JP4313319B2 - Operation method of mold clamping device - Google Patents

Description

  The present invention relates to a mold clamping device including an auxiliary cylinder or a booster ram, a sub tank, and a prefill valve that are provided alongside a mold clamping cylinder.

  For example, in a direct pressure type mold clamping device, the moving speed of the piston cannot be increased so much because high pressure hydraulic oil is supplied to a large diameter mold clamping cylinder. This is because it is necessary to prepare a large-capacity hydraulic pump. Therefore, it is difficult to shorten the mold clamping process time, and there is room for improvement in terms of productivity improvement.

As a technique for shortening the mold clamping process time, an auxiliary cylinder or a booster ram type mold clamping device has been proposed (for example, see Patent Document 1).
Japanese Patent Laid-Open No. 11-240054 (FIG. 1, paragraph numbers [0024] to [0031])

Patent document 1 is demonstrated based on the following figure.
FIG. 5 is a diagram for explaining the basic configuration of the prior art. In this mold clamping device 100, one end of a first oil passage 103 is connected to the cylinder body 102 of the mold clamping cylinder 101, and the first oil passage is formed. A sub-tank 104 is connected to the other end of 103, a prefill valve 105 is interposed in the first oil passage 103, a mold clamping piston 106 is accommodated in the cylinder body 102, and a booster ram 107 is incorporated in the mold clamping piston 106. This is a booster ram type clamping device.

  In this mold clamping apparatus 100, the mold closing process for moving the movable mold 108 toward the fixed mold 109, the mold clamping process for clamping the molds 108 and 109 that have been matched with each other, and the mold clamping is released in preparation for mold opening. A depressurizing step, a low-speed mold opening step of separating the movable mold 108 from the fixed mold 109 at a low speed by a certain distance, and a high-speed mold opening process of separating the movable mold 108 from the fixed mold 109 largely at a high speed. Perform in this order.

  In the mold closing process, first, the electromagnetic switching valve 111 is placed at the position B, the flow control valve 112 is placed at the position C, and the prefill valve 105 is opened by a valve opening / closing means (not shown). Then, the pressure oil in the accumulator 113 passes through the oil passages L1, L2, and L3, reaches the front chamber of the booster ram 107 (hereinafter referred to as the third oil chamber 114), and advances the mold clamping piston 106 (see FIG. Move it to the right). Since the electromagnetic switching valve 111 is at the position B, the oil chamber on the head side of the clamping cylinder 101 (hereinafter referred to as the first oil chamber 115) is in a reduced pressure state. Therefore, the reduced pressure state is eliminated by guiding the oil in the sub tank 104 to the first oil chamber 115. It can be said that the sub-tank 104, the first oil passage 103, and the prefill valve 105 are provided in order to eliminate the pressure reduction (or pressure increase).

  In the next mold clamping process, the flow control valve 112 remains at the position C, the prefill valve 105 is closed, and the electromagnetic switching valve 111 is switched to the position A. Then, the pressure oil in the accumulator 113 passes through the oil passages L1, L2, and L4, reaches the first oil chamber 115, pushes out the mold clamping piston 106, and performs mold clamping.

  In the depressurization process performed after the injection process is completed, the flow rate control valve 112 is controlled while the electromagnetic switching valve 111 is kept at the position A and the prefill valve 105 is closed, and the first oil chamber of the mold clamping cylinder 101 is controlled. The pressure of 115 is made almost zero.

  In the low-speed mold opening process, the flow rate control valve 112 is controlled with the electromagnetic switching valve 111 at the position A and the prefill valve 105 closed, and the mold clamping piston 106 is moved backward by a certain distance. During this time, part of the oil in the first oil chamber 115 is discharged to the main tank 116 through the oil passages L4, L2, and L5.

  In the high-speed mold opening process, the electromagnetic switching valve 111 is switched to position B, the prefill valve 105 is opened, and the flow control valve 112 is switched to position A. Then, the pressure oil in the accumulator 113 passes through the oil passages L1 and L6, reaches the oil chamber (second oil chamber 117) on the rod side, and moves the mold clamping piston 106 backward. At this time, since the electromagnetic switching valve 111 is closed and the prefill valve 105 is opened, the oil in the first oil chamber 115 returns to the sub tank 104.

The conventional technology described above has the following problems.
In the low-speed mold opening process, the oil in the first oil chamber 115 is returned to the main tank 116 although the amount is small. Therefore, the oil in the sub tank 104 is reduced. Therefore, it is necessary to replenish the sub tank 104 with oil by providing an oil replenishment pipe 121, an oil replenishment valve 122, and an oil level gauge 123. As a result, the cost of the mold clamping device 100 is increased.

Further, since the flow control valve 112 performs delicate flow control by the controller 124, the flow control valve 112 is more expensive than a normal switching valve, which causes an increase in the cost of the mold clamping device 100.
In order to suppress an increase in the cost of the mold clamping device, a technique is required in which the oil supply pipe 121, the oil supply valve 122, and the oil level gauge 123 are unnecessary, and the expensive flow rate control valve 112 is not required.

It is an object of the present invention to provide an operation method of a mold clamping device that does not require an oil replenishing means and does not require an expensive flow control valve in a mold clamping device including a sub tank.

According to the first aspect of the present invention, there is provided an auxiliary provided in the mold clamping cylinder (11) for performing mold clamping by supplying high pressure oil from a mold clamping pressure increasing oil passage (L5) having a direction switching valve (22). A cylinder (15) or a booster ram (41) is provided, and a sub tank (16) is connected to an oil chamber (29) of the mold clamping cylinder (11) via a first oil passage (17) . A prefill valve (18) for opening and closing the oil passage is interposed in the oil passage (17) , and the clamping piston (13) of the clamping cylinder (11 ) is moved using the auxiliary cylinder (15) or the booster ram (41). the pre-fill valve when to (18) to open the oil chamber from the sub-tank (16) to (29), or the oil chamber from (29) to the sub-tank (16) so as to allow the movement of the oil, before Symbol oil chamber and the sub-tank (16) (29) Method of operating a mold clamping unit formed by connecting in a second oil passage (34),
This operating method includes a mold closing step for moving the movable plate forward, a mold clamping step for clamping the mold that has been matched, a pressure releasing step for releasing the pressure in the oil chamber (29) after the injection step, and a movable platen. Consists of a low-speed mold opening process for retreating at a low speed and a high-speed mold opening process for reversing the movable platen at high speed.
In the low-speed mold opening process in which the clamping piston (13) is retracted at a low speed using the auxiliary cylinder (15) or the booster ram (41),
In the low speed mold opening process in which the mold clamping piston (13) is retracted at a low speed using the auxiliary cylinder (15) or the booster ram (41), the prefill valve (18) is closed and the mold clamping piston (13) is retracted at a low speed. The oil in the oil chamber (29) is moved to the sub tank (16) using the second oil passage (34) .

If the oil in the oil chamber is returned to the main tank during depressurization or low-speed mold opening, the oil in the sub-tank gradually decreases, so in the present invention, the oil in the oil chamber is removed during depressurization or low-speed mold opening. I tried not to return it to the tank.
For this purpose, in the invention according to claim 1, the oil chamber and the sub tank are connected by the second oil passage, and the mold clamping piston is moved back at a low speed using the auxiliary cylinder or the booster ram with the prefill valve closed. In this case, the oil in the oil chamber can be moved to the sub tank.

  That is, in the present invention, the oil in the oil chamber is returned to the sub tank without returning to the main tank at the time of depressurization or low speed mold opening. As a result, it is possible to prevent an inconvenient drop in the oil level of the sub tank, and it is not necessary to attach an oil replenishing means to the sub tank, thereby simplifying the apparatus.

The best mode for carrying out the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a principle view of a mold clamping device according to the present invention. A mold clamping device 10 includes a cylinder body 12 and a mold clamping piston 13 that constitute a mold clamping cylinder 11 and a movable fixed to the tip of the mold clamping piston 13. A plate 14 (fixed plate is omitted), auxiliary cylinders 15 and 15 provided for moving the movable plate 14 at high speed, a sub tank 16 attached to the cylinder body 12, and oil in the sub tank 16 The first oil passage 17 provided for taking in and out of the main body 12, the prefill valve 18 interposed in the first oil passage for opening and closing the first oil passage 17, and the oil in the main tank 19 are sucked in. 4 arranged at the entrance of the oil passage L5 extending from the hydraulic pump 21 to the clamping cylinder 11 and the sub tank 16 and the oil passage L5 toward the cylinder body 12. And a four-port electromagnetic switching valve 23 (hereinafter referred to as a pilot electromagnetic switching valve 23) arranged to operate the direction switching valve 22. , A four-port electromagnetic switching valve 24 (hereinafter referred to as an auxiliary electromagnetic switching valve 24) provided in the oil passage L7 toward the auxiliary cylinders 15 and 15, and a two-port electromagnetic switching provided to drive the prefill valve 18. This is an auxiliary cylinder mold clamping device including a valve 25 (hereinafter referred to as a prefill electromagnetic switching valve 25).

  In addition, 27 is a check valve, 28 is a pilot check valve, 29 is an oil chamber of the clamping cylinder 11, 31 is a cylinder for driving the prefill valve 18, 32 is a piston for driving the prefill valve 18, 33 Is a return spring.

  Next, the operation of the auxiliary cylinder mold clamping apparatus 10 having the above configuration will be described. The description of the mold closing process for advancing the movable platen 14 and the mold clamping process for clamping the mold that has been matched with each other has been omitted since they have been described in detail in the section of the prior art. The low-speed mold opening process and the high-speed mold opening process will be described.

At the end of the injection process, the direction switching valve 22 is in the B position, the pilot electromagnetic switching valve 23 is in the B position, the auxiliary electromagnetic switching valve 24 is in the closed position (the position in the figure), and the prefilling electromagnetic switching valve Reference numeral 25 denotes a closed position (position in the figure).
That is, the prefill valve 18 is closed, and the high-pressure oil that has been pressure-regulated generated by the hydraulic pump 21 acts on the oil chamber 29 via the oil passages L1 and L2, the direction switching valve 22, and the oil passages L5 and L6.

  In the next depressurization step, the auxiliary electromagnetic switching valve 24 and the prefilling electromagnetic switching valve 25 remain in the closed position, and the pilot electromagnetic switching valve 23 is set to the A position. Then, the high pressure oil acts on the pilot check valve 28 through the pilot oil passage PL1, and opens the pilot check valve 28. At the same time, the high-pressure oil acts on the direction switching valve 22 through the pilot oil passage PL2 to set the direction switching valve 22 to the A position.

FIG. 2 is an explanatory diagram of the pressure release process and the low speed mold opening process according to the present invention. In the pressure release process, the oil chamber 29 includes an oil path L5, an oil path L6, a direction switching valve 22, and an oil path L8 indicated by bold lines. The pressure in the oil chamber 29 becomes almost zero in a short time. The oil passages L6, L5, and L8 indicated by the thick lines will be referred to as “second oil passages 34”.
In the next low speed type opening process, only the auxiliary electromagnetic switching valve 24 is switched to the B position. Then, the auxiliary cylinders 15 and 15 are retracted, and the movable platen 14 and the mold clamping piston 13 are retracted (moved to the left in the drawing) at a low speed. In proportion to the retraction amount of the mold clamping piston 13, the oil in the oil chamber 29 moves to the sub tank 17 through the second oil passage 34 indicated by a thick line.

FIG. 3 is an explanatory view of the high-speed mold opening process according to the present invention. In the high-speed mold opening process, the pilot electromagnetic switching valve 23 is set to the closed position as shown in the figure while the auxiliary electromagnetic switching valve 24 is kept at the B position. At the same time, the prefill electromagnetic switching valve 25 is opened.
Since the pilot electromagnetic switching valve 23 is set to the closed position, the pilot check valve 28 exhibits the action of the check valve and closes the second oil passage 34.
Instead, the high-pressure oil generated by the hydraulic pump 21 reaches the cylinder 31 as shown by the thick line, advances the piston 32 against the return spring 33, and opens the prefill valve 18. Thus, the oil chamber 29 and the sub tank 16 communicate with each other via the first oil passage 17.

  Since the high pressure oil acts on the auxiliary cylinders 15 and 15 on the backward side as shown by the thick lines, a force to the left in the figure is applied to the movable platen 14 and the mold clamping piston 13, and the oil chamber 29 is pushed by the pushing action of the mold clamping piston 13. The oil inside flows into the sub tank 16. Therefore, the movable platen 14 and the mold clamping piston 13 move to the mold opening side at a high speed. The oil overflowed from the sub tank 16 reaches the main tank 19 through the drain pipe 35.

  Therefore, a sufficient amount of oil can be secured in the sub tank 16 for the next mold closing process. For this reason, it is not necessary to provide the sub tank 16 with an oil replenishing means for compensating for the reduced amount of oil.

  Further, in FIG. 1, oil passages L1, L2, L5 and L6 from the hydraulic pump 21 to the cylinder body 12 can be said to be mold clamping pressure raising oil passages. When the oil passages L5 and L6 from the direction switching valve 22 to the oil chamber 29 of the mold clamping cylinder 11 are referred to as the machine-side pressurizing oil path 36 in the mold-clamping pressurizing oil path, this machine-side pressurizing oil path 36 is used. As shown in FIG. 2, a part of the second oil passage 34 is configured, and the oil can be moved to the sub tank 17 via the direction switching valve 22.

In the past, high pressure oil was discharged into the main tank, so it was necessary to release the oil chamber while carefully controlling the flow rate from high pressure to almost zero. To that end, an expensive flow control valve was indispensable. It was.
In this regard, in the present invention, a second oil passage 34 is provided separately from the first oil passage 17 related to the prefill valve 18, and an appropriate resistance can be generated between the second oil passage 34 and the sub tank 16. Therefore, even with an inexpensive directional switching valve 22, it is possible to release pressure.

Next, a booster ram type clamping apparatus will be described.
FIG. 4 is a principle diagram of a mold clamping device according to the modified embodiment of FIG. Since most of them are the same as those in FIG. 1, the same reference numerals as those in FIG.
The change will be mainly described. The mold clamping device 10B is characterized in that a small-diameter booster ram 41 is inserted into the mold clamping piston 13 and pressure oil is sent through the booster ram 41 to advance the mold clamping piston 13.

  Further, whether or not pressure oil is supplied to the booster ram 41 by the booster ram electromagnetic switching valve 24B is controlled, and a two-port electromagnetic switching valve 43 having a throttle portion 42 at the T port of the booster electromagnetic switching valve 24B. It is characterized by arranging. Since the throttle portion 42 is disposed on the main tank 19 side from the cylinder body 12, it forms a meter-out circuit. Therefore, this electromagnetic switching valve 43 is referred to as meter-out circuit built-in electromagnetic switching valve 43.

Next, the operation of the booster ram type injection apparatus 10B having the above configuration will be described. In this modification, the meter-out circuit built-in electromagnetic switching valve 43 can be used to subdivide the low-speed opening process into an ultra-low-speed opening process and a normal low-speed opening process.
Therefore, hereinafter, the depressurization process after the injection process, the ultra-low speed mold opening process, the low speed mold opening process, and the high speed mold opening process will be described.

At the end of the injection process, the direction switching valve 22 is in the B position, the pilot electromagnetic switching valve 23 is in the B position, the booster electromagnetic switching valve 24B is in the closed position (the position shown in the figure), and the meter-out circuit built-in electromagnetic The switching valve 43 is in the closed position (position in the figure), and the prefilling electromagnetic switching valve 25 is in the closed position (position in the figure).
That is, the prefill valve 18 is closed, and the high-pressure oil that has been pressure-regulated generated by the hydraulic pump 21 acts on the oil chamber 29 via the oil passages L1 and L2, the direction switching valve 22, and the oil passages L5 and L6.

  In the next depressurization step, the booster electromagnetic switching valve 24B, the prefilling electromagnetic switching valve 25, and the meter-out circuit built-in electromagnetic switching valve 43 remain closed, and the pilot electromagnetic switching valve 23 is set to the A position. Then, the high pressure oil acts on the pilot check valve 28 through the pilot oil passage PL1, and opens the pilot check valve 28. At the same time, the high-pressure oil acts on the direction switching valve 22 through the pilot oil passage PL2 to set the direction switching valve 22 to the A position.

  As a result, the oil chamber 29 communicates with the sub tank 17 through the second oil passage 34 indicated by a thick line, and the pressure in the oil chamber 29 becomes almost zero in a short time.

In the next ultra-low speed type opening process, only the booster electromagnetic switching valve 24B is switched to the B position. Then, the high pressure oil generated by the hydraulic pump 21 passes through the oil passages L1 and L9, and the rod side oil chamber 45 and the ram outer oil chamber 46 in the cylinder body 12 (the oil formed in the mold clamping piston 13 and outside the booster ram 41). To chamber 46). At the same time, because the booster electromagnetic switching valve 24B is in the B position, the oil passage L7 communicates with the main tank 19 via the meter-out circuit built-in electromagnetic switching valve 43.
Thus, the mold clamping piston 13 starts to move to the left in the figure. This movement becomes slower as the squeezing action at the squeezing portion 42 becomes larger. Therefore, the ultra-low speed clamping process can be easily performed by sufficiently narrowing the throttle portion 42.

  In the subsequent normal low-speed type opening process, only the meter-out circuit built-in electromagnetic switching valve 43 is opened. Then, the flow rate of oil in the oil passage L7 increases, and the mold clamping piston 13 moves to the left in the figure at a speed faster than the ultra-low speed (normal low speed).

In the high-speed mold opening process, the pilot solenoid switching valve 23 is switched to the closed position (position shown in the figure) while the meter-out circuit built-in electromagnetic switching valve 43 remains open and the booster electromagnetic switching valve 24B remains in the B position. The prefilling electromagnetic switching valve 25 is switched to the open position.
Since the pilot electromagnetic switching valve 23 is set to the closed position, the pilot check valve 28 exhibits the action of the check valve and closes the second oil passage 34.
Instead, the high-pressure oil generated by the hydraulic pump 21 reaches the cylinder 31 and advances the piston 32 against the return spring 33 to open the prefill valve 18. Thus, the oil chamber 29 and the sub tank 16 communicate with each other via the first oil passage 17.

  Since the pressure in the left direction in the figure remains applied to the mold clamping piston 13, the oil in the oil chamber 29 flows into the sub tank 16 by the pushing action of the mold clamping piston 13. Therefore, the movable platen 14 and the mold clamping piston 13 move to the mold opening side at a high speed. The oil overflowed from the sub tank 16 reaches the main tank 19 through the drain pipe 35.

  Therefore, a sufficient amount of oil can be secured in the sub tank 16 for the next mold closing process. For this reason, it is not necessary to provide the sub tank 16 with an oil replenishing means for compensating for the reduced amount of oil.

  The normal low-speed type opening step described above includes the direction switching valve 22 in the closed position, the pilot electromagnetic switching valve 23 in the closed position, the booster electromagnetic switching valve 24B in the B position, the prefilling electromagnetic switching valve 25 in the open position, It can also be implemented by setting the out circuit built-in electromagnetic switching valve 43 to the closed position. Such a valve operation will be referred to as a “second valve operation”. This is because the flow rate through the meter-out circuit built-in electromagnetic switching valve 43 becomes zero, but the flow rate through the prefilling electromagnetic switching valve 25 can be secured.

  From the second valve operation, it is possible to shift from the low-speed mold opening process to the high-speed mold opening process simply by opening the meter-out circuit built-in electromagnetic switching valve 43. Therefore, the valve operation in the low-speed mold opening process can be changed as appropriate.

Therefore, according to the present invention, in the low-speed mold opening process, the control of the ultra-low-speed mold opening control, the normal low-speed mold opening control, and further the second valve operation is switched at arbitrary timings, so that there are multiple stages. Low-speed opening control can be realized, and highly versatile control can be performed with an inexpensive configuration.
Further, the low speed mold opening process in the present invention is not limited to the initial stage of mold opening, but is a concept including any low speed mold opening control included in the mold opening process. For example, the deceleration control at the time of terminating the mold opening process. Can be applied.

The meter-out circuit is an example, and the structure can be changed as appropriate.
Further, the auxiliary cylinder type mold clamping device of FIG. 1 may be provided with the meter-out circuit built-in electromagnetic switching valve 43 described in FIG.

  The present invention is suitable for an auxiliary cylinder type or booster ram type clamping device.

1 is a principle diagram of a mold clamping device according to the present invention. It is explanatory drawing of the depressurization process and low speed type | mold opening process which concern on this invention. It is explanatory drawing of the high-speed mold opening process which concerns on this invention. It is a principle diagram of the mold clamping apparatus which concerns on the modified example of FIG. It is a figure explaining the basic composition of the conventional technology.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 10 ... Auxiliary cylinder type clamping device, 10B ... Booster ram type clamping device, 11 ... Clamping cylinder, 13 ... Clamping piston, 15 ... Auxiliary cylinder, 16 ... Sub tank, 17 ... First oil passage, 18 ... Prefill valve , 19 ... main tank, 22 ... direction switching valve, 29 ... oil chamber of the clamping cylinder, 34 ... second oil passage, 36 ... machine side boost oil passage, 41 ... booster ram, 43 ... electromagnetic switching valve with built-in meter-out circuit , L 1, L 2, L 5, L 6...

Claims (1)

Auxiliary cylinder (15) or booster ram (41 ) provided side by side with mold clamping cylinder (11) that performs mold clamping by supplying high pressure oil from mold clamping pressure increasing oil passage (L5) having direction switching valve (22) )
The oil chamber (29) of said clamping cylinder (11), via a first oil passage (17) connecting the sub tank (16), to the first oil passage (17), to open and close the oil passage Via a prefill valve (18) ,
When the mold clamping piston (13) of the mold clamping cylinder (11 ) is moved using the auxiliary cylinder (15) or the booster ram (41) , the prefill valve (18) is opened and the oil chamber is removed from the sub tank (16). to (29), or so as to allow the movement of the oil fluid chamber from (29) to the sub-tank (16),
In the operation method of the mold clamping device, wherein the oil chamber (29) and the sub tank (16) are connected by the second oil passage (34) .
This operating method includes a mold closing step for moving the movable plate forward, a mold clamping step for clamping the mold that has been matched, a pressure releasing step for releasing the pressure in the oil chamber (29) after the injection step, and a movable platen. Consists of a low-speed mold opening process for retreating at a low speed and a high-speed mold opening process for reversing the movable platen at high speed.
In the low-speed mold opening process in which the clamping piston (13) is retracted at a low speed using the auxiliary cylinder (15) or the booster ram (41),
The prefill valve (18) is closed, the mold clamping piston (13) is retracted at a low speed, and the oil in the oil chamber (29) is moved to the sub tank (16) using the second oil passage (34). A method for operating a mold clamping device , characterized in that :

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