JP4312206B2 - Infusion pump with function to cut off motor applied voltage - Google Patents

Infusion pump with function to cut off motor applied voltage Download PDF

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JP4312206B2
JP4312206B2 JP2006022263A JP2006022263A JP4312206B2 JP 4312206 B2 JP4312206 B2 JP 4312206B2 JP 2006022263 A JP2006022263 A JP 2006022263A JP 2006022263 A JP2006022263 A JP 2006022263A JP 4312206 B2 JP4312206 B2 JP 4312206B2
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motor
switch element
function
voltage
infusion pump
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JP2007202643A (en
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俊宏 岡部
俊一 川俣
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Nidec Servo Corp
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本発明は、ディスポーザブル・シリンジを使用する医療用輸液ポンプに関するものである。   The present invention relates to a medical infusion pump that uses a disposable syringe.

医療機器は高い安全性が求められるため、異常発生時には確実にモータを停止できることが要求される。モータ停止回路には回路自体が正常に機能することを確認する手段をもつ必要があった。   Since medical devices are required to have high safety, it is required that the motor can be surely stopped when an abnormality occurs. The motor stop circuit had to have a means for confirming that the circuit itself functions normally.

特開2004−162647 シリンジポンプ装置JP, 2004-162647, Syringe pump device 特開2004−215966 シリンジポンプ 従来技術としては、図3のような回路構成とすることで、この要求に対応していた。1は電源回路、2はモータ駆動回路のトランジスタ回路、3は電解コンデンサ、4はスイッチ素子、5は電流検出抵抗、6は還流ダイオード、7はモータ、8は電圧比較回路、9は比較閾値電圧、10は異常監視機能を受け持つマイコンである。従来の方法は、モータ駆動回路のトランジスタから電解コンデンサへの電流経路にMOSFETなどのスイッチ素子を挿入し、このスイッチ素子によって異常時のモータへの印可電圧を遮断する。遮断機能の確認方法としては、このスイッチ素子の開閉によって発生する電圧変化を観測することで行っていた。JP, 2004-215966, A Syringe pump As conventional technology, it was corresponding to this demand by making it the circuit composition as shown in FIG. 1 is a power supply circuit, 2 is a transistor circuit of a motor drive circuit, 3 is an electrolytic capacitor, 4 is a switch element, 5 is a current detection resistor, 6 is a freewheeling diode, 7 is a motor, 8 is a voltage comparison circuit, and 9 is a comparison threshold voltage Reference numeral 10 denotes a microcomputer having an abnormality monitoring function. In the conventional method, a switch element such as a MOSFET is inserted in the current path from the transistor of the motor drive circuit to the electrolytic capacitor, and the voltage applied to the motor at the time of abnormality is cut off by this switch element. As a method for confirming the cutoff function, the voltage change generated by opening and closing of the switch element is observed.

図4はスイッチ素子の開閉とそれに伴う各部の電流、電圧の変化を示したものである。通常はスイッチ素子を閉じた状態にして、モータへの通電を行い、一定間隔でスイッチ素子を短期間開放してモータへの電流供給を遮断する。このとき、スイッチ素子が正常に動作すれば、モータ巻線のインダクタンス成分により電流は還流ダイオードを経由して連続的に流れようとするため、電圧比較回路の入力電圧Vinが電源電圧Vmまで上昇する。スイッチ素子を開放してから、定められた遅延時間Tth2後にVinの値が閾値Vth2以下の場合に、スイッチ素子の故障と判断し、動作の中止、警報発生等の安全措置を講じている。 FIG. 4 shows the opening / closing of the switch element and the change in the current and voltage of each part. Normally, the switch element is closed, the motor is energized, and the switch element is opened for a short period at regular intervals to cut off the current supply to the motor. At this time, if the switch element operates normally, the current tends to continuously flow through the freewheeling diode due to the inductance component of the motor winding, so that the input voltage Vin of the voltage comparison circuit rises to the power supply voltage Vm. . When the value of Vin is equal to or less than the threshold value Vth2 after a predetermined delay time Tth2 after the switch element is opened, it is determined that the switch element has failed, and safety measures such as operation stop and alarm generation are taken.

遮断機能の確認にモータに流れる電流とモータ巻線のインダクタンス成分による作用を利用しているため、モータに電流が流れていない状態ではVinはスイッチ素子の状態にかかわらず、常に零であり確認不能となる。例えば、故障していてもモータ動作前には発見出来ず、動作開始後になって初めて故障が発見できる装置となる。また、確認のため、モータ動作中に電流供給を遮断することから、一時的なモータの出力低下が発生するため、装置の動作に影響しない短時間での確認が必要となる。さらに、モータとしてステッピングモータやブラシレスモータなど駆動回路による相切替機能を必要とする場合には、モータ電流の切り替えタイミングと重ならないような配慮が必要である。   Since the action of the current flowing through the motor and the inductance component of the motor winding is used to check the shut-off function, Vin is always zero regardless of the switch element status when no current flows through the motor. It becomes. For example, even if a failure occurs, the device cannot be found before the motor operation, and the failure can be found only after the operation starts. Further, since the current supply is cut off during the motor operation for confirmation, a temporary decrease in the output of the motor occurs, and thus confirmation in a short time that does not affect the operation of the apparatus is necessary. Furthermore, when a phase switching function by a drive circuit such as a stepping motor or a brushless motor is required as a motor, it is necessary to consider so as not to overlap with the motor current switching timing.

今回発明した方法では、スイッチ素子の開閉による電圧の変化を観測する点は共通であるが、図1のようにスイッチ素子の挿入位置を駆動回路の電解コンデンサと電源回路の間に移動している点が異なる。   In the method invented this time, the change in voltage due to the opening and closing of the switch element is common, but the insertion position of the switch element is moved between the electrolytic capacitor of the drive circuit and the power supply circuit as shown in FIG. The point is different.

スイッチ素子を遮断した状態ではモータに電流が流れていない状態でも駆動回路が消費する電流によって、電圧比較回路の入力電圧Vinと等しい電解コンデンサの端子電圧が当初はVmであったものが徐々に低下していく。そのため、状況に応じた遅延時間Tth1後にVinの値が閾値Vth1以上を保持している場合を異常と判定することで、モータ駆動中以外も含めた常時監視が可能となる。また、駆動回路がPWM制御などの機能を有していれば、電解コンデンサの端子電圧が低下しても、モータ出力は一定に保つことが可能であり、相切替タイミングとも無関係な確認が可能となり、処理の自由度が向上する。   When the switch element is cut off, the terminal voltage of the electrolytic capacitor, which was initially equal to the input voltage Vin of the voltage comparison circuit, gradually decreases due to the current consumed by the drive circuit even when no current flows through the motor. I will do it. For this reason, it is possible to perform continuous monitoring including when the motor is not driven by determining that the case where the value of Vin holds the threshold value Vth1 or more after the delay time Tth1 according to the situation is abnormal. In addition, if the drive circuit has a function such as PWM control, the motor output can be kept constant even if the terminal voltage of the electrolytic capacitor decreases, and it is possible to check regardless of the phase switching timing. , The degree of freedom of processing is improved.

スイッチ素子の状態はマイコンの出力信号で制御され、また、電圧比較回路の出力信号もマイコンに入力されて遮断機能の故障判定がプログラムによって実行される。使用するスイッチ素子にはMOSFET以外の半導体素子、たとえばバイポーラトランジスタなどを使用してもよい。また、電圧比較回路は、コンパレータなどのICで規準電圧と比較する方法のほか、論理ICの入力端子やトランジスタのベース・エミッタ間の動作電圧を利用する方法で2値化した結果をマイコンにデジタルデータとして入力するか、もしくはA/Dコンバータを使用してマイコンプログラムで規準データと比較してもよい。   The state of the switch element is controlled by the output signal of the microcomputer, and the output signal of the voltage comparison circuit is also input to the microcomputer, so that the failure determination of the cutoff function is executed by the program. As the switch element to be used, a semiconductor element other than a MOSFET, for example, a bipolar transistor may be used. In addition to comparing the reference voltage with a reference voltage using an IC such as a comparator, the voltage comparison circuit uses the operating voltage between the input terminal of the logic IC and the base and emitter of the transistor to digitize the result. Data may be input or compared with reference data by a microcomputer program using an A / D converter.

図1は、本発明装置の実施例の回路構成であって、1〜10は、図3と同様である。また、11は10とは独立したモータ制御用マイコンである。   FIG. 1 shows a circuit configuration of an embodiment of the device of the present invention, wherein 1 to 10 are the same as those in FIG. Reference numeral 11 denotes a motor control microcomputer independent of 10.

図2はスイッチ素子の開閉とそれに伴う各部の電流、電圧の変化を示したものである。モータ駆動中にスイッチ素子を開放すると、電源回路からのモータ電流が遮断されるが、電解コンデンサから供給される電流によりモータ電流は流れ続ける。そして、電圧比較回路の入力電圧Vinである電解コンデンサの端子電圧が低下していく。このVinを観測し、あらかじめ定められた遅延時間Tth1までに、通常の使用状態で起こりうる電源回路の出力電圧Vm以下のあらかじめ定められた電圧Vth1よりも低いと判定した場合には遮断回路は正常に機能したと判断する。さらに、VinがVth1を下回った時点で、Tth1を待たずにスイッチ素子を閉じるようなマイコンプログラムとすることでモータ動作への影響を最小限にとどめている。   FIG. 2 shows the opening and closing of the switch element and the changes in the current and voltage of each part associated therewith. If the switch element is opened while the motor is driven, the motor current from the power supply circuit is cut off, but the motor current continues to flow due to the current supplied from the electrolytic capacitor. Then, the terminal voltage of the electrolytic capacitor, which is the input voltage Vin of the voltage comparison circuit, decreases. When this Vin is observed and it is determined that the voltage is lower than a predetermined voltage Vth1 that is lower than the output voltage Vm of the power supply circuit that can occur in a normal use state by a predetermined delay time Tth1, the cutoff circuit is normal. Judge that it worked. Furthermore, the influence on the motor operation is minimized by setting the microcomputer program to close the switch element without waiting for Tth1 when Vin falls below Vth1.

簡素な部品追加で装置の安全性を向上させることが可能なため、医療機器以外の分野でも人体、器物への損傷を防ぐ目的で適用可能である。   Since it is possible to improve the safety of the device by adding simple parts, it can be applied for the purpose of preventing damage to human bodies and objects in fields other than medical devices.

本発明のモータ印可電圧遮断回路Motor applied voltage cutoff circuit of the present invention 本発明での各部の電圧、電流Voltage and current of each part in the present invention 従来技術のモータ印可電圧遮断回路Prior art motor applied voltage cutoff circuit 従来技術の各部の電圧、電流Voltage and current of each part of the conventional technology

符号の説明Explanation of symbols

1 電源回路
2 モータ駆動回路
3 電解コンデンサ
4 スイッチ素子
5 電流検出抵抗
6 還流ダイオード
7 モータ
8 電圧比較回路
9 比較閾値電圧
10、11 マイコン
Vin 電圧比較回路の入力電圧
Vm 電源回路の出力電圧
Vtn1、Vth2 比較閾値電圧
Tth1、Ttn2 異常判定遅延時間
DESCRIPTION OF SYMBOLS 1 Power supply circuit 2 Motor drive circuit 3 Electrolytic capacitor 4 Switch element 5 Current detection resistance 6 Free-wheeling diode 7 Motor 8 Voltage comparison circuit 9 Comparison threshold voltage 10, 11 Microcomputer Vin Input voltage Vm of voltage comparison circuit Output voltage Vtn1, Vth2 Comparison threshold voltage Tth1, Ttn2 Abnormal judgment delay time

Claims (2)

モータの駆動により輸液動作を行うように構成された医療用の輸液ポンプであって、
前記モータが制御不能となる異常発生時の安全対策としてモータ駆動回路への電源供給を遮断する遮断機能と、その遮断機能が正常に作動することを常時確認することが可能な監視機能とを備え、
前記モータ駆動回路には、電源回路及びこれに並列に接続された電解コンデンサから電源が供給され、
前記遮断機能は、前記電源回路と前記電解コンデンサとの間の電源ラインに挿入されたスイッチ素子を用いて構成され、
前記監視機能は、前記スイッチ素子を一定間隔で短期間開放すると共に該スイッチ素子の開放後の前記電解コンデンサの端子電圧を検出し当該開放後のあらかじめ定められた遅延時間までに前記端子電圧が所定電圧より低下することで前記スイッチ素子の正常動作を判定するマイコンを有することを特徴とする輸液ポンプ。
A medical infusion pump configured to perform an infusion operation by driving a motor,
Includes a blocking function for cutting off power supply to the motor driving circuit, a constant check is available monitoring to that the blocking function operates normally as a safety measure when the motor is uncontrollable become abnormal ,
The motor drive circuit is supplied with power from a power supply circuit and an electrolytic capacitor connected in parallel thereto,
The shut-off function is configured using a switch element inserted in a power supply line between the power supply circuit and the electrolytic capacitor,
The monitoring function opens the switch element for a short period at regular intervals, detects the terminal voltage of the electrolytic capacitor after the switch element is opened, and sets the terminal voltage to a predetermined delay time after the opening. An infusion pump comprising: a microcomputer that determines normal operation of the switch element by lowering the voltage .
請求項1に記載の輸液ポンプであって、信頼性向上のため前記マイコン以外に、前記モータ駆動回路を制御するマイコンを搭載し、モータ駆動回路の制御信号と、モータ電源遮断機能の制御信号が、異なるマイコンから出力される構成とすることで、異常発生時により確実にモータを停止させられる機能を持つことを特徴とする輸液ポンプ。 A infusion pump according to claim 1, in addition to the microcomputer improve reliability, equipped with a microcomputer for controlling the motor driving circuit, a control signal of the motor drive circuit, the control signal for the motor power cutoff function An infusion pump characterized by having a function of stopping the motor more reliably when an abnormality occurs by adopting a configuration that outputs from a different microcomputer.
JP2006022263A 2006-01-31 2006-01-31 Infusion pump with function to cut off motor applied voltage Expired - Fee Related JP4312206B2 (en)

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JP2006022263A JP4312206B2 (en) 2006-01-31 2006-01-31 Infusion pump with function to cut off motor applied voltage

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JP4312206B2 true JP4312206B2 (en) 2009-08-12

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