JP4316046B2 - Seal structure of heterogeneous joint of valve - Google Patents

Seal structure of heterogeneous joint of valve Download PDF

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Publication number
JP4316046B2
JP4316046B2 JP11496799A JP11496799A JP4316046B2 JP 4316046 B2 JP4316046 B2 JP 4316046B2 JP 11496799 A JP11496799 A JP 11496799A JP 11496799 A JP11496799 A JP 11496799A JP 4316046 B2 JP4316046 B2 JP 4316046B2
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JP
Japan
Prior art keywords
cylindrical portion
valve
core
valve body
ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP11496799A
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Japanese (ja)
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JP2000304146A (en
Inventor
照雄 木津
博史 小岩
博 清水
昌弘 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Gas Co Ltd
Kyosei Corp
Original Assignee
Osaka Gas Co Ltd
Kyosei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Gas Co Ltd, Kyosei Corp filed Critical Osaka Gas Co Ltd
Priority to JP11496799A priority Critical patent/JP4316046B2/en
Publication of JP2000304146A publication Critical patent/JP2000304146A/en
Application granted granted Critical
Publication of JP4316046B2 publication Critical patent/JP4316046B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、バルブの異質接合部のシール構造に関する。
【0002】
【従来の技術】
図3は、ガス管路の途中に組み込み、該管路の開閉を行う樹脂製バタフライバルブの構造を示し、弁体1を収納する金属製の円筒状コア2をポリエチレン製のバルブ本体3内にインサートし、コア2で支持した弁軸4に円板状の弁体1を固定し、コア2上に弁軸4を介して弁体1を回動させる操作部5を設けた構造を有し、バルブ本体3の両端にポリエチレン製のガス管6を溶着により接続し、弁体1の回動で管路の開閉を行うものである。
【0003】
上記のような樹脂バルブは、金属製のコア2をバルブ本体3が覆っているため、地中への埋設時に金属製のコア2を電食や錆から有効に保護することができ、耐久性に優れているという利点がある。
【0004】
しかしながら、金属製のコア2とその外面を覆うポリエチレン製のバルブ本体3とは、その接合面の密着性が悪く、接合面に隙間が発生し、この隙間からガスが漏洩する危険性があるため、接合面に対するシール構造の採用が必要になる。
【0005】
図4は、上記のような樹脂バルブにおける樹脂とインサート金属接合部のシール構造を示し、コア2とバルブ本体3の接合面で、コア2の円筒部7の外径にOリング溝8を設け、該Oリング溝8内にOリング9を組み込んだ状態で、樹脂の射出成形を行ってバルブ本体3を形成し、この射出成形圧でOリング9を加圧することにより、コア2とバルブ本体3の接合面間のシールを行っていた。
【0006】
【発明が解決しようとする課題】
ところで、上記のような従来のシール構造は、樹脂の射出成形圧でOリング9を押し潰すことにより、シール圧を得るようにしているため、Oリング9の潰し量が樹脂の射出成形圧によって変動し、潰し量の管理及び寿命の管理が困難であり、シールの信頼性に欠けるという問題がある。
【0007】
そこで、この発明の課題は、樹脂と金属等の異質接合部のシールを機械的に行い、Oリングの潰し量の管理及び寿命の管理が容易で信頼性の高いバルブの異質接合部のシール構造を提供することにある。
【0008】
【課題を解決するための手段】
上記のような課題を解決するため、この発明は、弁体を収納するコアを、該コアと異質のバルブ本体内にインサートしたバルブであって、前記コアが弁軸の上部と下部を保持する部分の両側に円筒部を設けて形成され、前記バルブ本体の前記円筒部を覆う部分に、この円筒部の端部から延長状に突出し、その内径が円筒部と同一となる筒状部分が設けられ、前記円筒部の内径と筒状部分の内径にそれぞれOリング溝を形成し、この両Oリング溝にOリングを各々組み込んだ状態で、円筒状に形成されたスティフナーを円筒部と筒状部分の内部に、前記両Oリング内に橋渡し状に嵌挿した状態で組み込み、このスティフナーを前記円筒部の内周面に設けた当たりと筒状部分の内周面に設けた抜け止め突条で位置決め保持した構成を採用したものである。
【0009】
【発明の実施の形態】
以下、この発明の実施の形態を図示例と共に説明する。
【0010】
図1は、この発明のシール構造を採用した樹脂製バタフライバルブを示し、該バルブの基本的な構造は、従来の技術で述べた図3と同一であるので、同じ部分に同一符号を付すことによって説明に代える。
【0011】
樹脂バルブの金属製のコア2は、弁軸4の上部と下部を保持する部分の両側に管路を形成する円筒部7を設けた断面形状を有し、このコア2を覆う樹脂製のバルブ本体3は、上記弁軸4を保持する部分から両側の円筒部7の外面を一体に覆い、円筒部7を覆う部分がこの円筒部7の端部から延長状に突出し、その突出部分の内径が円筒部7の内径と同一となり、同材質のガス管を溶着により接続する筒状部分10になっている。
【0012】
この発明のシール構造は、コア2における両側円筒部7の内周面と、バルブ本体3の筒状部分10の内径面とにそれぞれOリング溝11を近接した配置で形成し、この両Oリング溝11にOリング12を各々組み込んだ状態で、ステンレス等の金属や硬質の合成樹脂等を用いて円筒状に形成したスティフナー13を両Oリング12内に橋渡し状に嵌挿したものである。
【0013】
図1(b)に示す例では、、コア2における両側円筒部8の内周面でOリング溝11よりも内側寄りの位置に、スティフナー13の内端が当設する環状の当たり14を設け、円筒部7と筒状部分10に嵌挿するスティフナー13の位置決めが行えるようにしている。
【0014】
また、バルブ本体3の筒状部分10の内径面でOリング溝11の近接位置に、スティフナー13の外径よりも少し小径となる抜け止め突条16を周設し、スティフナー13を両Oリング12内に嵌挿するとき、バルブ本体3の材質を利用して、該スティフナー13を抜け止め突条16に対して強制的に通過させることにより、両Oリング12内に嵌挿したスティフナー13の抜け止めが得られるようにしている。
【0015】
なお、コア2における下流側円筒部7は、弁体1が閉弁位置で当設するシートリング15を別体とし、これを円筒部7内に嵌挿固定し、このシートリング15にOリング溝11を形成している。
【0016】
この発明のシール構造は上記のような構成であり、コア2における両側円筒部7の内周面と、バルブ本体3の筒状部分10の内径面とにそれぞれOリング溝11を近接した配置で形成し、両Oリング溝11のそれぞれにOリング12を組み込み、円筒状に形成したスティフナー13を円筒部7の内周面とバルブ本体3の筒状部分10の内径面とにわたって、両Oリング12内に橋渡し状に嵌挿し、該Oリング12をOリング溝11内で圧縮状態としている。
【0017】
このスティフナー13の嵌挿による両Oリング12の圧縮で、コア2とバルブ本体3の接合面は、円筒部7の端部と筒状部分10の接合部分において機械的にシールされ、ガスの漏洩発生を確実に防止できる。
【0018】
このようなシール構造は、Oリング溝11の寸法及びスティフナー13の外径寸法を測定することで、Oリング12の潰し量の管理が行え、長期寿命の予測が容易になる。
【0019】
上記実施の形態において、バルブはバタフライバルブを例示したが、バルブはボールバルブ等の他の形式のものであってもよく、また、コア2を金属、バルブ本体3を合成樹脂としたが、コア2とバルブ本体3の材質の組み合わせは、例えば、強度の異なるもの、熱収縮性の異なるもの等、異種異質の組み合わせを自由に選択することができる。
【0020】
【発明の効果】
以上のように、この発明によると、コアの内径とバルブ本体の内径にそれぞれOリング溝を形成し、この両Oリング溝にOリングを各々組み込んだ状態でスティフナーを両Oリング内に橋渡し状に嵌挿したので、異質接合部であるコアの内径とバルブ本体の内径をOリングで機械的にシールすることができ、Oリングの潰し量の管理及び寿命の管理が容易となり、バルブの異質接合部に対する信頼性の高いシール構造が得られる。
【図面の簡単な説明】
【図1】(a)はこの発明のシール構造を採用した樹脂バルブの縦断面図、(b)は同シール構造の要部を拡大した縦断面図
【図2】同上のシール構造の全体構造を示す縦断面図
【図3】従来のシール構造を採用した樹脂バルブの縦断面図
【図4】同上のシール構造を拡大した縦断面図
【符号の説明】
1 弁体
2 コア
3 バルブ本体
4 弁軸
5 操作部
7 円筒部
10 筒状部分
11 Oリング溝
12 Oリング
13 スティフナー
14 当たり
15 シートリング
16 抜け止め突条
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a seal structure for a heterogeneous joint portion of a valve.
[0002]
[Prior art]
FIG. 3 shows the structure of a resin butterfly valve that is incorporated in the middle of a gas pipe and opens and closes the pipe. A metal cylindrical core 2 that houses the valve body 1 is placed in a polyethylene valve body 3. The disc-shaped valve body 1 is fixed to the valve shaft 4 that is inserted and supported by the core 2, and the operating portion 5 that rotates the valve body 1 via the valve shaft 4 is provided on the core 2. A gas pipe 6 made of polyethylene is connected to both ends of the valve body 3 by welding, and the pipe body is opened and closed by the rotation of the valve body 1.
[0003]
Since the valve body 3 covers the metal core 2 in the resin valve as described above, the metal core 2 can be effectively protected from electric corrosion and rust when embedded in the ground, and is durable. Has the advantage of being excellent.
[0004]
However, since the metal core 2 and the polyethylene valve body 3 covering the outer surface of the metal core 2 have poor adhesion at the joint surface, a gap is generated at the joint surface, and there is a risk of gas leaking from the gap. Adoption of a seal structure for the joint surface is necessary.
[0005]
FIG. 4 shows the sealing structure of the resin and insert metal joint in the resin valve as described above, and an O-ring groove 8 is provided in the outer diameter of the cylindrical portion 7 of the core 2 at the joint surface between the core 2 and the valve body 3. In the state where the O-ring 9 is incorporated in the O-ring groove 8, the resin body is injection-molded to form the valve body 3, and the O-ring 9 is pressurized with this injection-molding pressure, whereby the core 2 and the valve body are formed. 3 was sealed between the joint surfaces.
[0006]
[Problems to be solved by the invention]
By the way, since the conventional seal structure as described above obtains the seal pressure by crushing the O-ring 9 with the resin injection molding pressure, the crushing amount of the O-ring 9 depends on the resin injection molding pressure. There is a problem that it is fluctuating, it is difficult to manage the amount of crushing and the life, and the reliability of the seal is lacking.
[0007]
Therefore, the object of the present invention is to mechanically seal a heterogeneous joint such as a resin and a metal, and to easily manage the collapse amount and life of the O-ring and to provide a highly reliable seal structure for the heterogeneous joint of the valve. Is to provide.
[0008]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention is a valve in which a core for accommodating a valve body is inserted into a valve body different from the core , and the core holds the upper and lower portions of the valve shaft. A cylindrical portion is formed on both sides of the portion, and the cylindrical portion of the valve body that covers the cylindrical portion is extended from the end of the cylindrical portion and has the same inner diameter as the cylindrical portion. is, the cylindrical portion respectively forming the O-ring groove to the inner diameter of the inner diameter and the cylindrical portion, the both O-ring state incorporating each O-ring into the groove, the cylindrical portion and the cylindrical stiffener formed in a cylindrical shape Incorporated into the O-ring in a bridging manner in both the O-rings, this stiffener is provided on the inner peripheral surface of the cylindrical portion and the retaining protrusion provided on the inner peripheral surface of the cylindrical portion in that it adopts the positioning holding structure A.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0010]
FIG. 1 shows a resin-made butterfly valve adopting the seal structure of the present invention, and the basic structure of the valve is the same as that of FIG. 3 described in the prior art. Instead of the explanation.
[0011]
The metal core 2 of the resin valve has a cross-sectional shape in which a cylindrical portion 7 that forms a pipe line is provided on both sides of a portion that holds the upper and lower portions of the valve shaft 4, and the resin valve that covers the core 2 The main body 3 integrally covers the outer surface of the cylindrical portion 7 on both sides from the portion that holds the valve shaft 4, and the portion that covers the cylindrical portion 7 protrudes from the end portion of the cylindrical portion 7, and the inner diameter of the protruding portion Is the same as the inner diameter of the cylindrical portion 7 and is a cylindrical portion 10 for connecting gas pipes of the same material by welding.
[0012]
In the sealing structure of the present invention, an O-ring groove 11 is formed adjacent to the inner peripheral surface of the cylindrical portion 7 on both sides of the core 2 and the inner diameter surface of the cylindrical portion 10 of the valve body 3, and both O-rings are formed. A stiffener 13 formed in a cylindrical shape using a metal such as stainless steel or a hard synthetic resin or the like in a state where the O-rings 12 are incorporated in the grooves 11 is inserted into both O-rings 12 in a bridging manner.
[0013]
In the example shown in FIG. 1B, an annular contact 14 on which the inner end of the stiffener 13 abuts is provided at a position closer to the inner side than the O-ring groove 11 on the inner peripheral surface of both side cylindrical portions 8 in the core 2. The stiffener 13 fitted into the cylindrical portion 7 and the cylindrical portion 10 can be positioned.
[0014]
Further, a retaining protrusion 16 having a diameter slightly smaller than the outer diameter of the stiffener 13 is provided in the vicinity of the O-ring groove 11 on the inner diameter surface of the tubular portion 10 of the valve body 3, and the stiffener 13 is connected to both O-rings. When the stiffener 13 is inserted into both the O-rings 12, the material of the valve body 3 is used to force the stiffener 13 to pass through the retaining protrusion 16. It is designed so that it can be secured.
[0015]
The downstream cylindrical portion 7 in the core 2 is separated from the seat ring 15 that the valve body 1 is in contact with the valve body 1 in the closed position, and is fitted and fixed in the cylindrical portion 7, and the O-ring is attached to the seat ring 15. A groove 11 is formed.
[0016]
The seal structure of the present invention is configured as described above, and the O-ring groove 11 is disposed close to the inner peripheral surface of the cylindrical portions 7 on both sides of the core 2 and the inner surface of the cylindrical portion 10 of the valve body 3. O-rings 12 are formed in both O-ring grooves 11 and cylindrical stiffeners 13 are formed across the inner peripheral surface of the cylindrical portion 7 and the inner surface of the cylindrical portion 10 of the valve body 3. The O-ring 12 is inserted into the bridge 12 so as to be compressed in the O-ring groove 11.
[0017]
By compression of both O-rings 12 by the insertion of the stiffener 13, the joint surface between the core 2 and the valve body 3 is mechanically sealed at the joint portion between the end of the cylindrical portion 7 and the tubular portion 10, and gas leakage occurs. Occurrence can be reliably prevented.
[0018]
In such a seal structure, by measuring the dimensions of the O-ring groove 11 and the outer diameter of the stiffener 13, the amount of crushing of the O-ring 12 can be managed, and the long-term life can be easily predicted.
[0019]
In the above embodiment, the valve is a butterfly valve, but the valve may be of other types such as a ball valve, and the core 2 is a metal and the valve body 3 is a synthetic resin. As the combination of the materials of the valve body 3 and the valve body 3, for example, a combination of different kinds of materials such as a material having different strength and a material having different heat shrinkability can be freely selected.
[0020]
【The invention's effect】
As described above, according to the present invention, an O-ring groove is formed in each of the inner diameter of the core and the inner diameter of the valve body, and the stiffener is bridged between the O-rings in a state in which the O-rings are incorporated in both the O-ring grooves. Since the inner diameter of the core, which is a heterogeneous joint, and the inner diameter of the valve body can be mechanically sealed with an O-ring, it is easy to manage the collapse amount and life of the O-ring. A highly reliable seal structure for the joint is obtained.
[Brief description of the drawings]
FIG. 1 (a) is a longitudinal sectional view of a resin valve adopting the sealing structure of the present invention, and FIG. 1 (b) is an enlarged longitudinal sectional view of a main part of the sealing structure. Fig. 3 is a vertical cross-sectional view of a resin valve employing a conventional seal structure. Fig. 4 is an enlarged vertical cross-sectional view of the same seal structure.
DESCRIPTION OF SYMBOLS 1 Valve body 2 Core 3 Valve main body 4 Valve shaft 5 Operation part 7 Cylindrical part 10 Cylindrical part 11 O ring groove 12 O ring 13 Stiffener 14 per 15

Claims (1)

弁体を収納するコアを、該コアと異質のバルブ本体内にインサートしたバルブであって、前記コアが弁軸の上部と下部を保持する部分の両側に円筒部を設けて形成され、前記バルブ本体の前記円筒部を覆う部分に、この円筒部の端部から延長状に突出し、その内径が円筒部と同一となる筒状部分が設けられ、前記円筒部の内径と筒状部分の内径にそれぞれOリング溝を形成し、この両Oリング溝にOリングを各々組み込んだ状態で、円筒状に形成されたスティフナーを円筒部と筒状部分の内部に、前記両Oリング内に橋渡し状に嵌挿した状態で組み込み、このスティフナーを前記円筒部の内周面に設けた当たりと筒状部分の内周面に設けた抜け止め突条で位置決め保持したバルブの異質接合部のシール構造。 The core for accommodating the valve body, a valve inserted in said core and heterogeneity of the valve body, wherein the core is formed by providing a cylindrical portion on both sides of the portion holding the top and bottom of the valve shaft, the valve A portion of the main body that covers the cylindrical portion is provided with a cylindrical portion that extends from the end portion of the cylindrical portion and has an inner diameter that is the same as that of the cylindrical portion. Each of the O-ring grooves is formed, and the O-rings are assembled in both O-ring grooves, and the cylindrical stiffener is formed inside the cylindrical portion and the cylindrical portion, and is bridged in the O-rings. A seal structure of a heterogeneous joint portion of a valve, which is assembled in a state of being inserted, and is positioned and held by a stopper provided on the inner peripheral surface of the cylindrical portion and a stopper provided on the inner peripheral surface of the cylindrical portion .
JP11496799A 1999-04-22 1999-04-22 Seal structure of heterogeneous joint of valve Expired - Lifetime JP4316046B2 (en)

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JP4316046B2 true JP4316046B2 (en) 2009-08-19

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Publication number Priority date Publication date Assignee Title
JP4853806B2 (en) * 2006-01-20 2012-01-11 旭有機材工業株式会社 Butterfly valve

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