JP4287806B2 - Movable mold of molding machine with transfer board - Google Patents

Movable mold of molding machine with transfer board Download PDF

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JP4287806B2
JP4287806B2 JP2004319533A JP2004319533A JP4287806B2 JP 4287806 B2 JP4287806 B2 JP 4287806B2 JP 2004319533 A JP2004319533 A JP 2004319533A JP 2004319533 A JP2004319533 A JP 2004319533A JP 4287806 B2 JP4287806 B2 JP 4287806B2
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projecting
mold
plate
protruding
transfer board
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JP2006130693A (en
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勇 駒村
健一 清水
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Nissei Plastic Industrial Co Ltd
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Nissei Plastic Industrial Co Ltd
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Description

この発明は、金型を回転又は往復移動して二色成形やインサート成形等を行う移送盤を備えた成形機の可動金型に関するものである。   The present invention relates to a movable mold of a molding machine provided with a transfer board that performs two-color molding, insert molding, and the like by rotating or reciprocating a mold.

可動盤又は固定盤の盤面に回転盤やスライド盤による移送手段を備えた二色成形機、インサート成形機、異材質樹脂の複合成形機等の射出成形機、例えば二色成形機では、回転盤又はスライド盤(以下移送盤という)の対称位置に一次成形固定金型と二次成形固定金型の両方と型閉する可動金型を設け、その可動金型を移送盤により一次成形固定金型と二次成形固定金型とに位置替えして、成形品の一次成形と二次成形とを連続して行えるようにしている。   Injection molding machines such as two-color molding machines, insert molding machines, composite molding machines made of different materials resin, etc., equipped with a transfer means such as a rotary disk or slide disk on the surface of a movable or fixed plate. Alternatively, a movable mold that closes both the primary molding fixed mold and the secondary molding fixed mold is provided at a symmetrical position of the slide disk (hereinafter referred to as transfer board), and the movable mold is primary molded fixed mold by the transfer board. And the secondary molding fixed mold so that primary molding and secondary molding of the molded product can be performed continuously.

周知のように、可動金型の内部には射出成形した成形品を型板のコア型から突き離す突出機構が設けてある。この突出機構は、型取付板とコア型を突設した型板との間のスペーサブロツク内に進退自在に設けた突出板と、型板に挿通して突出板に固着し、先端をコア型面に位置させた突出ピンとからなり、その突出ピンを上記型取付板を通して突出板に当接した可動盤内の突出ロッドの押出により、突出板と共に前進移動することでコア型に付着した成形品を、該コア型から突き離すことができるようにしてある。   As is well known, a projecting mechanism is provided inside the movable mold to project the injection-molded molded product away from the core mold of the mold plate. This projecting mechanism consists of a projecting plate provided in a spacer block between a mold mounting plate and a projecting projecting core mold, and a projecting plate that can be moved forward and backward. A molded product that is attached to the core mold by moving forward with the projecting plate by pushing out the projecting rod in the movable plate that is in contact with the projecting plate through the mold mounting plate. Can be separated from the core mold.

通常、突出ロッドは可動盤の型取付板を設置する盤面から先端が突出しないように可動盤内に設けている。このため非作動時には先端が型取付板の板厚分だけ離れた後退位置に待機していることになり、突出動作はその板厚分を突出ロッドが前進移動してから開始されることになる。この突出動作の空作動による遅れは成形サイクルの時間短縮にも影響を与える。この突出ロッドの空作動を、型取付板に穿設した貫通孔に、突出板に取付けた突出ブロックを挿入し、その突出ブロックを介して押圧することにより改善しているものがある。
特開2001−179767号公報 特開平9−155932号公報
Usually, the protruding rod is provided in the movable plate so that the tip does not protrude from the surface of the plate on which the mold mounting plate of the movable plate is installed. For this reason, when not operating, the tip is waiting at a retracted position separated by the plate thickness of the mold mounting plate, and the protruding operation is started after the protruding rod moves forward through the plate thickness. . The delay due to the empty operation of the protruding operation also affects the shortening of the molding cycle time. In some cases, the idle operation of the projecting rod is improved by inserting a projecting block attached to the projecting plate into a through hole formed in the mold mounting plate and pressing the projecting block through the projecting block.
JP 2001-179767 A JP-A-9-155932

上記移送盤を備えた成形機における突出ロッドの空作動は、通常の射出成形機の場合よりも成形サイクル時間に影響を及ぼす。この成形機では移送盤の回転やスライドの障害とならない位置に突出ロッドを待機させているので、突出ロッドの空移動距離は型取付板の板厚に加えて、移送盤の盤厚分が加わるからである。この作動開始から突出ロッドの先端が突出板に突き当たるまでの空作動時間は僅かなものであるが、長時間にわたり成形を連続して行う場合には、大きな成形時間のロスともなり、その時間分が消費エネルギーの浪費となって成形コストの節減を阻むものとなる。   The idle operation of the protruding rod in the molding machine equipped with the transfer board affects the molding cycle time more than in the case of a normal injection molding machine. In this molding machine, the protruding rod is kept waiting at a position that does not hinder the rotation or slide of the transfer board. Therefore, the idle movement distance of the protruding rod is added to the board thickness of the mold mounting plate. Because. The idle operation time from the start of this operation until the tip of the projecting rod hits the projecting plate is very short.However, if molding is performed continuously over a long period of time, it will result in a large molding time loss. However, it becomes a waste of energy consumption and prevents a reduction in molding cost.

この移送盤を備えた成形機における突出ロッドの空作動を、通常の射出成形機の可動金型にて行われている上記従来技術を採用して解決しようとすると、突出ロッドを移送盤にも穿設した貫通孔に挿入して、先端を突出ブロックの端面に位置させて待機させることになる。しかし、そのような状態では突出ロッドが移送盤の移動障害となるので、突出ロッドを移送盤内に待機させることはできず、このため従来技術の採用による空作動の改善は型取付板の板厚分に止まる。   When trying to solve the empty operation of the protruding rod in the molding machine equipped with this transfer plate by adopting the above-mentioned conventional technique performed in the movable mold of a normal injection molding machine, the protruding rod is also attached to the transfer plate. It is inserted into the drilled through hole, and the tip is placed on the end face of the protruding block to stand by. However, in such a state, since the protruding rod becomes an obstacle to the movement of the transfer board, the protruding rod cannot be made to stand by in the transfer board. Stops thick.

この発明の目的は、上記突出ロッドの移送盤における出入孔内での空作動を突出ブロックにより防止することで、突出作動時間をこれまでよりも短縮することのできる新たな構成の移送盤を備えた成形機の可動金型を提供することにある。   It is an object of the present invention to provide a transfer board having a new configuration capable of shortening the protrusion operation time than before by preventing the protruding operation of the protruding rod in the entrance / exit hole in the transfer board by a protruding block. Another object of the present invention is to provide a movable mold for a molding machine.

上記目的によるこの発明は、型取付板とコア型を突設した型板との間のスペーサーブロック内に、突出板と、その突出板に後端を固着して先端をコア型面に位置させた突出ピンとからなる突出機構を有し、上記型取付板により成形機が備える移送盤に取付けて使用される可動金型であって、上記突出板に、上記型取付板と移送盤とに穿設した貫通孔による突出ロッドの出入孔に収まり、かつ移送盤から突出しない範囲で該出入孔と長さを略同じくする短柱体の突出ブロックを突設し、該突出ブロックの端面を突出ロッドの先端面に位置させてなり、その突出ブロックを上記型取付板の貫通孔と長さを同じくする短柱体と、上記移送盤の貫通孔と長さを同じくする短柱体とを着脱自在に連結して形成してなる、というものである。 According to the above-mentioned object, the present invention provides a projecting plate and a rear end fixed to the projecting plate in a spacer block between a mold mounting plate and a projecting plate provided with a core mold so that the tip is positioned on the core mold surface. A movable mold having a projecting mechanism comprising a projecting pin and attached to a transfer board provided in the molding machine by the mold mounting plate, and is formed in the mold mounting plate and the transfer board. A projecting block of a short column that fits in the protruding / exiting hole of the projecting rod by the provided through-hole and that does not project from the transfer board is projected, and the end surface of the projecting block is projected to the projecting rod The projecting block is detachably attachable to the short column body having the same length as the through hole of the mold mounting plate and the short column body having the same length as the through hole of the transfer board. It is formed by being connected to .

上記構成では、型取付板と移送盤とにわたり設けられた突出ロッドの出入孔に、突出板に突設した突出ブロックを挿入して、可動金型を移送盤に取付けることができるので、出入孔内に突出ロッドが空作動する空間部がなくなる。これにより突出ロッドの前進移動と同時に突出ブロックを介して突出板が前進移動し、突出ロッドと突出機構との作動時間差がなくなるので、移送盤に可動金型を取付けた成形機であっても突出作動時間が短縮し、また成形品の突出に要する消費エネルギーの節減ともなることから、成形コストの低減にも寄与するようになる。   In the above configuration, the movable mold can be attached to the transfer plate by inserting the protruding block protruding from the protruding plate into the input / output hole of the protruding rod provided between the mold mounting plate and the transfer plate. There is no space in which the protruding rod is idle. As a result, the projecting plate moves forward through the projecting block at the same time as the projecting rod moves forward, eliminating the operating time difference between the projecting rod and the projecting mechanism. Since the operation time is shortened and energy consumption required for the protrusion of the molded product is reduced, the molding cost can be reduced.

また突出機構としても、突出板に短柱体の突出ブロックを取付けるだけでよいことから、これまでと何ら変わらず、突出ブロックを形成する短柱体を、型取付板側と移送盤側に分けて一体に連結したことから、型取付板から突出した移送盤側の短柱体の取外しが行えるので、可動金型を通常の射出成形機に転用することができる。 Also, as the protruding mechanism, it is only necessary to attach the protruding block of the short column to the protruding plate, so the short column forming the protruding block is divided into the mold mounting plate side and the transfer plate side as before. from what has been integrally connected to Te, since allows detaching said transfer platen side of the short column bodies protruding from the mold mounting plate, it is possible to divert movable mold in conventional injection molding machine.

図1は、二色成形用の回転式成形機の1例を示すもので、1は機台、2,3はタイバー4,4により連結して機台上に対設した前後部の一対の固定盤、5はタイバー4,4に挿通して前部固定盤2に対し進退自在に設けた可動盤、6は後部固定盤3に固設した型締シリンダで、上記可動盤5の背部中央に型締ラム7を連結して、該型締ラム7の伸長により型締が行えるようにしてある。   FIG. 1 shows an example of a rotary molding machine for two-color molding, in which 1 is a machine base, 2 and 3 are a pair of front and rear portions connected to each other by a tie bar 4 and 4 on the machine base. A fixed platen 5 is a movable platen that is inserted into the tie bars 4 and 4 so as to be movable forward and backward with respect to the front fixed platen 2, and 6 is a clamping cylinder fixed to the rear fixed platen 3. The mold clamping ram 7 is coupled to the mold clamping ram 7 so that the mold clamping can be performed by extending the mold clamping ram 7.

上記可動盤5は、前部固定盤2との対向面に移送盤8を回転自在に備え、その回転盤8の対称位置に一対の可動金型9,9が取付けてある。この可動金型9,9は前部固定盤2に取付けた一次成形固定金型10と二次成形固定金型11と交互に型閉する位置に取付けてある。   The movable platen 5 is provided with a transfer plate 8 rotatably on the surface facing the front fixed platen 2, and a pair of movable molds 9, 9 are attached at symmetrical positions of the rotary plate 8. The movable molds 9 and 9 are mounted at positions where the primary molding fixed mold 10 and the secondary molding fixed mold 11 mounted on the front fixed platen 2 are alternately closed.

また可動盤5の二次成形側には、移送盤8に穿設した貫通孔12による出入孔を通して、可動金型内の後記する突出機構20を前進作動する突出ロッド13が、可動盤背部の突出シリンダ14のピストンロッド15に連結して進退自在に設けてある。貫通孔12には後記する突出ブロック16が挿入してあり、その突出ブロック16を介して突出ロッド13が突出機構20を前進作動するようにしてある。なお、図示の突出ロッド13は1本であるが複数本の場合もある。また一次成形側でも成形品の突出が必要な場合には、同様な手段が講じられることは言うまでもない。   Further, on the secondary molding side of the movable platen 5, a projecting rod 13 that moves forward the projection mechanism 20 described later in the movable mold through the entrance / exit hole of the through hole 12 formed in the transfer plate 8 is provided at the back of the movable platen. It is connected to the piston rod 15 of the projecting cylinder 14 so as to be able to advance and retreat. A projecting block 16 to be described later is inserted into the through-hole 12, and the projecting rod 13 moves the projecting mechanism 20 forward through the projecting block 16. In addition, although the illustrated protruding rod 13 is one, there may be a plurality. Needless to say, similar measures are taken when the molded product needs to protrude on the primary molding side.

上記可動金型9は、図3に示すように、型取付板17と、パーティング面にコア型18aを突設した型板18と、その間のスペーサブロツク19と、スペーサブロツク内の突出機構20とからなる。この突出機構20は、進退自在に設けた突出板21と、型板18に挿通して後端を突出板21に固着し、先端をコア型面に位置させた複数本の突出ピン22,22と、突出ピン周囲の復帰ばね23,23とからなり、その突出ピン22,22を復帰ばね23,23に抗して突出ロッド13の前進移動により、突出板21と共に移動することで、図4に示すように、コア型18aに付着した成形品30を、該コア型18aから突き離すことができるようにしてある。   As shown in FIG. 3, the movable mold 9 includes a mold mounting plate 17, a mold plate 18 having a core mold 18a projecting from a parting surface, a spacer block 19 therebetween, and a protruding mechanism 20 in the spacer block. It consists of. The protruding mechanism 20 includes a protruding plate 21 provided so as to be movable forward and backward, and a plurality of protruding pins 22, 22 that are inserted through the mold plate 18, the rear end is fixed to the protruding plate 21, and the tips are positioned on the core mold surface. 4 and the return springs 23 and 23 around the projecting pins, and the projecting pins 22 and 22 are moved together with the projecting plate 21 by the forward movement of the projecting rod 13 against the return springs 23 and 23. As shown, the molded product 30 attached to the core mold 18a can be separated from the core mold 18a.

上記型取付板17の中央部には、上記移送盤8の貫通孔12と同径の貫通孔24が穿設してあり、その貫通孔24には上記突出板21の中央部にねじにより取付けて突設した上記突出ブロック16が挿通してある。この突出ブロック16は貫通孔12,24により型取付板17と移送盤8とにわたって形成された突出ロッド13の出入孔に収まり、かつ移送盤8から突出しない範囲で出入孔と長さを略同じく形成した短柱体で、上記型取付板17の貫通孔24と長さを同じくする短柱体16aと、上記移送盤8の貫通孔12と長さを同じくする短柱体16bとを着脱自在に連結して形成したものからなる。 A through hole 24 having the same diameter as the through hole 12 of the transfer board 8 is formed in the central portion of the mold mounting plate 17. The through hole 24 is attached to the central portion of the protruding plate 21 with a screw. The projecting block 16 projecting is inserted. The projecting block 16 is accommodated in the access hole of the projecting rod 13 formed between the die mounting plate 17 and the transfer board 8 by the through holes 12 and 24, and has the same length as the access hole so long as it does not protrude from the transfer board 8. In the formed short column body, the short column body 16a having the same length as the through hole 24 of the die mounting plate 17 and the short column body 16b having the same length as the through hole 12 of the transfer board 8 are detachable. It consists of what was formed by connecting to.

この短柱体の突出ブロック16が、型取付板17の中央部に突出した可動金型9は、突出ブロック16を貫通孔12に挿入して移送盤8の盤面に取付けられる。貫通孔12では突出ブロック16の端面が、突出ロッド13の僅かな前進移動でも、突出ロッド13の先端面と接して殆ど同時に作動するところに位置する。 なお、図では省略するが、型取付板又は突出ブロックに、可動金型を移送盤から取外した後の突出ブロックの動きを押さえるストッパーを取付けておくのが好ましい。   The movable mold 9 in which the short block projecting block 16 projects to the center of the mold mounting plate 17 is attached to the surface of the transfer board 8 by inserting the projecting block 16 into the through hole 12. In the through-hole 12, the end face of the protruding block 16 is located at a position where the end face of the protruding rod 13 operates almost simultaneously even if the protruding rod 13 is slightly moved forward. Although not shown in the figure, it is preferable that a stopper for suppressing the movement of the protruding block after the movable mold is removed from the transfer board is attached to the mold mounting plate or the protruding block.

このような構成では、出入孔内に突出ロッド13が空作動する空間部がなくなるので、突出ロッド13の前進移動と同時に突出ブロック16を介し突出板21が押されて前進移動する。これにより突出ロッド13と突出機構20との作動時間差がなくなり、移送盤8を備える場合でも、移送盤内に作動空間がある場合との比較において、突出作動が短時間ですむようになり、これが成形サイクル時間の短縮ともなって生産効率の向上にも寄与するようになる。また成形品30の突出に要する消費エネルギーも短縮時間分だけ節減されるようにもなる。   In such a configuration, there is no space in which the protruding rod 13 is idled in the entrance / exit hole, so that the protruding plate 21 is pushed through the protruding block 16 and moved forward simultaneously with the forward movement of the protruding rod 13. As a result, the operating time difference between the protruding rod 13 and the protruding mechanism 20 is eliminated, and even when the transfer plate 8 is provided, the protruding operation can be completed in a shorter time compared to the case where the transfer space is provided in the transfer plate. As the time is shortened, the production efficiency will be improved. Further, the energy consumption required for the protrusion of the molded product 30 is also saved by the shortening time.

また突出ロッド16を上記型取付板17の貫通孔24と長さを同じくする短柱体16aと、上記移送盤8の貫通孔12と長さを同じくする短柱体16bとを着脱自在に連結して形成したことから、型取出板17から突出した移送盤側の短柱体16bを取外して、可動金型9を移送盤8を不要とする通常の射出成形機に転用することもできる。
なお、この発明の可動金型は、図示の横型成形機の移送盤にのみ適用可能というものではなく、竪型成形機の移送盤にも変更を要することなく取付けることができるものである。
The projecting rod 16 is detachably connected to a short column body 16a having the same length as the through hole 24 of the mold mounting plate 17 and a short column body 16b having the same length as the through hole 12 of the transfer board 8. Therefore , the movable column 9 can be diverted to a normal injection molding machine that does not require the transfer plate 8 by removing the short column 16b on the transfer plate side protruding from the mold take-out plate 17. .
The movable mold of the present invention is not only applicable to the transfer plate of the illustrated horizontal molding machine, but can be attached to the transfer plate of the vertical molding machine without any change.

この発明に係わる可動金型を移送盤に取付けた二色成形機の要部を断面で示す平面図である。It is a top view which shows the principal part of the two-color molding machine which attached the movable metal mold | die concerning this invention to the transfer board in a cross section. この発明に係わる可動金型と固定金型の型閉状態における斜視図である。It is a perspective view in the mold closed state of the movable mold concerning this invention and a fixed mold. 同じく可動金型を二次成形固定金型と型閉した状態における平断面図である。It is a plane sectional view in the state where a movable metallic mold was similarly closed with a secondary fabrication fixed metallic mold. 成形品を突出した状態における平端面図である。It is a flat end view in the state which protruded the molded article.

符号の説明Explanation of symbols

5 可動盤
8 移送盤
12 型取付板内の貫通孔
13 突出ロッド
16 突出ブロック
16a 型取付板の貫通孔内の短柱体
16b 移送盤の貫通孔内の短柱体
17 型取付板
18 型板
19 スペーサーブロック
20 突出機構
21 突出板
22 突出ピン
24 移送盤内の貫通孔
5 Movable plate 8 Through hole 13 in transfer plate 12 type mounting plate Protruding rod 16 Protruding block
Short column in the through hole of the 16a mounting plate
Short column in the through hole of 16b transfer board
17 type mounting plate 18 type plate 19 spacer block 20 protruding mechanism 21 protruding plate 22 protruding pin 24 through hole in transfer board

Claims (1)

型取付板とコア型を突設した型板との間のスペーサーブロック内に、突出板と、その突出板に後端を固着して先端をコア型面に位置させた突出ピンとからなる突出機構を有し、上記型取付板により成形機が備える移送盤に取付けて使用される可動金型であって、
上記突出板に、上記型取付板と移送盤とに穿設した貫通孔による突出ロッドの出入孔に収まり、かつ移送盤から突出しない範囲で該出入孔と長さを略同じくする短柱体の突出ブロックを突設し、該突出ブロックの端面を突出ロッドの先端面に位置させてなり、その突出ブロックを上記型取付板の貫通孔と長さを同じくする短柱体と、上記移送盤の貫通孔と長さを同じくする短柱体とを着脱自在に連結して形成してなることを特徴とする移送盤を備えた成形機の可動金型。
Protruding mechanism comprising a projecting plate and a projecting pin with the rear end fixed to the projecting plate and the front end positioned on the core mold surface in a spacer block between the mold mounting plate and the projecting template plate. A movable mold that is used by being attached to a transfer board provided in a molding machine with the above-described mold attachment plate,
A short column body having a length substantially the same as the length of the entrance / exit hole within a range that fits in the entrance / exit hole of the projecting rod by the through-hole formed in the mold mounting plate and the transfer board and does not protrude from the transfer board. A projecting block is projected, and the end surface of the projecting block is positioned at the tip end surface of the projecting rod, and the projecting block has a short column body having the same length as the through hole of the mold mounting plate, and the transfer board. A movable mold of a molding machine provided with a transfer board, which is formed by detachably connecting a through hole and a short column having the same length .
JP2004319533A 2004-11-02 2004-11-02 Movable mold of molding machine with transfer board Active JP4287806B2 (en)

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