JP4299568B2 - Front light unit and liquid crystal display device - Google Patents

Front light unit and liquid crystal display device Download PDF

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Publication number
JP4299568B2
JP4299568B2 JP2003097369A JP2003097369A JP4299568B2 JP 4299568 B2 JP4299568 B2 JP 4299568B2 JP 2003097369 A JP2003097369 A JP 2003097369A JP 2003097369 A JP2003097369 A JP 2003097369A JP 4299568 B2 JP4299568 B2 JP 4299568B2
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Japan
Prior art keywords
guide plate
light guide
reflector
light
housing
Prior art date
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Expired - Fee Related
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JP2003097369A
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Japanese (ja)
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JP2004303658A (en
Inventor
哲也 ▲浜▼田
敏弘 鈴木
真理 菅原
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Sharp Corp
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Sharp Corp
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  • Securing Globes, Refractors, Reflectors Or The Like (AREA)
  • Planar Illumination Modules (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、主に反射型液晶表示装置のフロントライトユニットに関する。
【0002】
【従来の技術】
反射型液晶表示装置は、屋外などの明るい環境では補助用照明が不要で、照明用電力をセーブできるメリットがある。液晶パネルに光を照射する方式としては、導光板を用いる方式が一般的である。特に、導光板の一端面に光源を配置して導光板中に光を導入するサイドサイト方式は、薄型化、低消費電力化が可能である。
【0003】
【発明が解決しようとする課題】
図6に従来構造のフロントライトユニットを用いた液晶表示装置を示す。図中、1はフロントライトユニット、2は導光板、3は光源、4はリフレクタ、8はARフィルム、10はカラーフィルタ基板、11はTFT基板、12は液晶層、13は偏光板、14はホルダーフレームをそれぞれ示している。光源3のランプから出射された光は直接あるいはリフレクタで反射して導光板2の入射端面から入射し、導光板2の上面に設けたプリズム面で全反射した光が、導光板の下部に設けた反射型液晶装置で変調された光が再び導光板に戻って、プリズム面から出射して映像を表示する。
【0004】
ところで、リフレクタ4は、0.2〜0.3mm程度の薄い金属板である。従来例のようにリフレクタ4の端部で導光板2に勘合させる場合、リフレクタ4の端部や導光板2に反りがあったりすると、リフレクタと導光板とが接する部分と、間隙を生じる部分が生じる。間隙を生じる部分の断面を図3に示す。図中に示した番号は、図6で示したものと同じである。光源3あるいはリフレクタ4で反射した光が間隙から直接漏れ出たり(実線矢印で示す)、導光板2に張出したリフレクタ部分で反射されて導光板内に入射した光(点線矢印で示す)が、プリズム面で反射する正規の光と重畳し、導光板の入射端周辺が明るく見える問題があった。
【0005】
また、通常、導光板は射出成形などで製造されることが多く、金型製作時のビット形状によって導光板端部の角は丸みを帯びている。この丸みを帯びている部分での光の導光板への入射状況を図4に示す。図中に示した番号は、図6でしめしたものと同じである。導光板の上部の角から入射する光の内、Aの範囲に示す光は導光板表面のプリズム面で反射することなく、反射型液晶で反射されて表示面側へ出力されるため、導光板入射端周辺が明るくなる輝度不均一を生じる。また、導光板の下部の角から入射する光の内、Bの範囲に示す光は直接表示側へ出力されるので、輝線として観測される。そして、A,B以外の光については、導光板の内部を多重反射することになるが、この光は、角部の勘合部に近い部分からの光であるので、A,Bに比べ光量としては僅かな量しか導光板中を伝搬しないことになる。従って、角に丸みがあると、輝度不均一、輝線発生、光量低下の問題を生じる。
【0006】
【特許文献1】
特開2002−236290号公報
【0007】
【課題を解決するための手段】
上記問題を解決するために、以下の手段を採る。
第1の発明は、板厚が薄く、弾性強度の小さいリフレクタよりも頑丈で弾性強度の大きいハウジングを用いて導光板に勘合するものである。
リフレクタ、ハウジングとも弾性部材で形成し、リフレクタは導光板の厚みよりも広く開いた形に形成し、ハウジングは導光板の厚みより狭く開いた形に形成しておけば、ハウジング内にリフレクタが接して納まる。即ち、リフレクタの開口をハウジングの制約を受ける範囲内で最も広く設定できる。しかも弾性強度の大きいハウジングが導光板を勘合することになるので、リフレクタで導光板と勘合させた時に比べ間隙は生じにくくなる。
【0008】
第2の発明は、ハウジングの導光板と勘合する部分の手前に突起部を設ける。この突起部は、ハウジングの厚みを増して強度を高めること、ハウジングの導光板への取り付け位置を固定化すること、リフレクタのハウジングに対する位置を固定化し、更には光源の位置設定を安定化できる。突起部があることによって、導光板の入射端における角の丸みのある部分を覆うので、光源側からの光が導光板に入るのを防ぐ働きもする。
【0009】
第3の発明は、導光板と反対のハウジングの壁とリフレクタ背面の間に弾性部材を挿入する。
弾性部材がリフレクタをハウジングの突起に押し当て、リフレクタの位置、更には光源の位置が固定される。
第4の発明は、ハウジングの導光板と勘合する部分および突起部の導光板側の側面(第1の側面)を光吸収させるために黒化処理し、突起部の上面は反射面とする。
【0010】
本発明において問題とした勘合部での反射を抑えられ、突起部の上面を反射面にすることで、リフレクタが導光板の方向へ伸びて導光板の入射端面に近接したことと等価となり、導光板への光結合効率が高くなる。また、突起部の第1の側面を黒化処理することにより、導光板を往復して戻ってきた光が導光板の入射端における角の丸み部から漏れ出して、再び導光板へ戻るのを防ぐ。
【0011】
第5の発明は、前記第1乃至第4のいずれかの発明のフロントライトユニットを反射型液晶パネルの前面に設置した液晶表示装置である。
【0012】
【発明の実施の形態】
図1に本発明の一実施例を示す。図中に示した番号は図6と同じである。なお、6はハウジング5に設けた突起部、7は弾性体である。
リフレクタ4は一面が反射面である弾性を有する4角形の金属板を円柱に沿わせて折り曲げて形成する。この時、リフレクタの開口の幅(リフレクタ板厚込み)が導光板端部の厚みより広く形成する。
【0013】
一方、ハウジング5は、弾性を有する4角形の金属板の対向する2辺の端から内側に並行に突起部6を設け、角柱に沿わせて折り曲げて形成する。あるいは、円柱に沿わせて折り曲げてもよい。そして、折り曲げられた先端部の開きの幅が導光板端部の厚みより狭く形成する。
ハウジングの突起部を形成するには、折り曲げ前の金属板に突起部の上面をマスクしてエッチングで段差を付けるか、突起部に相当する帯状の金属を溶接(電気溶接あるいはレーザ溶接)する。そして、突起部の頂部は研磨あるいはめっきによって鏡面化する。また、導光板と勘合する部分と突起部の第1の側面には黒色塗料を塗布して光吸収膜を形成する。
【0014】
光源部の組み立て工程を図5に示す。図中の番号は図6と同じである。なお、9はランプホルダー9である。光源3にランプホルダー9を取り付けてリフレクタ4の凹面に沿わす。ハウジング5の開口部を広げ、弾性体7、光源を帯同したリフレクタをハウジング開口から挿入する。ハウジング開口を広げるのを止めると、ハウジングの上下の辺が閉じようとする力が、リフレクタの広がりを押さえ、更に弾性部材がリフレクタをハウジング開口側に押し付けるために、リフレクタ開口の両端は突起部の内側側面に押圧される。そして、ハウジングの弾性強度をリフレクタより大きくすることによって、ハウジング開口を閉じようとする方向に変形する。このように組立られたハウジングを導光板と勘合して、フロントライトユニットを完成する。
【0015】
図2に本発明の第2の実施例を示す。図中に示した番号は図1、6と同じである。従来例のように、導光板のプリズム面と対向する面には反射防止膜や偏光板などのフィルムが貼り付けられる。その場合、貼り合せ精度や剥がれの問題を回避するためには、フィルムは導光板の全面に貼ることが望ましい。ところが、従来例の様にリフレクタがフィルムを挟んで導光板と勘合させると、ランプの紫外線によって偏光板の奥まで透過特性を劣化させる問題があった。しかし、図2の様にすれば、光源の光が直接偏光板に入らないので、特性劣化を起こさない。
【0016】
【発明の効果】
以上説明したように本発明によれば、勘合部分での反射光や導光板入射端の表示側エッジ部からの入射光に起因した輝度ムラの低減、また、導光板入射端の液晶側エッジ部による輝線の発生を抑えることができる。更に、レフレクタを突起部の上面と一致させて、導光板の入射端へ近接して配置することにより、光源と導光板の結合効率を高める。
【図面の簡単な説明】
【図1】 第1実施例のフロントライトユニットの詳細を示す図
【図2】 第2実施例のフロントライトユニットの詳細を示す図
【図3】 勘合部に間隙がある場合の問題点を示す図
【図4】 導光板の入射端面の角に丸みがある場合の問題点を示す図
【図5】 光源部の組立工程を示す図
【図6】 フロントライトユニットの従来例を示す図
【符号の説明】
1 フロントライトユニット
2 導光板
3 光源
4 リフレクタ
5 ハウジング
6 突起部
7 弾性体
8 フィルム
9 ランプホルダー
[0001]
BACKGROUND OF THE INVENTION
The present invention mainly relates to a front light unit of a reflective liquid crystal display device.
[0002]
[Prior art]
The reflective liquid crystal display device does not require auxiliary lighting in a bright environment such as outdoors, and has an advantage that power for lighting can be saved. As a method for irradiating the liquid crystal panel with light, a method using a light guide plate is generally used. In particular, a side-site method in which a light source is disposed on one end surface of a light guide plate and light is introduced into the light guide plate can be reduced in thickness and power consumption.
[0003]
[Problems to be solved by the invention]
FIG. 6 shows a liquid crystal display device using a front light unit having a conventional structure. In the figure, 1 is a front light unit, 2 is a light guide plate, 3 is a light source, 4 is a reflector, 8 is an AR film, 10 is a color filter substrate, 11 is a TFT substrate, 12 is a liquid crystal layer, 13 is a polarizing plate, 14 is Each holder frame is shown. The light emitted from the lamp of the light source 3 is reflected directly or by a reflector and incident from the incident end face of the light guide plate 2, and the light totally reflected by the prism surface provided on the upper surface of the light guide plate 2 is provided at the lower part of the light guide plate. The light modulated by the reflective liquid crystal device returns to the light guide plate again and is emitted from the prism surface to display an image.
[0004]
By the way, the reflector 4 is a thin metal plate of about 0.2 to 0.3 mm. When fitting the light guide plate 2 at the end of the reflector 4 as in the conventional example, if the end of the reflector 4 or the light guide plate 2 is warped, there are a portion where the reflector and the light guide plate are in contact with each other, and a portion where a gap is generated. Arise. FIG. 3 shows a cross section of the portion where the gap is generated. The numbers shown in the figure are the same as those shown in FIG. The light reflected by the light source 3 or the reflector 4 leaks directly from the gap (shown by a solid line arrow), or is reflected by the reflector portion projecting on the light guide plate 2 and enters the light guide plate (shown by a dotted arrow). There is a problem that the normal light reflected from the prism surface is superimposed on the light guide plate so that the periphery of the incident end of the light guide plate appears bright.
[0005]
In general, the light guide plate is often manufactured by injection molding or the like, and the corners of the light guide plate are rounded due to the bit shape at the time of mold manufacture. FIG. 4 shows the incident state of light on the light guide plate in the rounded portion. The numbers shown in the figure are the same as those shown in FIG. Of the light incident from the upper corner of the light guide plate, the light shown in the range A is not reflected by the prism surface on the surface of the light guide plate, but is reflected by the reflective liquid crystal and output to the display surface side. Luminance non-uniformity occurs where the periphery of the incident end becomes bright. In addition, among the light incident from the lower corner of the light guide plate, the light shown in the range B is directly output to the display side, and thus is observed as a bright line. And the light other than A and B will be multiple-reflected inside the light guide plate, but since this light is from the portion close to the fitting portion at the corner, it is as a light quantity compared to A and B. Only a small amount propagates through the light guide plate. Accordingly, when the corners are rounded, problems such as uneven brightness, generation of bright lines, and reduction in light amount occur.
[0006]
[Patent Document 1]
Japanese Patent Laid-Open No. 2002-236290
[Means for Solving the Problems]
In order to solve the above problem, the following measures are taken.
In the first invention, the light guide plate is fitted using a housing that is thinner and has a stronger elastic strength than a reflector having a small elastic strength.
Both the reflector and the housing are formed of an elastic member. If the reflector is formed to be wider than the thickness of the light guide plate and the housing is formed to be narrower than the thickness of the light guide plate, the reflector is in contact with the housing. It fits in. That is, the opening of the reflector can be set to the widest range within the range subject to the restrictions of the housing. In addition, since the housing having high elastic strength engages the light guide plate, a gap is less likely to occur than when the reflector is engaged with the light guide plate.
[0008]
According to the second aspect of the present invention, the protrusion is provided in front of the portion of the housing to be engaged with the light guide plate. This protrusion can increase the thickness of the housing to increase the strength, fix the mounting position of the housing to the light guide plate, fix the position of the reflector relative to the housing, and stabilize the position setting of the light source. Since the protrusions cover the rounded corners at the incident end of the light guide plate, they also serve to prevent light from the light source from entering the light guide plate.
[0009]
In the third invention, an elastic member is inserted between the wall of the housing opposite to the light guide plate and the back surface of the reflector.
The elastic member presses the reflector against the projection of the housing, and the position of the reflector and further the position of the light source are fixed.
According to a fourth aspect of the present invention, the portion to be fitted with the light guide plate of the housing and the side surface (first side surface) on the light guide plate side of the projection are subjected to blackening treatment, and the upper surface of the projection is a reflection surface.
[0010]
Reflection at the fitting portion, which is a problem in the present invention, is suppressed, and the upper surface of the protrusion is made a reflective surface, which is equivalent to the reflector extending in the direction of the light guide plate and close to the incident end surface of the light guide plate. The optical coupling efficiency to the optical plate is increased. In addition, by blackening the first side surface of the protrusion, the light returned by reciprocating the light guide plate leaks out from the rounded corner at the incident end of the light guide plate and returns to the light guide plate again. prevent.
[0011]
A fifth invention is a liquid crystal display device in which the front light unit of any one of the first to fourth inventions is installed on the front surface of a reflective liquid crystal panel.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows an embodiment of the present invention. The numbers shown in the figure are the same as those in FIG. In addition, 6 is a projection provided on the housing 5, and 7 is an elastic body.
The reflector 4 is formed by bending an elastic quadrangular metal plate whose one surface is a reflecting surface along a cylinder. At this time, the width of the reflector opening (reflector plate thickening) is formed wider than the thickness of the end portion of the light guide plate.
[0013]
On the other hand, the housing 5 is formed by providing projections 6 in parallel from the ends of two opposing sides of a rectangular metal plate having elasticity, and bending it along a prism. Or you may bend along a cylinder. And the opening width | variety of the bent front-end | tip part is narrower than the thickness of a light-guide plate edge part.
In order to form the projection of the housing, the metal plate before bending is masked on the upper surface of the projection and a step is formed by etching, or a band-shaped metal corresponding to the projection is welded (electrical welding or laser welding). And the top part of a projection part is mirror-finished by grinding | polishing or plating. Further, a black paint is applied to the portion to be fitted with the light guide plate and the first side surface of the protrusion to form a light absorption film.
[0014]
The assembly process of the light source unit is shown in FIG. The numbers in the figure are the same as in FIG. Reference numeral 9 denotes a lamp holder 9. A lamp holder 9 is attached to the light source 3 and is along the concave surface of the reflector 4. The opening of the housing 5 is widened, and the reflector having the elastic body 7 and the light source is inserted through the opening of the housing. When the expansion of the housing opening is stopped, the force that closes the upper and lower sides of the housing suppresses the expansion of the reflector, and the elastic member presses the reflector against the housing opening side. Pressed against the inner side. Then, by making the elastic strength of the housing larger than that of the reflector, the housing is deformed in a direction to close the housing opening. The front light unit is completed by fitting the assembled housing with the light guide plate.
[0015]
FIG. 2 shows a second embodiment of the present invention. The numbers shown in the figure are the same as those in FIGS. As in the conventional example, a film such as an antireflection film or a polarizing plate is attached to the surface of the light guide plate facing the prism surface. In that case, in order to avoid the problem of bonding accuracy and peeling, the film is preferably pasted on the entire surface of the light guide plate. However, when the reflector is fitted with the light guide plate with the film sandwiched as in the conventional example, there is a problem that the transmission characteristics are deteriorated to the depth of the polarizing plate by the ultraviolet rays of the lamp. However, according to FIG. 2, since the light from the light source does not directly enter the polarizing plate, the characteristics are not deteriorated.
[0016]
【The invention's effect】
As described above, according to the present invention, the luminance unevenness caused by the reflected light at the fitting portion and the incident light from the display side edge portion of the light guide plate incident end is reduced, and the liquid crystal side edge portion of the light guide plate incident end is reduced. The generation of bright lines due to can be suppressed. Furthermore, the coupling efficiency between the light source and the light guide plate is increased by arranging the reflector so as to coincide with the upper surface of the protrusion and close to the incident end of the light guide plate.
[Brief description of the drawings]
FIG. 1 is a diagram showing details of a front light unit according to a first embodiment. FIG. 2 is a diagram showing details of a front light unit according to a second embodiment. FIG. 3 is a problem when there is a gap in a fitting portion. [FIG. 4] A diagram showing problems when the angle of the incident end face of the light guide plate is rounded. [FIG. 5] A diagram showing the assembly process of the light source unit. [FIG. 6] A diagram showing a conventional example of a front light unit. Explanation of]
DESCRIPTION OF SYMBOLS 1 Front light unit 2 Light guide plate 3 Light source 4 Reflector 5 Housing 6 Protrusion part 7 Elastic body 8 Film 9 Lamp holder

Claims (3)

液晶ディスプレイの表示側に配置され、導光板、光源、リフレクタ、および前記リフレクタを覆って前記導光板に勘合するハウジングからなるフロントライトユニットにおいて、
前記リフレクタおよび前記ハウジングは弾性を有する金属板であり、
前記ハウジング部は前記リフレクタを挟み込んで前記導光板と勘合し、前記ハウジング部に設けた突起部の第1の側面を前記導光板の入射端に押圧し、前記突起部の第2の端面に前記リフレクタの端部を押圧し、
前記リフレクタを前記突起部の第2の側面に押圧するために、前記リフレクタと前記ハウジングの間に弾性部材を設けたこと
を特徴とするフロントライトユニット。
In the front light unit, which is disposed on the display side of the liquid crystal display and includes a light guide plate, a light source, a reflector, and a housing that covers the reflector and fits into the light guide plate,
The reflector and the housing are elastic metal plates;
The housing part sandwiches the reflector and engages with the light guide plate, presses the first side surface of the projection provided on the housing part against the incident end of the light guide plate, and the second end surface of the projection part Press the end of the reflector,
An elastic member is provided between the reflector and the housing in order to press the reflector against the second side surface of the protrusion .
前記ハウジングに設けた前記突起部の上面は反射面、前記突起部の第1の側面および前記導光板と勘合する面は光吸収面とすることを特徴とする請求項記載のフロントライトユニット。Top reflecting surface of the projection portion provided in the housing, a front light unit of claim 1, wherein said plane fitted with the first side surface and the light guide plate of the projections, characterized in that a light absorbing surface. 反射型液晶パネルと請求項1又は2に記載のフロントライトユニットで構成することを特徴とする液晶表示装置。A liquid crystal display device comprising a reflective liquid crystal panel and the front light unit according to claim 1 .
JP2003097369A 2003-03-31 2003-03-31 Front light unit and liquid crystal display device Expired - Fee Related JP4299568B2 (en)

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Cited By (1)

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KR101929035B1 (en) * 2011-10-06 2018-12-14 엘지디스플레이 주식회사 Back light assembly

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KR100651417B1 (en) 2005-07-15 2006-11-29 삼성전자주식회사 Lighting apparatus for key pad of portable terminal
JP5414224B2 (en) * 2007-10-19 2014-02-12 富士フイルム株式会社 Surface lighting device
JP5072823B2 (en) * 2008-12-25 2012-11-14 株式会社ジャパンディスプレイセントラル Backlight unit and liquid crystal display device
KR101952774B1 (en) * 2012-05-17 2019-02-27 엘지디스플레이 주식회사 Back light unit and liquid crystal display device comprising the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101929035B1 (en) * 2011-10-06 2018-12-14 엘지디스플레이 주식회사 Back light assembly

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