JP4290050B2 - Yellow toner and image forming method - Google Patents
Yellow toner and image forming method Download PDFInfo
- Publication number
- JP4290050B2 JP4290050B2 JP2004094385A JP2004094385A JP4290050B2 JP 4290050 B2 JP4290050 B2 JP 4290050B2 JP 2004094385 A JP2004094385 A JP 2004094385A JP 2004094385 A JP2004094385 A JP 2004094385A JP 4290050 B2 JP4290050 B2 JP 4290050B2
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- JP
- Japan
- Prior art keywords
- toner
- yellow
- mass
- colorant
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 1
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- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 1
- GRPURDFRFHUDSP-UHFFFAOYSA-N tris(prop-2-enyl) benzene-1,2,4-tricarboxylate Chemical compound C=CCOC(=O)C1=CC=C(C(=O)OCC=C)C(C(=O)OCC=C)=C1 GRPURDFRFHUDSP-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
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- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
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Landscapes
- Developing Agents For Electrophotography (AREA)
Description
本発明は、電子写真法、静電記録法、磁気記録法、トナージェット法などを利用した記録方法に用いられるトナー、及び画像形成方法に関するものである。詳しくは、本発明は、複写機、プリンター、ファクシミリ、プロッター等に利用し得る画像記録装置に用いられるイエロートナー、及び画像形成方法に関するものである。 The present invention relates to a toner used in a recording method using an electrophotographic method, an electrostatic recording method, a magnetic recording method, a toner jet method, and the like, and an image forming method. More specifically, the present invention relates to a yellow toner used in an image recording apparatus that can be used in a copying machine, a printer, a facsimile, a plotter, and the like, and an image forming method.
近年、カラー画像の普及が盛んで高画質化への要求が高まってきている。デジタルフルカラー複写機やプリンターにおいては、色画像原稿をB(ブルー)・G(グリーン)・R(レッド)の各色フィルターで色分解した後、オリジナル画像に対応した20μm〜70μmのドット径からなる潜像をY(イエロー)・M(マゼンタ)・C(シアン)・Bk(ブラック)の各色現像剤を用い現像する。そのため、各色の現像剤中の着色剤が画質に大きな影響を与えることになる。 In recent years, color images have been widely used and demands for higher image quality have been increasing. In digital full-color copiers and printers, a color image original is color-separated with B (blue), G (green), and R (red) color filters, and then a latent image having a dot diameter of 20 μm to 70 μm corresponding to the original image. The image is developed using Y (yellow), M (magenta), C (cyan), and Bk (black) developers. Therefore, the colorant in each color developer greatly affects the image quality.
塗料分野においては、イエロー着色剤は、人間の感度に対し他色と同等の印象を与えるために、高隠蔽性、高着色力が求められ、一次粒子径の大きい着色剤が多く用いられてきた。一方、トナー分野においては、トナー中に添加される着色剤の重要な要素としては、着色力のみならず透明性が良好であること等が挙げられる。 In the paint field, yellow colorants are required to have high hiding power and high coloring power in order to give an impression equivalent to other colors to human sensitivity, and colorants having a large primary particle diameter have been used in many cases. . On the other hand, in the toner field, as an important element of the colorant added to the toner, not only the coloring power but also the transparency is good.
透明性を悪化させる因子は様々であるが、着色剤のトナー中の分散粒径を小さくすることで透明性を改良する提案が種々なされている。顔料系の着色剤は、トナー中での分散粒径を小さくするのに限界があるのに対して、染料系の着色剤は分散性に優れており、良好な透明性が得られることが知られている(例えば、特許文献1、2参照)。 There are various factors that deteriorate the transparency, but various proposals have been made to improve the transparency by reducing the dispersed particle diameter of the colorant in the toner. Pigment-based colorants have a limit in reducing the dispersed particle size in the toner, whereas dye-based colorants have excellent dispersibility, and it is known that good transparency can be obtained. (For example, see Patent Documents 1 and 2).
しかし、染料を使用した場合は、熱定着に際して、定着部材に染料の付着が発生し、定着部分での汚染により画像汚れが発生する。 However, when a dye is used, the dye adheres to the fixing member at the time of heat fixing, and image smearing occurs due to contamination at the fixing portion.
このため、例えば、定着ローラーやシート等の定着部材にオイルを塗布することで、定着部分の汚染による画像汚れを抑制する方法等が提案されている(例えば、特許文献3参照)。一方で、使用する染料によっては、定着オイルに対する染料の親和性が高いため、定着ローラー等への染着が生じやすいという問題があるが、例えば、乳化ポリエステルに離型剤エマルジョンを混合した後染着してトナーを得るといった定着オイルを必要としないトナーの製造方法等が提案されている(例えば、特許文献4参照)。 For this reason, for example, a method has been proposed in which oil is applied to a fixing member such as a fixing roller or a sheet to suppress image smearing due to contamination of the fixing portion (for example, see Patent Document 3). On the other hand, depending on the dye used, there is a problem that the dye has a high affinity for the fixing oil, so that there is a problem that dyeing to a fixing roller or the like is likely to occur. There has been proposed a toner manufacturing method that does not require fixing oil, such as attaching and obtaining toner (see, for example, Patent Document 4).
ところで、従来、フルカラー画像を形成するために、静電荷像をトナーで現像する方法としては、トナーとキャリアを混合して用いる二成分現像方法が一般的であった。 By the way, conventionally, as a method of developing an electrostatic image with toner in order to form a full-color image, a two-component development method using a mixture of toner and carrier has been common.
しかしながら、近年、装置の小型化、軽量化、低コスト化等の要求から、現像方法として、トナー担持体に当接したトナー塗布ブレードやトナー供給ローラーを用いてトナーを帯電させる非磁性一成分現像方法が提案、実施されている。このような非磁性一成分現像方法では、トナーに対して大きな機械的ストレス(摩擦、衝撃等)がかかるためトナー劣化が起きやすく、染料を使用した場合は、部材汚染が発生する。これに対し、含有するワックス成分の種類と添加量をコントロールすることで、染料による部材汚染が抑制できることが提案されている(例えば、特許文献5参照)。 However, in recent years, non-magnetic one-component development in which toner is charged using a toner application blade or a toner supply roller in contact with a toner carrier as a development method due to demands for reduction in size, weight, and cost of the apparatus. A method has been proposed and implemented. In such a non-magnetic one-component developing method, a large mechanical stress (friction, impact, etc.) is applied to the toner, so that the toner is liable to be deteriorated, and when a dye is used, member contamination occurs. On the other hand, it has been proposed that the contamination of the member with the dye can be suppressed by controlling the type and amount of the wax component contained (see, for example, Patent Document 5).
近年は、デジタルフルカラー複写機やプリンターは、オフィスでテキスト文書の出力で使用されることが多く、オイルレス定着で得られる光沢度を抑えた画像が要求されている一方で、写真画像の出力に使用されることも多く、写真に近いきれいな画像を得るために適度な光沢度も要求されている。そのため、トナーには、定着画像に適度な光沢度を与えるような適度な軟らかさが要求される。 In recent years, digital full-color copiers and printers are often used in the output of text documents in the office, and there is a demand for images with reduced gloss that can be obtained by oilless fixing. It is often used, and an appropriate gloss level is required to obtain a beautiful image close to a photograph. For this reason, the toner is required to have an appropriate softness that gives an appropriate gloss to the fixed image.
しかしながら、従来技術では、トナーの着色剤として染料を使用した場合は、部材汚染を抑制するために適度な硬さを有するトナーを用いているため、オイルレス定着で適度な光沢度を有する画像を得ることはできない。 However, in the prior art, when a dye is used as a colorant for the toner, a toner having an appropriate hardness is used to suppress contamination of the member. I can't get it.
このように、透明性及び着色力に優れ、且つ、部材汚染の抑制と画像の光沢度の両立を達成できるイエロートナーが得られていないのが現状である。 As described above, a yellow toner that is excellent in transparency and coloring power, and that can achieve both suppression of member contamination and image glossiness has not been obtained.
そこで、本発明の目的は、上記の従来技術の問題点を解決したトナーを提供することにある。 SUMMARY OF THE INVENTION An object of the present invention is to provide a toner that solves the above-mentioned problems of the prior art.
すなわち、本発明の目的は、透明性及び着色力に優れたイエロートナー、及び画像形成方法を提供することである。 That is, an object of the present invention is to provide a yellow toner excellent in transparency and coloring power, and an image forming method.
更に、本発明の目的は、部材汚染のない、優れた耐久性を示すイエロートナー、及び画像形成方法を提供することである。 Furthermore, an object of the present invention is to provide a yellow toner exhibiting excellent durability free from member contamination, and an image forming method.
更に、本発明の目的は、適度な光沢度を有した写真に近いきれいな定着画像を得ることができるイエロートナー、及び画像形成方法を提供することである。 Furthermore, an object of the present invention is to provide a yellow toner and an image forming method capable of obtaining a beautiful fixed image close to a photograph having an appropriate glossiness.
上記目的を達成するため、本発明は、少なくとも、結着樹脂、着色剤、及びワックス成分を含有するイエロートナーであって、
該着色剤としてC.I.Solvent Yellow 162、C.I.Solvent Yellow 163、C.I.Disperse Yellow 54、及びC.I.Disperse Yellow 64からなる群より選ばれるいずれかの染料を含有し、
該トナー1g中から0.1mol/リットルの水酸化ナトリウム水溶液により抽出される該着色剤の質量をA(mg)とした時、
0.2≦A≦4.0
を満足し、
該トナーは、140℃における貯蔵弾性率G’(140℃)が2.0×103dN/m2以上2.0×104dN/m2未満であり、
フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの温度が115℃以上130℃未満であることを特徴とするイエロートナーに関する。
In order to achieve the above object, the present invention provides a yellow toner containing at least a binder resin, a colorant, and a wax component,
As the colorant, C.I. I. Solvent Yellow 162, C.I. I. Solvent Yellow 163, C.I. I. Disperse Yellow 54, and C.I. I. Containing any dye selected from the group consisting of Disperse Yellow 64;
When the mass of the colorant extracted from 0.1 g / liter of a sodium hydroxide aqueous solution from 1 g of the toner is A (mg),
0.2 ≦ A ≦ 4.0
Satisfied,
The toner has a storage elastic modulus G ′ (140 ° C.) at 140 ° C. of 2.0 × 10 3 dN / m 2 or more and less than 2.0 × 10 4 dN / m 2 .
The present invention relates to a yellow toner characterized in that the temperature when the viscosity of the toner by a flow tester temperature rising method is 1.0 × 10 3 Pa · s is 115 ° C. or more and less than 130 ° C.
また、本発明は、トナー担持体に当接されたトナー塗布ブレードとトナー供給ローラーとを備えた一成分現像装置を用い、表面に接触する帯電部材を持つ潜像保持体上に形成された静電荷像を、トナーによって現像する画像形成方法において、該トナーは、上記イエロートナーと用いることを特徴とする画像形成方法に関する。 In addition, the present invention uses a one-component developing device including a toner application blade and a toner supply roller that are in contact with a toner carrier, and uses a static image formed on a latent image carrier having a charging member that contacts the surface. The present invention relates to an image forming method for developing a charge image with toner, wherein the toner is used with the yellow toner.
本発明によれば、トナーの着色剤としてC.I.Solvent Yellow 162等の染料を用いたイエロートナーにおいて、水酸化ナトリウム水溶液により抽出される着色剤量、及びトナーの熱的特性の範囲を規定することにより、染料特有の透明性及び着色力を維持するとともに、部材汚染のない優れた耐久性を発揮し、且つ、適度な光沢度を有する定着画像が得られるイエロートナー、及び画像形成方法を提供することができる。 According to the present invention, C.I. I. In yellow toners using dyes such as Solvent Yellow 162, the transparency and coloring power peculiar to dyes are maintained by defining the amount of colorant extracted with an aqueous sodium hydroxide solution and the range of thermal properties of the toner. At the same time, it is possible to provide a yellow toner and an image forming method capable of producing a fixed image having excellent durability with no member contamination and having an appropriate glossiness.
以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明者らは鋭意検討の結果、少なくとも、結着樹脂、着色剤、及びワックス成分を含有するイエロートナーであって、
該着色剤としてC.I.Solvent Yellow 162、C.I.Solvent Yellow 163、C.I.Disperse Yellow 54、及びC.I.Disperse Yellow 64からなる群より選ばれるいずれかの染料を含有し、
該トナー1g中から0.1mol/リットルの水酸化ナトリウム水溶液により抽出される該着色剤の質量をA(mg)とした時、
0.2≦A≦4.0
を満足し、
該トナーは、140℃における貯蔵弾性率G’(140℃)が2.0×103dN/m2以上2.0×104dN/m2未満であり、
フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの温度が115℃以上130℃未満であることを特徴とするイエロートナーを用いることにより、染料特有の透明性及び着色力を維持するとともに、部材汚染のない優れた耐久性を発揮し、且つ、適度な光沢度を有する定着画像が得られることを見出し、本発明を完成するに至った。
As a result of intensive studies, the present inventors have at least a yellow toner containing a binder resin, a colorant, and a wax component,
As the colorant, C.I. I. Solvent Yellow 162, C.I. I. Solvent Yellow 163, C.I. I. Disperse Yellow 54, and C.I. I. Containing any dye selected from the group consisting of Disperse Yellow 64;
When the mass of the colorant extracted from 0.1 g / liter of a sodium hydroxide aqueous solution from 1 g of the toner is A (mg),
0.2 ≦ A ≦ 4.0
Satisfied,
The toner has a storage elastic modulus G ′ (140 ° C.) at 140 ° C. of 2.0 × 10 3 dN / m 2 or more and less than 2.0 × 10 4 dN / m 2 .
Transparency peculiar to a dye by using a yellow toner characterized in that the temperature when the viscosity of the toner by a flow tester temperature rising method is 1.0 × 10 3 Pa · s is 115 ° C. or more and less than 130 ° C. In addition, the present inventors have found that a fixed image having an appropriate glossiness can be obtained while maintaining the coloring power and exhibiting excellent durability without contamination of the members.
着色剤として染料を用いた場合、特に、トナー担持体に当接したトナー塗布ブレードやトナー供給ローラーを用いてトナーを帯電させる非磁性一成分現像方法では、トナーに対して大きな機械的ストレス(摩擦、衝撃等)がかかるためトナー劣化が起こりやすく、部材汚染が発生しやすい。特に、本発明のように適度な光沢度を有する定着画像を得るための熱的特性を有するトナーは、各種部材、特に帯電部材や感光体ドラムへの付着が起こりやすいため、部材汚染の悪化を促進するが、水酸化ナトリウム水溶液により抽出される染料量を規定することにより、部材汚染を効果的に抑制できることが判明した。その理由は定かではないが、部材汚染の原因と推察される遊離染料及び染料により染色されたトナー遊離物を減少させることができたため、上記問題が軽減できたとものと推察される。 When a dye is used as a colorant, particularly in a non-magnetic one-component development method in which the toner is charged using a toner coating blade or a toner supply roller in contact with the toner carrier, a large mechanical stress (friction) is applied to the toner. , Impact, etc.), toner deterioration is likely to occur, and member contamination is likely to occur. In particular, a toner having thermal characteristics for obtaining a fixed image having an appropriate glossiness as in the present invention is likely to adhere to various members, particularly a charging member and a photosensitive drum, so that the contamination of the member is deteriorated. However, it has been found that the contamination of the components can be effectively suppressed by regulating the amount of dye extracted by the aqueous sodium hydroxide solution. The reason is not clear, but it is presumed that the above problem could be alleviated because the free dye presumed to be the cause of the component contamination and the toner free matter dyed with the dye could be reduced.
本発明のイエロートナーは、着色剤として、C.I.Solvent Yellow 162、C.I.Solvent Yellow 163、C.I.Disperse Yellow 54、C.I.Disperse Yellow 64から選ばれるいずれかの染料を含有する。該染料は、着色力、透明性、及び色味の点で優れ、且つ、ワックス成分との親和性が高いため、トナーの製造条件によっては、トナー中への内包化が容易となるため、本発明のイエロートナーの着色剤として用いられる。 The yellow toner of the present invention contains C.I. I. Solvent Yellow 162, C.I. I. Solvent Yellow 163, C.I. I. Disperse Yellow 54, C.I. I. Contains any dye selected from Disperse Yellow 64. The dye is excellent in coloring power, transparency, and color, and has high affinity with the wax component. Therefore, depending on the production conditions of the toner, it can be easily included in the toner. Used as a colorant for the yellow toner of the invention.
上記染料のうち、C.I.Solvent Yellow 162が、結着樹脂やワックス成分等に対する相溶性に優れており、着色力、透明性、及び色味の点で、最も好ましく用いられる。 Among the above dyes, C.I. I. Solvent Yellow 162 is excellent in compatibility with a binder resin, a wax component, and the like, and is most preferably used in terms of coloring power, transparency, and color.
本発明のイエロートナーは、140℃における貯蔵弾性率G’(140℃)が2.0×103dN/m2以上2.0×104dN/m2未満であり、フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの温度が115℃以上130℃未満である。 The yellow toner of the present invention has a storage elastic modulus G ′ (140 ° C.) at 140 ° C. of 2.0 × 10 3 dN / m 2 or more and less than 2.0 × 10 4 dN / m 2. The temperature at which the toner viscosity becomes 1.0 × 10 3 Pa · s is 115 ° C. or more and less than 130 ° C.
上記G’(140℃)を2.0×103dN/m2以上2.0×104dN/m2未満とすることで、トナーの結着バインダー部における熱的特性を好ましいものとすることが出来る。具体的には、画像光沢性に加えトナーの耐オフセット性に優れたトナーを得ることが出来る。G’(140℃)が2.0×103dN/m2未満であると、耐オフセット性に劣る。一方、G’(140℃)が2.0×104dN/m2を超えると、画像光沢性が低く、且つムラのある画像になる。 By setting G ′ (140 ° C.) to 2.0 × 10 3 dN / m 2 or more and less than 2.0 × 10 4 dN / m 2 , the thermal characteristics in the binder part of the toner are preferable. I can do it. Specifically, it is possible to obtain a toner having excellent toner offset resistance in addition to image glossiness. When G ′ (140 ° C.) is less than 2.0 × 10 3 dN / m 2 , the offset resistance is poor. On the other hand, when G ′ (140 ° C.) exceeds 2.0 × 10 4 dN / m 2 , an image having low image gloss and unevenness is obtained.
なお、本発明におけるG’(140℃)は以下の方法により求められる。 In the present invention, G ′ (140 ° C.) is determined by the following method.
測定装置としては、ARES(レオメトリック・サイエンティフィック・エフ・イー株式会社製)を用いた。下記の条件で、60〜200℃の温度範囲における貯蔵弾性率G’の測定を行った。
・測定冶具 :直径8mmの円形パラレルプレートを使用する。アクチュエーター( actuator)側には円形パラレルプレートに対応するシャロー カップを使用する。シャローカップの底面と円形プレートの間隙は約 2mmである。
・測定試料 :トナーを直径約8mm、高さ約2mmの円盤状試料となるよう、加圧 成型した後、使用する。
・測定周波数 :6.28ラジアン/秒
・測定歪の設定 :初期値を0.1%に設定した後、自動測定モードにて測定を行う。
・試料の伸長補正:自動測定モードにて調整する。
・測定温度 :60〜200℃まで毎分2℃の割合で昇温する。
ARES (Rheometric Scientific F.E. Co., Ltd.) was used as a measuring device. Under the following conditions, the storage elastic modulus G ′ in the temperature range of 60 to 200 ° C. was measured.
Measurement jig: Use a circular parallel plate with a diameter of 8 mm. A shallow cup corresponding to the circular parallel plate is used on the actuator side. The gap between the bottom of the shallow cup and the circular plate is about 2 mm.
・ Measurement sample: Toner is used after being pressure-molded to form a disk-shaped sample having a diameter of about 8 mm and a height of about 2 mm.
-Measurement frequency: 6.28 radians / second-Measurement distortion setting: After setting the initial value to 0.1%, measurement is performed in automatic measurement mode.
-Sample extension correction: Adjust in automatic measurement mode.
Measurement temperature: The temperature is raised from 60 to 200 ° C. at a rate of 2 ° C. per minute.
上記の方法により、60〜200℃の温度範囲において貯蔵弾性率G’を測定した際の140℃における貯蔵弾性率G’の値を、G’(140℃)とした。 The storage elastic modulus G ′ at 140 ° C. when the storage elastic modulus G ′ was measured in the temperature range of 60 to 200 ° C. by the above method was defined as G ′ (140 ° C.).
一方、フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの測定温度を115℃以上130℃未満とすることで、ワックス成分や着色剤の影響も加味したトナー全体としての熱的特性を好ましいものとすることが出来る。より具体的には、保存性、耐久安定性、定着画像の耐剥離性に優れたトナーを得ることが出来る。 On the other hand, by adjusting the measurement temperature when the viscosity of the toner by the flow tester temperature rising method is 1.0 × 10 3 Pa · s to 115 ° C. or more and less than 130 ° C., the toner taking into account the influence of the wax component and the colorant The overall thermal characteristics can be made favorable. More specifically, it is possible to obtain a toner having excellent storage stability, durability stability, and resistance to peeling of a fixed image.
フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの温度が115℃未満であると、初期画像においては画像光沢性に優れた好ましい画像が得られるものの、保存性、耐久性に劣るトナーとなる。一方、130℃を超える場合には、高速印刷においては定着工程時にトナー粒子が十分に変形することができず、記録材へのアンカー効果に劣る画像となり、好ましくない。 If the temperature at which the toner viscosity is 1.0 × 10 3 Pa · s by the flow tester heating method is less than 115 ° C., a preferable image excellent in image glossiness can be obtained in the initial image, but storage is possible. The toner is inferior in durability and durability. On the other hand, when the temperature exceeds 130 ° C., the toner particles cannot be sufficiently deformed during the fixing process in high-speed printing, and an image having an inferior anchor effect on the recording material is obtained.
なお、本発明における数値は以下の方法により求めたものである。 In addition, the numerical value in this invention is calculated | required with the following method.
装置としてはフローテスターCFT−500D(株式会社島津製作所製)を用い、下記の条件で測定を行った。
・サンプル :約1.1gのトナーを秤量し、これを加圧成型器で成型してサンプルと した。
・ダイ穴径 :0.5mm
・ダイ長さ :1.0mm
・シリンダ圧力:9.807×105(Pa)
・測定モード :昇温法
・昇温速度 :4.0℃/min
上記の方法により、50〜200℃におけるトナーの粘度を測定し、粘度が1.0×103Pa・sとなるときの測定温度を求めた。
As an apparatus, a flow tester CFT-500D (manufactured by Shimadzu Corporation) was used, and measurement was performed under the following conditions.
Sample: About 1.1 g of toner was weighed and molded with a pressure molding machine to prepare a sample.
-Die hole diameter: 0.5mm
-Die length: 1.0 mm
・ Cylinder pressure: 9.807 × 10 5 (Pa)
・ Measurement mode: Temperature rising method ・ Temperature rising speed: 4.0 ° C./min
By the above method, the viscosity of the toner at 50 to 200 ° C. was measured, and the measurement temperature when the viscosity was 1.0 × 10 3 Pa · s was determined.
本発明のイエロートナーは、トナー1g中から0.1mol/リットルの水酸化ナトリウム水溶液により抽出される該着色剤の質量をA(mg)とした時、
0.2≦A≦4.0
を満足する。
In the yellow toner of the present invention, when the mass of the colorant extracted from 0.1 g / liter of a sodium hydroxide aqueous solution from 1 g of the toner is A (mg),
0.2 ≦ A ≦ 4.0
Satisfied.
上記Aは、トナー1gあたりのトナー表面に存在する該着色剤の質量である。本発明のトナーのバインダー特性においては、0.2≦A≦4.0を満足することで、長期耐久での部材汚染及び高温保管と定着性を両立することが可能になる。Aが0.2未満であると、十分な着色力が得られず、貧弱な画像になってしまう。一方、Aが4.0を超えると、帯電部材及び感光体ドラムの汚染が著しく悪化し、耐久性が低下する。 A is the mass of the colorant present on the toner surface per gram of toner. By satisfying 0.2 ≦ A ≦ 4.0 in the binder properties of the toner of the present invention, it becomes possible to achieve both contamination of the member and long-term durability and high fixability with long-term durability. If A is less than 0.2, sufficient coloring power cannot be obtained, resulting in a poor image. On the other hand, when A exceeds 4.0, contamination of the charging member and the photosensitive drum is remarkably deteriorated and durability is lowered.
本発明のイエロートナーは、下記式[1]で示されるオキシカルボン酸、及び硫黄原子を有する極性樹脂を含有することが、着色剤の分散性及び帯電特性を良好に導き、トナーの帯電特性、透明性及び着色力がバランス良く改善されることから、好ましい。 The yellow toner of the present invention contains an oxycarboxylic acid represented by the following formula [1] and a polar resin having a sulfur atom, which leads to good dispersibility and charging characteristics of the colorant, Since transparency and coloring power are improved with good balance, it is preferable.
本発明に用いられる硫黄原子を有する樹脂としては、スルホン酸基を有する重合体等が挙げられ、特にスルホン酸基含有(メタ)アクリルアミド系モノマーを共重合比で2質量%以上、好ましくは5質量%以上含有し、且つガラス転移温度(Tg)が40〜90℃、ピーク分子量が10,000〜30,000、好ましくは重量平均分子量が25,000〜40,000であるスチレン及び/又はスチレン(メタ)アクリル酸共重合体からなる高分子型化合物が挙げられる。これを用いた場合、トナー粒子に求められる熱特性に影響を及ぼすことなく、好ましい帯電特性を享受することができる。更に、該荷電制御剤がスルホン酸基を含有している為、結着樹脂中の荷電制御剤自身の分散性、及び着色剤の分散性が向上し、着色力、透明性、及び帯電特性が著しく改善される。 Examples of the resin having a sulfur atom used in the present invention include a polymer having a sulfonic acid group, and in particular, a sulfonic acid group-containing (meth) acrylamide monomer is 2% by mass or more, preferably 5% by mass. And / or styrene and / or styrene having a glass transition temperature (Tg) of 40 to 90 ° C. and a peak molecular weight of 10,000 to 30,000, preferably a weight average molecular weight of 25,000 to 40,000. Examples thereof include a polymer compound composed of a (meth) acrylic acid copolymer. When this is used, preferred charging characteristics can be enjoyed without affecting the thermal characteristics required of the toner particles. Further, since the charge control agent contains a sulfonic acid group, the dispersibility of the charge control agent itself in the binder resin and the dispersibility of the colorant are improved, and coloring power, transparency, and charging characteristics are improved. Significantly improved.
上記のスルホン酸基含有(メタ)アクリルアミド系モノマーとしては、下記一般式[2]で表されるものが好ましく、具体的には、2−アクリルアミド−2−メチルプロパン酸や2−メタクリルアミド−2−メチルプロパン酸等が挙げられる。 As said sulfonic acid group containing (meth) acrylamide type monomer, what is represented by following General formula [2] is preferable, and 2-acrylamide-2-methylpropanoic acid and 2-methacrylamide-2 are specifically mentioned. -Methyl propanoic acid etc. are mentioned.
本発明のイエロートナーは、トナー1g中から0.1mol/リットルの水酸化ナトリウム水溶液により抽出されるオキシカルボン酸の質量をB(mg)とした時、上記着色剤の質量A(mg)との関係で、
0.10≦A/B≦8.0
を満足することが好ましい。A/Bが0.10未満であると、環境帯電特性が不安定になり、更に帯電部材及び感光体ドラムの汚染が悪化するため、好ましくない。A/Bが8.0を超えると、十分なトナーの帯電特性が得られず、好ましくない。
In the yellow toner of the present invention, when the mass of oxycarboxylic acid extracted from 0.1 g / liter of a sodium hydroxide aqueous solution in 1 g of toner is B (mg), the colorant mass A (mg) In relation
0.10 ≦ A / B ≦ 8.0
Is preferably satisfied. When A / B is less than 0.10, the environmental charging characteristics become unstable, and the contamination of the charging member and the photosensitive drum worsens, which is not preferable. When A / B exceeds 8.0, sufficient toner charging characteristics cannot be obtained, which is not preferable.
本発明のイエロートナーは、着色剤が、結着樹脂100質量部あたり1.0〜6.5質量部であることが、好ましい。1.0質量部未満であると、十分な着色力が得られず、好ましくない。一方、6.5質量部を超えると、帯電部材及び感光体ドラムの汚染及び帯電特性の悪化を引き起こし、好ましくない。 In the yellow toner of the present invention, the colorant is preferably 1.0 to 6.5 parts by mass per 100 parts by mass of the binder resin. If it is less than 1.0 part by mass, sufficient coloring power cannot be obtained, which is not preferable. On the other hand, if it exceeds 6.5 parts by mass, the charging member and the photosensitive drum are contaminated and the charging characteristics are deteriorated, which is not preferable.
本発明のイエロートナーは、本発明に用いられる染料とC.I.Pigment Yellow 93、C.I.Pigment Yellow 95、C.I.Pigment Yellow 155、C.I.Pigment Yellow 74から選ばれるいずれかの顔料を併用して含有しても良いが、特に、C.I.Pigment Yellow 93を併用することが好ましい。該顔料を併用することは、耐光性向上、トナーの帯電安定化といった点から、好ましい。 The yellow toner of the present invention includes the dye used in the present invention and C.I. I. Pigment Yellow 93, C.I. I. Pigment Yellow 95, C.I. I. Pigment Yellow 155, C.I. I. Any pigment selected from Pigment Yellow 74 may be used in combination. I. It is preferable to use together Pigment Yellow 93. Use of the pigment in combination is preferable from the viewpoint of improving light resistance and stabilizing the charging of the toner.
また、本発明のイエロートナーは、着色剤として使用する染料と顔料の含有量の質量比率が、20:80〜80:20であることが好ましい。上記比率であることで、本発明に用いられる染料の結着樹脂への優れた相溶性の効果により、顔料の分散性を更に高めることが可能となり、より安定した帯電特性や良好な透明性を得ることができる。また、該着色剤の併用によって生まれた結着樹脂への高い分散性により、画像定着時のワックス成分のしみ出しが効果的となり、低温領域においても優れた定着性を発揮するとともに、適度な光沢度を有する定着画像を得ることができる。 In the yellow toner of the present invention, the mass ratio of the content of the dye and pigment used as the colorant is preferably 20:80 to 80:20. By the above ratio, the dispersibility of the pigment can be further enhanced by the excellent compatibility effect of the dye used in the present invention to the binder resin, and more stable charging characteristics and good transparency can be obtained. Obtainable. In addition, the high dispersibility in the binder resin produced by the combined use of the colorant makes it possible to effectively exude the wax component at the time of image fixing. A fixed image having a degree can be obtained.
染料の比率が20を下回ると、十分な着色力が得られないことに加え、満足しうる彩度を得ることができない。一方、染料の比率が80を上回ると、耐光性や帯電安定性の低下、及び、部材汚染といった弊害を起こしやすくなる。 When the ratio of the dye is less than 20, sufficient coloring power cannot be obtained, and satisfactory saturation cannot be obtained. On the other hand, if the ratio of the dye exceeds 80, it tends to cause harmful effects such as a decrease in light resistance and charging stability and contamination of members.
本発明のイエロートナーは、平均円形度が0.950〜0.995であることが、転写性が優れている点から好ましい。 The yellow toner of the present invention preferably has an average circularity of 0.950 to 0.995 from the viewpoint of excellent transferability.
本発明における平均円形度は、粒子の形状を定量的に表現する簡便な方法として用いたものであり、本発明では東亜医用電子製フロー式粒子像分析装置「FPIA−1000」を用いて測定を行い、3μm以上の円相当径の粒子群について測定された各粒子の円形度(ai)を下式(1)によりそれぞれ求め、さらに下式(2)で示すように測定された全粒子の円形度の総和を、全粒子数(m)で除した値を平均円形度(a)と定義する。 The average circularity in the present invention is used as a simple method for quantitatively expressing the shape of the particles. In the present invention, the average circularity is measured using a flow type particle image analyzer “FPIA-1000” manufactured by Toa Medical Electronics. The circularity (ai) of each particle measured for a particle group having a circle-equivalent diameter of 3 μm or more was determined by the following equation (1), and the circularity of all particles measured as shown by the following equation (2): The value obtained by dividing the sum of degrees by the total number of particles (m) is defined as the average circularity (a).
また、モード円形度とは、円形度を0.40から1.00まで0.01毎に61分割し、測定した各粒子の円形度をそれぞれ各分割範囲に割り振り、円形度頻度分布において頻度値が最大となるピークの円形度である。 Further, the mode circularity means that the circularity is divided into 61 parts every 0.01 from 0.40 to 1.00, and the measured circularity of each particle is assigned to each divided range, and the frequency value in the circularity frequency distribution. Is the maximum circularity of the peak.
なお、本発明で用いている測定装置である「FPIA−1000」は、各粒子の円形度を算出後、平均円形度およびモード円形度の算出に当たって、粒子を得られた円形度によって、円形度0.40〜1.00を61分割したクラスに分け、分割点の中心値と頻度を用いて平均円形度及びモード円形度の算出を行う算出法を用いている。しかしながら、この算出式で算出される平均円形度及びモード円形度の各値との誤差は、非常に少なく、実質的に無視出来る程度のものであり、本発明においては、算出時間の短縮化や算出演算式の簡略化の如きデータの取り扱い上の理由で、上述した各粒子の円形度を直接用いる算出式の概念を利用し、一部変更したこのような算出式を用いても良い。 In addition, “FPIA-1000”, which is a measuring apparatus used in the present invention, calculates the circularity of each particle, and then calculates the average circularity and the mode circularity. A calculation method is used in which 0.40 to 1.00 is divided into 61 classes, and the average circularity and mode circularity are calculated using the center value and frequency of the dividing points. However, the errors with the average circularity and mode circularity values calculated by this calculation formula are very small and can be substantially ignored.In the present invention, the calculation time can be shortened and For reasons of handling data such as simplification of the calculation formula, such a calculation formula partially modified by using the concept of the calculation formula that directly uses the circularity of each particle described above may be used.
測定手段としては以下の通りである。界面活性剤を約0.1mg溶解している水10mlに現像剤5mgを分散させて分散液を調製し、超音波(20KHz、50W)を分散液に5分間照射し、分散液濃度を5000〜2万個/μlとして前記装置により測定を行い、3μm以上の円相当径の粒子群の平均円形度及びモード円形度を求める。 Measuring means are as follows. A dispersion is prepared by dispersing 5 mg of the developer in 10 ml of water in which about 0.1 mg of the surfactant is dissolved, and the dispersion is irradiated with ultrasonic waves (20 KHz, 50 W) for 5 minutes. Measurement is performed with the above apparatus at 20,000 particles / μl, and average circularity and mode circularity of a particle group having a circle-equivalent diameter of 3 μm or more are obtained.
本発明における平均円形度とは、現像剤の凹凸の度合いの指標であり、現像剤が完全な球形の場合1.000を示し、表面形状が複雑になるほど円形度は小さな値となる。 The average circularity in the present invention is an index of the degree of unevenness of the developer, and is 1.000 when the developer is a perfect sphere, and the circularity becomes smaller as the surface shape becomes more complicated.
なお、本測定において3μm以上の円相当径の粒子群についてのみ円形度を測定する理由は、3μm未満の円相当径の粒子群にはトナー粒子とは独立して存在する外部添加剤の粒子群も多数含まれるため、その影響によりトナー粒子群についての円形度が正確に見積もれないからである。 In this measurement, the reason why the circularity is measured only for the particle group having an equivalent circle diameter of 3 μm or more is that the particle group of the external additive existing independently of the toner particles in the particle group having an equivalent circle diameter of less than 3 μm. This is because the circularity of the toner particle group cannot be accurately estimated due to the influence of such a large amount.
本発明のイエロートナーは、トナーの重量平均粒径D4は、3〜10μmであることが好ましい。重量平均粒径が3μm未満のトナーにおいては、転写効率の低下から感光体上の転写残トナーが多くなる。さらに、トナー全体の表面積が増えることに加え、粉体としての流動性及び攪拌性が低下し、個々のトナー粒子を均一に帯電させることが困難となることからカブリや転写性が悪化傾向となり、画像の不均一ムラの原因となりやすいため、好ましくない。また、トナーの重量平均粒径が10μmを越える場合には、文字やライン画像に飛び散りが生じやすく、高解像度が得られにくい。さらに装置が高解像度になっていくと1ドットの再現が悪化する傾向にある。 The yellow toner of the present invention preferably has a weight average particle diameter D4 of 3 to 10 μm. In a toner having a weight average particle size of less than 3 μm, the transfer residual toner on the photoconductor increases due to a decrease in transfer efficiency. Furthermore, in addition to an increase in the entire surface area of the toner, the fluidity and agitation as a powder decrease, and it becomes difficult to uniformly charge individual toner particles, so fog and transferability tend to deteriorate, This is not preferable because it tends to cause uneven image unevenness. When the weight average particle diameter of the toner exceeds 10 μm, the characters and line images are likely to be scattered and high resolution is difficult to obtain. Furthermore, as the device becomes higher in resolution, the reproduction of one dot tends to deteriorate.
本発明のトナーの重量平均粒径及び数平均粒径はコールターカウンターTA−II型あるいはコールターマルチサイザー(コールター社製)等種々の方法で測定可能である。具体的には、下記のように測定できる。コールターマルチサイザー(コールター社製)を用い、個数分布、体積分布を出力するインターフェイス(日科機製)及びPC9801パーソナルコンピューター(NEC製)を接続し、電解液は1級塩化ナトリウムを用いて1%NaCl水溶液を調整する。たとえば、ISOTON R−II(コールターサイエンティフィックジャパン社製)が使用できる。測定手順は以下の通りである。前記電解水溶液を100〜150ml加え、更に測定試料を2〜20mg加える。試料を懸濁した電解液は超音波分散器で約1〜3分間分散処理を行い前記コールターマルチサイザーによりアパーチャーを用いて、2μm以上のトナー粒子の体積、個数を測定して体積分布と個数分布とを算出する。それから、本発明に係わる体積分布から求めた体積基準の重量平均粒径(D4)及び個数分布から求めた個数基準の平均粒径、すなわち個数平均粒径(D1)を求める。 The weight average particle diameter and number average particle diameter of the toner of the present invention can be measured by various methods such as Coulter Counter TA-II type or Coulter Multisizer (manufactured by Coulter Inc.). Specifically, it can be measured as follows. Using Coulter Multisizer (manufactured by Coulter), an interface (manufactured by Nikka) and PC9801 personal computer (manufactured by NEC) for outputting number distribution and volume distribution were connected, and the electrolyte was 1% NaCl using first grade sodium chloride. Adjust the aqueous solution. For example, ISOTON R-II (manufactured by Coulter Scientific Japan) can be used. The measurement procedure is as follows. 100 to 150 ml of the electrolytic aqueous solution is added, and 2 to 20 mg of a measurement sample is further added. The electrolyte in which the sample is suspended is dispersed for about 1 to 3 minutes with an ultrasonic disperser, and the volume and number distribution of toner particles of 2 μm or more are measured by using the aperture with the Coulter Multisizer. And calculate. Then, the volume-based weight average particle diameter (D4) obtained from the volume distribution according to the present invention and the number-based average particle diameter obtained from the number distribution, that is, the number average particle diameter (D1) are obtained.
本発明のイエロートナーは、結着樹脂を必須成分とする。本発明に用いられるトナーの結着樹脂としては、一般的に用いられているスチレン−(メタ)アクリル共重合体、ポリエステル樹脂、エポキシ樹脂、スチレン−ブタジエン共重合体が挙げられる。重合法により直接トナー粒子を得る方法においては、それらを形成するための単量体が用いられる。具体的にはスチレン;o−(m−,p−)メチルスチレン、m−(p−)エチルスチレンの如きスチレン系単量体;(メタ)アクリル酸メチル,(メタ)アクリル酸エチル,アクリル酸プロピル,(メタ)アクリル酸ブチル,(メタ)アクリル酸オクチル,(メタ)アクリル酸ドデシル,(メタ)アクリル酸ステアリル,(メタ)アクリル酸ベヘニル,(メタ)アクリル酸2−エチルヘキシル,(メタ)アクリル酸ジメチルアミノエチル,(メタ)アクリル酸ジエチルアミノエチルの如き(メタ)アクリル酸エステル系単量体;ブタジエン,イソプレン,シクロヘキセン,(メタ)アクリロニトリル,アクリル酸アミドの如きエン系単量体が好ましく用いられる。これらは、単独、または、一般的には出版物ポリマーハンドブック第2版III−p139〜192(John Wiley&Sons社製)に記載の理論ガラス転移温度(Tg)が、40〜75℃を示すように単量体を適宜混合して用いられる。理論ガラス転移温度が40℃未満の場合にはトナーの保存安定性や耐久安定性の面から問題が生じやすく、一方75℃を超える場合は、OHP画像の透明性が低下する。 The yellow toner of the present invention contains a binder resin as an essential component. Examples of the binder resin for the toner used in the present invention include commonly used styrene- (meth) acrylic copolymers, polyester resins, epoxy resins, and styrene-butadiene copolymers. In a method for directly obtaining toner particles by a polymerization method, a monomer for forming them is used. Specifically, styrene; styrene monomers such as o- (m-, p-) methylstyrene, m- (p-) ethylstyrene; methyl (meth) acrylate, ethyl (meth) acrylate, acrylic acid Propyl, butyl (meth) acrylate, octyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, behenyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (meth) acryl (Meth) acrylic acid ester monomers such as dimethylaminoethyl acrylate and diethylaminoethyl (meth) acrylate; ene monomers such as butadiene, isoprene, cyclohexene, (meth) acrylonitrile and acrylamide are preferably used. . These may be used alone or in general so that the theoretical glass transition temperature (Tg) described in the publication Polymer Handbook 2nd edition III-p139-192 (John Wiley & Sons) is 40-75 ° C. It is used by appropriately mixing the monomer. When the theoretical glass transition temperature is less than 40 ° C., problems are likely to occur from the viewpoint of storage stability and durability stability of the toner, whereas when it exceeds 75 ° C., the transparency of the OHP image is lowered.
本発明のイエロートナーは、ワックス成分を必須成分とする。本発明に用いられるワックス成分としては、具体的には、パラフィンワックス、マイクロクリスタリンワックス、ペトロラクタムの如き石油系ワックス及びその誘導体、モンタンワックス及びその誘導体、フィッシャートロプシュ法による炭化水素ワックス及びその誘導体、ポリエチレンに代表されるポリオレフィンワックス及びその誘導体、カルナバワックス、キャンデリラワックスの如き天然ワックス及びそれらの誘導体等が挙げられ、誘導体には酸化物や、ビニルモノマーとのブロック共重合物、グラフト変性物も含まれる。また、高級脂肪族アルコールの如きアルコール;ステアリン酸、パルミチン酸の如き脂肪族或いはその化合物;酸アミド、エステル、ケトン、硬化ヒマシ油及びその誘導体、植物ワックス、動物ワックスが挙げられる。これらは単独、もしくは併せて用いることができる。本発明に用いられる離型剤としては、「ASTM D3418−82」に準じて測定されたDSC曲線における主体吸熱ピーク温度(融点)が30〜120℃、より好ましくは40〜90℃の範囲にある化合物が、定着性、更には透明性を良好にすることができ好ましい。 The yellow toner of the present invention has a wax component as an essential component. Specific examples of the wax component used in the present invention include paraffin wax, microcrystalline wax, petroleum wax such as petrolactam and derivatives thereof, montan wax and derivatives thereof, hydrocarbon wax and derivatives thereof according to the Fischer-Tropsch method, Polyolefin waxes typified by polyethylene and derivatives thereof, natural waxes such as carnauba wax and candelilla wax, and derivatives thereof include oxides, block copolymers with vinyl monomers, and graft modified products. included. Examples thereof include alcohols such as higher aliphatic alcohols; aliphatics such as stearic acid and palmitic acid or compounds thereof; acid amides, esters, ketones, hydrogenated castor oil and derivatives thereof, vegetable waxes, and animal waxes. These can be used alone or in combination. The release agent used in the present invention has a main endothermic peak temperature (melting point) in a DSC curve measured according to “ASTM D3418-82” in the range of 30 to 120 ° C., more preferably in the range of 40 to 90 ° C. A compound is preferable because it can improve the fixing property and further the transparency.
本発明に係るトナーを製造する方法としては、結着樹脂、着色剤、ワックス成分等を含有する樹脂等を加圧ニーダー等により溶融混練した後、冷却した混練物を所望のトナー粒径に微粉砕し、更に微粉砕物を分級して粒度分布を調整してトナーにする粉砕法;特公昭36−10231号公報、特開昭59−53856号公報及び特開昭59−61842号公報に記載されている懸濁重合法を用いて直接トナーを製造する方法;特公昭56−13945号公報等に記載のディスク又は多流体ノズルを用いて溶融混練物を空気中に霧化して球状トナーを製造する方法;及びソープフリー重合法に代表される乳化重合法等、公知の方法を用いることが可能であるが、上記条件を満足するようなトナーの粒子形状を精密に制御するには、懸濁重合法により水中にて製造されることが望ましい。 As a method for producing the toner according to the present invention, a resin containing a binder resin, a colorant, a wax component or the like is melt-kneaded with a pressure kneader or the like, and the cooled kneaded product is finely adjusted to a desired toner particle size. A pulverization method in which a finely pulverized product is further classified to adjust the particle size distribution to obtain a toner; described in JP-B-36-10231, JP-A-59-53856, and JP-A-59-61842 A direct toner production method using a suspension polymerization method; a spherical toner is produced by atomizing a melt-kneaded product in air using a disk or a multi-fluid nozzle described in JP-B-56-13945 A known method such as an emulsion polymerization method represented by a soap-free polymerization method can be used, but in order to precisely control the particle shape of the toner satisfying the above conditions, a suspension is used. Polymerization method Ri are desirably prepared in water.
本発明のイエロートナーの0.1mol/リットルの水酸化ナトリウム水溶液により抽出される着色剤量やオキシカルボン酸量、トナーの重量平均粒径及びトナーの平均円形度についての制御は、懸濁重合法によるトナーの製造方法において、造粒工程から重合工程に至る重合反応時の水系分散媒体のpHを調節することによって可能である。 Control of the amount of colorant and oxycarboxylic acid extracted with a 0.1 mol / liter sodium hydroxide aqueous solution of the yellow toner of the present invention, the weight average particle diameter of the toner and the average circularity of the toner is controlled by a suspension polymerization method. In the toner production method according to the method, it is possible to adjust the pH of the aqueous dispersion medium during the polymerization reaction from the granulation step to the polymerization step.
また、本発明のイエロートナーの0.1mol/リットルの水酸化ナトリウム水溶液により抽出される着色剤量やオキシカルボン酸量の制御は、乾燥工程の温度や時間を調節することによっても可能である。 The amount of the colorant and the amount of oxycarboxylic acid extracted by the 0.1 mol / liter sodium hydroxide aqueous solution of the yellow toner of the present invention can also be controlled by adjusting the temperature and time of the drying process.
懸濁重合法により製造されるトナーは、結着樹脂、着色剤、ワックス成分、及び重合開始剤等を混合して重合性単量体組成物を調製し、重合性単量体組成物を水系媒体中へ分散して重合性単量体組成物の粒子を生成し、水系媒体中で重合性単量体組成物の粒子中のスチレンモノマーを重合して生成される。 The toner produced by the suspension polymerization method is prepared by mixing a binder resin, a colorant, a wax component, a polymerization initiator and the like to prepare a polymerizable monomer composition. It is produced by dispersing in a medium to produce particles of a polymerizable monomer composition, and polymerizing styrene monomer in the particles of the polymerizable monomer composition in an aqueous medium.
本発明において、上述の結着樹脂と共にポリエステル樹脂やポリカーボネート樹脂等の極性樹脂を併用することができる。 In the present invention, a polar resin such as a polyester resin or a polycarbonate resin can be used in combination with the above-described binder resin.
例えば、懸濁重合法等により直接トナーを製造する場合には、分散工程から重合工程に至る重合反応時に極性樹脂を添加すると、トナー粒子となる重合性単量体組成物と水系分散媒体の呈する極性のバランスに応じて、添加した極性樹脂がトナー粒子の表面に薄層を形成したり、トナー粒子表面から中心に向け傾斜性をもって存在するように制御することができる。この時、着色剤と相互作用を有するような極性樹脂を用いることによって、トナー中の着色剤の存在状態を望ましい形態にすることが可能である。 For example, when a toner is directly produced by suspension polymerization or the like, when a polar resin is added during the polymerization reaction from the dispersion step to the polymerization step, a polymerizable monomer composition that becomes toner particles and an aqueous dispersion medium are exhibited. Depending on the balance of polarity, the added polar resin can be controlled to form a thin layer on the surface of the toner particles or to have a gradient from the toner particle surface toward the center. At this time, by using a polar resin having an interaction with the colorant, it is possible to make the presence state of the colorant in the toner a desirable form.
上記極性樹脂の添加量は、結着樹脂100質量部に対して1〜25質量部使用するのが好ましく、より好ましくは2〜15質量部である。1質量部未満ではトナー粒子中での極性樹脂の存在状態が不均一となり、逆に25質量部を超えるとトナー粒子表面に形成される極性樹脂の薄層が厚くなるため、好ましくない。 The addition amount of the polar resin is preferably 1 to 25 parts by mass, more preferably 2 to 15 parts by mass with respect to 100 parts by mass of the binder resin. If the amount is less than 1 part by mass, the presence state of the polar resin in the toner particles becomes non-uniform. Conversely, if the amount exceeds 25 parts by mass, the thin layer of the polar resin formed on the surface of the toner particles becomes thick.
本発明に用いられる極性樹脂としては、具体的には、ポリエステル樹脂,エポキシ樹脂,スチレン−アクリル酸共重合体,スチレン−メタクリル酸共重合体,スチレン−マレイン酸共重合体が挙げられる。特にピーク分子量が3,000〜10,000のポリエステル樹脂がトナー粒子の流動性、負摩擦帯電特性、透明性を良好にすることができるので好ましい。 Specific examples of the polar resin used in the present invention include polyester resins, epoxy resins, styrene-acrylic acid copolymers, styrene-methacrylic acid copolymers, and styrene-maleic acid copolymers. In particular, a polyester resin having a peak molecular weight of 3,000 to 10,000 is preferable because it can improve the fluidity, negative triboelectric charging characteristics, and transparency of toner particles.
さらに、本発明においては、トナー粒子の機械的強度を高めると共に、トナー分子の分子量を制御するために、結着樹脂の合成時に架橋剤を用いることが好ましい。 Furthermore, in the present invention, it is preferable to use a crosslinking agent during the synthesis of the binder resin in order to increase the mechanical strength of the toner particles and control the molecular weight of the toner molecules.
本発明に用いられる架橋剤としては、2官能の架橋剤として、ジビニルベンゼン、ビス(4−アクリロキシポリエトキシフェニル)プロパン、エチレングリコールジアクリレート、1,3−ブチレングリコールジアクリレート、1,4−ブタンジオールジアクリレート、1,5−ペンタンジオールジアクリレート、1,6−ヘキサンジオールジアクリレート、ネオペンチルグリコールジアクリレート、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、テトラエチレングリコールジアクリレート、ポリエチレングリコール#200、#400、#600の各ジアクリレート、ジプロピレングリコールジアクリレート、ポリプロピレングリコールジアクリレート、ポリエステル型ジアクリレート(MANDA日本化薬)、及び上記のジアクリレートをジメタクリレートに代えたものが挙げられる。 As the crosslinking agent used in the present invention, difunctional linking agents such as divinylbenzene, bis (4-acryloxypolyethoxyphenyl) propane, ethylene glycol diacrylate, 1,3-butylene glycol diacrylate, 1,4- Butanediol diacrylate, 1,5-pentanediol diacrylate, 1,6-hexanediol diacrylate, neopentyl glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, polyethylene glycol # 200, # 400, # 600 diacrylate, dipropylene glycol diacrylate, polypropylene glycol diacrylate, polyester type diacrylate (MANDA Japan Drugs), and include those instead dimethacrylate above diacrylate.
多官能の架橋剤としては、ペンタエリスリトールトリアクリレート、トリメチロールエタントリアクリレート、トリメチロールプロパントリアクリレート、テトラメチロールメタンテトラアクリレート、オリゴエステルアクリレート及びそのメタクリレート、2,2−ビス(4−メタクリロキシ、ポリエトキシフェニル)プロパン、ジアリルフタレート、トリアリルシアヌレート、トリアリルイソシアヌレート及びトリアリルトリメリテートが挙げられる。これらの架橋剤は、前記単量体100質量部に対して、好ましくは0.05〜10質量部、より好ましくは0.1〜5質量部用いることが良い。 Polyfunctional crosslinkers include pentaerythritol triacrylate, trimethylol ethane triacrylate, trimethylol propane triacrylate, tetramethylol methane tetraacrylate, oligoester acrylate and its methacrylate, 2,2-bis (4-methacryloxy, polyethoxy Phenyl) propane, diallyl phthalate, triallyl cyanurate, triallyl isocyanurate and triallyl trimellitate. These crosslinking agents are preferably used in an amount of 0.05 to 10 parts by mass, more preferably 0.1 to 5 parts by mass, with respect to 100 parts by mass of the monomer.
本発明のトナーには、荷電特性を安定化するために荷電制御剤を配合しても良い。荷電制御剤としては、公知のものが利用でき、特に帯電スピードが速く、かつ、一定の帯電量を安定して維持できる荷電制御剤が好ましい。さらに、トナーを直接重合法を用いて製造する場合には、重合阻害性が低く、水系分散媒体への可溶化物が実質的にない荷電制御剤が特に好ましい。しかしながら、本発明のトナーには、荷電制御剤の添加は必須ではなく、トナーの層厚規制部材やトナー担持体との摩擦帯電を積極的に利用することでトナー中に必ずしも荷電制御剤を含ませる必要はない。 The toner of the present invention may contain a charge control agent in order to stabilize the charge characteristics. As the charge control agent, a known one can be used, and a charge control agent that has a high charging speed and can stably maintain a constant charge amount is particularly preferable. Further, when the toner is produced using a direct polymerization method, a charge control agent having a low polymerization inhibitory property and substantially free from a solubilized product in an aqueous dispersion medium is particularly preferable. However, it is not essential to add a charge control agent to the toner of the present invention, and the toner does not necessarily contain a charge control agent by actively utilizing frictional charging with the toner layer thickness regulating member or the toner carrier. There is no need to let it.
本発明のトナーを懸濁重合法により製造する場合、重合開始剤としては、具体的には、2,2’−アゾビス−(2,4−ジメチルバレロニトリル)、2,2’−アゾビスイソブチロニトリル、1,1’−アゾビス(シクロヘキサン−1−カルボニトリル)、2,2’−アゾビス−4−メトキシ−2,4−ジメチルバレロニトリル、アゾビスイソブチロニトリルの如きアゾ系又はジアゾ系重合開始剤;ベンゾイルペルオキシド、メチルエチルケトンペルオキシド、ジイソプロピルペルオキシカーボネート、クメンヒドロペルオキシド、2,4−ジクロロベンゾイルペルオキシド、ラウロイルペルオキシド、tert−ブチル−パーオキシピバレートの如き過酸化物系重合開始剤が用いられる。これらの重合開始剤の使用量は、目的とする重合度により変化するが、一般的には、重合性ビニル系単量体100質量部に対して3〜20質量部用いられる。重合開始剤の種類は、重合法により若干異なるが、10時間半減期温度を参考に、単独又は混合して使用される。 When the toner of the present invention is produced by suspension polymerization, specific examples of the polymerization initiator include 2,2′-azobis- (2,4-dimethylvaleronitrile) and 2,2′-azobisiso. Azo or diazo such as butyronitrile, 1,1′-azobis (cyclohexane-1-carbonitrile), 2,2′-azobis-4-methoxy-2,4-dimethylvaleronitrile, azobisisobutyronitrile Polymerization initiators; peroxide polymerization initiators such as benzoyl peroxide, methyl ethyl ketone peroxide, diisopropyl peroxycarbonate, cumene hydroperoxide, 2,4-dichlorobenzoyl peroxide, lauroyl peroxide, tert-butyl-peroxypivalate are used . Although the usage-amount of these polymerization initiators changes with the target degree of polymerization, generally 3-20 mass parts is used with respect to 100 mass parts of polymerizable vinylic monomers. The kind of the polymerization initiator varies slightly depending on the polymerization method, but is used alone or in combination with reference to the 10-hour half-life temperature.
本発明のトナーを懸濁重合法により製造する場合、水系分散媒体調製時に使用する分散剤としては、公知の無機系及び有機系の分散剤を用いることができる。具体的には、無機系の分散剤としては、例えば、リン酸三カルシウム、リン酸マグネシウム、リン酸アルミニウム、リン酸亜鉛、炭酸マグネシウム、炭酸カルシウム、水酸化カルシウム、水酸化マグネシウム、水酸化アルミニウム、メタケイ酸カルシウム、硫酸カルシウム、硫酸バリウム、ベントナイト、シリカ、アルミナが挙げられる。また、有機系の分散剤としては、例えば、ポリビニルアルコール、ゼラチン、メチルセルロース、メチルヒドロキシプロピルセルロース、エチルセルロース、カルボキシメチルセルロースのナトリウム塩、デンプンを用いることができる。 When the toner of the present invention is produced by the suspension polymerization method, known inorganic and organic dispersants can be used as the dispersant used when preparing the aqueous dispersion medium. Specifically, as the inorganic dispersant, for example, tricalcium phosphate, magnesium phosphate, aluminum phosphate, zinc phosphate, magnesium carbonate, calcium carbonate, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, Examples include calcium metasilicate, calcium sulfate, barium sulfate, bentonite, silica, and alumina. Examples of organic dispersants that can be used include polyvinyl alcohol, gelatin, methylcellulose, methylhydroxypropylcellulose, ethylcellulose, carboxymethylcellulose sodium salt, and starch.
また、市販のノニオン、アニオン、カチオン型の界面活性剤の利用も可能である。例えば、ドデシル硫酸ナトリウム、テトラデシル硫酸ナトリウム、ペンタデシル硫酸ナトリウム、オクチル硫酸ナトリウム、オレイン酸ナトリウム、ラウリル酸ナトリウム、ステアリン酸カリウム、オレイン酸カルシウムを用いることができる。 Commercially available nonionic, anionic and cationic surfactants can also be used. For example, sodium dodecyl sulfate, sodium tetradecyl sulfate, sodium pentadecyl sulfate, sodium octyl sulfate, sodium oleate, sodium laurate, potassium stearate, calcium oleate can be used.
本発明のトナーを懸濁重合法により製造する場合、水系分散媒体調製時に使用する分散剤としては、無機系の難水溶性の分散剤が好ましく、しかも酸に可溶性である難水溶性無機分散剤を用いるとよい。また、本発明においては、難水溶性無機分散剤を用い、水系分散媒体を調製する場合に、これらの分散剤が重合性ビニル系単量体100質量部に対して、0.2〜2.0質量部となるような割合で使用することが好ましい。また、本発明においては、重合性単量体組成物100質量部に対して300〜3,000質量部の水を用いて水系分散媒体を調製することが好ましい。 When the toner of the present invention is produced by the suspension polymerization method, the inorganic dispersant is preferably a water-insoluble dispersant as the dispersant used in preparing the aqueous dispersion medium, and the acid-soluble inorganic water-soluble inorganic dispersant. Should be used. Moreover, in this invention, when preparing a water-based dispersion medium using a slightly water-soluble inorganic dispersing agent, these dispersing agents are 0.2-2. It is preferable to use it in such a ratio that it becomes 0 parts by mass. Moreover, in this invention, it is preferable to prepare an aqueous dispersion medium using 300-3,000 mass parts water with respect to 100 mass parts of polymerizable monomer compositions.
本発明において、上記のような難水溶性無機分散剤が分散された水系分散媒体を調製する場合には、市販の分散剤をそのまま用いて分散させてもよいが、細かい均一な粒度を有する分散剤粒子を得るために、水等の液媒体中で、高速撹拌下、上記したような難水溶性無機分散剤を生成させて調製してもよい。例えば、リン酸三カルシウムを分散剤として使用する場合、高速撹拌下でリン酸ナトリウム水溶液と塩化カルシウム水溶液を混合してリン酸三カルシウムの微粒子を形成することで、好ましい分散剤を得ることができる。 In the present invention, when preparing an aqueous dispersion medium in which the poorly water-soluble inorganic dispersant as described above is prepared, a commercially available dispersant may be used as it is, but a dispersion having a fine uniform particle size may be used. In order to obtain agent particles, a slightly water-soluble inorganic dispersant as described above may be prepared in a liquid medium such as water under high-speed stirring. For example, when tricalcium phosphate is used as a dispersant, a preferred dispersant can be obtained by mixing aqueous sodium phosphate solution and aqueous calcium chloride solution at high speed to form fine particles of tricalcium phosphate. .
本発明のトナーにおいては、必要に応じて荷電制御剤をトナー粒子と混合して用いることも可能である。この手法によっても、現像システムに応じた最適の摩擦帯電量のコントロールが可能となる。 In the toner of the present invention, a charge control agent can be mixed with toner particles and used as necessary. This technique also makes it possible to control the optimum triboelectric charge amount according to the development system.
本発明のトナーは、流動化剤として平均一次粒子径4〜80nmの無機微粉末が、トナー全体に対し0.1〜4質量%添加されていることも非常に好ましい使用形態である。無機微粉末は、トナーの流動性改良及びトナー母粒子の帯電均一化のために添加されるが、無機微粉末を疎水化処理するなどの処理によってトナーの帯電量の調整、環境安定性の向上等の機能を付与することも好ましい。 In the toner of the present invention, it is also a very preferable usage form that an inorganic fine powder having an average primary particle diameter of 4 to 80 nm is added as a fluidizing agent in an amount of 0.1 to 4% by mass relative to the whole toner. Inorganic fine powder is added to improve the fluidity of the toner and to make the toner base particles evenly charged. However, the inorganic chargeable powder is treated to make it hydrophobic and adjust the toner charge amount and improve the environmental stability. It is also preferable to provide such functions.
無機微粉末の平均一次粒子径が80nmよりも大きい場合、良好なトナーの流動性が得られず、トナー粒子への帯電付与が不均一になり易く、低湿下での摩擦帯電性の不均一化につながるため、カブリの増大、画像濃度の低下あるいは耐久性の低下等の問題を避けられない。無機微粉末の平均一次粒径が4nmよりも小さい場合には、無機微粒子どうしの凝集性が強まり、一次粒子ではなく解砕処理によっても解れ難い強固な凝集性を持つ粒度分布の広い凝集体として挙動し易く、この凝集体の現像、像担持体或いはトナー担持体等を傷つけること、などによる画像欠陥を生じ易くなる。トナー粒子の帯電分布をより均一とするためには、無機微粉末の平均一次粒径は6〜35nmであることがより良い。 When the average primary particle size of the inorganic fine powder is larger than 80 nm, good toner fluidity cannot be obtained, and the toner particles are likely to be non-uniformly charged, and the triboelectric chargeability under low humidity is not uniform. Therefore, problems such as an increase in fog, a decrease in image density, and a decrease in durability cannot be avoided. When the average primary particle size of the inorganic fine powder is smaller than 4 nm, the cohesiveness between the inorganic fine particles is increased, and the aggregate is not a primary particle but an aggregate having a wide particle size distribution having a strong cohesive property that is difficult to break even by crushing treatment. It is easy to behave, and image defects due to development of the aggregate, damage to the image carrier or toner carrier, and the like are likely to occur. In order to make the charge distribution of the toner particles more uniform, the average primary particle size of the inorganic fine powder is preferably 6 to 35 nm.
無機微粉末の平均一次粒子径は、走査型電子顕微鏡により拡大撮影したトナーの写真で、更に走査型電子顕微鏡に付属させたXMA等の元素分析手段によって無機微粉末の含有する元素でマッピングされたトナーの写真を対照しつつ、トナー表面に付着或いは遊離して存在している無機微粉末の一次粒子を100個以上測定し、個数平均径を求めることで測定できる。 The average primary particle diameter of the inorganic fine powder is a photograph of the toner magnified by a scanning electron microscope, and is further mapped with the elements contained in the inorganic fine powder by an elemental analysis means such as XMA attached to the scanning electron microscope. It can be measured by measuring 100 or more primary particles of inorganic fine powder that are attached to or detached from the toner surface and obtaining the number average diameter while contrasting the photograph of the toner.
また、無機微粉末の含有量は、蛍光X線分析を用い、標準試料から作成した検量線を用いて定量できる。 The content of the inorganic fine powder can be quantified using a calibration curve prepared from a standard sample using fluorescent X-ray analysis.
本発明のトナーに添加する無機微粉末としては、シリカ、酸化チタン、アルミナまたはそれらの複酸化物などの微粉末が使用できる。酸化チタンの中でも、特にチタニアが好ましい。 As the inorganic fine powder to be added to the toner of the present invention, fine powder such as silica, titanium oxide, alumina or their double oxides can be used. Of the titanium oxides, titania is particularly preferable.
例えば、シリカとしてはケイ素ハロゲン化物の蒸気相酸化により生成されたいわゆる乾式法又はヒュームドシリカと称される乾式シリカ、及び水ガラス等から製造されるいわゆる湿式シリカの両者が使用可能であるが、表面及びシリカ微粉体の内部にあるシラノール基が少なく、またNa2O,SO3 2-等の製造残滓の少ない乾式シリカの方が好ましい。また乾式シリカにおいては、製造工程において例えば、塩化アルミニウム,塩化チタン等他の金属ハロゲン化合物をケイ素ハロゲン化合物と共に用いることによって、シリカと他の金属酸化物の複合微粉体を得ることも可能でありそれらも包含する。 For example, as the silica, both a so-called dry method produced by vapor phase oxidation of silicon halide or a dry silica called fumed silica, and a so-called wet silica produced from water glass or the like can be used. Dry silica is preferred because it has less silanol groups on the surface and in the silica fine powder and less production residue such as Na 2 O, SO 3 2- . In dry silica, it is also possible to obtain composite fine powders of silica and other metal oxides by using other metal halogen compounds such as aluminum chloride and titanium chloride together with silicon halogen compounds in the production process. Is also included.
こういった平均一次粒径が4〜80nmの無機微粉末の添加量は、トナー母粒子100質量部に対して0.1〜4.0質量部であることが好ましく、添加量が0.1質量部未満ではその効果が十分ではなく、4.0質量部を超えると定着性が悪くなる。 The addition amount of such inorganic fine powder having an average primary particle size of 4 to 80 nm is preferably 0.1 to 4.0 parts by mass with respect to 100 parts by mass of the toner base particles, and the addition amount is 0.1. If the amount is less than part by mass, the effect is not sufficient.
無機微粉末は、疎水化処理されたものであることが高湿環境下での特性を向上させる点から好ましい。トナーに添加された無機微粉末が吸湿すると、トナーとしての帯電量が著しく低下し、現像性や転写性の低下が生じ易くなる。 The inorganic fine powder is preferably hydrophobized from the viewpoint of improving characteristics in a high humidity environment. When the inorganic fine powder added to the toner absorbs moisture, the charge amount as the toner is remarkably lowered, and the developability and transferability are easily lowered.
疎水化処理の処理剤としては、シリコーンワニス、各種変性シリコーンワニス、シリコーンオイル、各種変性シリコーンオイル、シラン化合物、シランカップリング剤、その他有機ケイ素化合物、有機チタン化合物の如き処理剤を単独で或いは併用して処理しても良い。 As treatment agents for hydrophobic treatment, treatment agents such as silicone varnish, various modified silicone varnishes, silicone oil, various modified silicone oils, silane compounds, silane coupling agents, other organic silicon compounds, and organic titanium compounds may be used alone or in combination. And may be processed.
その中でも、シリコーンオイルにより処理した無機微粉末が好ましく、より好ましくは、無機微粉末を疎水化処理すると同時或いは処理した後に、シリコーンオイルにより処理したものが高湿環境下でもトナー粒子の帯電量を高く維持し、選択現像性を低減する上でよい。 Among them, inorganic fine powder treated with silicone oil is preferable, and more preferably, the inorganic fine powder treated with silicone oil at the same time or after hydrophobizing treatment can increase the charge amount of toner particles even in a high humidity environment. It is good for maintaining high and reducing selective developability.
無機微粉末の処理条件としては、例えば第一段反応としてシリル化反応を行い表面の活性水素基を化学結合により消失させた後、第二段反応としてシリコーンオイルにより表面に疎水性の薄膜を形成することができる。シリル化剤の使用量としては、無機微粉末100質量部に対し5〜50質量部が好ましい。5質量部未満では無機微粒子表面の活性水素基を消失させるのに十分でなく、50質量部を超えると余分なシリル化剤どうしの反応で生成するシロキサン化合物が糊の役割となって無機微粒子どうしの凝集が起こり、画像欠陥を生じ易くなる。 The processing conditions for the inorganic fine powder include, for example, a silylation reaction as the first stage reaction to eliminate active hydrogen groups on the surface by chemical bonding, and then a hydrophobic thin film is formed on the surface with silicone oil as the second stage reaction. can do. As a usage-amount of a silylating agent, 5-50 mass parts is preferable with respect to 100 mass parts of inorganic fine powder. If it is less than 5 parts by mass, it is not sufficient to eliminate the active hydrogen groups on the surface of the inorganic fine particles, and if it exceeds 50 parts by mass, the siloxane compound produced by the reaction of the excess silylating agent serves as a paste to serve as the inorganic fine particles. Aggregation occurs and image defects are likely to occur.
上記シリコーンオイルは、25℃における粘度が10〜200,000mm2/sのものが、さらには3,000〜80,000mm2/sのものが好ましい。10mm2/s未満では、無機微粉末に安定性が無く、熱および機械的な応力により、画質が劣化する傾向がある。200,000mm2/sを超える場合は、均一な処理が困難になる傾向がある。 The silicone oil preferably has a viscosity at 25 ° C. of 10 to 200,000 mm 2 / s, and more preferably 3,000 to 80,000 mm 2 / s. If it is less than 10 mm 2 / s, the inorganic fine powder is not stable, and the image quality tends to deteriorate due to heat and mechanical stress. If it exceeds 200,000 mm 2 / s, uniform processing tends to be difficult.
シリコーンオイルによる処理方法としては、例えばシラン化合物で処理された無機微粉末とシリコーンオイルとをヘンシェルミキサー等の混合機を用いて直接混合してもよいし、無機微粉末にシリコーンオイルを噴霧する方法を用いてもよい。あるいは適当な溶剤にシリコーンオイルを溶解あるいは分散せしめた後、無機微粉末を加え混合し溶剤を除去する方法でもよい。無機微粉末の凝集体の生成が比較的少ない点で噴霧機を用いる方法がより好ましい。 As a treatment method using silicone oil, for example, inorganic fine powder treated with a silane compound and silicone oil may be directly mixed using a mixer such as a Henschel mixer, or a method of spraying silicone oil onto the inorganic fine powder. May be used. Alternatively, after dissolving or dispersing silicone oil in an appropriate solvent, inorganic fine powder may be added and mixed to remove the solvent. A method using a sprayer is more preferable in that the formation of aggregates of inorganic fine powder is relatively small.
シリコーンオイルの処理量は無機微粉末100質量部に対し1〜23質量部、好ましくは5〜20質量部が良い。シリコーンオイルの量が少なすぎると良好な疎水性が得られず、多すぎるとやはり無機微粒子の凝集が起こりやすい。 The treatment amount of silicone oil is 1 to 23 parts by mass, preferably 5 to 20 parts by mass with respect to 100 parts by mass of the inorganic fine powder. If the amount of the silicone oil is too small, good hydrophobicity cannot be obtained, and if it is too large, aggregation of inorganic fine particles tends to occur.
本発明のトナーには、クリーニング性向上等の目的で、一次粒径30nmを超える(好ましくは比表面積が50m2/g未満)、より好ましくは一次粒径50nm以上(好ましくは比表面積が30m2/g未満)の無機又は有機の球状に近い微粒子をさらに添加することも好ましい形態のひとつである。例えば球状シリカ粒子、球状ポリメチルシルセスキオキサン粒子、球状樹脂粒子等が好ましく用いられる。 The toner of the present invention has a primary particle size of more than 30 nm (preferably a specific surface area of less than 50 m 2 / g), more preferably a primary particle size of 50 nm or more (preferably a specific surface area of 30 m 2 ) for the purpose of improving cleaning properties. It is also one of preferable modes to add inorganic or organic fine particles close to spherical shape (less than / g). For example, spherical silica particles, spherical polymethylsilsesquioxane particles, spherical resin particles and the like are preferably used.
本発明に用いられる現像剤には、実質的な悪影響を与えない範囲内で更に他の添加剤、例えばポリフッ化エチレン粉末、ステアリン酸亜鉛粉末、ポリフッ化ビニリデン粉末の如き滑剤粉末;あるいは酸化セリウム粉末、炭化ケイ素粉末、チタン酸ストロンチウム粉末などの研磨剤;あるいは例えば酸化チタン粉末、酸化アルミニウム粉末などの流動性付与剤;ケーキング防止剤;また、逆極性の有機微粒子及び無機微粒子を現像性向上剤として少量用いることもできる。これらの添加剤も表面を疎水化処理して用いることも可能である。 The developer used in the present invention may further contain other additives, for example, a lubricant powder such as a polyethylene fluoride powder, a zinc stearate powder, a polyvinylidene fluoride powder, or a cerium oxide powder within a range that does not substantially adversely affect the developer. Abrasives such as silicon carbide powder and strontium titanate powder; or fluidity-imparting agents such as titanium oxide powder and aluminum oxide powder; anti-caking agents; and organic fine particles and inorganic fine particles of opposite polarity as developability improvers A small amount can also be used. These additives can also be used after hydrophobizing the surface.
以下、本発明を製造例及び実施例により具体的に説明するが、これは本発明をなんら限定するものではない。 Hereinafter, the present invention will be specifically described with reference to production examples and examples, but this does not limit the present invention in any way.
(極性重合体の製造例)
本発明に用いる硫黄原子を有する樹脂である極性重合体を次の手順で製造した。
(Production example of polar polymer)
A polar polymer which is a resin having a sulfur atom used in the present invention was produced by the following procedure.
還流管,撹拌機,温度計,窒素導入管,滴下装置及び減圧装置を備えた加圧可能な反応容器に、溶媒としてメタノール250質量部、2−ブタノン150質量部及び2−プロパノール100質量部、モノマーとしてスチレン82質量部、アクリル酸2−エチルヘキシル10質量部、2−アクリルアミド−2−メチルプロパンスルホン酸8質量部を添加して撹拌しながら還流温度まで加熱した。重合開始剤であるt−ブチルペルオキシ−2−エチルヘキサノエート1質量部を2−ブタノン20質量部で希釈した溶液を30分かけて滴下して5時間撹拌を継続し、更にt−ブチルペルオキシ−2−エチルヘキサノエート1質量部を2−ブタノン20質量部で希釈した溶液を30分かけて滴下して、更に5時間撹拌して重合を終了した。さらに、温度を維持したまま脱イオン水を500質量部添加し、有機層と水層の界面が乱れないように毎分80〜100回転で2時間撹拌した後に、30分静置し分層した後に、水層を廃棄し有機層に無水硫酸ナトリウムを添加し、脱水した。 In a pressurizable reaction vessel equipped with a reflux tube, a stirrer, a thermometer, a nitrogen introduction tube, a dropping device and a decompression device, 250 parts by mass of methanol as a solvent, 150 parts by mass of 2-butanone and 100 parts by mass of 2-propanol, As a monomer, 82 parts by mass of styrene, 10 parts by mass of 2-ethylhexyl acrylate, and 8 parts by mass of 2-acrylamido-2-methylpropanesulfonic acid were added and heated to reflux temperature while stirring. A solution obtained by diluting 1 part by mass of t-butylperoxy-2-ethylhexanoate as a polymerization initiator with 20 parts by mass of 2-butanone was added dropwise over 30 minutes, and stirring was continued for 5 hours. Further, t-butylperoxy was further added. A solution prepared by diluting 1 part by mass of 2-ethylhexanoate with 20 parts by mass of 2-butanone was added dropwise over 30 minutes, and the mixture was further stirred for 5 hours to complete the polymerization. Furthermore, 500 parts by mass of deionized water was added while maintaining the temperature, and the mixture was stirred for 2 hours at 80 to 100 revolutions per minute so as not to disturb the interface between the organic layer and the aqueous layer, and then allowed to stand for 30 minutes for separation. Later, the aqueous layer was discarded, and anhydrous sodium sulfate was added to the organic layer for dehydration.
次に、重合溶媒を減圧留去した後に得られた重合体を、150メッシュのスクリーンを装着したカッターミルを用いて100μm以下に粗粉砕した。得られた極性重合体はTg約75℃であった。 Next, the polymer obtained after the polymerization solvent was distilled off under reduced pressure was coarsely pulverized to 100 μm or less using a cutter mill equipped with a 150 mesh screen. The obtained polar polymer had a Tg of about 75 ° C.
<実施例1>
イオン交換水400質量部に、0.1M−Na3PO4水溶液450質量部を投入し、60℃に加温した後、TK式ホモミキサー(特殊機化工業製)を用いて、10,000rpmにて撹拌した。これに1.0M−CaCl2水溶液68質量部を添加し、リン酸カルシウム塩を含む水系媒体を得た。
<Example 1>
After adding 450 parts by mass of 0.1M Na 3 PO 4 aqueous solution to 400 parts by mass of ion-exchanged water and heating to 60 ° C., using a TK homomixer (manufactured by Tokushu Kika Kogyo Co., Ltd.), 10,000 rpm Was stirred at. To this, 68 parts by mass of 1.0 M CaCl 2 aqueous solution was added to obtain an aqueous medium containing calcium phosphate.
一方、
スチレン 83質量部
n−ブチルアクリレート 17質量部
C.I.Solvent Yellow 162 2.5質量部
C.I.Pigment Yellow 93 2.5質量部
上記極性重合体 0.3質量部
ジアルキルサリチル酸のアルミニウム化合物 0.5質量部
飽和ポリエステル 5質量部
(酸価10mgKOH/g,ピーク分子量11,000)
エステルワックス(吸熱ピーク=66℃) 12質量部
ジビニルベンゼン 0.05質量部
上記処方を60℃に加温し、TK式ホモミキサー(特殊機化工業製)を用いて、5,000rpmにて均一に溶解・分散した。これに、重合開始剤2,2’−アゾビス(2,4−ジメチルバレロニトリル)3.5質量部を溶解し、重合性単量体組成物を調製した。前記水系媒体中に上記重合性単量体組成物を投入し、70℃,N2雰囲気下において、TK式ホモミキサーにて10,000rpmで撹拌し重合性単量体組成物を造粒し、その後、パドル撹拌翼で撹拌しつつ、重合性ビニル系単量体の重合転化率が90%に達したところで、0.1mol/リットルの水酸化ナトリウム水溶液を添加して水系分散媒体のpHを8にした。更に昇温速度40℃/Hrで80℃に昇温し4時間反応させた。重合反応終了後、減圧下でした。残存モノマーを留去し、冷却後、塩酸を加えpHを1.4にし、6時間撹拌することでリン酸カルシウム塩を溶解した。濾過・水洗を行った後、40℃にて12時間乾燥し、トナー粒子(1)を得た。
on the other hand,
Styrene 83 parts by mass n-butyl acrylate 17 parts by mass C.I. I. Solvent Yellow 162 2.5 parts by mass C.I. I. Pigment Yellow 93 2.5 parts by mass The above polar polymer 0.3 parts by mass Aluminum compound of dialkyl salicylic acid 0.5 parts by mass Saturated polyester 5 parts by mass (acid value 10 mgKOH / g, peak molecular weight 11,000)
Ester wax (endothermic peak = 66 ° C.) 12 parts by mass divinylbenzene 0.05 part by mass The above formulation is heated to 60 ° C. and uniform at 5,000 rpm using a TK homomixer (manufactured by Tokushu Kika Kogyo). Dissolved and dispersed in In this, 3.5 mass parts of polymerization initiators 2,2′-azobis (2,4-dimethylvaleronitrile) were dissolved to prepare a polymerizable monomer composition. The polymerizable monomer composition is charged into the aqueous medium, and the polymerizable monomer composition is granulated by stirring at 10,000 rpm with a TK homomixer at 70 ° C. in an N 2 atmosphere. Then, while stirring with a paddle stirring blade, when the polymerization conversion rate of the polymerizable vinyl monomer reached 90%, a 0.1 mol / liter sodium hydroxide aqueous solution was added to adjust the pH of the aqueous dispersion medium to 8%. I made it. Furthermore, it heated up at 80 degreeC with the temperature increase rate of 40 degreeC / Hr, and was made to react for 4 hours. After completion of the polymerization reaction, the pressure was reduced. The residual monomer was distilled off, and after cooling, hydrochloric acid was added to adjust the pH to 1.4, and the mixture was stirred for 6 hours to dissolve the calcium phosphate salt. After filtering and washing with water, it was dried at 40 ° C. for 12 hours to obtain toner particles (1).
このトナー粒子100質量部に対し、ヘキサメチレンジシラザンで表面処理された疎水性シリカ微粉体1.0質量部(平均一次粒径7nm)、ルチル型酸化チタン微粉体0.15質量部(平均一次粒径45nm)、ルチル型酸化チタン微粉体0.5質量部(平均一次粒径200nm)をヘンシェルミキサー(三井鉱山社製)で5分間乾式混合して、本発明のトナー(1)とした。 With respect to 100 parts by mass of the toner particles, 1.0 part by mass of hydrophobic silica fine powder (average primary particle size 7 nm) surface-treated with hexamethylene disilazane, 0.15 part by mass of rutile titanium oxide fine powder (average primary) The toner (1) of the present invention was obtained by dry-mixing 0.5 parts by mass of a particle size of 45 nm) and 0.5 parts by mass of rutile-type titanium oxide fine powder (average primary particle size of 200 nm) with a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) for 5 minutes.
トナー(1)を東亜医用電子株式会社製のフロー式粒子像測定装置を用いて重量平均粒径および平均円形度を算出したところ、それぞれ6.8μmおよび0.984であった。 When the weight average particle diameter and average circularity of toner (1) were calculated using a flow type particle image measuring apparatus manufactured by Toa Medical Electronics Co., Ltd., they were 6.8 μm and 0.984, respectively.
表1にトナーの物性値を示す。 Table 1 shows the physical property values of the toner.
トナー(1)を非磁性一成分系現像剤(1)とし、評価機として、LBP−2510(キヤノン社製)を使用し、常温常湿度条件下、高温高湿度条件下(温度30℃,湿度80%RH)および低温低湿条件下(温度15℃,湿度10%RH)において画像評価を行った。評価は、シアンカートリッジにトナー(1)を190g充填しシアンステーションに装着し、その他のステーションにはダミーカートリッジを装着して行い、単色評価を実施した。 The toner (1) is a non-magnetic one-component developer (1), and LBP-2510 (manufactured by Canon Inc.) is used as an evaluation machine. 80% RH) and low temperature and low humidity conditions (temperature 15 ° C., humidity 10% RH). The evaluation was performed by filling the cyan cartridge with 190 g of toner (1) and mounting it in the cyan station, and mounting the dummy cartridges in the other stations, and performing a single color evaluation.
(1)着色力
0.1mg/cm2から1.0mg/cm2の範囲で転写材として複写機用普通紙(75g/m2)を用いてトナー量の異なる数種類のベタ画像を作成し、それらの画像濃度を「マクベス反射濃度計 RD918」(マクベス社製)を用いて測定し、転写紙上のトナー量と画像濃度の関係を求めた後、特に転写紙上のトナー量が0.5mg/cm2の場合に対応する画像濃度をもって相対的に着色力を評価した。
A:転写紙上のトナー量が0.5mg/cm2で、画像濃度が1.4以上
B:転写紙上のトナー量が0.5mg/cm2で、画像濃度が1.35以上、1.40未 満
C:転写紙上のトナー量が0.5mg/cm2で、画像濃度が1.20以上、1.35未 満
D:転写紙上のトナー量が0.5mg/cm2で、画像濃度が1.20未満
(1) Coloring power In the range of 0.1 mg / cm 2 to 1.0 mg / cm 2 , several types of solid images with different toner amounts were prepared using plain paper for copying machines (75 g / m 2 ) as a transfer material. The image density was measured using a “Macbeth reflection densitometer RD918” (manufactured by Macbeth Co., Ltd.), and the relationship between the toner amount on the transfer paper and the image density was determined. In particular, the toner amount on the transfer paper was 0.5 mg / cm. The coloring power was evaluated relatively with the image density corresponding to the case of 2 .
A: Toner amount on transfer paper is 0.5 mg / cm 2 and image density is 1.4 or more B: Toner amount on transfer paper is 0.5 mg / cm 2 , image density is 1.35 or more, 1.40 Less than C: Toner amount on transfer paper is 0.5 mg / cm 2 , image density is 1.20 or more, less than 1.35 D: Toner amount on transfer paper is 0.5 mg / cm 2 and image density is Less than 1.20
(2)OHP透明性
OHPシート「CG3700」(3M社製)上の画像をOHP「9550」(3M社製)にて透過画像とし、白色壁面に投影した画像を、分光放射輝度計「PR650」(フォトリサーチ社製)にて国際照明委員会で規格されたL*a*b*c*を測定し、明度(L*)及び彩度(c*)を評価した。
A:L*値が85以上、且つ、c*値が70以上
B:L*値が85以上、且つ、c*値が60以上70未満
C:L*値が80以上85未満、且つ、c*値が70未満
D:L*値が80未満、且つ、c*値が70未満
(2) OHP transparency The image on the OHP sheet “CG3700” (manufactured by 3M) was converted into a transmission image by OHP “9550” (manufactured by 3M), and the image projected on the white wall surface was the spectral radiance meter “PR650” L * a * b * c * standardized by the International Commission on Illumination (manufactured by Photo Research) was measured, and lightness (L * ) and saturation (c * ) were evaluated.
A: L * value is 85 or more and c * value is 70 or more B: L * value is 85 or more and c * value is 60 or more and less than 70 C: L * value is 80 or more and less than 85 and c * Value is less than 70 D: L * Value is less than 80 and c * value is less than 70
(3)画像光沢性
転写材として複写機用普通紙(75g/m2)を用いてトナー量が0.5mg/cm2であるベタ画像を作成し、「PG−3D」(日本電色工業株式会社製)を用いて、測定光学部角度75°における画像光沢度を測定した。
A:25以上
B:20以上、25未満
C:15以上、20未満
D:15未満
(3) Image Glossiness A solid image with a toner amount of 0.5 mg / cm 2 was created using plain paper for copying machines (75 g / m 2 ) as a transfer material, and “PG-3D” (Nippon Denshoku Industries Co., Ltd.) Was used to measure the image glossiness at a measurement optical part angle of 75 °.
A: 25 or more B: 20 or more, less than 25 C: 15 or more, less than 20 D: less than 15
(4)部材汚染
高温高湿環境(30℃,80%RH)にて通常の複写機用普通紙(75g/m2)の転写材を用いて2%の印字比率の画像を3,000枚までプリントアウトしたのち、帯電部材、及び感光体ドラムの観察を行った。
A:非常に良好
B:良好
C:実用上問題なし
D:やや難あり
(4) Contamination 3,000 images with a printing ratio of 2% using ordinary copying machine plain paper (75 g / m 2 ) transfer material in a high-temperature, high-humidity environment (30 ° C, 80% RH) After printing out, the charging member and the photosensitive drum were observed.
A: Very good B: Good C: No problem in practical use D: Somewhat difficult
(5)画像濃度
高温高湿環境(30℃,80%RH)および低温低湿環境(15℃,10%RH)の環境下にて、通常の複写機用普通紙(75g/m2)の転写材を用いて2%の印字比率の画像を5,000枚までプリントアウトする画出し試験において、初期と耐久評価終了時にベタ画像を出力し、その濃度を測定することにより評価した。尚、画像濃度は「マクベス反射濃度計 RD918」(マクベス社製)を用いて、原稿濃度が0.00の白地部分の画像に対する相対濃度を測定した。
A:非常に良好 1.40以上
B:良好 1.35以上、1.40未満
C:実用上問題なし 1.00以上、1.35未満
D:やや難あり 1.00未満
(5) Image density Transfer of ordinary copying machine plain paper (75 g / m 2 ) under high temperature and high humidity (30 ° C, 80% RH) and low temperature and low humidity (15 ° C, 10% RH). In an image forming test in which up to 5,000 images with a printing ratio of 2% were printed out using a material, a solid image was output at the initial stage and at the end of durability evaluation, and the density was measured for evaluation. The image density was measured by using a “Macbeth reflection densitometer RD918” (manufactured by Macbeth Co., Ltd.) to measure the relative density with respect to an image of a white background portion having a document density of 0.00.
A: Very good 1.40 or more B: Good 1.35 or more, less than 1.40 C: No problem in practical use 1.00 or more, less than 1.35 D: Somewhat difficult Less than 1.00
(6)画像カブリ
高温高湿環境(30℃,80%RH)および低温低湿環境(15℃,10%RH)の環境下にて、通常の複写機用普通紙(75g/m2)の転写材を用いて2%の印字比率の画像を10,000枚までプリントアウトする画出し試験において、「REFLECTMETER MODEL TC−6DS」(東京電色社製)により測定したプリントアウト画像の白地部分の白色度と転写紙の白色度の差から、カブリ濃度(%)を算出し、耐久評価終了時の画像カブリを評価した。フィルターは、シアンの場合はアンバーライト、イエローの場合はブルー、マゼンタ及びブラックではグリーンフィルターを用いた。
A:非常に良好 0.5%未満
B:良好 0.5%以上乃至1.0%未満
C:実用上問題なし 1.0%以上乃至1.5%未満
D:やや難あり 1.5%以上
(6) Image fog Transfer of ordinary plain paper for copying machines (75 g / m 2 ) in a high temperature and high humidity environment (30 ° C., 80% RH) and a low temperature and low humidity environment (15 ° C., 10% RH). In the image output test that prints up to 10,000 images with a printing ratio of 2% using the material, the white background portion of the printout image measured by “REFLECTMETER MODEL TC-6DS” (manufactured by Tokyo Denshoku) The fog density (%) was calculated from the difference between the whiteness and the whiteness of the transfer paper, and the image fog at the end of the durability evaluation was evaluated. The filter used was amber light for cyan, blue for yellow, and green for magenta and black.
A: Very good Less than 0.5% B: Good 0.5% or more to less than 1.0% C: No problem in practical use 1.0% or more to less than 1.5% D: Somewhat difficult 1.5% more than
本発明では、Cランク以上が許容範囲内である。 In the present invention, the C rank or higher is within the allowable range.
<実施例2>
C.I.Solvent Yellow 162の添加部数を0.5質量部に、C.I.Pigment Yellow 93の添加部数を4.5質量部に変える以外は、実施例1と同様にした。
<Example 2>
C. I. The addition amount of Solvent Yellow 162 is 0.5 parts by mass. I. The same procedure as in Example 1 was performed except that the number of added parts of Pigment Yellow 93 was changed to 4.5 parts by mass.
<実施例3>
C.I.Solvent Yellow 162の添加部数を4.25質量部に、C.I.Pigment Yellow 93の添加部数を0.75質量部に変える以外は、実施例1と同様にした。
<Example 3>
C. I. Solvent Yellow 162 was added to 4.25 parts by mass, C.I. I. The same procedure as in Example 1 was performed except that the number of added parts of Pigment Yellow 93 was changed to 0.75 parts by mass.
<実施例4>
C.I.Solvent Yellow 162の添加部数を2.4質量部に変え、C.I.Pigment Yellow 93をC.I.Pigment Yellow 155(3.6質量部)に替える以外は、実施例1と同様にした。
<Example 4>
C. I. The addition amount of Solvent Yellow 162 was changed to 2.4 parts by mass, and C.I. I. Pigment Yellow 93 is C.I. I. The same procedure as in Example 1 was performed except that Pigment Yellow 155 (3.6 parts by mass) was used.
<実施例5>
C.I.Solvent Yellow 162の添加部数を2.4質量部に変え、C.I.Pigment Yellow 93をC.I.Pigment Yellow 95(1.6質量部)に替え、極性重合体を添加しないこと以外は、実施例1と同様にした。
<Example 5 >
C. I. The addition amount of Solvent Yellow 162 was changed to 2.4 parts by mass, and C.I. I. Pigment Yellow 93 is C.I. I. It replaced with Pigment Yellow 95 (1.6 mass parts), and was carried out similarly to Example 1 except not adding a polar polymer.
<実施例6>
C.I.Solvent Yellow 162の添加部数を4質量部に変え、C.I.Pigment Yellow 93を添加しないこと以外は、実施例1と同様にした。
<Example 6 >
C. I. The addition part of Solvent Yellow 162 was changed to 4 parts by mass, and C.I. I. The same procedure as in Example 1 was conducted except that Pigment Yellow 93 was not added.
<実施例7>
C.I.Solvent Yellow 162をC.I.Disperse Yellow 54(4.8質量部)に替え、C.I.Pigment Yellow 93をC.I.Pigment Yellow 155(1.2質量部)に替え、極性重合体を添加しないこと以外は、実施例1と同様にした。
<Example 7 >
C. I. Solvent Yellow 162 to C.I. I. Instead of Disperse Yellow 54 (4.8 parts by mass), C.I. I. Pigment Yellow 93 is C.I. I. It replaced with Pigment Yellow 155 (1.2 mass parts), and was carried out similarly to Example 1 except not adding a polar polymer.
<実施例8>
下記材料を予め混合物し、二軸エクストルーダーで溶融混練し、冷却した混練物をハンマーミルで粗粉砕し、粗粉砕物をジェットミルで微粉砕し、得られた微粉砕物を分級して分級粉(d)とした。
・ポリエステル樹脂 100質量部
[ビスフェノールAプロピレンオキサイド付加物/ビスフェノールAエチレンオキサイド付加物/テレフタル酸誘導体]
・C.I.Disperse Yellow 64 3質量部
・C.I.Pigment Yellow 185 2質量部
・荷電制御剤(ジアルキルサリチル酸のアルミニウム化合物) 3質量部
・パラフィンワックス(融点=65℃) 10質量部
<Example 8 >
The following materials are mixed in advance, melt-kneaded with a twin screw extruder, the cooled kneaded product is coarsely pulverized with a hammer mill, the coarsely pulverized product is finely pulverized with a jet mill, and the resulting finely pulverized product is classified and classified. It was set as the powder (d).
・ Polyester resin 100 parts by mass [bisphenol A propylene oxide adduct / bisphenol A ethylene oxide adduct / terephthalic acid derivative]
・ C. I. Disperse Yellow 64 3 parts by mass C.I. I. Pigment Yellow 185 2 parts by mass Charge control agent (aluminum compound of dialkylsalicylic acid) 3 parts by mass Paraffin wax (melting point = 65 ° C) 10 parts by mass
上記分級粉(d)を用い、トナー(8)を調製し、以下実施例1と同様にした。 A toner ( 8 ) was prepared using the classified powder (d), and the same procedure as in Example 1 was performed.
<実施例9>
添加する着色剤をC.I.Solvent Yellow 163(8質量部)のみに替える以外は、実施例8と同様にした。
<Example 9 >
The colorant to be added is C.I. I. Example 8 was repeated except that only Solvent Yellow 163 (8 parts by mass) was used.
<比較例1>
C.I.Solvent Yellow 162をC.I.Solvent Yellow 163(3質量部)に替え、C.I.Pigment Yellow 93をC.I.Pigment Yellow 95(3質量部)に替え、ジビニルベンゼンの添加部数を0.5質量部に変え、重合開始剤2,2’−アゾビス(2,4−ジメチルバレロニトリル)の添加部数を3.0質量部に変え、重合開始からの重合温度を60℃に変える以外は、実施例1と同様にした。
<Comparative Example 1>
C. I. Solvent Yellow 162 to C.I. I. Instead of Solvent Yellow 163 (3 parts by mass), C.I. I. Pigment Yellow 93 is C.I. I. Pigment Yellow 95 (3 parts by mass) was changed, the addition part of divinylbenzene was changed to 0.5 part by mass, and the addition part of the polymerization initiator 2,2′-azobis (2,4-dimethylvaleronitrile) was changed to 3.0. The procedure was the same as in Example 1 except that the polymerization temperature was changed to 60 parts by mass from the start of polymerization.
<比較例2>
C.I.Solvent Yellow 162をC.I.Disperse Yellow 54(4.8質量部)に替え、C.I.Pigment Yellow 93をC.I.Pigment Yellow 74(3.2質量部)に替える以外は、実施例1と同様にした。
<Comparative example 2>
C. I. Solvent Yellow 162 to C.I. I. Instead of Disperse Yellow 54 (4.8 parts by mass), C.I. I. Pigment Yellow 93 is C.I. I. The same procedure as in Example 1 was followed except that Pigment Yellow 74 (3.2 parts by mass) was used.
<比較例3>
C.I.Solvent Yellow 162をC.I.Disperse Yellow 64(4.8質量部)に替え、C.I.Pigment Yellow 93の添加部数を1.2質量部に変え、ジビニルベンゼンを添加せず、トナー粒子を得る乾燥工程の温度を60℃に変える以外は、実施例1と同様にした。
<Comparative Example 3>
C. I. Solvent Yellow 162 to C.I. I. Instead of Disperse Yellow 64 (4.8 parts by mass), C.I. I. Pigment Yellow 93 was changed to 1.2 parts by mass, divinylbenzene was not added, and the temperature of the drying step for obtaining toner particles was changed to 60 ° C.
<比較例4>
ポリエステル樹脂をスチレン83質量部/n−ブチルアクリレート17質量部に替え、C.I.Disperse Yellow 64をC.I.Solvent Yellow 162(5.4質量部)に替え、C.I.Pigment Yellow 185の添加部数を0.6質量部に変える以外は、実施例8と同様にした。
<Comparative example 4>
The polyester resin was changed to 83 parts by mass of styrene / 17 parts by mass of n-butyl acrylate. I. Disperse Yellow 64 is C.I. I. Instead of Solvent Yellow 162 (5.4 parts by mass), C.I. I. The same procedure as in Example 8 was conducted except that the number of added parts of Pigment Yellow 185 was changed to 0.6 parts by mass.
製造したトナーの物性値を表1に、評価結果を表2に示す。 The physical properties of the produced toner are shown in Table 1, and the evaluation results are shown in Table 2.
Claims (12)
該着色剤としてC.I.Solvent Yellow 162、C.I.Solvent Yellow 163、C.I.Disperse Yellow 54、及びC.I.Disperse Yellow 64からなる群より選ばれるいずれかの染料を含有し、
該トナー1g中から0.1mol/リットルの水酸化ナトリウム水溶液により抽出される該着色剤の質量をA(mg)とした時、
0.2≦A≦4.0
を満足し、
該トナーは、140℃における貯蔵弾性率G’(140℃)が2.0×103dN/m2以上2.0×104dN/m2未満であり、
フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの温度が115℃以上130℃未満であることを特徴とするイエロートナー。 A yellow toner containing at least a binder resin, a colorant, and a wax component,
As the colorant, C.I. I. Solvent Yellow 162, C.I. I. Solvent Yellow 163, C.I. I. Disperse Yellow 54, and C.I. I. Containing any dye selected from the group consisting of Disperse Yellow 64;
When the mass of the colorant extracted from 0.1 g / liter of a sodium hydroxide aqueous solution from 1 g of the toner is A (mg),
0.2 ≦ A ≦ 4.0
Satisfied,
The toner has a storage elastic modulus G ′ (140 ° C.) at 140 ° C. of 2.0 × 10 3 dN / m 2 or more and less than 2.0 × 10 4 dN / m 2 .
A yellow toner having a temperature of 115 ° C. or more and less than 130 ° C. when the viscosity of the toner by a flow tester heating method is 1.0 × 10 3 Pa · s.
該トナーが、少なくとも、結着樹脂、着色剤、及びワックス成分を含有するイエロートナーであって、
該着色剤としてC.I.Solvent Yellow 162、C.I.Solvent Yellow 163、C.I.Disperse Yellow 54、及びC.I.Disperse Yellow 64からなる群より選ばれるいずれかの染料を含有し、
該トナー1g中から0.1mol/リットルの水酸化ナトリウム水溶液により抽出される該着色剤の質量をA(mg)とした時、
0.2≦A≦4.0
を満足し、
該トナーは、140℃における貯蔵弾性率G’(140℃)が2.0×103dN/m2以上2.0×104dN/m2未満であり、
フローテスター昇温法によるトナーの粘度が1.0×103Pa・sとなるときの温度が115℃以上130℃未満であることを特徴とする画像形成方法。 An electrostatic charge image formed on a latent image holding member having a charging member in contact with the surface using a one-component developing device having a toner application blade in contact with the toner carrier and a toner supply roller is made of toner. In the image forming method to be developed,
The toner is a yellow toner containing at least a binder resin, a colorant, and a wax component,
As the colorant, C.I. I. Solvent Yellow 162, C.I. I. Solvent Yellow 163, C.I. I. Disperse Yellow 54, and C.I. I. Containing any dye selected from the group consisting of Disperse Yellow 64;
When the mass of the colorant extracted from 0.1 g / liter of a sodium hydroxide aqueous solution from 1 g of the toner is A (mg),
0.2 ≦ A ≦ 4.0
Satisfied,
The toner has a storage elastic modulus G ′ (140 ° C.) at 140 ° C. of 2.0 × 10 3 dN / m 2 or more and less than 2.0 × 10 4 dN / m 2 .
An image forming method, wherein the temperature when the viscosity of the toner is 1.0 × 10 3 Pa · s by a flow tester heating method is 115 ° C. or more and less than 130 ° C.
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JP5143758B2 (en) * | 2009-01-26 | 2013-02-13 | シャープ株式会社 | Toner, two-component developer, developing device, and image forming apparatus |
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US9964884B1 (en) | 2015-03-31 | 2018-05-08 | Zeon Corporation | Yellow toner |
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