JP4290693B2 - Molding agent application device for forging press - Google Patents

Molding agent application device for forging press Download PDF

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JP4290693B2
JP4290693B2 JP2005355725A JP2005355725A JP4290693B2 JP 4290693 B2 JP4290693 B2 JP 4290693B2 JP 2005355725 A JP2005355725 A JP 2005355725A JP 2005355725 A JP2005355725 A JP 2005355725A JP 4290693 B2 JP4290693 B2 JP 4290693B2
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nozzle
release agent
air
mold
cylinder
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JP2007160312A (en
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健晴 大西
剛一 近藤
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住友重機械テクノフォート株式会社
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Description

本発明は、鍛造プレスの離型剤塗布装置に関する。さらに詳しくは、鍛造プレスにおいて、金型内におけるビレットの流れや離型性を向上させるために、上下一対の金型が離間している間に、金型表面に離型剤を吹き付ける離型剤塗布装置に関する。   The present invention relates to a release agent coating apparatus for a forging press. More specifically, in a forging press, a mold release agent that sprays a mold release agent onto the mold surface while the pair of upper and lower molds are spaced apart in order to improve billet flow and mold release in the mold. The present invention relates to a coating apparatus.

鍛造プレスの離型剤塗布装置としては、従来例1(非特許文献1)に示す技術が基本となっている。
従来例1の離型剤塗布装置は、図4に示すように、スプレーノズル100が水平なレールガイド103に摺動自在に支持されている。このスプレーノズル100は、先端にノズル101を備え、中間部に係合ピン102を備えている。一方、揺動リンク111の上端がプレスの上端部の静止部材に回転自在に軸着され、その先端が前記係合ピン102に嵌合している。また、この揺動リンク111にはスライドSに連結された駆動リンク112が連結され、スライドSの上下動に伴って揺動リンク111が揺動し、スプレーノズル100が前後進するようになっている。したがって、スプレーノズル100は、スライドSの上下動に連動して金型に対して接近離間し、スライドSが上昇して上型が下型から離れると、ノズル101が上下一対の金型間に挿入され、スライドSが下降すると上下一対の金型間から退避するように動作する。そして、前記スプレーノズル100には離型剤やエアーが供給されており、先端のノズル101から離型剤を金型面に噴霧し、またエアーで余剰分の離型剤やスケールを吹飛ばすようにしている。
As a release agent coating apparatus for a forging press, the technique shown in Conventional Example 1 (Non-Patent Document 1) is fundamental.
As shown in FIG. 4, in the release agent coating apparatus of Conventional Example 1, the spray nozzle 100 is slidably supported by a horizontal rail guide 103. The spray nozzle 100 includes a nozzle 101 at the tip and an engagement pin 102 at an intermediate portion. On the other hand, the upper end of the swing link 111 is rotatably attached to a stationary member at the upper end of the press, and the tip thereof is fitted to the engagement pin 102. The swing link 111 is connected to a drive link 112 connected to the slide S. As the slide S moves up and down, the swing link 111 swings and the spray nozzle 100 moves forward and backward. Yes. Therefore, the spray nozzle 100 approaches and separates from the mold in conjunction with the vertical movement of the slide S, and when the slide S rises and the upper mold separates from the lower mold, the nozzle 101 moves between the pair of upper and lower molds. When inserted and the slide S descends, the slide S operates to retract from the pair of upper and lower molds. The spray nozzle 100 is supplied with a release agent or air, and sprays the release agent from the nozzle 101 at the tip onto the mold surface, and blows away the excess release agent or scale with air. I have to.

図5に示すように、従来のスプレーノズル100は、離型剤用のノズル筒101aと吹飛し用のエアーノズル筒101bが個別に分かれている構造であった。そのため、離型剤用のノズル筒101aを金型中心と一致するよう配列させると(離型を完全に行うには金型に一致させる必要がある)、エアーノズル筒101bは金型中心より偏心させなければならなかった。   As shown in FIG. 5, the conventional spray nozzle 100 has a structure in which a release agent nozzle cylinder 101a and a blow-off air nozzle cylinder 101b are individually separated. Therefore, when the release agent nozzle cylinder 101a is arranged so as to coincide with the mold center (it is necessary to coincide with the mold for complete release), the air nozzle cylinder 101b is more eccentric than the mold center. I had to let it.

しかるに、エアーノズル筒101bを偏心させた場合、金型へのエアーブロー方向が斜め向きとなるため、金型内に溜まったスケールや余分な離型剤の吹飛しが不均一となってくる。
さらに、最近の鍛造の高速化によってブロー時間がだんだん少なくなってきたため、吹飛しの不均一な状態がさらに顕著に発生してきた。
However, when the air nozzle cylinder 101b is decentered, the air blow direction to the mold is oblique, so that the scale accumulated in the mold and the excess release agent are not evenly blown out. .
Furthermore, since the speed of forging has recently been increased, the blow time has gradually decreased, and therefore, a non-uniform state of blowing has occurred more remarkably.

塑性加工技術シリーズ4 鍛造 350頁 編日本塑性加工学会 コロナ社 1995年8月30日発行Plastic Processing Technology Series 4 Forging 350 pages Edited by Japan Society for Technology of Plasticity Corona Publishing August 30, 1995

本発明は上記事情に鑑み、スケールや離型剤の吹飛しを均一にできる鍛造プレスの離型剤塗布装置を提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a release agent coating apparatus for a forging press that can uniformly blow a scale and a release agent.

第1発明の鍛造プレスの離型剤塗布装置は、鍛造プレスにおいて、上下一対の金型が開いている時に該上下の金型間に進入し、該上下の金型が閉じる時に退避する離型剤塗布装置であって、該離型剤塗布装置は、ノズル部を先端に備えたスプレーノズルを備えており、該ノズル部は、離型剤を上下に噴射する離型剤ノズルと、エアーを上下に噴射するエアーノズルとを備えており、前記ノズル部は、前記離型剤ノズルを複数個直列に並べた離型剤ノズル列と、前記エアーノズルを複数個直列に並べたエアーノズル列とを有しており、前記エアーノズル列は中央に1列に設けられ、その両側に前記離型剤ノズル列が各1列づつ設けられていることを特徴とする
第2発明の鍛造プレスの離型剤塗布装置は、第1発明において、前記ノズル部は、断面四角形のノズル筒を備えており、該ノズル筒の上下両面に前記離型剤ノズルと前記エアーノズルを取付け、前記ノズル筒の内部は断面視で複数の画室に区画し、前記離型剤ノズルを取付けた画室は、離型剤を供給する離型剤パイプを設けると共に離型剤ノズルにエアーを供給するエアー通路となっており、前記エアーノズルを取付けた画室は、該エアーノズルにエアーを供給するエアー通路となっていることを特徴とする。
According to a first aspect of the present invention, there is provided a release agent coating apparatus for a forging press, wherein the forging press enters between the upper and lower molds when the pair of upper and lower molds are open and retreats when the upper and lower molds are closed. The release agent application device is provided with a spray nozzle having a nozzle portion at the tip, the release portion nozzle for injecting the release agent up and down, and air. An air nozzle that jets up and down, and the nozzle portion includes a release agent nozzle row in which a plurality of the release agent nozzles are arranged in series, and an air nozzle row in which a plurality of the air nozzles are arranged in series. The air nozzle rows are provided in one row in the center, and the release agent nozzle rows are provided in each row on both sides thereof .
The release agent coating apparatus for a forging press according to a second aspect of the present invention is the first invention, wherein the nozzle portion includes a nozzle cylinder having a square cross section, and the release agent nozzle and the air nozzle are formed on both upper and lower surfaces of the nozzle cylinder. the attachment, the interior of the nozzle cylinder is partitioned into a plurality of compartments in cross section, compartment fitted with pre KiHanare agent nozzle, air in the release agent nozzle provided with a release agent pipe for supplying the release agent has a air passage for supplying, compartment fitted with said air nozzle is characterized in that has a Rue ah passage to supply air to the air nozzle.

第1発明によれば、つぎの効果を奏する。
a)離型剤を噴射する離型剤ノズルとエアーを噴射するエアーノズルが同じノズル筒に設けられているので、離型剤もエアーも金型の表面に直角に当り、このため、離型剤の塗布不足も生じずエアーによるスケールや離型剤の吹飛し不良も生じない。
b)離型剤ノズルもエアーノズルも列状で、平行に設けられているので、ノズル筒が進入したり退避する動作中であっても噴霧した離型剤やエアーが金型の表面に当るので、離型剤の塗布や塗布した離型剤とスケールの吹飛しを長く行え、確実な離型剤の塗布と除去が可能となる。
c)2列の離型剤ノズル列で1個の金型に塗布するので、金型の隅の部分にも離型剤を確実に噴霧できる。また、エアーノズル列は中央にあるので、金型の真中に向けたエアーによってスケールや余分の離型剤を確実に除去できる。
発明によれば、ノズル筒が複数の画室構造をもっているので、軽量であると共に剛性が高く、その画室をエアー通路としたのでパイプ等の余分の部品が不要となり、シンプルな構成にできる。
According to the first invention, the following effects are obtained.
a) Since the release agent nozzle for injecting the release agent and the air nozzle for injecting air are provided in the same nozzle cylinder, both the release agent and the air hit the surface of the mold at right angles. Insufficient coating of the agent does not occur, and no air scale or release agent blow-off occurs.
b) Since both the release agent nozzle and the air nozzle are arranged in parallel, the sprayed release agent or air hits the surface of the mold even when the nozzle tube enters or retreats. Therefore, the release agent can be applied and the applied release agent and the scale can be blown out for a long time, and the release agent can be reliably applied and removed.
c) Since two mold release agent nozzle rows are applied to one mold, the mold release agent can be reliably sprayed on the corners of the mold. Moreover, since the air nozzle row is in the center, the scale and excess mold release agent can be reliably removed by the air directed to the middle of the mold.
According to the second aspect of the invention, since the nozzle cylinder has a plurality of compartment structures, it is light in weight and high in rigidity. Since the compartment is used as an air passage, no extra parts such as pipes are required, and a simple configuration can be achieved.

つぎに、本発明の実施形態を図面に基づき説明する。
図1は本発明の一実施形態に係る離型剤塗布装置におけるノズルの平面図である。図2は同ノズルの側面図である。図3は同ノズルにおける図1のIII−III線で示す断面図である。
Next, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a plan view of a nozzle in a release agent coating apparatus according to an embodiment of the present invention. FIG. 2 is a side view of the nozzle. 3 is a cross-sectional view taken along line III-III of FIG.

図1および図2に示すノズル1は、図4に示す離型剤塗布装置の基本構造におけるスプレーノズル100の先端に取付けられる部材である。10はノズル筒であって、後に詳述するごとく断面四角形の筒状部材である。このノズル筒10の上面と下面には、それぞれ離型剤ノズル3とエアーノズル4が取付けられている(図2および図3参照)。   The nozzle 1 shown in FIGS. 1 and 2 is a member attached to the tip of the spray nozzle 100 in the basic structure of the release agent coating apparatus shown in FIG. Reference numeral 10 denotes a nozzle cylinder, which is a cylindrical member having a square cross section as will be described in detail later. A release agent nozzle 3 and an air nozzle 4 are respectively attached to the upper surface and the lower surface of the nozzle cylinder 10 (see FIGS. 2 and 3).

前記離型剤ノズル3は、これを複数個直列に並べて離型剤ノズル列3Aを構成している。前記エアーノズル4は、これを複数個直列に並べてエアーノズル列4Aを構成している。
図1に示すように、前記離型剤ノズル列3Aと前記エアーノズル列4Aとは互いに平行に設けられている。そして、前記エアーノズル列4Aは中央に1列に設けられ、その両側に前記離型剤ノズル列3Aが各1列づつ設けられている。
A plurality of release agent nozzles 3 are arranged in series to form a release agent nozzle row 3A. A plurality of the air nozzles 4 are arranged in series to form an air nozzle row 4A.
As shown in FIG. 1, the release agent nozzle row 3A and the air nozzle row 4A are provided in parallel to each other. The air nozzle rows 4A are provided in one row at the center, and the release agent nozzle rows 3A are provided on each side of the air nozzle rows 4A.

本実施形態のノズル1は、既述のごとく断面四角形のノズル筒10を備えており、このノズル筒10の上下両面に離型剤ノズル3とエアーノズル4を取付けている。そして、このノズル筒10の内部は断面視で複数の画室に区画されている。
すなわち、図3に示すように、幅方向の中央部において、2枚の縦板11,12を互いに間隔をあけて取付け、中央画室21と右画室と左画室を形成している。また、右画室には、上下方向の中段に横板13を取付けて、右上室23と右下室24とに区画している。さらに、左画室にも、上下方向の中段に横板14を取付けて、左上室26と左下室27とに区画している。
As described above, the nozzle 1 of the present embodiment includes the nozzle cylinder 10 having a square cross section, and the release agent nozzle 3 and the air nozzle 4 are attached to the upper and lower surfaces of the nozzle cylinder 10. The inside of the nozzle cylinder 10 is partitioned into a plurality of compartments in a sectional view.
That is, as shown in FIG. 3, at the center in the width direction, the two vertical plates 11 and 12 are attached with a space therebetween to form a central compartment 21, a right compartment and a left compartment. In the right compartment, a horizontal plate 13 is attached in the middle in the vertical direction and is divided into an upper right chamber 23 and a lower right chamber 24. Further, a horizontal plate 14 is attached to the left compartment in the middle in the vertical direction, and is divided into an upper left chamber 26 and a lower left chamber 27.

前記した中央画室21と右上・下画室23,24と左上・下画室26,27はいずれもエアー通路である。
また、右上下画室23,24と左上下画室26,27には、それぞれ1本づつ離型剤パイプ31が設置されていて、各離型剤ノズル3に離型剤が供給されるようになっている。
The central compartment 21, the upper right / lower compartments 23, 24, and the upper left / lower compartments 26, 27 are all air passages.
Also, one release agent pipe 31 is installed in each of the right upper and lower compartments 23 and 24 and the left upper and lower compartments 26 and 27, and the release agent is supplied to each release agent nozzle 3. ing.

前記離型剤ノズル3の構造を図3に基づき詳述すると、前記離型剤パイプ31に元ノズル32が植設されており、この元ノズル32の外周に導入筒33が設けられている。元ノズル32の外周と導入筒33の内周の間には、隙間があって、エアーが通るようになっている。導入筒33の先端には、先端ノズル34が設けられており、元ノズル32からの離型剤と導入筒33からのエアーとが合流するようになっている。既述のごとく、各画室23,24,26,27には、中央画室21と同様の圧縮エアーが供給されているので、このエアーが導入筒33から先端ノズル34に導入される。よって、元ノズル32から噴射する油にエアーが混ざり、各離型剤ノズル3からは、離型剤がミスト状となって噴霧されることになる。   The structure of the release agent nozzle 3 will be described in detail with reference to FIG. 3. There is a gap between the outer periphery of the original nozzle 32 and the inner periphery of the introduction tube 33 so that air can pass therethrough. A tip nozzle 34 is provided at the tip of the introduction cylinder 33 so that the release agent from the original nozzle 32 and the air from the introduction cylinder 33 merge. As described above, compressed air similar to that in the central compartment 21 is supplied to the compartments 23, 24, 26, and 27, and this air is introduced from the introduction cylinder 33 to the tip nozzle 34. Therefore, air is mixed with the oil sprayed from the original nozzle 32, and the release agent is sprayed in a mist form from each release agent nozzle 3.

つぎに、本実施形態の利点を説明する。
本実施形態によれば、離型剤を噴射する離型剤ノズル3とエアーを噴射するエアーノズル4が同じノズル筒10に設けられているので、離型剤もエアーも金型の表面に直角に当り、このため、離型剤の塗布不足も生じずエアーによるスケールや離型剤の吹飛し不良も生じない。
また、離型剤ノズル3もエアーノズル4も列状で、平行に設けられているので、ノズル筒10が進入したり退避する動作中であっても噴霧した離型剤やエアーが金型の表面に当るので、離型剤の塗布や塗布した離型剤とスケールの吹飛しを長く行え、確実な離型と除去が可能となる。
さらに、2列の離型用ノズル列3Aで1個の金型に塗布するので、金型の隅の部分にも離型剤を確実に噴霧できる。また、エアーノズル列4Aは中央にあるので、金型の真中に向けたエアーによってスケールや余分の離型剤を確実に除去できる。
また、ノズル筒10が複数の画室(中央画室21、右上・下画室23,24、左上・下画室26,27)をもっているので、軽量であると共に剛性が高く、これらの画室をエアー通路としたのでパイプ等の余分の部品が不要となり、シンプルな構成にできる。
Next, the advantages of this embodiment will be described.
According to this embodiment, since the release agent nozzle 3 for injecting the release agent and the air nozzle 4 for injecting air are provided in the same nozzle cylinder 10, both the release agent and air are perpendicular to the surface of the mold. Therefore, insufficient application of the release agent does not occur, and the scale and release agent are not blown out by air.
Further, since both the release agent nozzle 3 and the air nozzle 4 are arranged in parallel, even when the nozzle cylinder 10 is moving in and out, the sprayed release agent and air are used in the mold. Since it hits the surface, the release agent can be applied, and the applied release agent and the scale can be blown out for a long time, thereby enabling reliable release and removal.
Further, since the two rows of release nozzle rows 3A are applied to one mold, the release agent can be reliably sprayed on the corners of the mold. Further, since the air nozzle row 4A is in the center, the scale and the excess mold release agent can be reliably removed by the air directed to the middle of the mold.
Further, since the nozzle cylinder 10 has a plurality of compartments (the central compartment 21, the upper right / lower compartments 23, 24, the upper left / lower compartments 26, 27), it is light and highly rigid, and these compartments serve as air passages. This eliminates the need for extra parts such as pipes and allows a simple configuration.

つぎに、本発明の他の実施形態を説明する。
本発明において、離型剤塗布装置の推進機構はどのような形式であってもよい。したがって、離型剤塗布装置の推進機構は、図4に示したようなリンク機構で推進するタイプのほか、それ以外のどのようなタイプでもよい。
Next, another embodiment of the present invention will be described.
In the present invention, the propulsion mechanism of the release agent coating apparatus may be of any type. Therefore, the propulsion mechanism of the release agent coating apparatus may be any type other than the type propelled by the link mechanism as shown in FIG.

本発明の一実施形態に係る離型剤塗布装置におけるノズルの平面図である。It is a top view of the nozzle in the mold release agent coating device which concerns on one Embodiment of this invention. 同ノズルの側面図である。It is a side view of the nozzle. 同ノズルにおける図1のIII−III線で示す断面図である。It is sectional drawing shown by the III-III line of FIG. 1 in the same nozzle. 鍛造プレスの離型剤塗布装置の基本構造を示す側面図である。It is a side view which shows the basic structure of the mold release agent application apparatus of a forging press. 図4の離型剤塗布装置におけるノズル101の平面図である。It is a top view of the nozzle 101 in the mold release agent coating apparatus of FIG.

符号の説明Explanation of symbols

1 ノズル
3 離型剤ノズル
3A 離型剤ノズル列
4 エアーノズル
4A エアーノズル列
10 ノズル筒
21 中央画室
23 右上室
24 右下室
26 左上室
27 左下室
DESCRIPTION OF SYMBOLS 1 Nozzle 3 Release agent nozzle 3A Release agent nozzle row 4 Air nozzle 4A Air nozzle row 10 Nozzle cylinder 21 Central compartment 23 Upper right chamber 24 Right lower chamber 26 Left upper chamber 27 Left lower chamber

Claims (2)

鍛造プレスにおいて、上下一対の金型が開いている時に該上下の金型間に進入し、該上下の金型が閉じる時に退避する離型剤塗布装置であって、
該離型剤塗布装置は、ノズル部を先端に備えたスプレーノズルを備えており、
該ノズル部は、離型剤を上下に噴射する離型剤ノズルと、エアーを上下に噴射するエアーノズルとを備えており、
前記ノズル部は、前記離型剤ノズルを複数個直列に並べた離型剤ノズル列と、前記エアーノズルを複数個直列に並べたエアーノズル列とを有しており、
前記エアーノズル列は中央に1列に設けられ、その両側に前記離型剤ノズル列が各1列づつ設けられている
ことを特徴とする鍛造プレスの離型剤塗布装置
In the forging press, a mold release agent coating apparatus that enters between the upper and lower molds when the pair of upper and lower molds is open and retracts when the upper and lower molds are closed,
The mold release agent coating apparatus includes a spray nozzle having a nozzle portion at the tip,
The nozzle portion includes a release agent nozzle that injects a release agent up and down, and an air nozzle that injects air up and down,
The nozzle part has a release agent nozzle row in which a plurality of the release agent nozzles are arranged in series, and an air nozzle row in which a plurality of the air nozzles are arranged in series,
The release agent coating apparatus for a forging press, wherein the air nozzle rows are provided in a row in the center, and the release agent nozzle rows are provided on both sides of the air nozzle rows .
前記ノズル部は、断面四角形のノズル筒を備えており、該ノズル筒の上下両面に前記離型剤ノズルと前記エアーノズルを取付け、前記ノズル筒の内部は断面視で複数の画室に区画し、前記離型剤ノズルを取付けた画室は、離型剤を供給する離型剤パイプを設けると共に離型剤ノズルにエアーを供給するエアー通路となっており、前記エアーノズルを取付けた画室は、該エアーノズルにエアーを供給するエアー通路となっている
ことを特徴とする請求項1記載の鍛造プレスの離型剤塗布装置。
The nozzle portion includes a nozzle cylinder having a square cross section, the release agent nozzle and the air nozzle are attached to both upper and lower surfaces of the nozzle cylinder, and the inside of the nozzle cylinder is partitioned into a plurality of compartments in a cross-sectional view , compartment fitted with pre KiHanare agent nozzle has a air passage for supplying air to the release agent nozzle provided with a release agent pipe for supplying the release agent, compartment fitted with said air nozzle, release agent application device for the forging press of claim 1, wherein <br/> that has become Rue ah passage to supply air to the air nozzle.
JP2005355725A 2005-12-09 2005-12-09 Molding agent application device for forging press Expired - Fee Related JP4290693B2 (en)

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TWI583463B (en) * 2016-03-18 2017-05-21 Chai Long Yu Sprayer for metal die-casting machine and nozzle device with the sprayer

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JP2974939B2 (en) * 1995-07-13 1999-11-10 本田技研工業株式会社 Release agent spray head
JP3749105B2 (en) * 2000-09-27 2006-02-22 株式会社栗本鐵工所 Spray blow equipment for forging press
JP2003145064A (en) * 2001-11-12 2003-05-20 Tokyo Electron Ltd Two-fluid jet nozzle and substrate cleaning device

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