JP4308992B2 - Anode weight measuring device - Google Patents

Anode weight measuring device Download PDF

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Publication number
JP4308992B2
JP4308992B2 JP28062199A JP28062199A JP4308992B2 JP 4308992 B2 JP4308992 B2 JP 4308992B2 JP 28062199 A JP28062199 A JP 28062199A JP 28062199 A JP28062199 A JP 28062199A JP 4308992 B2 JP4308992 B2 JP 4308992B2
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Japan
Prior art keywords
anode
weight measuring
base
support
load cell
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Expired - Fee Related
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JP28062199A
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Japanese (ja)
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JP2001107277A (en
Inventor
明 上野
周史 大久保
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Nippon Mining Holdings Inc
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Nippon Mining and Metals Co Ltd
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Priority to JP28062199A priority Critical patent/JP4308992B2/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Description

【0001】
【発明の属する技術分野】
本発明は、一般に銅電解精錬技術に関するものであり、特に、鋳造された銅電解用アノードの重量測定装置に関するものである。
【0002】
【従来の技術】
従来、銅電解用アノードは、水平に配置された鋳型に溶銅を注湯するウォルカー方式にて作製されている。その形状は、通常図3に示すように、幅W0=約920mm、高さH0=約1010mmとされる概略矩形状とされる胴部101と、胴部101より上方及び両側へと突出した耳部102とを有する形状とされる。又、胴部101の厚さは37〜51mm、耳部102の厚さは18〜40mmとされ、1枚のアノード100の重量は略342kgとされる。
【0003】
しかしながら、鋳型から取り出したアノード100は、耳部102或は胴部101が全体として反っていたり、更には、耳部及び胴部の厚さは、必ずしも所定の許容寸法誤差内にできているとは限らない。
【0004】
アノード100が反ったり、所定の厚さ、形状に作製されていない場合には、アノードを電解槽内に設置したとき、アノードがカソードに接触して電解不能とされる。
【0005】
そこで、従来、鋳型から取り出したアノード100は、先ず、耳部102及び胴部101をプレス加工して反りが矯正された後胴部の厚さが測定され、次に、重量が測定され、両項目が所定の許容範囲内に作製されたアノードに対してのみ耳部の下端面102aのミリング加工がなされている。
【0006】
従来使用されているアノード重量測定装置の一例を図4〜図6に示す。従来の重量測定装置1Aについて次に簡単に説明する。
【0007】
鋳型から取り出されたアノード100は、図4及び図5に示すように、架台20に移動自在に設置されているウォーキングビーム21上に載置される。油圧シリンダ22を駆動することによりウォーキングビーム21を移動し、アノード100をアノード重量測定装置1Aが配置されたアノード重量測定位置へと移送する。
【0008】
アノード重量測定装置1Aは、図6をも参照すると理解されるように、フレーム構造体とされる基台30に油圧シリンダ31を介して可動台32が担持される。従来、可動台32は、図4に示されるように、平面形状がT形状のフレーム構造体とされ、可動台32の各端部に一個、合計3個のロードセル33が配置されている。又、可動台32の上下移動を円滑に行うために、可動台32は、ロードセル33の設置位置と合致するようにして各端部と基台30との間に入れ子式の摺動ガイド手段34が配置されている。従って、油圧シリンダ31を駆動することにより、可動台32は摺動ガイド手段34にて案内され上下方向へと移動自在とされる。
【0009】
アノード重量測定装置1Aの上方へとアノード100が移送されてくると、油圧シリンダ31が駆動され、可動台32を上方へと移動する。これにより、ロードセル33の先端接触子33Aがアノード100の両耳部近傍位置、及び、両耳部とは反対側の胴部下端中央部に当接する。更に、油圧シリンダ31を駆動することにより、アノード100が3個のロードセル33により担持されることとなり、アノード100の重量が測定される。
【0010】
アノード100の重量測定が終わると、油圧シリンダ31を駆動し、可動台32を下方へと移動する。これによりアノード100はウォーキングビーム21上に載置され、油圧シリンダ22を駆動することにより、ウォーキングビーム21を移動し、アノード100は次の工程へと移送される。このとき、上述したように、規格外のものは除去し、合格したアノード100だけが耳部のミリング加工工程へと移送される。
【0011】
【発明が解決しようとする課題】
しかしながら、アノード100は上述のように1枚当たり342kg程度の重量を有し、しかも、1日に3000枚程度の重量測定が必要とされているために、上記構成の従来のアノード重量測定装置1Aは、アノード100とロードセル33の上端接触子部分33Aとが当接したときの衝撃力にてロードセル33が破損したり、ロードセル33の上端接触子部分33Aが激しく摩耗する。そのために、従来においては、最低3ヶ月毎の保守が必要とされた。このことは、保守費用を大とするだけでなく、重量測定作業の停止を余儀なくし、作業効率の面からも問題があり、更なる改善が望まれていた。
【0012】
従って、本発明の目的は、保守費用を低減し、作業効率を増大することのできるアノード重量測定装置を提供することである。
【0013】
【課題を解決するための手段】
上記目的は本発明に係るアノード重量測定装置にて達成される。要約すれば、本発明は、基台と、前記基台に少なくとも4個のロードセルを介して担持された支持台と、前記ロードセルの設置位置に合致するようにして前記支持台に取り付けられた少なくとも4個のエアシリンダとを有し、前記各エアシリンダは空気バネ部を有し、前記空気バネ部の上面に取り付けられ、ダストシール付のオイルレスベアリングを介して摺動自在の支持ロッドにて銅電解用アノードを少なくとも四個所にて支持して銅電解用アノードの重量を測定することを特徴とするアノード重量測定装置である。
【0015】
【発明の実施の形態】
以下、本発明に係るアノード重量測定装置を図面に則して更に詳しく説明する。
【0016】
図1及び図2に本発明のアノード重量測定装置の一実施例を示す。本実施例にて、アノード重量測定装置1は、「工」形の型鋼(フレーム)を使用して構成されたフレーム構造体とされる基台2と、この基台2の上方に位置して配置された同じくフレーム構造体とされる支持台3とを有する。
【0017】
本発明によると、支持台3は、複数個のロードセル4を介して基台2に担持される。本実施例では、ロードセル4は、4個設けられ、矩形状とされる基台2の四隅にそれぞれ1個づつ設置される。
【0018】
又、基台2には、上方へと延在してガイド手段5が配置され、支持台3を構成するフレームの下部フランジに形成した案内穴3aに摺動自在に嵌合している。この構成により、支持台3の基台に対する上下方向の移動が安定する。
【0019】
更に、本発明によれば、支持台3を構成するフレームの上部フランジ面には、この構成に限定されるものではないが、好ましくは、上記ロードセル4の設置位置に合致するようにして四隅にエアシリンダ10がそれぞれ設置される。エアシリンダ10は、空気バネ部11と、空気バネ部11の上面に取り外し自在にボルト締めにて固着された支持ロッド部12を有する。支持ロッド部12は、空気バネ部11に取り付けるためのフランジ12aと、フランジ12aより上方へと突出した支持ロッド12bとを有し、支持ロッド12はダストシール付のオイルレスベアリングとされる軸受13に摺動自在に嵌合している。軸受13は、空気バネ部11の外側に配置して支持台3に固定された支持ブラケット14に取り付けられている。本実施例で、支持ロッド12は、鋼製の摺動部直径が50mm、長さが240mmとされ、空気バネ部11には、横浜ゴム株式会社製のベローズ型空気ばね(商品名)を使用し、好結果を得ることができた。又、ロードセル4としては、ミネビア株式会社製のロードセル(商品名)を使用した。
【0020】
上記構成にて、エアシリンダ10を駆動することにより、支持ロッド12は、軸受13に案内されて上方へと移動し、アノード重量測定装置1の上方へと移送されたアノード100の下面に当接する。
【0021】
本発明によれば、支持ロッド12は、アノード100の両耳部近傍位置、及び、両耳部とは反対側の胴部下端両端部に当接する。更に、エアシリンダ10を駆動することにより、アノード100は4個の支持ロッド12により担持されることとなる。即ち、アノード100及び支持台3がロードセル4を介して基台2に担持されることとなり、アノード100の重量が測定される。
【0022】
本発明によれば、アノード100は、少なくとも4個所にて支持ロッド12にて支持されるので、アノード100は、従来に比べて極めて安定して測定装置に担持されることとなる。又、ロードセル4が直接アノードに当接することはなく、ロードセルの摩耗、破損は殆ど発生しない。
【0023】
本発明によれば、エアシリンダ10の支持ロッド12がアノード100に当接することとなるが、支持ロッド12は、直接空気バネ部11に取り付けられているので、アノード100と支持ロッド12が当接したときの衝撃力は、空気バネにて緩和され、ロードセルに加わる衝撃力は極めて少ないものとなる。従って、支持ロッド12或はロードセル4が、アノード100と支持ロッド12との当接時の衝撃力にて破損したりすることはなく、又、支持ロッド12の摩耗の程度も極めて少ない。本発明者らの研究実験の結果によると、本発明のアノード重量測定装置は、1年継続して使用しても、何らの保守を必要としなかった。
【0024】
【発明の効果】
以上説明したように、本発明のアノード重量測定装置は、基台と、基台に少なくとも4個のロードセルを介して担持された支持台と、ロードセルの設置位置に合致するようにして支持台に取り付けられた少なくとも4個のエアシリンダとを有し、各エアシリンダは空気バネ部を有し、空気バネ部の上面に取り付けられ、ダストシール付のオイルレスベアリングを介して摺動自在の支持ロッドにて銅電解用アノードを少なくとも四個所にて支持して銅電解用アノードの重量を測定する構成とされるので、保守費用を低減し、作業効率を大幅に増大することができる。
【図面の簡単な説明】
【図1】本発明に係るアノード重量測定装置の正面図である。
【図2】本発明に係るアノード重量測定装置の平面図である。
【図3】銅電解用アノードの一例を示す平面図である。
【図4】従来のアノード重量測定装置の一例を示す平面図である。
【図5】従来のアノード重量測定装置の一例を示す正面図である。
【図6】従来のアノード重量測定装置の一例を示す側面図である。
【符号の説明】
1 アノード重量測定装置
2 基台
3 支持台
4 ロードセル
5 ガイド手段
10 エアシリンダ
11 空気バネ部
12 支持ロッド部
12b 支持ロッド
100 銅電解用アノード
[0001]
BACKGROUND OF THE INVENTION
The present invention relates generally to copper electrolytic refining technology, and more particularly to a weight measuring device for a cast anode for copper electrolysis.
[0002]
[Prior art]
Conventionally, an anode for copper electrolysis has been manufactured by a Walker method in which molten copper is poured into a horizontally arranged mold. As shown in FIG. 3, the shape is generally a body portion 101 having a substantially rectangular shape with a width W0 = about 920 mm and a height H0 = about 1010 mm, and ears protruding upward and on both sides from the body portion 101. And a shape having a portion 102. Further, the thickness of the body portion 101 is 37 to 51 mm, the thickness of the ear portion 102 is 18 to 40 mm, and the weight of one anode 100 is about 342 kg.
[0003]
However, the anode 100 taken out from the mold has the ear 102 or the trunk 101 warped as a whole, and the thickness of the ear and the trunk is not necessarily within a predetermined allowable dimensional error. Is not limited.
[0004]
When the anode 100 is warped or not formed in a predetermined thickness and shape, when the anode is placed in the electrolytic cell, the anode comes into contact with the cathode and cannot be electrolyzed.
[0005]
Therefore, conventionally, the anode 100 taken out from the mold is first measured in the thickness of the rear barrel portion in which the warp portion is corrected by pressing the ear portion 102 and the barrel portion 101, and then the weight is measured. The milling of the lower end surface 102a of the ear portion is performed only on the anode in which the item is manufactured within a predetermined allowable range.
[0006]
An example of an anode weight measuring apparatus conventionally used is shown in FIGS. A conventional weight measuring apparatus 1A will be briefly described below.
[0007]
As shown in FIGS. 4 and 5, the anode 100 taken out from the mold is placed on a walking beam 21 that is movably installed on the gantry 20. The walking beam 21 is moved by driving the hydraulic cylinder 22, and the anode 100 is transferred to the anode weight measuring position where the anode weight measuring device 1A is disposed.
[0008]
In the anode weight measuring apparatus 1 </ b> A, as can be understood with reference to FIG. 6, a movable base 32 is supported on a base 30 that is a frame structure via a hydraulic cylinder 31. Conventionally, as shown in FIG. 4, the movable table 32 has a T-shaped frame structure, and one load cell 33 is arranged at each end of the movable table 32. Further, in order to smoothly move the movable table 32 up and down, the movable table 32 has a sliding guide means 34 nested between each end and the base 30 so as to match the installation position of the load cell 33. Is arranged. Therefore, when the hydraulic cylinder 31 is driven, the movable base 32 is guided by the sliding guide means 34 and is movable in the vertical direction.
[0009]
When the anode 100 is transferred to the upper side of the anode weight measuring apparatus 1A, the hydraulic cylinder 31 is driven to move the movable table 32 upward. As a result, the tip contactor 33A of the load cell 33 comes into contact with the position near both ears of the anode 100 and the center of the lower end of the trunk opposite to the both ears. Furthermore, by driving the hydraulic cylinder 31, the anode 100 is supported by the three load cells 33, and the weight of the anode 100 is measured.
[0010]
When the weight measurement of the anode 100 is finished, the hydraulic cylinder 31 is driven, and the movable base 32 is moved downward. As a result, the anode 100 is placed on the walking beam 21, and the walking beam 21 is moved by driving the hydraulic cylinder 22, and the anode 100 is transferred to the next step. At this time, as described above, non-standard ones are removed, and only the anode 100 that has passed is transferred to the ear milling process.
[0011]
[Problems to be solved by the invention]
However, since the anode 100 has a weight of about 342 kg per sheet as described above, and the weight measurement of about 3000 sheets per day is required, the conventional anode weight measuring apparatus 1A having the above-described configuration is used. The load cell 33 is damaged by the impact force when the anode 100 and the upper end contact portion 33A of the load cell 33 contact each other, or the upper end contact portion 33A of the load cell 33 is severely worn. Therefore, conventionally, maintenance at least every three months has been required. This not only increases the maintenance cost, but also necessitates stopping the weight measurement work, and there is a problem in terms of work efficiency, and further improvement has been desired.
[0012]
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide an anode weight measuring apparatus that can reduce maintenance costs and increase work efficiency.
[0013]
[Means for Solving the Problems]
The above object is achieved by the anode weight measuring apparatus according to the present invention. In summary, the present invention includes a base, a support supported on the base via at least four load cells, and at least attached to the support so as to match an installation position of the load cell. Four air cylinders, each air cylinder having an air spring portion, attached to the upper surface of the air spring portion, and slidable through an oilless bearing with a dust seal. An anode weight measuring apparatus characterized in that the weight of a copper electrolysis anode is measured by supporting at least four electrolysis anodes.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the anode weight measuring apparatus according to the present invention will be described in more detail with reference to the drawings.
[0016]
1 and 2 show an embodiment of an anode weight measuring apparatus according to the present invention. In this embodiment, the anode weight measuring device 1 is positioned above the base 2 and a base 2 that is a frame structure configured using a “steel” shaped steel (frame). And a support base 3 which is also arranged as a frame structure.
[0017]
According to the present invention, the support base 3 is carried on the base 2 via a plurality of load cells 4. In the present embodiment, four load cells 4 are provided, and one load cell 4 is installed at each of the four corners of the base 2 that is rectangular.
[0018]
A guide means 5 is arranged on the base 2 so as to extend upward, and is slidably fitted in a guide hole 3 a formed in a lower flange of a frame constituting the support 3. With this configuration, the vertical movement of the support 3 relative to the base is stabilized.
[0019]
Further, according to the present invention, the upper flange surface of the frame constituting the support base 3 is not limited to this configuration, but preferably, at the four corners so as to match the installation position of the load cell 4. Each air cylinder 10 is installed. The air cylinder 10 includes an air spring portion 11 and a support rod portion 12 that is detachably fixed to the upper surface of the air spring portion 11 by bolting. Support rod 12 has a flange 12a for mounting the air spring portion 11 and a support rod 12b which projects upwardly from the flange 12a, the support rod 12, the bearing 13 is an oil-less bearing with dust seal It is slidably fitted to. The bearing 13 is attached to a support bracket 14 that is disposed outside the air spring portion 11 and is fixed to the support base 3. In this embodiment, the support rod 12 has a steel sliding portion diameter of 50 mm and a length of 240 mm, and the air spring portion 11 uses a bellows type air spring (trade name) manufactured by Yokohama Rubber Co., Ltd. And we were able to get good results. Moreover, as the load cell 4, the load cell (brand name) by Minebea Co., Ltd. was used.
[0020]
With the above configuration, by driving the air cylinder 10, the support rod 12 is guided upward by the bearing 13 and moves upward, and comes into contact with the lower surface of the anode 100 that is transported upward of the anode weight measuring device 1. .
[0021]
According to the present invention, the support rod 12 is in contact with the position near both ears of the anode 100 and both ends of the lower end of the trunk on the side opposite to both ears. Furthermore, by driving the air cylinder 10, the anode 100 is supported by the four support rods 12. That is, the anode 100 and the support base 3 are carried on the base 2 via the load cell 4, and the weight of the anode 100 is measured.
[0022]
According to the present invention, since the anode 100 is supported by the support rod 12 at at least four locations, the anode 100 is supported on the measuring device more stably than in the prior art. Further, the load cell 4 does not directly contact the anode, and the load cell is hardly worn or damaged.
[0023]
According to the present invention, the support rod 12 of the air cylinder 10 comes into contact with the anode 100. However, since the support rod 12 is directly attached to the air spring portion 11, the anode 100 and the support rod 12 come into contact with each other. In this case, the impact force is alleviated by the air spring, and the impact force applied to the load cell is extremely small. Therefore, the support rod 12 or the load cell 4 is not damaged by the impact force at the time of contact between the anode 100 and the support rod 12, and the degree of wear of the support rod 12 is extremely small. According to the results of the inventors' experiment, the anode weight measuring device of the present invention did not require any maintenance even if it was continuously used for one year.
[0024]
【The invention's effect】
As described above, the anode weight measuring apparatus according to the present invention includes a base, a support that is supported on the base via at least four load cells, and a support base that matches the installation position of the load cell. Each air cylinder has an air spring part, is attached to the upper surface of the air spring part, and is slidable through an oilless bearing with a dust seal. Thus, since the weight of the copper electrolysis anode is measured by supporting the copper electrolysis anode at at least four locations, the maintenance cost can be reduced and the working efficiency can be greatly increased.
[Brief description of the drawings]
FIG. 1 is a front view of an anode weight measuring apparatus according to the present invention.
FIG. 2 is a plan view of an anode weight measuring apparatus according to the present invention.
FIG. 3 is a plan view showing an example of an anode for copper electrolysis.
FIG. 4 is a plan view showing an example of a conventional anode weight measuring apparatus.
FIG. 5 is a front view showing an example of a conventional anode weight measuring apparatus.
FIG. 6 is a side view showing an example of a conventional anode weight measuring apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Anode weight measuring apparatus 2 Base 3 Support stand 4 Load cell 5 Guide means 10 Air cylinder 11 Air spring part 12 Support rod part 12b Support rod 100 Anode for copper electrolysis

Claims (1)

基台と、前記基台に少なくとも4個のロードセルを介して担持された支持台と、前記ロードセルの設置位置に合致するようにして前記支持台に取り付けられた少なくとも4個のエアシリンダとを有し、前記各エアシリンダは空気バネ部を有し、前記空気バネ部の上面に取り付けられ、ダストシール付のオイルレスベアリングを介して摺動自在の支持ロッドにて銅電解用アノードを少なくとも四個所にて支持して銅電解用アノードの重量を測定することを特徴とするアノード重量測定装置。A base, a support supported on the base via at least four load cells, and at least four air cylinders attached to the support so as to match the installation position of the load cell. Each air cylinder has an air spring portion, is attached to the upper surface of the air spring portion, and has at least four anodes for copper electrolysis with a support rod slidable through an oilless bearing with a dust seal. And measuring the weight of the copper electrolysis anode.
JP28062199A 1999-09-30 1999-09-30 Anode weight measuring device Expired - Fee Related JP4308992B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104748989A (en) * 2013-12-31 2015-07-01 贵州航天乌江机电设备有限责任公司 Triangle plate lifter test bench and testing method

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Publication number Priority date Publication date Assignee Title
KR100655926B1 (en) 2005-03-18 2006-12-11 한국타이어 주식회사 Apparatus for inspecting weight of green tire
RU2704395C1 (en) * 2016-05-26 2019-10-28 Ивес ЛЕФЕВРЕ Anode monitoring system used in electrolytic process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104748989A (en) * 2013-12-31 2015-07-01 贵州航天乌江机电设备有限责任公司 Triangle plate lifter test bench and testing method

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