a and the peripheral surface of the frame-shaped portion 29b are in pressure contact with each other, it is possible to stop the assembly portion of the mounting nut 28 and the drawing member 29.
[0030]
The extending portion 26 is integrally formed with the inner member 21. That is, as shown in FIG. 2, an extending portion 26 is formed in an inverted U shape from the water stop portion 25 and extending in a direction away from the water stop portion 25. A guide path 26 b is formed inside the extended portion 26 on the base end side, and the guide path 26 b pulls out the water pipe 16 inserted from the lower side into the extended portion 26 to the inside of the unit bath wall 15. It is formed to guide you. A cutout portion 26d is formed in the lower portion of the extended portion 26 so as to extend along the length direction of the extended portion 26, and extended portions are formed on opposite edges that form the cutout portion 26d. An engagement surface 26 a extending in the length direction of the portion 26 is formed. The extending portion 26 is formed so that its axis is orthogonal to the water stop portion 25. A second screw portion 26 c is threaded on the outer surface at the tip of the extension portion 26 along the arc of the extension portion 26.
[0031]
Next, the outer member 22 will be described. The outer member 22 made of synthetic resin is provided with a guide portion 31 as guide means extending curvedly in an arc shape, and a connecting cylinder portion 30 having a substantially cylindrical shape is formed on the guide portion 31. The connecting cylinder part 30 is formed with an outer cylinder part 32 having a substantially cylindrical shape, and a first flange part 32a is formed at one end part (left end part in FIG. 2) of the outer cylinder part 32, A second collar 32b is formed at the other end (the right end in FIG. 2). Further, in the connecting cylinder part 30, an inner peripheral cylinder part 33 is formed inside the outer peripheral cylinder part 32, and the inner peripheral cylinder part 33 is formed integrally with an inner peripheral lower part of the outer peripheral cylinder part 32. Further, an insertion hole 34 having an arc shape opened downward is formed between the outer peripheral surface of the inner peripheral cylindrical portion 33 and the inner peripheral surface of the outer peripheral cylindrical portion 32 in the front view of the outer member 22. The extending portion 26 is formed in the hole 34 so as to be insertable. Further, an extension portion 33 b extending in a substantially U shape is formed on the other end surface of the inner peripheral cylindrical portion 33. Further, engaging portions 33a are formed on the lower outer surfaces on both sides of the inner peripheral cylindrical portion 33 and on both sides of the extension portion 33b.
[0032]
As shown in FIG. 4, in a state in which the extending portion 26 is inserted into the insertion hole 34, the distal end of the extending portion 26 protrudes outward from the other end surface of the connecting tube portion 30, and the second screw portion 26 c is It is supposed to be exposed. The extension portion 33b is disposed between the pair of engagement surfaces 26a, and is disposed at a position where the extension portion 33b and the extension portion 26 can be engaged.
[0033]
As shown in FIG. 1 and FIG. 2, the guide portion 31 has a cylindrical shape and is formed so as to bend while being bent obliquely downward from the inner side of the inner peripheral cylindrical portion 33. The guide portion 31 has an upper end opened to one end of the connecting cylinder portion 30 and a lower end opened downward. The guide portion 31 guides the water pipe 16 inserted from the lower end side of the guide portion 31 into the connecting cylinder portion 30 and further into the extending portion 26.
[0034]
Further, a connecting portion 36 for connecting a synthetic resin sheath tube 35 is connected to the lower end portion of the guide portion 31. As shown in FIG. 1, an engaging ridge 37 projects inwardly on the inner peripheral edge of the upper end of the connecting portion 36, and the engaging ridge 37 is formed on the outer peripheral surface of the tip of the guide portion 31. The connecting portion 36 is connected to the guide portion 31 by engaging with the engaging recess 31b. Locking claws 38 extending into the connecting portion 36 are formed at a plurality of locations on the inner peripheral edge of the lower end of the connecting portion 36. Then, the sheath tube 35 is inserted into the connecting portion 36, and the locking claw 38 is locked to the outer peripheral surface of the sheath tube 35, whereby the sheath tube 35 is connected to the guide portion 31 through the connecting portion 36. The
[0035]
The screwing member 23 is formed in a cylindrical shape from a synthetic resin material, and a screw thread 23a that can be screwed into the second screw portion 26c is threaded on the inner peripheral surface thereof. A packing P as a seal member is disposed between the inner surface of the unit bath wall 15 and the water stop portion 25. The packing P is formed in an annular shape from a rubber material.
[0036]
In order to form the penetrating part K in the unit bus wall 15 using the penetrating part forming apparatus 20, first, the packing P is extended on the inner member 21 disposed inside the unit bus wall 15. Extrapolated to section 26. As shown in FIGS. 4 and 5, the outer member 22 is disposed outside the unit bus wall 15 so that the insertion hole 34 matches the through hole 15a, and the extended portion 26 into which the packing P is extrapolated is provided as a unit. The second screw portion 26 c is exposed to the outside of the outer member 22 by being inserted from the inside of the bus wall 15 into the through hole 15 a and further into the insertion hole 34. In a state where the extended portion 26 is inserted into the insertion hole 34, the cylindrical portion 24 extends obliquely upward. Then, the screwing member 23 is screwed into the screw thread 23 a from the outside of the unit bus wall 15, and the screwing member 23 is screwed to the extending portion 26. At this time, the rotation of the screwing member 23 causes the inner member 21 to rotate via the extending portion 26. However, since the engaging surface 26a engages with the engaging portion 33a, the rotation is restricted. Therefore, the screwing member 23 is screwed to the extending portion 26 with the cylindrical portion 24 being disposed obliquely upward.
[0037]
As the screwing member 23 is screwed into the second screw portion 26c, the end surface of the screwing member 23 comes into contact with the second flange portion 32b, and the outer member 22 is pushed toward the unit bus wall 15 side. Further, the inner member 21 and the screwing member 23 are attracted to each other, and the inner member 21 is attracted to the unit bus wall 15 side. At this time, since the inner member 21 is pulled toward the unit bus wall 15 side by the rotation of the screwing member 23, the entire inner member 21 is pulled toward the unit bus wall 15 side. Moreover, the water stop part 25 is not drawn locally to the unit bath wall 15 side, but the entire water stop part 25 is drawn to the unit bath wall 15 side via the extending part 26. Therefore, in the state where the entire periphery of the water stop portion 25 presses the packing P toward the unit bath wall 15, the entire end surface of the packing P presses against the inner surface of the unit bath wall 15 which becomes the peripheral portion of the through hole 15 a. ing.
[0038]
The unit bath wall 15 is sandwiched between the water stop portion 25 and the screwing member 23 via the outer member 22 and the packing P, and the inner member 21 and the outer member 22 are attached to the unit bus wall 15. That is, the water stop 25 and the screwing member 23 sandwich the unit bath wall 15 with an equal force, and the through-hole K is formed in the unit bus wall 15. Thereafter, the caulking process is performed on the outer periphery of the packing P between the inner surface of the unit bath wall 15 and the water stop portion 25, and the decorative plate 27 is mounted on the outer periphery of the cylindrical portion 24. The coking operation is not necessarily performed and may be omitted.
[0039]
Subsequently, in the decorative plate 27, the locking recess 27c and the locking rib 24c are locked, and the decorative plate 27 is moved to the unit bath wall 15 side. Then, the waterproof part 25 is covered with the decorative cover 27a, and the cylindrical part 24 closer to the waterproof part 25 than the first screw part 24a is covered with the decorative cylinder part 27b. As a result, the caulking is covered with the decorative cover 27a, and it is possible to prevent the problem that the appearance is deteriorated due to the exposure of the caulking or to prevent the caulking from being deteriorated.
[0040]
Next, in the outer member 22, the sheath pipe 35 is connected to the connecting portion 36, and the pair of water pipes 16 are inserted into the sheath pipe 35. These water pipes 16 are guided obliquely upward by the inner peripheral surface of the guide portion 31, and are guided to the insertion passage 24 b in the cylindrical portion 24 by the guide path 26 b in the extension portion 26. Further, the water passage 16 is guided by the insertion passage 24 b so as to extend obliquely upward with respect to the axis of the extending portion 26, and is sent out from the inside of the tubular portion 24 to the outside of the inner member 21.
[0041]
At this time, since the feeding operation is performed in a state where the pair of water pipes 16 are bent by the guide part 31, the guide part 31 and the extension part 26 are caused by the force of the water pipe 16 returning to a straight shape from the curved state. The cylindrical portion 24 is pushed upward from the inside. However, since the entire inner member 21 is pulled toward the unit bath wall 15 by the screwing member 23, the inner member 21 is prevented from being separated from the unit bath wall 15 by the pressure of the water pipe 16. .
[0042]
Next, the mounting nut 28 and the drawing member 29 are assembled by fitting the frame-shaped portion 29 b into the fitting groove 28 a. Then, the pair of water pipes 16 are inserted inside the mounting nut 28 to which the drawing member 29 is attached. Further, after the water pipe 16 is inserted into the outlet 29c, it is pulled out from the inside of the drawing member 29 to the outside thereof. At this time, since the inner peripheral surface of the outlet 29c is in pressure contact with the outer peripheral surface of the water conduit 16, a water stop structure is formed between the inner peripheral surface of the outlet 29c and the outer peripheral surface of the water conduit 16. Then, when only the mounting nut 28 is rotated and the inner peripheral screw portion 28b is screwed to the first screw portion 24a, the drawing member 29 is screwed to the cylindrical portion 24 in a state of being pressed toward the cylindrical portion 24 side. . In the screwed state of the pull-out member 29, only the pull-out member 29 can be rotated in the circumferential direction, and the position of the pair of pull-out ports 29c can be adjusted vertically and horizontally.
[0043]
As shown in FIG. 1, when the mounting nut 28 is screwed to the cylindrical portion 24, the drawer member 29 is attached to the inner member 21, and the outlet 29 c is obliquely upward at the upper end portion of the inner member 21. It is arranged to extend. Therefore, the water pipes 16 drawn out from the respective outlets 29c are arranged so as to extend obliquely upward from the inner side of the inner member 21. As a result, a penetrating portion K is formed in the unit bath wall 15 by the inner member 21, the outer member 22, the extending portion 26, and the screwing member 23, and the water pipe 16 passes through the unit bath wall 15 from the outside of the unit bath wall 15. It is disposed through. Further, the water pipes 16 are respectively disposed up to the bathtub 14 and connected to a faucet device (not shown) for supplying hot water.
[0044]
In a state where the penetration portion K is formed in the unit bath wall 15, for example, when water is used inside the unit bath wall 15 and the penetration portion K is covered with water, the inner peripheral surface and the frame-like portion of the fitting groove 28a. Water is prevented from entering the inner member 21 from between the outer peripheral surface of the upper end edge of 29 b and between the inner peripheral surface of the outlet 29 c and the outer peripheral surface of the water conduit 16. The packing P is in close contact with the inner surface of the unit bath wall 15 and the end surface of the water stop portion 25 of the inner member 21, and the water stop portion 25 and the unit bath wall 15 are caulked. Therefore, water can be prevented from entering the inner member 21 from between the water stop portion 25 and the unit bath wall 15, and water can be prevented from leaking to the outside of the unit bath wall 15 from the through hole 15 a.
[0045]
According to the above embodiment, the following effects can be obtained.
(1) The inner member 21 is disposed inside the unit bus wall 15, and an extending portion 26 extending from the inner member 21 extends through the unit bus wall 15 to the outside of the unit bus wall 15. The screwing member 23 is screwed to the extending portion 26. Therefore, the entire inner member 21 can be drawn toward the unit bath wall 15 by the screwing of the screwing member 23 to the extending portion 26, and the entire water stop portion 25 can be pressed against the packing P with an equal force. In other words, the water stop portion 25 via the packing P and the screwing member 23 via the outer member 22 sandwich the unit bath wall 15 from the inside and outside of the unit bath wall 15 with equal force, and pass through the portion. K can be formed. As a result, the pressure contact surface between the packing P and the unit bath wall 15 does not cause a difference in the degree of pressure contact, and it is possible to eliminate the possibility that water leaks out of the unit bath wall 15 from a location where the pressure contact is weak. Moreover, since water leakage can be prevented as described above, the caulking work between the water stop part 25 and the unit bath wall 15 is not indispensable, and the work for forming the penetration part K is simplified. Can do.
[0046]
(2) The penetrating portion K is formed in the unit bus wall 15 by passing through the unit bus wall 15 and screwing the screwing member 23 into the extending portion 26 of the inner member 21. In other words, in addition to the through hole 15 a, no hole that penetrates the unit bus wall 15 is formed in the through part K, and no hole for inserting a screw is formed in the member that forms the through part K. Accordingly, unlike the conventional case where a hole for inserting a screw is formed in a member for forming the through portion K, the inner side and the outer side of the unit bus wall 15 are not communicated by a hole other than the through hole 15a. . As a result, it is possible to eliminate the possibility that water flows through the holes other than the through holes 15 a and the water flows through the inside and outside of the unit bath wall 15.
[0047]
(3) By screwing the screwing member 23 into the extending portion 26 penetrating the through hole 15a, the penetrating portion K is formed in the unit bus wall 15. Therefore, the penetration part K can be formed if the water stop part 25 and the first flange part 32a through the packing P have an area sufficient to press contact with the peripheral part of the through hole 15a. Moreover, since it is not necessary to penetrate the screw into the through hole 15a, the through hole 15a of the present embodiment can be made smaller in diameter than the through hole formed when the conventional through part is formed. Therefore, in the conventional member that forms the penetrating portion, the portion disposed at the periphery of the through hole 15a needs to have a size that allows the screw to be inserted and has a strength that can withstand the tightening force of the screw. Unlike the case, in this embodiment, the inner member 21 and the outer member 22 can be reduced in size. Further, since no screws are used, the screws are not rusted, and the possibility of rusting in the penetrating portion K can be eliminated.
[0048]
(4) A threaded member 23 is screwed from the outside of the unit bus wall 15 to the extending portion 26 that extends to the outside of the unit bus wall 15 to form a through portion K. Therefore, in the formation work of the penetration part K, it is not necessary to rotate the inner member 21, it is not necessary to consider the direction of the cylindrical part 24 due to the rotation of the inner member 21, and the formation work of the penetration part K can be performed. it can.
[0049]
(5) A guide path 26b is formed in the extended portion 26, and the guide path 26b communicates with the insertion path 24b. Therefore, the water pipe 16 guided to the extension part 26 by the guide part 31 can be guided into the inner member 21 by the guide path 26b, and the water pipe 16 is inserted into the inner member 21 to penetrate the penetration part K. Can be easily performed.
[0050]
(6) Since the extending portion 26 is integrally formed on the inner member 21, the forming operation of the penetrating portion K is performed as compared with the case where the tubular portion 24 and the extending portion 26 are formed separately. It can be done easily. Further, as in the case where the cylindrical portion 24 and the extending portion 26 are formed separately, there is no need to consider water leakage prevention at the connection portion between the cylindrical portion 24 and the extending portion 26, so that the penetration portion The configuration of K can be simplified.
[0051]
(7) The extended portion 26 can be inserted into the outer member 22 formed separately from the inner member 21, and the screw member 23 can be screwed into the extended portion 26 protruding from the outer member 22. Therefore, the outer member 22 is formed to be movable along the extending portion 26, and the outer member 22 can be moved to the unit bus wall 15 side by the screwing of the screwing member 23 to the extending portion 26. The screwing distance of the screwing member 23 to the second screw portion 26c can be increased. Therefore, the inner member 21 can be firmly fixed to the unit bus wall 15 by the screwing member 23, and the screwing member 23 can be securely screwed to the extending portion 26.
[0052]
(8) The outer member 22 including the guide portion 31 is formed separately from the inner member 21, and the extending portion 26 is inserted into the outer member 22. Therefore, the outer member 22 can be brought close to the unit bus wall 15 by screwing the screwing member 23 into the extending portion 26. That is, the guide part 31 can be disposed along the wall surface of the unit bath wall 15, and when the water pipe 16 is inserted into the through hole 15 a and the insertion passage 24 b from the inside of the guide part 31, the water pipe 16 is arranged in its axis. The amount of bending along the direction can be reduced, and the insertion operation can be facilitated.
[0053]
(9) The penetration member K is formed with the outer member 22 interposed between the inner member 21 and the screwing member 23. Therefore, the outer member 22 exhibits a washer-like function, and the screwing member 23 can be made difficult to loosen. Therefore, it is possible to maintain the state where the water stop portion 25 is in pressure contact with the packing P.
[0054]
(10) Due to the engagement between the engagement surface 26a and the engagement portion 33a, the inner member 21 can be prevented from rotating as the screw member 23 is screwed with respect to the extending portion 26. Therefore, after the inner member 21 is disposed so that the cylindrical portion 24 extends obliquely upward, the inner member 21 is held by hand so that the cylindrical portion 24 does not rotate during the screwing operation of the screwing member 23. There is no need to do so, and the formation of the penetrating portion K can be easily performed. In particular, the screwing member 23 can be screwed into the extending portion 26 in a state where the cylindrical portion 24 is maintained so as to extend obliquely upward from the inner surface of the unit bus wall 15. Therefore, the formation work of the penetration part K can be easily performed in consideration of the drawing direction of the subsequent water flow pipe 16.
[0055]
(11) A guide portion 31 is provided outside the unit bus wall 15, and the guide portion 31 extends into the extension portion 26 so as to extend obliquely with respect to the wall surface of the unit bus wall 15, and the guide path 26 b. Communicating with Therefore, the water guide pipe 16 can be promptly guided into the extended portion 26 by the guide portion 31, and the subsequent insertion operation into the inner member 21 can be easily performed.
[0056]
(12) Since the connecting portion 36 is formed in the guide portion 31, the sheath tube 35 can be easily connected to the guide portion 31 by the connecting portion 36.
(Second Embodiment)
Next, 2nd Embodiment of the penetration part formation apparatus of the water pipe which actualized this invention is described according to FIG. In addition, since 2nd Embodiment is a structure which only changed the inner member and the outer member of 1st Embodiment, the detailed description is abbreviate | omitted about the same part.
[0057]
As shown in FIG. 6, the penetrating portion forming apparatus 40 of the second embodiment includes an inner member 41 disposed on the inner side (left side) of the unit bath wall 15 and an extended contact provided on the inner member 41. The extending member 46 that forms the means, and the screwing member 43 that is screwed to the extending member 46 on the outside (right side) of the unit bus wall 15 are mainly configured.
[0058]
First, the inner member 41 will be described. The inner member 41 made of synthetic resin is formed of a water stop portion 45 having a disk shape and a cylindrical portion 44 having a substantially cylindrical shape standing from the water stop portion 45. A fitting groove 45b extending in the circumferential direction is formed on the back surface of the water stop portion 45, and a packing P is fitted as a seal member in the fitting groove 45b. In addition, on the back surface of the water stop portion 45, a mounting protrusion 45 a is formed at a position that becomes a peripheral portion of the tubular portion 44 so as to protrude inward. A first screw portion 44 a is threaded on the outer peripheral surface of the cylindrical portion 44. The cylindrical portion 44 is formed such that its axis is inclined obliquely upward with respect to the water stop portion 45, and an insertion passage 44 b is formed in the cylindrical portion 44.
[0059]
A synthetic resin drawing member 51 can be attached to the tip of the cylindrical portion 44 using a synthetic resin mounting nut 50. The mounting nut 50 is formed in substantially the same shape as the mounting nut 28 of the first embodiment, and is formed with a fitting groove 50a and an inner peripheral screw portion 50b. The drawing member 51 is formed in substantially the same shape as the drawing member 29 of the first embodiment, and includes a substrate portion 51a, a frame-like portion 51b, and a drawing outlet 51c. And the drawer | drawing-out part is provided in the inner side member 41 by 51 d of outlets by attaching the drawer member 51 to the cylindrical part 44 using the attachment nut 50. FIG.
[0060]
Next, the extension member 46 will be described. The extending member 46 is formed in an elbow shape from a synthetic resin material. The extending member 46 is formed by a guide portion 48 extending in an arc shape and a main body portion 47 formed in a cylindrical shape at the upper end of the guide portion 48. A mounting rib 47a extending outward along the circumferential direction of the main body portion 47 is formed at one end edge (left end edge in FIG. 6) of the main body portion 47, and a screw portion 47b is screwed on the outer peripheral surface of the main body portion 47. It is engraved. Further, a guide path 46 b for guiding the water pipe 16 inserted from the guide portion 48 into the inner member 41 is formed in the main body portion 47. The guide path 46 b is formed to extend obliquely with respect to the axial direction of the main body 47. The guide portion 48 is curved so as to extend obliquely from the main body portion 47. A connecting portion 49 having the same configuration as that of the connecting portion 36 of the first embodiment is formed at the tip of the guide portion 48 so that the sheath tube 35 can be connected. The screw member 43 made of synthetic resin has a cylindrical shape, and an inner peripheral surface is threaded with a thread 43a that can be screwed into the screw portion 47b.
[0061]
In order to form the penetrating portion K using the penetrating portion forming apparatus 40, first, the mounting protrusion 45a and the mounting rib 47a are engaged, and the tubular portion 44 and the extending member 46 are integrated. Assemble. Then, the inner member 41 and the extending member 46 are integrated, and the extending member 46 extends to the inner member 41 by the extending member 46. Then, the guide portion 48 is inserted into the through hole 15 a from the inside of the unit bus wall 15, and the guide portion 48 is disposed outside the unit bus wall 15. Next, the screwing member 43 is externally inserted into the guide portion 48 from the distal end side of the guide portion 48. Subsequently, the sheath tube 35 is connected to the connecting portion 49.
[0062]
Subsequently, the screw thread 43 a is screwed into the screw portion 47 b formed in the extending member 46, and the screwing member 43 is screwed to the extending member 46. As the screwing member 43 is screwed into the screw portion 47b, the extending member 46 and the inner member 41 are drawn toward the unit bus wall 15 side. The entire inner peripheral surface of the fitting groove 45 b of the water stop portion 45 is in pressure contact with each packing P, and the entire pair of packings P is in pressure contact with the inner surface of the unit bath wall 15. Further, the entire circumference of the end surface of the screwing member 43 is pressed against the outer surface of the unit bus wall 15. As a result, the penetration part K is formed in the unit bus wall 15 by the inner member 41, the extending member 46 and the screwing member 43. Then, the water pipe 16 inserted into the guide path 46b from the guide portion 48 is guided into the insertion path 44b of the inner member 41 by the guide path 46b, and passes through the unit bus wall 15 and passes through the unit outlet 51c. It is sent out inside the bus wall 15.
[0063]
According to 2nd Embodiment, in addition to the effect similar to (1)-(3), (11), and (12) of 1st Embodiment, the following effects can be acquired.
(1) A guide path 46 b is formed in the extending member 46. When the extending member 46 is assembled to the inner member 41, the guide path 46b communicates with the insertion path 44b. Therefore, the water conduit 16 can be guided into the inner member 41 by the guide path 46b, and the operation of inserting the water conduit 16 from the outside to the inside of the unit bath wall 15 can be easily performed.
[0064]
(2) Inside the through hole 15a, the guide path 46b is formed to communicate with the insertion path 44b in a state of extending obliquely upward. Therefore, unlike the case where the guide path 46 b is formed so as to extend perpendicular to the wall surface of the unit bath wall 15, when the water pipe 16 is inserted from the guide portion 48 into the guide path 46 b, the water pipe is provided. 16 can be guided to the insertion path 44b. Therefore, it is possible to facilitate the operation of inserting the water pipe 16 through the through portion K.
[0065]
(3) Since the guide portion 48 is formed integrally with the extending member 46, the extending portion is provided on the inner member 41, and at the same time, the guide portion 48 can be provided in the penetrating portion K. Therefore, the guide part 48 and the guide path 46 b communicate with each other reliably, and the water pipe 16 inserted through the guide part 48 can be reliably inserted into the extending member 46.
[0066]
(4) Since the inner member 41 and the extending member 46 are separately formed, the structure of the molding die of each member can be simplified as compared with the case where both members are integrally formed. Also,
(Third embodiment)
Next, a third embodiment of a water pipe penetrating portion forming apparatus embodying the present invention will be described with reference to FIGS. In addition, since 3rd Embodiment is a structure which changed only the extension part and outer member of the inner member of 1st Embodiment, the detailed description is abbreviate | omitted about the same part.
[0067]
As shown in FIG. 8, the penetrating portion forming apparatus 60 according to the third embodiment includes an inner member 61, an extending portion 62 as an extending means provided on the inner member 61, and the extending portion 62. A screwing member 63 to be screwed and an outer member 64 are mainly constituted.
[0068]
First, the inner member 61 will be described. As shown in FIG. 7, the inner member 61 made of synthetic resin includes a cylindrical portion 65 having the same configuration as the cylindrical portion 24 of the first embodiment, and a peripheral edge on the proximal end side of the cylindrical portion 65. The water stop part 66 which makes the disk shape formed in the part is provided. A first screw portion 65 a is threaded on the outer peripheral surface of the cylindrical portion 65, and an insertion path 65 b is formed in the cylindrical portion 65. A pull-out member 68 having the same configuration as that of the pull-out member 29 of the first embodiment is provided at the tip of the cylindrical portion 65 using a mounting nut 67 having the same configuration as that of the mounting nut 28 of the first embodiment. It is formed so that it can be attached. That is, the mounting nut 67 is provided with a fitting groove 67a and an inner peripheral threaded portion 67b, and the drawing member 68 is provided with a substrate portion 68a, a frame-like portion 68b, and a drawing outlet 68c.
[0069]
Next, the extension part 62 will be described. The extending portion 62 is formed to extend in a cylindrical shape from the water stop portion 66, and an engaging recess 62 a as a notch portion extends along the axis of the extending portion 62 on the outer surface of the extending portion 62. It is so recessed. Further, as shown in FIG. 8, a guide path 62b is formed on the inner side of the extended portion 62, and the second threaded portion is located on the outer peripheral surface of the extended portion 62 at a position excluding the engaging groove 62a. 62c is threaded. In addition, a thread 62 d is threaded on the inner peripheral surface of the extended portion 62.
[0070]
The extension portion 62 is provided with a guide member 69 as guide means for guiding the water pipe 16 from the outside of the unit bath wall 15 into the extension portion 62. The guide member 69 has a pipe shape and is formed to be curved and extend in an arc shape. One end portion (upper end portion) of the guide member 69 is threaded with a screw portion 69a that can be screwed with the thread 62d, and the other end portion (lower end portion) is connected to the connecting portion 36 of the first embodiment. A connecting portion 70 having the same configuration is provided. The connecting portion 70 can connect the synthetic resin sheath tube 35 to the lower end of the guide member 69.
[0071]
The screwing member 63 is formed to have the same configuration as the screwing member 23 of the first embodiment. As shown in FIG. 7, the outer member 64 is formed in an annular shape, and the inner side is formed as an insertion hole. Further, an engaging protrusion 64 a is protruded as an engaging portion at a position where the inner peripheral surface of the outer member 64 is opposed to each other. When the extended portion 62 is inserted into the outer member 64, the engaging protrusion 64a is engaged with the engaging recess 62a.
[0072]
In order to form the penetrating part K in the unit bus wall 15 using the penetrating part forming apparatus 60 of the third embodiment, first, in the inner member 61 disposed inside the unit bus wall 15, packing is performed. P is extrapolated to the extended portion 62. Next, after the extending portion 62 is inserted into the through hole 15a and penetrates the unit bus wall 15, the engaging protrusion 64a is engaged with the engaging recess 62a of the extending portion 62. The outer member 64 is attached to the extended portion 62. At this time, the inner member 61 is disposed so that the cylindrical portion 65 faces obliquely upward.
[0073]
Subsequently, the inner member 61 and the guide member 69 are assembled by screwing the threaded portion 69 a of the guide member 69 with the threaded member 63 inserted thereon into the thread 62 d of the extending portion 62. Subsequently, the screwing member 63 externally inserted into the guide member 69 is screwed into the second screw portion 62c. Then, due to the engagement between the engagement protrusion 64 a and the engagement recess 62 a, the threaded member 63 is screwed to the extension 62 without rotating the extension 62 and the inner member 61. As a result, as shown in FIG. 8, the inner member 61 and the screwing member 63 are drawn toward the unit bus wall 15 with the cylindrical portion 65 being disposed obliquely upward. The entire end surface of the water stop portion 66 is in pressure contact with the packing P, and the entire packing P is in pressure contact with the inner surface of the unit bath wall 15. Further, the entire end surface of the screwing member 63 is in pressure contact with the end surface of the outer member 64, and the outer member 64 is in pressure contact with the outer surface of the unit bus wall 15. Then, the water blocking portion 66 via the packing P and the screwing member 63 via the outer member 64 sandwich the unit bus wall 15 from both the inner and outer sides of the unit bath wall 15 with equal force, so that the through portion K is formed. A unit bath wall 15 is formed.
[0074]
As a result, a penetrating portion K is formed in the unit bath wall 15 by the inner member 61, the extending portion 62, and the screwing member 63, and the water pipe 16 is disposed through the unit bath wall 15. Further, the guide member 69 is disposed so as to extend obliquely downward from the extending portion 62. Then, the water pipe 16 is inserted into the guide member 69 and the guide path 62b, and the water pipe 16 is guided into the insertion path 65b by the guide member 69 and the guide path 62b. Then, the water conduit 16 inserted into the insertion passage 65 b is sent out from the drawing member 68 to the outside of the unit bath wall 15, and the drawing member 68 is attached to the cylindrical portion 65 by a mounting nut 67. The guide member 69 may be screwed out from the extended portion 62. At this time, the guide path 62b formed inside the extended portion 62 has a longer length in the axial direction.
[0075]
Therefore, according to the third embodiment, the following effects can be obtained in addition to the effects described in (1) to (3), (11) and (12) of the first embodiment. Engaging grooves 62 a are provided in the extended portion 62, the outer member 64 is formed in an annular shape, and the engaging protrusion 64 a is provided on the inner peripheral surface of the outer member 64. Therefore, the rotation prevention of the inner member 61 when the screwing member 63 is screwed to the extending portion 62 can be formed with a simple configuration. Further, by screwing the guide member 69 to the extending portion 62, the water guide pipe 16 can be guided from the outside of the unit bath wall 15 into the extending portion 62 by the guide member 69. On the other hand, when the back side of the unit bath wall 15 is narrow, the guide member 69 has only to be removed from the extending portion 62, so that it can correspond to the place where the penetrating portion K is formed.
[0076]
Each embodiment may be changed as follows.
In each embodiment, the connecting portions 36, 49, 70 may be omitted, and the sheath tube 35 may be bonded to the guide portions 31, 48 or the guide member 69 with an adhesive or the like.
[0077]
-In 1st Embodiment, you may form the guide part 31 so that attachment or detachment with respect to the connection cylinder part 30 is possible. For example, the outer member 22 is separately formed into a connecting cylinder part 30 and a guide member, and the guide member is assembled to the connecting cylinder part 30 by screwing, fitting or the like, and guide means is provided on the outer member 22. Also good. Alternatively, the outer member 22 may be configured only by the connecting cylinder portion 30 in which the guide portion 31 is omitted, and the guide portion may be provided by integrally or separately forming the guide portion on the screwing member 23.
[0078]
In the first embodiment, the guide portion 31 is curved so as to extend obliquely with respect to the wall surface of the unit bath wall 15, but the guide portion 31 extends linearly along the axis of the connecting cylinder portion 30. May be. Or you may form the guide part 31 so that it may extend linearly along the axis line of the connection cylinder part 30, and may be bent below at right angle. Further, the guide path 26b located inside the unit bus wall 15 is formed so as to extend obliquely upward from the outside to the inside of the unit bus wall 15 in a state where the extending portion 26 penetrates the unit bus wall 15. May be.
[0079]
In the second embodiment, the guide portion 48 of the extending member 46 may be omitted, and a separate guide member may be assembled to the extending member 46 by screwing, fitting, or the like. Alternatively, the guide member may be formed integrally or separately with the screwing member 43, and the guide portion 48 may be omitted.
[0080]
In the second embodiment, the guide portion 48 is curved so as to extend obliquely with respect to the wall surface of the unit bus wall 15, but the guide portion 48 extends linearly along the axis of the main body portion 47. Also good. Alternatively, the guide portion 48 may be formed so as to extend linearly along the axis 47 and bend downward at a right angle.
[0081]
-In 3rd Embodiment, the guide member 69 may be integrally formed in the extension part 62, and the guide member 69 may be abbreviate | omitted. Alternatively, the guide member 69 may be formed integrally with the screwing member 63, or the guide member 69 may be formed so as to be assembled to the screwing member 63.
[0082]
In the third embodiment, the guide member 69 is curved so as to extend obliquely with respect to the wall surface of the unit bus wall 15 in a state in which the guide member 69 is assembled to the extending portion 62. May be formed to extend linearly in a direction orthogonal to the wall surface of the unit bus wall 15. Alternatively, the guide member 69 may be bent in an L shape.
[0083]
In the first or third embodiment, when the inner members 21 and 61 and the extending portions 26 and 62 are separately formed and the through portion K is formed, the extending portions 26 and 62 are connected to the inner member 21, 61 may be integrally provided by screwing, fitting or the like.
[0084]
In the second embodiment, the extending member 46 may be integrally formed with the inner member 41. At this time, the guide portion 48 may be formed integrally or separately with the extending member 46.
[0085]
In each embodiment, the water stop structure is formed by pressing the packing P against the inner surface of the unit bath wall 15 by the water stop portions 25, 45, 66, but the packing P is omitted and the water stop portions 25, 45, 66 are provided. The water stop structure may be formed only by pressing against the inner surface of the unit bath wall 15. Or you may adhere the packing P to the water stop part 25,45,66.
[0086]
In each embodiment, the pull-out members 29, 51, and 68 are provided on the cylindrical portions 24, 44, and 65, but the pull-out members 29, 51, and 68 may be omitted.
-In each embodiment, although the member which forms the penetration part formation apparatus 20,40,60 was formed with the synthetic resin material, you may form with a metal material.
[0087]
In each embodiment, the water pipe 16 drawn to the inside of the unit bath wall 15 by the penetrating portion K is disposed up to the bathtub 14 and connected to a faucet device (not shown) for supplying hot water. However, the water pipe 16 may be connected to a washstand or a toilet.
[0088]
【The invention's effect】
According to the present invention, it is possible to form the through portion by holding the peripheral portion of the through hole with an equal force, and to prevent the fluid from flowing into and out of the unit bath wall.
[0089]
According to the invention described in claim 2, in addition to the effect of the invention described in claim 1, the water pipe inserted into the extending means can be guided into the inner member by the guide path, and the water pipe It is possible to easily perform the operation of inserting the through hole into the through portion.
[0090]
According to the invention described in claim 3, in addition to the effect of the invention described in claim 2, unlike the case where the guide path is formed to extend perpendicular to the wall surface of the unit bath wall, When is inserted into the guide path, it is possible to facilitate the operation of inserting the water pipe through the penetration portion.
[0091]
According to the invention described in claim 4, in addition to the effects of the invention described in any one of claims 1 to 3, the inner member and the extending means are compared with the case where they are formed separately. Thus, it is possible to easily perform the forming operation of the through portion.
[0092]
According to the invention described in claim 5, in addition to the effects of the invention described in any one of claims 1 to 3, as compared with the case where the inner member and the extending means are integrally formed. The structure of the molding die for each member can be simplified.
[0093]
According to the invention described in claim 6, in addition to the effect of the invention described in any one of claims 1 to 5, the guide means can easily insert the water pipe into the extending means. Further, the insertion work into the inner member can be easily performed.
[0094]
According to the seventh aspect of the invention, in addition to the effect of the sixth aspect of the invention, the guide pipe can easily insert the water pipe into the extension means.
According to the invention described in claim 8, in addition to the effect of the invention described in claim 6 or 7, the sheath tube can be easily connected to the guide means by the connecting portion.
[0095]
According to the invention described in claim 9, in addition to the effect of the invention described in any one of claims 1-5, the extension of the screwing member is achieved by the engagement between the extending means and the engaging portion. It is possible to prevent the inner member from rotating as the installation means is screwed. Therefore, after the inner member is disposed inside the unit bath wall, it is not necessary to hold the inner member by hand during the screwing operation of the screwing member, and the forming operation of the through portion can be easily performed.
[0096]
According to the invention described in claim 10, in addition to the effect of the invention described in claim 9, the penetrating portion is formed by interposing the outer member between the inner member and the screwing member. Therefore, the outer member exhibits a washer-like function, and the screwing member can be made difficult to loosen.
[0097]
According to the eleventh aspect of the invention, in addition to the effects of the ninth or tenth aspect, the inner member rotates with a simple configuration as the screwing member is extended relative to the extending means. It becomes possible to prevent.
[0098]
According to the invention of the twelfth aspect, in addition to the effect of the invention of the eleventh aspect, the water guide pipe can be easily inserted into the extension means by the guide means, and further into the inner member. The insertion work can be easily performed.
[0099]
According to the invention of claim 13, in addition to the effect of the invention of claim 12, unlike the case where the guide portion is formed so as to extend perpendicular to the wall surface of the unit bath wall, the water pipe Is inserted into the guide portion, the water pipe can be easily guided into the inner member.
[0100]
According to the invention of the fourteenth aspect, in addition to the effect of the invention of the twelfth or thirteenth aspect, the sheath tube can be easily connected to the guide means by the connecting portion.
[Brief description of the drawings]
FIG. 1 is a side sectional view showing a penetrating portion according to a first embodiment.
FIG. 2 is an exploded perspective view showing the penetrating portion forming apparatus of the first embodiment.
FIG. 3 is a cross-sectional view showing a unit bus.
FIG. 4 is a perspective view showing a state in which an inner member and an outer member are attached to a unit bus wall.
FIG. 5 is a side sectional view showing a state before the drawing member is attached to the inner member.
FIG. 6 is a side sectional view showing a penetrating portion according to a second embodiment.
FIG. 7 is an exploded perspective view showing a penetration portion forming apparatus according to a third embodiment.
FIG. 8 is a side cross-sectional view showing a through portion according to a third embodiment.
FIG. 9 is a perspective view showing a conventional through portion.
FIG. 10 is a side sectional view showing a conventional through portion.
[Explanation of symbols]
K ... penetrating part, 15 ... unit bath wall, 15a ... through hole, 16 ... water pipe, 20, 40, 60 ... unit bus wall water pipe penetrating part forming device, 21, 41, 61 ... inner member, 22, 64 ... outer member, 23, 43, 63 ... screwing member, 25, 45, 66 ... water stop part, 26, 62 ... extension part, 26b, 46b, 62b ... guide path, 26c, 62c ... as thread part 2nd screw part, 26d ... Notch part, 31, 48 ... Guide part as guide means, 33a ... Engagement part, 34 ... Insertion hole, 35 ... Sheath tube, 36, 49, 70 ... Connection part, 46 ... Extension An extending member as an installation means, 47b... Threaded portion, 69... A guide member as guide means, 62a... An engagement groove as a notch, and 64a.

Claims (14)

ユニットバス壁に設けられた貫通孔に通水管を貫通させるための貫通部を形成する貫通部形成装置であって、
前記ユニットバス壁の内側に配設され、前記通水管をユニットバス壁の内側に引き出し可能とすべく前記通水管が挿通可能に形成されているとともに、前記貫通孔の周縁部に止水構造を形成する止水部が形成された内側部材と、
前記内側部材に設けられ、外面に形成されたねじ部を前記貫通孔を貫通してユニットバス壁の外側に延設するための延設手段と、
前記ユニットバス壁の外側に配設され、前記ねじ部に螺合される螺合部材と
より構成され、前記ねじ部に螺合部材が螺合されることにより、当該螺合部材と止水部との間にユニットバス壁が挟持されて内側部材がユニットバス壁に取付けられることを特徴とするユニットバス壁の通水管の貫通部形成装置。
A penetrating part forming device for forming a penetrating part for penetrating a water pipe through a through hole provided in a unit bath wall,
The water passage is disposed inside the unit bath wall, and is formed so that the water passage can be inserted into the unit bath wall so that the water passage can be pulled out inside the unit bath wall. An inner member formed with a water stop portion to be formed;
An extending means for extending the threaded portion provided on the inner member and formed on the outer surface to the outside of the unit bus wall through the through hole;
A screw member that is disposed outside the unit bath wall and is screwed to the screw part. When the screw member is screwed to the screw part, the screw member and the water stop part. A unit bath wall is sandwiched between the inner member and the inner member is attached to the unit bath wall.
前記延設手段の内側には、内側部材の内部と連通する案内路が形成され、当該案内路により延設手段内に挿通された通水管が、内側部材の内側に案内されることを特徴とする請求項1に記載のユニットバス壁の通水管の貫通部形成装置。A guide path communicating with the inside of the inner member is formed inside the extension means, and a water pipe inserted into the extension means by the guide path is guided inside the inner member. The penetration part formation apparatus of the water pipe of the unit bath wall of Claim 1. 前記案内路は湾曲又は屈曲して延びるように形成され、前記案内路は前記ユニットバス壁の壁面に対して斜めに延びるように形成されていることを特徴とする請求項2に記載のユニットバス壁の通水管の貫通部形成装置。3. The unit bus according to claim 2, wherein the guide path is formed to extend while being curved or bent, and the guide path is formed to extend obliquely with respect to a wall surface of the unit bus wall. Wall penetration pipe penetration forming device. 前記延設手段は、内側部材に一体形成された延設部により形成されていることを特徴とする請求項1〜請求項3のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置。The said extension means is formed by the extension part integrally formed by the inner side member, The penetration part of the water pipe of the unit bath wall as described in any one of Claims 1-3 characterized by the above-mentioned. Forming equipment. 前記延設手段は、内側部材に組付けられた延設部材により形成されていることを特徴とする請求項1〜請求項3のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置。The said extending means is formed of the extending member assembled | attached to the inner side member, The penetration part of the water pipe of the unit bath wall as described in any one of Claims 1-3 characterized by the above-mentioned. Forming equipment. 前記延設手段又は螺合部材には、前記ユニットバス壁の外側から延設手段内に通水管を案内するガイド手段が設けられていることを特徴とする請求項1〜請求項5のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置。6. The extension means or the screwing member is provided with guide means for guiding a water pipe from the outside of the unit bath wall into the extension means. The penetration part formation apparatus of the water pipe of the unit bath wall as described in one item | term. 前記ガイド手段は、ユニットバス壁の壁面に対して斜めに延びるように設けられていることを特徴とする請求項6に記載のユニットバス壁の通水管の貫通部形成装置。The apparatus for forming a penetration part of a water passage pipe of a unit bath wall according to claim 6, wherein the guide means is provided so as to extend obliquely with respect to the wall surface of the unit bath wall. 前記ガイド手段には、前記通水管が挿通される鞘管を連結するための連結部が設けられていることを特徴とする請求項6又は請求項7に記載のユニットバス壁の通水管の貫通部形成装置。8. The unit pipe wall penetration pipe according to claim 6, wherein the guide means is provided with a coupling portion for coupling a sheath pipe through which the water penetration pipe is inserted. 9. Part forming device. 前記ユニットバス壁の外側には、前記延設手段が挿入可能な外側部材が配設されるとともに、前記延設手段には外側部材より外方へ突出した部位に前記螺合部材が螺合可能な前記ねじ部が形成され、前記外側部材には、前記ねじ部に対する螺合部材の螺合に伴う内側部材の回動を規制すべく延設手段が係合可能な係合部が形成されていることを特徴とする請求項1〜請求項5のいずれか一項に記載のユニットバス壁の通水管の貫通部形成装置。An outer member into which the extension means can be inserted is disposed outside the unit bath wall, and the screwing member can be screwed into a portion protruding outward from the outer member. The threaded portion is formed, and the outer member is formed with an engaging portion with which an extension means can be engaged to restrict the rotation of the inner member accompanying the threaded engagement of the threaded member with the threaded portion. The water penetration pipe penetrating portion forming device according to any one of claims 1 to 5, wherein the unit bus wall has a water pipe. 前記ねじ部に対する螺合部材の螺合により、前記外側部材を介して螺合部材と止水部との間にユニットバス壁が挟持されることを特徴とする請求項9に記載のユニットバス壁の通水管の貫通部形成装置。10. The unit bus wall according to claim 9, wherein the unit bus wall is sandwiched between the screwing member and the water stop portion via the outer member by screwing of the screwing member to the screw portion. Water pipe penetration part forming device. 前記延設手段には、外側部材への挿入方向に沿って延びる切り欠き部が形成されているとともに、前記外側部材には前記延設手段が挿入可能な挿入孔が形成され、当該挿入孔の内面には、延設手段が挿入された状態で前記切り欠き部に係合可能な係合部が形成されていることを特徴とする請求項9又は請求項10に記載の通水管の貫通部形成装置。The extending means is formed with a notch extending along the direction of insertion into the outer member, and the outer member is formed with an insertion hole into which the extending means can be inserted. The penetration portion of the water pipe according to claim 9 or 10, wherein an engagement portion that can be engaged with the notch portion in a state in which the extending means is inserted is formed on the inner surface. Forming equipment. 前記外側部材には、前記ユニットバス壁の外側から延設手段内に通水管を案内するガイド手段が設けられていることを特徴とする請求項11に記載のユニットバス壁の通水管の貫通部形成装置。12. The penetration part of the water pipe of the unit bath wall according to claim 11, wherein the outer member is provided with guide means for guiding the water pipe into the extension means from the outside of the unit bath wall. Forming equipment. 前記ガイド手段は、前記外側部材に一体形成されたガイド部より形成され、同ガイド部はユニットバス壁の壁面に対して斜めに延びるように形成されていることを特徴とする請求項12に記載のユニットバス壁の通水管の貫通部形成装置。The said guide means is formed from the guide part integrally formed in the said outer side member, and the said guide part is formed so that it may extend diagonally with respect to the wall surface of a unit bus wall. The penetration part formation device of the water pipe of the unit bath wall. 前記ガイド手段には、前記通水管が挿通される鞘管を連結するための連結部が設けられていることを特徴とする請求項12又は請求項13に記載のユニットバス壁の通水管の貫通部形成装置。14. The unit pipe wall water pipe penetration according to claim 12, wherein the guide means is provided with a connecting portion for connecting a sheath pipe through which the water pipe is inserted. Part forming device.
JP2003205717A 2003-08-04 2003-08-04 Unit bus wall water pipe penetration forming device Expired - Fee Related JP4316316B2 (en)

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