JP4310089B2 - Roller bearing - Google Patents

Roller bearing Download PDF

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Publication number
JP4310089B2
JP4310089B2 JP2002272733A JP2002272733A JP4310089B2 JP 4310089 B2 JP4310089 B2 JP 4310089B2 JP 2002272733 A JP2002272733 A JP 2002272733A JP 2002272733 A JP2002272733 A JP 2002272733A JP 4310089 B2 JP4310089 B2 JP 4310089B2
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JP
Japan
Prior art keywords
roller
outer ring
ring
bent
bent piece
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Expired - Fee Related
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JP2002272733A
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Japanese (ja)
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JP2004108513A (en
Inventor
健一 橋本
信綱 本橋
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JTEKT Corp
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JTEKT Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、ころ軸受に関する。
【0002】
【従来の技術】
従来例として、図8に示すような針状ころ軸受がある(例えば特許文献1参照)。図中、81は針状ころ軸受の全体、82はシェル形の外輪、83は複数の針状ころ、84は保持器リングである。
【0003】
外輪82は、一枚の金属板をプレス加工することにより製作されるもので、円筒部82aの軸方向両側に屈曲片82b,82cが設けられている。この屈曲片82b,82cは、円筒部82aに対して180度屈曲されることで、上半分の断面が横向きのU字形になっている。
【0004】
上記2つの屈曲片82b,82cの先端面が針状ころ83の案内面になっており、また、2つの屈曲片82b,82cの内周面が保持器リング84の案内面になっている。
【0005】
【特許文献1】
特開平6−264930号公報(図15、図16)
【0006】
【発明が解決しようとする課題】
上記針状ころ軸受81は、屈曲片82b,82cの強度が高い点、屈曲片82b,82cによる針状ころ83および保持器リング84のガイドが良好となる点において、優れている。
【0007】
しかしながら、屈曲片82b,82cを円筒部82aに対して180度屈曲させているために、これらの屈曲片82b,82cの軸方向長さ分について、針状ころ83の長さが規定される場合には針状ころ軸受81の総長さが長くなってしまい、また、針状ころ軸受81の総長さが制約される場合には針状ころ83の長さが短くなってしまう。しかも、屈曲片82b,82cを円筒部82aに対して180度屈曲させる状態を確保するときの加工を容易とするために、現状では外輪4全体の厚みを可能な範囲でできるだけ薄くしているが、例えば外輪82に対して過大な衝撃荷重が加わるような条件では、外輪82が破損するおそれがある。このことに対しては、外輪82の厚みを可及的に厚くすればよいのであるが、あまり厚くすると、外輪82の軸方向両側の屈曲片82b,82cを円筒部82aに対して180度屈曲した状態にすることがきわめて困難になる。
【0008】
【課題を解決するための手段】
本発明は、外筒とそれに挿通される軸体との間に形成される環状空間に配置されるころ軸受であって、前記外筒の内周面に嵌合固定されかつ金属板をプレス加工して製作されるシェル形の外輪と、この外輪の内周に配置されかつ前記軸体の外周面を内輪軌道とする複数のころと、前記外輪の内周に収納されて円周数ヶ所に前記ころを保持する保持器リングとを含み、前記外輪の少なくとも軸方向一側に、径方向に沿う面よりも外輪の内側へ倒れこむように1箇所でのみ屈曲されてその先端に向けて直線状に延びる径方向斜め内向きの屈曲片が設けられており、前記ころの端面が、当該ころの回転軸線に対して直交する面に対してほぼ平行な形状とされており、前記保持器リングの軸方向一端が、前記ころそれぞれの中心を結ぶ円の直径よりも小さくかつ前記外輪の屈曲片の内径側に所定隙間を介して配置されており、前記屈曲片の先端側の厚み範囲内に、回転するころの軸方向変位に伴い当該ころの端面に対して面で接触しうるころ案内面と、前記保持器リングの外周面に対して面で接触しうる保持器案内面が、それぞれ面取り形成されており、前記ころ案内面の径方向の幅と前記保持器案内面の軸方向の幅は、それぞれ前記屈曲片の厚みより小さくなるように形成されている。
【0009】
なお、上記外筒とは、ころ軸受の外径側に配置される筒状の部材のことである。また、上記軸体とは、ころ軸受の内径側に配置される部材のことであり、中空部材や中実部材のいずれであってもよい。
【0010】
この場合、外輪の少なくとも軸方向一側に設ける屈曲片を従来例のように大きな角度(180度)をつけて屈曲させていないから、従来例に比べて軸方向寸法を小さくするうえで有利となる。しかも、仮に外輪の強度アップのために当該外輪の厚みを厚くする場合においても精度よく加工しやすくなる。また、前記屈曲片に対してころが干渉したときでも、ころの端面が前記屈曲片の先端側に設けたころ案内面に対してエッジ当たりせずに面当たりするから、ころの回転調子に悪影響を与えずに済む。
【0012】
また、保持器リングの周速を遅くできるので、保持器リングが外輪の屈曲片の保持器案内面に対して干渉したときに、保持器リングと外輪の屈曲片との摩耗や発熱を抑制することが可能になる。
【0013】
【発明の実施の形態】
図1から図4に本発明の実施形態1を示している。この実施形態1では、ころ軸受として針状ころ軸受を例に挙げる。図に示すように、外筒1の内周に軸体2を同心状に挿通し、この外筒1と軸体2との間の環状空間に針状ころ軸受3が介装される。
【0014】
詳しくは、針状ころ軸受3は、シェル形の外輪4と、複数の針状ころ5と、保持器リング6とを含む構成である。
【0015】
シェル形の外輪4は、外筒1の内周面に対して例えば圧入により嵌合固定されるもので、円筒部4aの軸方向両側に屈曲片4b,4cが設けられている。このシェル形の外輪4は、一枚の金属板(薄鋼板など)をプレス加工により屈曲して製作されるものである。
【0016】
針状ころ5は、その両端面が回転軸線に対して直交する面に対してほぼ平行な形状とされており、外周面と端面との角部が丸く面取りされている。なお、針状ころ5の端面は、ほぼ平行であるが、多少波打った形状になったものでもよい。この針状ころ5は、外輪4の2つの屈曲片4b,4cで軸方向への変位量が規制されている。なお、針状ころ5の端面と2つの屈曲片4b,4cとの間には所定の隙間が設けられている。
【0017】
保持器リング6は、円筒形の部材の円周数ヶ所に径方向内外に貫通するポケット6aを設けた形状であり、外輪4の屈曲片4b,4cの内径側に配置されている。詳しくは、保持器リング6の外径は、図2に示すように、針状ころ5それぞれの中心を結ぶ円の直径(PCD)よりも小さく設定されるとともに、ポケット6aの周方向幅Wが針状ころ5の直径Rよりも小さく設定されることによって、針状ころ5が保持器リング6のポケット6aから内径側へ抜け出ないようになっている。この保持器リング6は、一枚の金属板(薄鋼板など)をプレス加工により屈曲して製作されるものである。
【0018】
ところで、上記シェル形の外輪4において、第1の屈曲片4bは、円筒部4aと同じ厚みに設定されているが、第2の屈曲片4cや円筒部4aにおいて第2の屈曲片4c寄りの領域は、円筒部4aの軌道面領域の厚みよりも薄く設定されている。このように第2の屈曲片4cを薄肉にしている理由は、この第2の屈曲片4cが外輪4をプレス加工により有底円筒形に絞り成形した後で、曲げ加工されるものであり、この後曲げ作業を容易とするためである。
【0019】
この実施形態では、上記軸方向両側に設けてある屈曲片4b,4cの屈曲形状を工夫している。
【0020】
つまり、屈曲片4b,4cは、図3に示すように、径方向に沿う面Xよりも外輪4の内側へ倒れこむように屈曲されることで、径方向斜め内向き姿勢にされている。なお、円筒部4aに対する屈曲片4b,4cの屈曲角θ1は、90度を越えて180度未満、好ましくは、135度に設定することができる。前記屈曲角θ1を135度に設定する場合、径方向に沿う面Xと屈曲片4b,4cの中心線Yとで挟む角度θ2は45度になる。
【0021】
そして、上記外輪4における屈曲片4b,4cの先端面7b,7cは、ともに針状ころ5それぞれの中心を結ぶ円の直径(PCD)や保持器リング6の外周面に対してほぼ平行に設定されている。この屈曲片4b,4cの先端面7b,7cは、保持器リング6が径方向に変位したときに、保持器リング6の外周面に対して面で接触して保持器リング6を案内する案内面となる。
【0022】
また、外輪4の屈曲片4b,4cの先端において内側の角部には、上記径方向に沿う面Xに対してほぼ平行なテーパ状の面取り8b,8cが形成されている。この面取り8b,8cは、針状ころ5が軸方向に変位したときに、針状ころ5のほぼ平坦な端面に対して面で接触して針状ころ5を案内する案内面となる。この屈曲片4b,4cの面取り8b,8cは屈曲片4b,4cの先端面7b,7cに対してほぼ直交している。
【0023】
なお、上記第1屈曲片4bは、外輪4を一枚の金属板からプレス加工で絞る過程で屈曲形成される。また、上述した第2の屈曲片4cと円筒部4aにおいて第2の屈曲片4b寄りの薄肉領域は、外輪4を一枚の金属板からプレス加工で絞る前の段階でプレス加工により潰すことにより形成するか、あるいは前記段階において切削加工により形成することができる。また、第1,2屈曲片4b,4cの先端面7b,7cや面取り8b,8cは、プレス加工などで押し潰したり、あるいは切削加工などにより削ったりすることで形成することができる。
【0024】
以上説明した実施形態1では、上記外輪4の屈曲片4b,4cについて従来例のように折り返さずに斜め姿勢にしているから、従来例に比べて軸方向寸法を小さくすることができる。しかも、外輪4の強度アップのために当該外輪4の厚みを厚くする場合においても精度よく加工できるようになる。ちなみに、上記実施形態1で示した外輪4については、強度アップのために、円筒部4aおよび第1屈曲片4bの厚みを図10に示す従来例に比べて50%厚くしている。但し、外輪4の厚みを厚くしない場合には、前述したように針状ころ軸受3を軸方向でコンパクトにできるという点で従来例よりも優れている。
【0025】
また、上記外輪4の屈曲片4b,4cの先端側に、針状ころ5の案内用の面取り8b,8cと保持器リング6の案内用の面7b,7cを設けているので、図4に示すように、屈曲片4b,4cに対して針状ころ5が軸方向に変位して干渉したときや保持器リング6が径方向に変位して干渉したときに、屈曲片4b,4cに対して針状ころ5の端面や保持器リング6の外周面をエッジ当たりさせずに面当たりさせることができる。そのため、針状ころ5や保持器リング6の回転調子に悪影響を与えずに済むので、針状ころ軸受3の転がり特性の安定化に貢献できる。
【0026】
このように、上記実施形態の針状ころ軸受3は、従来例の針状ころ軸受の優れた点を継承しながら、軸方向でのコンパクト化と、外輪4の強度アップとを図ることができる。
【0027】
なお、本発明は上述した実施形態のみに限定されるものではなく、種々な応用や変形が考えられる。
【0028】
(1)図5に本発明の実施形態2を示している。この実施形態2では、上記実施形態1で示した外輪4の第2屈曲片4cの先端面7cを、当該第2屈曲片4cの中心線Yに対して直交させているとともに、この第2屈曲片4cの先端において内側角部と外側角部にテーパ状の面取り9c1,9c2を形成している。なお、第1屈曲片4bの姿勢や形状については、上記実施形態1と同じにしている。詳しくは、上記内側角部の面取り9c1は、針状ころ5の端面に対してほぼ平行に、また、上記外側角部の面取り9c2は、保持器リング6の外周面に対してほぼ平行にそれぞれ設定されている。例えば、径方向に沿う面Xと第2屈曲片4cの中心線Yとで挟む角度θ2を45度とする場合、第2屈曲片4cの先端面7cと針状ころ5それぞれの中心を結ぶ円の直径(PCD)とで挟む角度θ3は45度に、また、面取り9c1,9c2と前記先端面7cとで挟む角度θ4はそれぞれ45度に設定される。これにより、針状ころ5や保持器リング6が第2屈曲片4cに対して干渉したときに、エッジ当たりせずに、面で接触することになるので、針状ころ5や保持器リング6の回転調子に悪影響を与えずに済む。なお、第1屈曲片4bの姿勢や形状については、この項目で説明した第2屈曲片4cと同様の構成にしてもよい。
【0029】
(2)図6に本発明の参考例を示している。この参考例では、上記実施形態1で示した外輪4の第2屈曲片4cの先端全体に丸い面取り10を形成している。なお、第1屈曲片4bの姿勢や形状については、上記実施形態1と同じにしている。この場合、第2屈曲片4cの先端に対して針状ころ5や保持器リング6が干渉したときに、エッジ当たりせずに、線または面で接触することになるので、針状ころ5や保持器リング6の回転調子に悪影響を与えずに済む。なお、第1屈曲片4bの姿勢や形状については、この項目で説明した第2屈曲片4cと同様の構成にしてもよい。
【0030】
(3)図7に本発明の実施形態を示している。この実施形態では、上記実施形態1で示した外輪4の第1屈曲片4bを、径方向に沿う姿勢、つまり円筒部4aに対してほぼ90度に設定している。なお、第2屈曲片4cの姿勢や形状については、上記実施形態1と同じにしている。詳しくは、第1屈曲片4bの先端面7bは、針状ころ5それぞれの中心を結ぶ円の直径(PCD)に対してほぼ平行に設定されている。なお、第2屈曲片4cの姿勢や形状については、上記実施形態と同様の構成にしてもよい。
【0031】
(4)上記実施形態1からに示した保持器リング6については、合成樹脂を射出成形することにより製作されるものとしてもよい。この場合、プレス加工で製作する場合に比べて簡単かつローコストで製作できる。しかも、保持器リング6を合成樹脂で製作した場合には、当該保持器リング6が外輪4の屈曲片4b,4cに対してすべり接触したときに、金属どうしのすべり接触とならないので、外輪4が損傷しにくくなる点で有利となる。なお、保持器リング6の素材とする合成樹脂については、高強度、高耐熱性を有する合成樹脂、例えばPES(ポリエーテルサルフォン)、PPS(ポリフェニレンサルファイド)、PEEK(ポリエーテルエーテルケトン)、ナイロン46、ナイロン66などとすることができる。
【0032】
(5)上記実施形態1からでは、針状ころ軸受3を例に挙げたが、ころ軸受とすることができる。
【0033】
【発明の効果】
本発明では、シェル形の外輪の少なくとも軸方向一側に設ける屈曲片を従来例のように大きく折り返さずに斜め姿勢にしているから、従来例に比べて軸方向寸法を小さくすることができる。しかも、仮に外輪の強度アップのために当該外輪の厚みを厚くする場合においても精度よく加工できるようになる。また、前記屈曲片に対してころが干渉したときでも、ころの端面が前記屈曲片の先端側に設けた案内面に対してエッジ当たりせずに面当たりするから、ころの回転調子に悪影響を与えずに済む。
【図面の簡単な説明】
【図1】本発明の実施形態1に係る針状ころ軸受の上半分を示す断面図
【図2】図1の(2)−(2)線断面の矢視図
【図3】図1の第2屈曲片を拡大して示す図
【図4】図3において針状ころおよび保持器リングが第2屈曲片に干渉した状態を示す図
【図5】本発明の実施形態2に係る針状ころ軸受で、図3に対応する図
【図6】本発明の参考例に係る針状ころ軸受で、図3に対応する図
【図7】本発明の実施形態に係る針状ころ軸受の上半分を示す断面図
【図8】従来例の針状ころ軸受の上半分を示す断面図
【符号の説明】
1 外筒 2 軸体
3 針状ころ軸受 4 シェル形の外輪
5 針状ころ 6 保持器リング
4b 外輪の第1屈曲片 4c 外輪の第2屈曲片
8c 第2屈曲片の面取り
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a roller bearing.
[0002]
[Prior art]
As a conventional example, there is a needle roller bearing as shown in FIG. 8 (see, for example, Patent Document 1). In the figure, 81 is the entire needle roller bearing, 82 is a shell-shaped outer ring, 83 is a plurality of needle rollers, and 84 is a cage ring.
[0003]
The outer ring 82 is manufactured by pressing a single metal plate, and bent pieces 82b and 82c are provided on both axial sides of the cylindrical portion 82a. The bent pieces 82b and 82c are bent by 180 degrees with respect to the cylindrical portion 82a, so that the upper half of the cross section is a U-shaped sideways.
[0004]
The tip surfaces of the two bent pieces 82b and 82c serve as guide surfaces for the needle rollers 83, and the inner peripheral surfaces of the two bent pieces 82b and 82c serve as guide surfaces for the cage ring 84.
[0005]
[Patent Document 1]
JP-A-6-264930 (FIGS. 15 and 16)
[0006]
[Problems to be solved by the invention]
The needle roller bearing 81 is excellent in that the strength of the bent pieces 82b and 82c is high and the guide of the needle roller 83 and the cage ring 84 by the bent pieces 82b and 82c is good.
[0007]
However, since the bent pieces 82b and 82c are bent 180 degrees with respect to the cylindrical portion 82a, the length of the needle roller 83 is defined for the axial length of the bent pieces 82b and 82c. If the total length of the needle roller bearing 81 is restricted, the length of the needle roller 83 will be shortened. Moreover, in order to facilitate processing when the bent pieces 82b and 82c are bent 180 degrees with respect to the cylindrical portion 82a, the thickness of the outer ring 4 as a whole is made as thin as possible. For example, under conditions where an excessive impact load is applied to the outer ring 82, the outer ring 82 may be damaged. For this, it is only necessary to make the outer ring 82 as thick as possible. However, if the outer ring 82 is made too thick, the bent pieces 82b and 82c on both sides in the axial direction of the outer ring 82 are bent 180 degrees with respect to the cylindrical portion 82a. It becomes extremely difficult to achieve this state.
[0008]
[Means for Solving the Problems]
The present invention is a roller bearing disposed in an annular space formed between an outer cylinder and a shaft inserted through the outer cylinder, and is fitted and fixed to the inner peripheral surface of the outer cylinder and presses a metal plate A shell-shaped outer ring, a plurality of rollers disposed on the inner periphery of the outer ring and having the outer peripheral surface of the shaft body as an inner ring raceway, and housed in the inner periphery of the outer ring at several locations around the circumference. A retainer ring for holding the roller, and is bent at least at one side in the axial direction of the outer ring so as to fall into the inner side of the outer ring rather than a surface along the radial direction and linearly toward the tip thereof A radially oblique inwardly bent piece extending to the roller, and an end surface of the roller has a shape substantially parallel to a surface perpendicular to the rotation axis of the roller, One end in the axial direction is smaller than the diameter of the circle connecting the centers of the rollers. Further, it is disposed on the inner diameter side of the bent piece of the outer ring with a predetermined gap, and within the thickness range on the distal end side of the bent piece, the surface with respect to the end face of the roller in accordance with the axial displacement of the rotating roller The roller guide surface that can be contacted by the roller and the cage guide surface that can contact the outer peripheral surface of the cage ring are chamfered, respectively, and the radial width of the roller guide surface and the cage The width of the guide surface in the axial direction is formed to be smaller than the thickness of the bent piece .
[0009]
In addition, the said outer cylinder is a cylindrical member arrange | positioned at the outer diameter side of a roller bearing. The shaft body is a member arranged on the inner diameter side of the roller bearing, and may be a hollow member or a solid member.
[0010]
In this case, since the bent piece provided on at least one axial side of the outer ring is not bent at a large angle (180 degrees) as in the conventional example, it is advantageous in reducing the axial dimension compared to the conventional example. Become. Moreover, even when the thickness of the outer ring is increased in order to increase the strength of the outer ring, it becomes easy to process with high accuracy. In addition, even when the roller interferes with the bent piece, the roller end surface does not contact the edge with respect to the roller guide surface provided on the distal end side of the bent piece, which adversely affects the rotational tone of the roller. It is not necessary to give.
[0012]
Further, since the peripheral speed of the cage ring can be reduced, wear and heat generation between the cage ring and the bent piece of the outer ring are suppressed when the cage ring interferes with the cage guide surface of the bent piece of the outer ring. It becomes possible.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
1 to 4 show Embodiment 1 of the present invention. In the first embodiment, a needle roller bearing is exemplified as a roller bearing. As shown in the drawing, a shaft body 2 is inserted concentrically on the inner periphery of the outer cylinder 1, and a needle roller bearing 3 is interposed in an annular space between the outer cylinder 1 and the shaft body 2.
[0014]
Specifically, the needle roller bearing 3 includes a shell-shaped outer ring 4, a plurality of needle rollers 5, and a cage ring 6.
[0015]
The shell-shaped outer ring 4 is fitted and fixed to the inner peripheral surface of the outer cylinder 1 by, for example, press-fitting, and bent pieces 4b and 4c are provided on both axial sides of the cylindrical portion 4a. The shell-shaped outer ring 4 is manufactured by bending a single metal plate (such as a thin steel plate) by pressing.
[0016]
Both ends of the needle roller 5 have a shape substantially parallel to a surface orthogonal to the rotation axis, and the corners of the outer peripheral surface and the end surface are rounded and chamfered. In addition, although the end surface of the needle roller 5 is substantially parallel, it may have a slightly wavy shape. In the needle roller 5, the amount of displacement in the axial direction is restricted by the two bent pieces 4b and 4c of the outer ring 4. A predetermined gap is provided between the end face of the needle roller 5 and the two bent pieces 4b and 4c.
[0017]
The cage ring 6 has a shape in which pockets 6a penetrating inward and outward in the radial direction are provided at several circumferential positions of a cylindrical member, and is disposed on the inner diameter side of the bent pieces 4b and 4c of the outer ring 4. Specifically, as shown in FIG. 2, the outer diameter of the cage ring 6 is set smaller than the diameter (PCD) of the circle connecting the centers of the needle rollers 5, and the circumferential width W of the pocket 6a is set to be smaller. By setting the diameter smaller than the diameter R of the needle roller 5, the needle roller 5 is prevented from coming out from the pocket 6a of the cage ring 6 toward the inner diameter side. The cage ring 6 is manufactured by bending a single metal plate (such as a thin steel plate) by press working.
[0018]
By the way, in the shell-shaped outer ring 4, the first bent piece 4b is set to the same thickness as the cylindrical portion 4a, but the second bent piece 4c and the cylindrical portion 4a are closer to the second bent piece 4c. The region is set to be thinner than the thickness of the raceway surface region of the cylindrical portion 4a. The reason why the second bent piece 4c is thus thin is that the second bent piece 4c is bent after the outer ring 4 is drawn into a bottomed cylindrical shape by pressing, This is to facilitate the subsequent bending work.
[0019]
In this embodiment, the bent shape of the bent pieces 4b and 4c provided on both sides in the axial direction is devised.
[0020]
That is, as shown in FIG. 3, the bent pieces 4 b and 4 c are bent in such a manner as to fall inward of the outer ring 4 with respect to the surface X along the radial direction, thereby being in a radially oblique inward posture. The bending angle θ1 of the bending pieces 4b and 4c with respect to the cylindrical portion 4a can be set to more than 90 degrees and less than 180 degrees, and preferably 135 degrees. When the bending angle θ1 is set to 135 degrees, the angle θ2 sandwiched between the surface X along the radial direction and the center line Y of the bending pieces 4b and 4c is 45 degrees.
[0021]
The front end surfaces 7 b and 7 c of the bent pieces 4 b and 4 c in the outer ring 4 are both set substantially parallel to the diameter (PCD) of the circle connecting the centers of the needle rollers 5 and the outer peripheral surface of the cage ring 6. Has been. The front end surfaces 7b and 7c of the bent pieces 4b and 4c are guides that guide the cage ring 6 by contacting the outer circumferential surface of the cage ring 6 with the surface when the cage ring 6 is displaced in the radial direction. It becomes a surface.
[0022]
Tapered chamfers 8b and 8c that are substantially parallel to the surface X along the radial direction are formed at the inner corners at the ends of the bent pieces 4b and 4c of the outer ring 4. The chamfers 8b and 8c serve as guide surfaces for guiding the needle rollers 5 by making contact with the substantially flat end surfaces of the needle rollers 5 when the needle rollers 5 are displaced in the axial direction. The chamfers 8b and 8c of the bent pieces 4b and 4c are substantially orthogonal to the distal end surfaces 7b and 7c of the bent pieces 4b and 4c.
[0023]
The first bent piece 4b is bent in the process of squeezing the outer ring 4 from a single metal plate by pressing. Further, in the second bent piece 4c and the cylindrical portion 4a described above, the thin region near the second bent piece 4b is crushed by pressing before the outer ring 4 is squeezed from one metal plate by pressing. It can be formed, or can be formed by cutting in the aforementioned stage. Moreover, the front end surfaces 7b and 7c and the chamfers 8b and 8c of the first and second bent pieces 4b and 4c can be formed by being crushed by pressing or the like, or by being cut by cutting or the like.
[0024]
In the first embodiment described above, since the bent pieces 4b and 4c of the outer ring 4 are not bent back as in the conventional example, the axial dimension can be made smaller than in the conventional example. Moreover, even when the thickness of the outer ring 4 is increased in order to increase the strength of the outer ring 4, it can be processed with high accuracy. Incidentally, in the outer ring 4 shown in the first embodiment, the thickness of the cylindrical portion 4a and the first bent piece 4b is 50% thicker than that of the conventional example shown in FIG. However, when the thickness of the outer ring 4 is not increased, the needle roller bearing 3 is superior to the conventional example in that the needle roller bearing 3 can be made compact in the axial direction as described above.
[0025]
Further, guide chamfers 8b and 8c for the needle rollers 5 and guide surfaces 7b and 7c for the cage ring 6 are provided on the distal end side of the bent pieces 4b and 4c of the outer ring 4, so that FIG. As shown, when the needle rollers 5 are displaced in the axial direction and interfere with the bent pieces 4b and 4c, or when the cage ring 6 is displaced in the radial direction and interfered with the bent pieces 4b and 4c, Thus, the end surfaces of the needle rollers 5 and the outer peripheral surface of the cage ring 6 can be brought into contact with each other without causing contact with the edges. For this reason, it is not necessary to adversely affect the rotational tone of the needle roller 5 and the cage ring 6, thereby contributing to stabilization of the rolling characteristics of the needle roller bearing 3.
[0026]
As described above, the needle roller bearing 3 of the above embodiment can achieve the downsizing in the axial direction and the strength of the outer ring 4 while inheriting the excellent points of the conventional needle roller bearing. .
[0027]
In addition, this invention is not limited only to embodiment mentioned above, Various application and deformation | transformation can be considered.
[0028]
(1) FIG. 5 shows a second embodiment of the present invention. In the second embodiment, the tip surface 7c of the second bent piece 4c of the outer ring 4 shown in the first embodiment is orthogonal to the center line Y of the second bent piece 4c, and the second bent Tapered chamfers 9c1 and 9c2 are formed at the inner corner and the outer corner at the tip of the piece 4c. The posture and shape of the first bent piece 4b are the same as those in the first embodiment. Specifically, the chamfer 9c1 at the inner corner is substantially parallel to the end face of the needle roller 5, and the chamfer 9c2 at the outer corner is substantially parallel to the outer peripheral surface of the cage ring 6. Is set. For example, when the angle θ2 sandwiched between the surface X along the radial direction and the center line Y of the second bent piece 4c is 45 degrees, a circle connecting the tip surface 7c of the second bent piece 4c and the center of each of the needle rollers 5 The angle θ3 sandwiched between the diameters (PCDs) is set to 45 degrees, and the angle θ4 sandwiched between the chamfers 9c1 and 9c2 and the tip surface 7c is set to 45 degrees. Thereby, when the needle roller 5 or the cage ring 6 interferes with the second bent piece 4c, the needle roller 5 or the cage ring 6 comes into contact with the surface without hitting the edge. This will not adversely affect the rotation of the machine. In addition, about the attitude | position and shape of the 1st bending piece 4b, you may make it the same structure as the 2nd bending piece 4c demonstrated by this item.
[0029]
(2) FIG. 6 shows a reference example of the present invention. In this reference example , a round chamfer 10 is formed on the entire tip of the second bent piece 4c of the outer ring 4 shown in the first embodiment. The posture and shape of the first bent piece 4b are the same as those in the first embodiment. In this case, when the needle roller 5 or the cage ring 6 interferes with the tip of the second bent piece 4c, the needle roller 5 or the retainer ring 6 comes into contact with a line or surface without hitting the edge. There is no need to adversely affect the rotational tone of the cage ring 6. In addition, about the attitude | position and shape of the 1st bending piece 4b, you may make it the same structure as the 2nd bending piece 4c demonstrated by this item.
[0030]
(3) FIG. 7 shows Embodiment 3 of the present invention. In the third embodiment, the first bent piece 4b of the outer ring 4 shown in the first embodiment is set to a posture along the radial direction, that is, approximately 90 degrees with respect to the cylindrical portion 4a. The posture and shape of the second bent piece 4c are the same as those in the first embodiment. Specifically, the front end surface 7b of the first bent piece 4b is set substantially parallel to the diameter (PCD) of the circle connecting the centers of the needle rollers 5. In addition, about the attitude | position and shape of the 2nd bending piece 4c, you may make it the same structure as the said Embodiment 2. FIG.
[0031]
(4) The cage ring 6 shown in the first to third embodiments may be manufactured by injection molding a synthetic resin. In this case, it can be manufactured easily and at a lower cost than the case of manufacturing by press working. In addition, when the cage ring 6 is made of a synthetic resin, when the cage ring 6 is in sliding contact with the bent pieces 4b and 4c of the outer ring 4, no sliding contact between the metals occurs. This is advantageous in that it is less likely to be damaged. The synthetic resin used as the material for the cage ring 6 is a synthetic resin having high strength and high heat resistance, such as PES (polyethersulfone), PPS (polyphenylene sulfide), PEEK (polyetheretherketone), nylon. 46, nylon 66, and the like.
[0032]
(5) In the first to third embodiments, the needle roller bearing 3 has been described as an example, but a roller bearing can be used.
[0033]
【The invention's effect】
In the present invention, since the bent piece provided on at least one axial direction side of the shell-shaped outer ring is not folded back as in the conventional example and is inclined, the axial dimension can be reduced as compared with the conventional example. In addition, even if the thickness of the outer ring is increased to increase the strength of the outer ring, it can be processed with high accuracy. Further, even when the roller interferes with the bent piece, the roller end face does not contact the edge with respect to the guide surface provided on the distal end side of the bent piece, which adversely affects the rotational tone of the roller. You don't have to give it.
[Brief description of the drawings]
1 is a cross-sectional view showing an upper half of a needle roller bearing according to Embodiment 1 of the present invention. FIG. 2 is a cross-sectional view taken along line (2)-(2) of FIG. FIG. 4 is an enlarged view of the second bent piece. FIG. 4 is a view showing a state in which the needle rollers and the cage ring interfere with the second bent piece in FIG. 3. FIG. 5 is a needle shape according to Embodiment 2 of the present invention. in roller bearing, a needle-shaped roller bearing according to a reference example of FIG. 6 present invention corresponding to FIG. 3, the needle roller bearing according to the third embodiment of FIG. 7 present invention corresponding to FIG. 3 Cross-sectional view showing the upper half [Fig. 8] Cross-sectional view showing the upper half of the conventional needle roller bearing [Description of symbols]
DESCRIPTION OF SYMBOLS 1 Outer cylinder 2 Shaft body 3 Needle roller bearing 4 Shell-shaped outer ring 5 Needle roller 6 Cage ring 4b First bent piece of outer ring 4c Second bent piece of outer ring 8c Chamfer of second bent piece

Claims (1)

外筒とそれに挿通される軸体との間に形成される環状空間に配置されるころ軸受であって、
前記外筒の内周面に嵌合固定されかつ金属板をプレス加工して製作されるシェル形の外輪と、この外輪の内周に配置されかつ前記軸体の外周面を内輪軌道とする複数のころと、前記外輪の内周に収納されて円周数ヶ所に前記ころを保持する保持器リングとを含み、
前記外輪の少なくとも軸方向一側に、径方向に沿う面よりも外輪の内側へ倒れこむように1箇所でのみ屈曲されてその先端に向けて直線状に延びる径方向斜め内向きの屈曲片が設けられており、
前記ころの端面が、当該ころの回転軸線に対して直交する面に対してほぼ平行な形状とされており、
前記保持器リングの軸方向一端が、前記ころそれぞれの中心を結ぶ円の直径よりも小さくかつ前記外輪の屈曲片の内径側に所定隙間を介して配置されており、
前記屈曲片の先端側の厚み範囲内に、回転するころの軸方向変位に伴い当該ころの端面に対して面で接触しうるころ案内面と、前記保持器リングの外周面に対して面で接触しうる保持器案内面が、それぞれ面取り形成されており、前記ころ案内面の径方向の幅と前記保持器案内面の軸方向の幅は、それぞれ前記屈曲片の厚みより小さくなるように形成されている、ころ軸受。
A roller bearing disposed in an annular space formed between an outer cylinder and a shaft inserted through the outer cylinder,
A shell-shaped outer ring that is fitted and fixed to the inner peripheral surface of the outer cylinder and is manufactured by pressing a metal plate, and a plurality of outer rings arranged on the inner periphery of the outer ring and having the outer peripheral surface of the shaft body as an inner ring raceway And a retainer ring that is housed in the inner periphery of the outer ring and holds the roller at several locations around the circumference,
A radially inclined inwardly bent piece is provided at least on one side in the axial direction of the outer ring so as to be bent only at one place so as to fall inside the outer ring from the surface along the radial direction and extend linearly toward the tip. And
The end surface of the roller has a shape substantially parallel to a surface orthogonal to the rotation axis of the roller,
One end in the axial direction of the retainer ring is smaller than the diameter of a circle connecting the centers of the rollers, and is arranged on the inner diameter side of the bent piece of the outer ring with a predetermined gap,
Within the thickness range on the tip side of the bent piece, a roller guide surface that can come into contact with the end surface of the roller along the axial displacement of the rotating roller and a surface with respect to the outer peripheral surface of the cage ring. The cage guide surfaces that can come into contact with each other are chamfered, and the radial width of the roller guide surface and the axial width of the cage guide surface are formed to be smaller than the thickness of the bent piece, respectively. Has been a roller bearing.
JP2002272733A 2002-09-19 2002-09-19 Roller bearing Expired - Fee Related JP4310089B2 (en)

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