JP4281435B2 - Non-cleaning pinch valve - Google Patents

Non-cleaning pinch valve Download PDF

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JP4281435B2
JP4281435B2 JP2003189859A JP2003189859A JP4281435B2 JP 4281435 B2 JP4281435 B2 JP 4281435B2 JP 2003189859 A JP2003189859 A JP 2003189859A JP 2003189859 A JP2003189859 A JP 2003189859A JP 4281435 B2 JP4281435 B2 JP 4281435B2
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flange
sleeve
valve
socket
pinch valve
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JP2003189859A
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JP2004125167A (en
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真揮 山本
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有限会社ライセン
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Description

【0001】
【発明の属する技術分野】
流粉体用のバルブを単体で、或いは、付随する容器内部共に非洗浄化可能とするバルブ構造と非洗浄化方法に関するものである。
【0002】
【従来の技術】
液体、又は、粘性体等の容器に於いては内部に樹脂フィルム製ライナーを装着脱して内部洗浄を不要とする方法が行われているが、しかし、接続するバルブに関しては分解洗浄等を余儀なくされることが多く、耐圧ゴムホースに口金を設けて中間胴部を圧接通断式のバルブとして容器ライナーに接合されたノズルを挿通して折り返し装着する方法もあるが限定的な使用範囲に止まり、又、特願平11−161544等に見られる如くスリーブ端部スライド式の両端フランジ面に突起部を設け、これら内部に挿通した筒状の接液用ライナーを両端部で折り返し装着して容器と組み立てる方法もあるが、しかし、面間距離が固定の為、配管装着脱が困難等で実用化はされておらず、且つ、既存のピンチバルブでは形状が大きいために普及に制約があり、且つ、外観的にも衛生管理の求められる箇所には不向きであった。
【0003】
【発明が解決しようとする課題】
本発明は、洗浄の困難な、且つ、厳格な品質管理、及び、衛生管理を求められる液体、又は、粘性体等に用いられるバルブを単体で、若しくは、付随する定置式、又は、搬輸送用の各種容器共同時に内部の非洗浄化を可能とすることを課題とし、バルブ、及び、容器内部に接液用ライナーの装着脱を容易に形成して接液を排除し、且つ、バルブの面間距離を大幅縮小して小型化し、更に、防塵用カバーを設けて多目的分野の装置、及び、用途に使用可能な非洗浄式ピンチバルブと非洗浄方法の提供を目的としている。
【0004】
【課題を解決するための手段】
この発明は上記課題を達成するため、液体、又は、粘性体、或いは、一部粒体等用の配管に用いられる、鋼製、又は、樹脂製の一体式、又は、上下分割カバー式に設けられた外部フレームに、主に、菱形の屈曲式クランプとこれを横直線状にスライド可動可能な加圧接機構を設けて両端に接続用フランジが組み立て配置され、かつ、該中間部にゴム等の弾性素材を用いたフランジ付きの可撓性耐圧スリーブが装着されて通断可能に設けられたピンチバルブを、この両端の接続用フランジ内径部に面間方向に所定長の筒状のソケットを設け、この外部に、外部フレーム両端を円筒状にスライド可能に嵌合し、かつ、前記ソケット外径部の内方向端部に周状の溝を設けて割りリングを装填し、外部フレーム側内部嵌合接触部をテーパーに設けて前記割りリングに食い込み式に設ける等の脱落防止手段を講じ、かつ、この外部フレームの軸方向両端部に、接続用フランジの両面を固定するため水平回転部材、若しくは、ネジ回転式リング等の可動ストッパーを設けてバルブを形成している。この時、中間胴部スリーブは所定の伸縮性を有する胴部に補強入り耐圧性フランジ付きに設け、かつ、この面間距離を外部フレーム両端のフランジ間の最大長に合わせて成型し、これを装着して形成するものとし、更に、前記接続用フランジの両端、若しくは、排出側に、サニタリーフランジ、或いは、カムロックをフランジ付きに設けて、又は、後記、嵌合スペーサー等のアダプターを一体に装着し別途用意された、主に、軟質樹脂製フイルム等の両端切り離し状の接液用筒状ライナーを挿通してアダプター側の端部を折り返し装着可能に設けて非洗浄式ピンチバルブを鋼製するものである。従って、このように形成された非洗浄式ピンチバルブは、配管組み立て前に面間距離を伸長して可動ストッパーによってこれを仮固定した状態で接液用ライナーを挿通しておき、圧接用クランプを閉めて一時的にスリーブを伸ばしてアダプター側の端部を伸ばしてアダプター側の端部を折り返し装着してライナーの長さ合わせをした後、ストッパーを解除することによって配管ラインの固定された面間距離においても容易に配管着脱作業可能な構造とし、内部流体の接液はライナーで行い、通液作業終了後相手接続フランジから解体してライナーの先端部を戻して伸ばしながらゴムバンド等で残液の漏洩を止め、ライナアーを取り外して内部洗浄を不要とすることが出来るため作業性と管理上の大きなメリットが期待出来る。尚、本バルブは低圧の使用条件に適しており、このバルブを単独で非洗浄化する場合には両端フランジ面にアダプターを、又は、後記する突起管付きフランジを用いることによって、又、大、小輸送用コンテナー等の各種容器に用いる場合には容器と一体成型されたライナーを用いることによって排出側のみにアダプターを用いることが出来る。かつ、もとより、このピンチバルブはアダプター、及び、ライナー無しでも使用することも出来、他に、空調ガス、スラリー等の多目的用途にも使用することが出来る。なお、前記圧接用クランプは後記の如き断面接触部を雌雄の嵌合状に設けて流体の遮断を確実に行うことが出来る。尚、前記スリーブのフランジ部は補強入りに設けて配管時の脱落防止を図ることが望ましく、又、内部ライナーの周長、及び、長さに弛みが生じても差し支えない。なお、外部フレームは上下分割の組み立て式に設けることも、かつ、前記ストッパーはネジ構造の回転式に設けることも出来る。
【0005】
又、本発明は、前記の如く圧接機構が組み込まれた外部フレームを一体、又は、上下分割組み立て式に設けて、かつ、両端接続機構を筒状、又は、上下半円の組み立て式のスライド可能なフランジ式に設け、この中間部にスリーブの配されたピンチバルブに於いて、この圧接用クランプを軸方向正断面左右上下を傾斜状に設けた菱形の四辺、乃至、上部に水平部を設けた五辺の異形菱形状等に組み合わせて配置し、それぞれの交わる連結部にヒンジ機構を設けて屈曲可能な圧接機構を形成し、かつ、外部フレーム中間胴部左右に前記左右下部傾斜クランプの下面が当接するスライド機構を設けて荷重支持可能な構造として前記上下クランプが断面横直線状になってスリーブの圧接を可能に形成し、かつ、上下部クランプそれぞれの接触断面を雌雄状の波形に設け、中間スリーブの圧接部が局部的に軸方向に曲線状に圧接されて内部流粉体の遮断を確実にし、このように形成されたバルブ接続両端部にアダプター等を介して内部に接液用ライナーを装着脱可能に設けて非洗浄式ピンチバルブを形成することが出来る。このように、本発明のピンチバルブは、中間スリーブの圧接用クランプが菱形、或いは、異型菱形の屈曲式に設けられているため全体形状の小型化を可能にすると同時に、鋼製、及び、樹脂製共に適した構造で、特に、外部カバー方式に設けて防塵対策を図ることに適しており、従って、衛生管理上に於いても優れて各装置、機器に対応が可能である。なお、前記クランプは底部にも水平部を設けて上下六辺とすることも出来ると同時に、前記左右下部クランプ下面に加圧接補助手段を当接可能に設けて圧接力効果をより高めることが出来る。
【0006】
又、本発明は、前記、両端にソケット付きのフランジ式接続機構を設けて形成されピンチバルブの中間胴部に、無補強、又は、低補強の伸縮性大のスリーブをフランジ付きに設けて配置し、このスリーブ外部に耐圧性を有する可撓性の筒状の切り離し状のプロテクターをルーズに、かつ、このプロテクターの両端部がソケット内部に収納される様に装着し、両端の接続フランジが配管固定されてスリーブとプロテクターが同時圧接される時、面間固定されたスリーブの胴部が伸長してこれに追随してスライドするプロテクターの両端部がソケット内に留まるように設け、このプロテクター端部から露出するスリーブの胴部をソケット内面で受圧可能に形成することが出来る。このように形成された耐圧プロテクター式ピンチバルブは圧接時のスリーブの伸縮性を大とすることによってバルブ自身の初期面間距離の大幅な縮小を可能にして小型化を図ることが出来る。
【0007】
又、本発明は、前記圧接機構の設けられたピンチバルブに於いて、上下分割、又は、一体に設けられた外部フレームの両端接続機構を、主に、コンテナー等の容器接続側のフランジを外部フレームと固定し、他端排出側を上下半円の組み立て式、又は、筒状に設け、これにカップリング式のソケット付きサニタリーフランジ等の接続用口金を用いてスライド可能に嵌合し、かつ、このソケット外周部に周状の溝を設けて割りリングを装填する等の脱落防止手段を講じて両者を嵌合して組み立て形成し、この中間胴部に配置されるスリーブの片側をフランジ付きに設けて接続フランジ側にで固定、他端を切り離し状に設けて前記ソケット外部に緊締バンド等で固定装着してバルブを形成し、圧接機構によって中間スリーブが圧接される時、片側の接続フランジが外部フレームに固定された状態でスリーブが圧接される為、排出側の外部フレーム端部で口金がセンター方向にスライドしながら圧接されて内部流体の通断を可能にし、このバルブ内部に接液用ライナーを挿通して口金部に折り返し装着脱し、カップリング等を用いて相手配管に接続可能に構成することも出来る。カムロック等のジョイント式接続方式とすることも出来る。なお、容器側のフランジ部は容器と一体のノズル付きライナーを挿通することが出来る。又、ソケツト付きフランジを用いて筒状スリーブを装着することも出来る。かつ、本発明に於いてもスリーブ外部にブロテクターをルーズに装着して外傷防止を図ることも出来る。
【0008】
又、本発明は、前記ピンチバルブに於いて、圧接機構の設けられた外部フレームの両端接続機構を両端部共、スライド可能に嵌合するソケット付きの接続用口金を脱落防止手段を講じて組み立て形成し、この中間部にスリーブを両端切り離し状に設けてソケット外部に緊締バンド等で固定装着し、スリーブが圧接機構によって圧接される時両端の接続用口金がセンター方向に同時スライドして面間距離を同時可変式に設けてバルブを形成し、このバルブ内部に接液用ライナーを両端部折り返し可能に装着脱し、カップリング等の手段を用いて相手配管接続可能に形成することも出来る。又、ジョイント式接続継ぎ手を用いることも出来る。
【0009】
又、本発明は、前記ピンチバルブの外部フレームの接続機構の両端、又は、片端に固定、若しくは、スライド可能に配置されたソケット付き面状フランジ内径部に外部突出する突起短管を一体に設け、この突起部に接液用筒状樹脂ライナーを挿通後外部折り返し装着して外周部にOリング等を当接し、この突起部を相手配管内に嵌合接続して非洗浄式ピンチバルブを形成することも出来る。
【0010】
尚、本発明は、図11の如く接続用面状フランジ面部に当接する挟接板の内径部に相手配管、若しくは、自バルブ内に嵌合可能に設けた突起する筒管付きの嵌合スペーサーを薄肉の樹脂、又は、スチール等で成型して前記突起短間と同様の効果を得ることが出来る。
【0011】
【発明の実施の形態】
前記の如く構成された本発明の、主として低圧の液体、又は、粘性体、或いは、一部粒粉体通断用の非洗浄式ピンチバルブと非洗浄方法を図面に基づいて説明すると、本発明の前段となる図1、及び、図2の如くバルブ1Aが鋼製、又は、樹脂製の一体式外部フレーム2に圧接機構3が組み立て形成された両端の接続用フランジ4A、4B間に、胴部がゴム等の弾性素材の用いられた耐圧スリーブ5を配置してフランジ5aを固定装着し、この胴部中間部を上、下部クランプ6A,6Bによって圧接して内部液体が遮断と開通可能に設けられた構造を示し、かつ、フランジ4A,4Bの内径部を両面方向所定長に延長したソケット7を配置し、この外周部にフレーム両端2Aを円筒状に設けてスライド可能に嵌合し、かつ、この嵌合部Bのソケット7の内方向端部外周部に溝7aを設けて割りリング8を装填し、外部フレーム端部2A内軽部端部をテーパーCに設けて食い込み嵌合する等の方法で脱落防止手段を講じ、かつ、この外部フレーム2の両端部にフランジ4A,4Bと接触する水平回転式ストッパー9を設けてフランジ4A,4Bの面間を固定、及び、解除可能に設けて形成している。又、スリーブ5Aは、外部フレーム2のフランジ4A,4B面間距離伸長時の最大長に、かつ、胴部を所定の伸縮性を有する補強10入りに設けてフランジ5Aつきに成型して装着し、更に、接続用フランジ4A,4Bの両端、若しくは、排出側に、フランジ付きサニタリーフランジ、或いは、カムロック等のアダプター11、又は、後記、嵌合スペーサー28等を装着し、この内部に別途用意された、主に、100ミクロン前後の樹脂フイルム等の両端切り離し状の接液用軟質筒状ライナー12を挿通して先端部を外側に折り返し装着し、端部、又は、外周部にガスケット13を介してカップリング14等を用いて相手配管15に接続可能に、且つ、取り外し可能に形成し、バルブへの接液がライナー12の内部装着によって排除されて非洗浄式ピンチバルブ1Aを構成するものである。なお、このように形成されたピンチバルブ1Aは、配管組み立て前に可動ストッパー9によって面間距離を伸長固定した状態で内部に接液用ライナー12を挿通しておき、更に、圧接用クランプ6A,6Bを閉めてスリーブ5A胴部を伸ばしたところでアダプター11側のライナー12端部を折り返し装着して長さ合わせをして破損防止対策を講じ、次に、ストッパー9を解除することによって前後固定配管の面間内に容易に配管着脱作業が可能な構造としている。尚、スピンドル16は内ボルト16A式としてこれを逆ネジ構造の下部D固定に設け、かつ、ロック機構17を設けた構造としている。本発明の非洗浄式ピンチバルブ1Aが以上の如く形成されている為、内部流体の接液はライナー12で行い、通液作業終了後相手接続フランジから離脱してライナーの先端部を戻しながらゴムバンド等で残液の漏洩を止め、ライナーを取り外して内部洗浄を不要とすることが出来るため作業性と管理上の面で大きなメリットが期待出来る。尚、本ピンチバルブ1Aは低圧の使用条件に適しており、このバルブ単独で非洗浄化する場合には両端フランジ4A,4Bフランジ面にアダプター11を用いることによって、又、大、小型各種輸送用コンテナーに用いる場合にはこれら各種容器18と一体の内部装着用ノズル付きライナー12Aを用いて排出側のみにアダプター11を用いることが出来る。このピンチバルブはアダプター無しで使用することも出来、他に、空調、ガス、スラリー等の多目的用途にも使用することが出来る。なお、前記この圧接用クランプは後記図6の如き上下接触部を雌D、雄Eに設けて流体の遮断を確実に行うことが出来る。尚、前記スリーブのフランジ部にも補強入り10に設けて配管時の脱落防止を図ることが望ましく、内部装着のライナー12は周長、及び、長さに弛みが生じても低圧使用に於いては漏洩遮断上支障ない。又、ライナーは通常、消耗品として扱われる。且つ、木発明は、外部フレーム2を図5の如く上下分割カバー式22A,22Bに設けて端部を半円の組立て形成することも出来ると同時に、可動ストッパー9を端部ネジ構造の回転リング式(図示しない)に設けることも出来る。かつ、図示しないが端部2Aとソケット7嵌合部Aに回転防止用ガイドを設けるとよい。また、フランジ、及び、アダプターの接合をフランジ外周部をネジ構造に設けて接合することも出来る。
【0012】
図4は本発明の第1実施態様を示すもので、バルブ1の外部フレームに組み込まれた圧接用機構を、軸方向正断面の上部中間部に水平クランプ19Aを設け、左右上下クランプ19B、及び、下部クランプ19Cを傾斜状に設けた異形菱形に組み合わせ、かつ、連結部にヒンジ機構20を設けて屈曲圧接クランプ19を形成し、かつ、外部フレーム2の左右の中間胴部に、前記左右下部傾斜クランプ19Cの下面が当接するスライド機構21を設け、スピンドル16によって圧接される時、左右下部の傾斜クランプ19Cがスライドしながら横直線状に伸長し、かつ、加重支持されながら中間配置のスリーブ5Aを上部クランプ19A、19Bと共に圧接して内部流体を通断可能に形成したことを特徴とし、かつ、各上下クランプの断面形状を図6の如く雌D、雄E状に設けて局部的に波形に圧接してスリーブ5A内の流体の遮断を確実にし、かつ、バルブ両端部にライナー12の折り返し装着可能な接続用アダプター11を配して非洗浄式ピンチバルブ1Bを形成することが出来る。尚、本発明は、図5の如く外部フレーム2を上部カバー22Aと下部カバー22Bに分割形成した外カバー方式に設け、同時に、両端部2Aを上下各半円に設けて組み合わせ嵌合してこの下部フレーム22Bにスライド機構部21を設けることが出来る。かつ、このスライド機構部21の当と打接角度を所定角θ1荷設け、下部傾斜クランプ19Cの可辺部にほぼ同角θ2の加圧補助手段23、又は、バネ等を配して下方からスリーブを加圧する手段を講じている。又、上記屈曲クランプは図示しないが四辺の菱形、又は、上下を水平に設けて6辺の異形菱形等に設けることも出来る。又は、このように形成された本実施態様のピンチバルブ1Bは全体形状の小型化を可能とし、外部カバー22A、22B樹脂製で設けて防塵対策を図り、かつ、衛生管理上、及び、デザイン的にも優れたもので商品価値を高めることが出来、且つ、量産化にも適する構造である。また、両端をスライド可能なソケット付きフランジ、又は、カップリング式口金、或いは、後記する突起単管付きフランジ27を任意に装着し、かつ、スリーブの素材任意に選定し、かつ、ライナーを装着、又は、装着無しで多目的に使用することが出来る。或いは、本バルブ1Bには可動ストッパー9が設けられて面間距離可変に形成されているが両端の接続用フランジ4A,4Bを外部フレーム2端部2Aと固定形成することが出来る。
【0013】
図7は本発明の第の実施態様を示すもので、バルブ1Cは、外部フレーム両端フランジ内径部にスライド可能なソケット7付きの接続用フランジ4A,4Bが組み立てられ、この中間部にフランジ付きの無補強、又は、低圧補強の伸縮性大のゴムスリーブ5B、かつ、このスリーブ外部に可撓性耐圧プロテクター24を筒状に設けてルーズに、又は、方端を非フランジ式に設けてプロテクターをソケット7内部に収納可能に装着し、両端の接続用フランジ4A,4Bの面間が配管固定されてスリーブ5Bとプロテクター24が軸方向のほぼ中央部で同時圧接される時、スリーブ5B胴部が伸長してこれに追随するプロテクター24の端部の移動がソケット7内に留まる構造とし、スリーブ筒部の露出部Gがソケット内で重圧可能に形成することも出来る。本発明がこのように形成されている為、従来のピンチバルブの口径50ミリメートルで250ミリメートル程度あった面間距離を耐圧性を持たせながら160ミリメートル以下の小型化とすることを可能とし、前記同様、フランジ4A,4Bの両端、若しくは、排出側フランジ端面にアダプター11を配してライナー12を内部挿通して両端部を折り返し装着脱可能に設けて非洗浄式ピンチバルブ1Bを形成することが出来る。なお、外部フレーム端部2A部には可動ストッパー9が設けられているが端部2Aを接続用フランジ4A、又は、4Bと固定することも出来る。
【0014】
図8は、本発明の第の実施態様を示すもので、バルブ1Dを、圧接機構3の設けられた外部フレーム2の両端接続機構を、主に、容器24、若しくは、コンテナー等との接続側フランジ4Aを外部フレーム端部2Aと一体に固定し、他端排出側4Bを、ソケット付きサニタリーフランジ等の接続用口金25外周部に溝25Bを設けて割りリング8装填等の脱落防止手段を講じて軸方向にスライド可能に組立て形成し、この胴部中間部に耐圧可撓性スリーブ5Cを片端フランジ付きに設けて接続用フランジ4Aに、他端を切り離し状に設けてソケット25A外部に緊締バンド26等で固定装着してバルブ1Dを形成し、圧接機構3によって中間スリーブ5Cが圧接される時、片側の接続フランジ4Aが固定された状態で排出側の口金25が外部フレーム端部2A内でスライドしてスリーブが圧接機構3位置に対し軸方向非対象に圧接されて内部液体の通断を可能にし、かつ、このバルブ内部に接液用ライナー12を挿通して口金25に折り返し装着脱し、カップリング14等を用いて相手配管15に接続可能に構成することも出来る。なお、容器18側のフランジ部は容器と一体のノズル付きライナー12Aを挿通摺ることが出来る。又は、アダプター、或いは、後記突起短管付きフランジ27を用いて装着することも出来る。かつ、前記ソケット付き口金はカムロック等のジョイント式接続方法とすることも出来る。尚、前記外部フレームは前記上部カバー22Aと下部カバー22Bの分割方式として排出側接続用口金のソケット25A外部に嵌合組立てすることが出来る。図示しないが耐圧スリーブを両端切り離し状に設けて両端を4Aのソケット7、及び、25A外部に固定装着することが出来る。かつ図示しないがスリーブ5C外部にプルテクター24をルーズに装着して外傷防止を図ることも出来る。
【0015】
図9は、本発明の第の実施態様を示すもので、バルブ1Eを、外部フレームの両端接続機構の両端部2Aは嵌合してスライド可能なソケット25A付き接続用口金を両端に配し、このソケット外周部の溝25Bに割りリング8等脱落防止手段を講じて組立て形成し、中間部に両端切り離し状に設けた耐圧スリーブ5Dをソケット25A外部緊締バンド26等により固定装着し、スリーブ5Dが圧接機構3によって圧接される時両端の接続用口金25の面間距離がセンター方向にスライドして内部流体を遮断して通断可能に設けて非洗浄式バルブ1Dを形成することが出来る。従って、前記同様、このバルブ内部に接液用ライナー12を挿通して両端口金部25に折り返して装着脱可能に設け、カップリング14等を用いて相手配管15に接続することが出来、又は、カムロック等の継ぎ手を用いることも出来る。
【0016】
図10は、本発明の第5の実施態様を示すもので、バルブ1Fの外部フレーム2の接続機構の両端、又は、片端に配置された固定、若しくは、スライド可能なソケット7付き面状フランジ内径部に外部突起する管状突起部27aを薄肉の一体に設けた突起フランジ27を形成し、この突起部27aに接液用筒状樹脂ライナー12を挿通後外部折り返し装着して外周部にガスケット13を当接し、この突起部27aを相手配管15に口径調整して嵌合可能に接続して非洗浄式ピンチバルブ1Fを形成する東風も出来る。本発明の非洗浄式ピンチバルブ1Fはコンテナー等に用いて単独非洗浄式とするときに便利であると同時に、可動ストッパー設けることによって一般配管にも用いることが出来る。
【0017】
尚、本発明は、図11の如く接続用面状フランジ4A、4B面部に当接する挟接板28aの内径部に相手配管、若しくは、自バルブ内に嵌合可能に設けた突起短管28b付きの嵌合スペーサー28を薄肉の樹脂、又は、スチール等で別成型して設け、これを装着することにより前記突起フランジ27と同様の効果を得ることも出来る。この嵌合スペーサー28は既存のピンチバルブにも対応出来る。
【発明の効果】
内部流体遮断用のピンチバルブを本発明の如く、面間距離を可変に設け、且つ、内部に接液用ライナーを端部折り返し装着脱可能な手段を講じ、更に、バルブ自身の面間距離を大幅に縮少して小型化した非洗浄式ピンチバルブは次の如き効果を期待出来るものである。
(1)フランジ面間が可変な為、配管装着脱作業が大変容易になる。
(2)洗浄の困難な、且つ、厳格な品質管理、及び、衛生管理の求められる内部流体用配管系統のバルブ内部に接液用筒状ライナーを装着脱して交換するだけで洗浄不要とするため生産管理の大幅な合理化を可能とする。
(3)異種流体を容易に切り替え生産、又は、荷役扱いすることが可能となる。
(4)ライナーをバルブの付随する容器本体とノズル付きの一体成型に設け、容器からバルブを取り外すことなく同時に洗浄を不要とすることが出来る。
(5)バルブ自身の面間距離を大幅短縮し、且つ、圧接用クランプを菱形状の屈曲式に設けて全体形状を小型化し、且つ、防塵用カバー方式も可能な為多目的の装置、及び 用途に適した汎用性のバルブとして用いることが出来る。
(6)上下クランプを雌雄噛み合わせ状に設けて確実に遮断を可能にし、輸送用コンテナー等にも適している。
【図面の簡単な説明】
【図1】上下水平クランプ圧接機構の、可動ストッパーが設けられ、且つ、アダプターが装着された非洗浄式ピンチバルブの一部切欠した斜視全体図。
【図2】上記ピンチバルブのアダプター側にライナーが折り返し装着され、かつつ、圧接された様子を示す正面断面構成図。
【図3】上記図のA部拡大図。
【図4】本発明実施態様2の圧接機構に異径菱形クランプが用いられた非洗浄式ピンチバルブ単体を示す斜視全体図。
【図5】同上ピンチバルブの外部フレームをカバー式に設けて形成され側面断面構成図で、片側はスリーブの圧接された様子を示す。
【図6】上記クランプを上部に雌型、下部を雄型に設けてライナーを圧接した様子を示す部分断面図。
【図7】本発明実施態様3のスリーブ外部にプロテクターを用いて装着された様子を示す非洗浄式ピンチバルブ単体を示す正面断面構成図で片側はプロテクター、及び、スリーブが同時圧接された様子を示す。
【図8】本発明実施態様4のピンチバルブの単体正面断面構成図で片側フランジが固定され、片側にサニタリーフランジがスライド可能に組み立てられ、かつ、下部は圧接された様子を示す。
【図9】本発明実施態様5のピンチバルブの単体正面断面構成図で下部はスリーブが圧接された様子を示す。
【図10】本発明実施態様6の、フランジ内径部に外部突起する短管を一体に形成した非洗浄式ピンチバルブの正面断面部分図。
【図11】嵌合スペーサーの斜視全体図。
【符号の説明】
1A;上下平行クランプ圧接機構の非洗浄式ピンチバルブ
1B;屈曲クランプ式圧接機構の非洗浄式ピンチバルブ
1C;耐圧プロテクター式非洗浄式ピンチバルブ
1D;片端スライド式の式非洗浄式ピンチバルブ
1E;両端同時スライド式の式非洗浄式ピンチバルブ
1F;突起短管付きフランジを用いて形成された非洗浄式ピンチバルブ。
2;外部フレーム 2A;同端部 3;圧接機構
4A;接続フランジ 4B;両端フランジ
5A;フランジ付き耐圧ゴムスリーブ 5B;同低圧ゴムスリーブ
5C;片フランジ式ゴムスリーブ 5D;筒状耐圧ゴムスリーブ
5a;スリーブフランジ 6A、6B;上下水平クランプ
7;ソケツト 7a;同周状の溝 8;割りリング
9;回転式可動ストッパー 9A;回転ピン 10;内部補強
11;アダプター 12;接液用ライナー12A;容器ノズル付きライナー
13;ガスケツト 14;カップリング 15;相手配管
15;嵌合調整した相手配管 16;スピンドル 16A;同内ボルト
17;ロック機構 18;容器 18A;同フランジ
19;屈曲式圧接クランプ 19A;水平クランプ
19B;上部傾斜クランプ 19C;下部傾斜クランプ 20;ヒンジ機構
21;スライド機構 22A;上部外カバー 22B;下部外カバ
23;加圧補助手段 24;耐圧プロテクター 25;接続用口金
25A;同ソケット 26;緊締バンド 27;突起部付きフランジ
27a;同管状突起部 28;嵌合スペーサー 28a;挟接板
28a;突起短管 29;ボルト穴 30;ボルトナット
A;図3に示す B;端部嵌合部 C;テーパー部
D;内ボルト下部 E;雌型 F;雄型 G;スリーブ露出部
θ1;スライド機構当接部角度 θ1;下部クランプの加圧接部角度
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a valve structure and a non-cleaning method that make it possible to perform non-cleaning of a single powder powder valve or the inside of an associated container.
[0002]
[Prior art]
For containers such as liquids or viscous materials, a method has been adopted in which a resin film liner is attached and removed to eliminate the need for internal cleaning. However, the connecting valve must be disassembled and cleaned. There is also a method in which a pressure-resistant rubber hose is provided with a base and the intermediate body portion is pressed and cut off and a nozzle joined to the container liner is inserted and folded back, but it is limited to a limited range of use. As shown in Japanese Patent Application No. 11-161544 etc., sleeve end slide type both end flange surfaces are provided with protrusions, and cylindrical wetted liners inserted inside these are folded back at both ends to assemble with the container. There is a method, however, since the distance between the surfaces is fixed, it has not been put into practical use because it is difficult to attach and detach the pipes, and the existing pinch valve has a large shape, so there are restrictions on its spread. Ri, and was not suitable for locations appearance to be obtained sanitation management.
[0003]
[Problems to be solved by the invention]
In the present invention, a valve used for a liquid or a viscous body which is difficult to clean and requires strict quality control and hygiene control is used alone or as an associated stationary type or for transportation. It is an object to enable non-cleaning of the interior when various containers are used together, and it is easy to attach and detach the valve and the liquid contact liner inside the container to eliminate the liquid contact, and the surface of the valve The object is to provide a non-cleaning pinch valve and a non-cleaning method that can be used for various purposes by providing a dust-proof cover and reducing the size by greatly reducing the distance between them.
[0004]
[Means for Solving the Problems]
In order to achieve the above object, the present invention is provided in a steel or resin integral type or a vertically divided cover type used for piping for liquids, viscous bodies, or partially granulated bodies. The outer frame is mainly provided with a rhombus-shaped bending clamp and a pressure contact mechanism capable of sliding the horizontal clamp in a horizontal linear manner, and connecting flanges are assembled and arranged at both ends. A pinch valve equipped with a flexible pressure-resistant sleeve with a flange made of an elastic material and provided so as to be able to be cut off is provided, and a cylindrical socket of a predetermined length is provided in the face-to-face direction on the inner diameter of the connecting flange at both ends. The outer frame has both ends slidably fitted into a cylindrical shape, and a circumferential groove is provided at the inner end of the socket outer diameter portion to load a split ring. Provide a mating contact part on the taper Movable stoppers such as horizontal rotating members or screw rotating rings to fix both sides of the connecting flange at both ends in the axial direction of this external frame, taking measures such as providing biting on the split ring Are provided to form a valve. At this time, the intermediate body sleeve is provided with a pressure-resistant flange with reinforcement on the body having a predetermined elasticity, and the distance between the faces is molded according to the maximum length between the flanges at both ends of the outer frame. In addition, sanitary flanges or cam locks are provided with flanges on both ends of the connecting flange or on the discharge side, or adapters such as fitting spacers are attached integrally. The non-cleaning pinch valve is made of steel, which is prepared separately and is mainly made of a soft resin film. Is. Therefore, the non-cleaning type pinch valve formed in this way has the inter-surface distance extended before the pipe is assembled and is temporarily fixed by the movable stopper, and the pressure contact clamp is inserted. Close and temporarily extend the sleeve, extend the end of the adapter side, fold back the end of the adapter side, adjust the length of the liner, and then release the stopper between the fixed faces of the piping line The structure allows pipes to be attached and detached easily even at distances. The inner fluid is wetted with a liner, and after completion of the liquid passing work, it is disassembled from the mating connection flange, and the tip of the liner is returned and stretched while remaining liquid with a rubber band or the like. Because it is possible to stop leakage and remove the liner and eliminate the need for internal cleaning, a great merit in terms of workability and management can be expected. This valve is suitable for low-pressure use conditions, and when this valve is not cleaned alone, use an adapter on both end flange surfaces or a flange with a protruding tube, which will be described later. When used in various containers such as a small transport container, an adapter can be used only on the discharge side by using a liner integrally formed with the container. Of course, this pinch valve can be used without an adapter and a liner, and can also be used for multipurpose applications such as air-conditioning gas and slurry. The pressure-contacting clamp can be provided with a cross-sectional contact portion as described later in a male-female fitting manner to reliably shut off the fluid. The flange portion of the sleeve is desirably provided with reinforcement so as to prevent falling off during piping, and there is no problem even if the inner liner has a slack in the circumferential length and length. Note that the outer frame can be provided in a vertically divided assembly type, and the stopper can be provided in a screw type rotational type.
[0005]
In addition, the present invention provides an external frame in which the pressure contact mechanism is incorporated as described above, or is provided in a vertically assembled assembly type, and the both end connection mechanism is slidable in a cylindrical shape or a vertically semicircular assembled shape. In a pinch valve with a sleeve on the middle part, this clamp for pressure contact is provided with four sides of a rhombus with a slope in the right, left, top and bottom in the axial direction, or a horizontal part at the top. Are arranged in combination with a five-sided deformed diamond shape, etc., and a bending mechanism is formed by providing a hinge mechanism at each intersecting connecting portion, and the lower surface of the left and right lower inclined clamps on the left and right of the outer frame intermediate body As a structure capable of supporting a load by providing a sliding mechanism, the upper and lower clamps are formed in a horizontal cross section so that the sleeves can be pressed, and the contact cross sections of the upper and lower clamps are formed. Provided in a male waveform, the pressure contact part of the intermediate sleeve is locally pressed in a curved shape in the axial direction to ensure the blocking of the internal powder, and adapters are connected to both ends of the valve connection formed in this way. A non-cleaning pinch valve can be formed by detachably installing a wetted liner inside. As described above, the pinch valve of the present invention is made of steel and resin at the same time as the intermediate sleeve can be miniaturized because the clamp for pressure contact of the intermediate sleeve is provided in a rhombus or an irregular rhombus bend type. The structure is suitable for manufacturing, and is particularly suitable for providing dust-proof measures by being provided in the external cover system. Therefore, it is excellent in hygiene management and can be applied to each device and equipment. In addition, the clamp can also be provided with a horizontal portion at the bottom so that it has six sides, and at the same time, a pressure contact assisting means can be provided on the lower surface of the left and right lower clamps so that the pressure contact force effect can be further enhanced. .
[0006]
Further, the present invention is formed by providing a flange-type connection mechanism with sockets at both ends, and providing a non-reinforcing or low-reinforcing elastic large sleeve with a flange at the intermediate body of the pinch valve. Then, install a flexible tubular cut-out protector with pressure resistance on the outside of the sleeve so that both ends of this protector are housed inside the socket, and connecting flanges on both ends are connected to the piping. When the sleeve and the protector are fixed and pressed at the same time, the body of the sleeve fixed between the faces is extended so that both ends of the protector that slides following the sleeve stay in the socket. The barrel portion of the sleeve exposed from the socket can be formed so as to be able to receive pressure on the inner surface of the socket. The pressure-resistant protector-type pinch valve formed as described above can be reduced in size by greatly reducing the distance between the initial surfaces of the valve itself by increasing the stretchability of the sleeve during pressure contact.
[0007]
Further, the present invention provides a pinch valve provided with the pressure contact mechanism, which is divided into upper and lower parts or integrally provided with both ends of an external frame, mainly with a flange on a container connection side such as a container as an external part. Fixed to the frame, the other end discharge side is provided in an up-and-down semicircular assembly type or cylindrical shape, and is slidably fitted to this using a connection base such as a sanitary flange with a coupling type socket, and The outer periphery of this socket is provided with a circumferential groove and measures are taken to prevent it from falling off, such as loading with a split ring. When the intermediate sleeve is press-contacted by the press-contact mechanism, the other end is fixed on the connection flange side, the other end is cut off and fixed to the outside of the socket with a tightening band to form a valve. Since the sleeve is pressed in a state where the connection flange is fixed to the external frame, the cap is slid in the center direction at the end of the external frame on the discharge side, allowing the internal fluid to be disconnected. It is also possible to configure such that the wetted liner is inserted and folded back to and removed from the base, and can be connected to the other pipe using a coupling or the like. A joint type connection method such as a cam lock can also be used. In addition, the liner with a nozzle integral with a container can be inserted in the flange part on the container side. A cylindrical sleeve can also be mounted using a flange with a socket. Further, in the present invention, it is also possible to prevent a wound by loosely mounting a brottor outside the sleeve.
[0008]
Further, according to the present invention, in the pinch valve, the both ends connecting mechanism of the external frame provided with the pressure contact mechanism is assembled at both ends with a connecting base with a socket that is slidably fitted with a means for preventing the dropping. The sleeve is formed in the middle part so that both ends are separated and fixed to the outside of the socket with a tightening band, etc., and when the sleeve is pressed by the pressure contact mechanism, the connection caps at both ends slide simultaneously in the center direction to It is also possible to form a valve by providing the distances at the same time so that the liquid contact liner can be attached to and detached from the inside of the valve so that both ends can be folded back, and the other pipe can be connected using means such as coupling. A joint type connection joint can also be used.
[0009]
The present invention also provides a short projection tube that protrudes to the outside of the inner surface of the flange with a socket that is fixed to or slidable at both ends or one end of the connection mechanism of the external frame of the pinch valve. Insert a wetted cylindrical resin liner into this projection and then attach it externally and abut an O-ring or the like on the outer periphery. This projection is fitted and connected to the mating pipe to form a non-cleaning pinch valve. You can also
[0010]
In the present invention, as shown in FIG. 11, a fitting spacer with a protruding cylindrical tube is provided on the inner diameter portion of the clamping plate that abuts on the surface flange surface portion for connection. Can be molded with a thin resin, steel, or the like, and the same effect as that of the short projection can be obtained.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
A non-cleaning pinch valve and a non-cleaning method for cutting mainly a low-pressure liquid, a viscous material, or a partly granular powder of the present invention configured as described above will be described with reference to the drawings. 1 and FIG. 2 which are the previous stage of the valve, the valve 1A is made of steel or resin and is integrated between the flanges 4A and 4B for connecting the flanges 4A and 4B. The pressure-resistant sleeve 5 made of an elastic material such as rubber is disposed and the flange 5a is fixedly mounted. The middle part of the body is pressed up by the lower clamps 6A and 6B so that the internal liquid can be blocked and opened. The socket 7 showing the provided structure and extending the inner diameter portions of the flanges 4A, 4B to a predetermined length in both sides is arranged, and both ends 2A of the frame are provided in a cylindrical shape on the outer peripheral portion so as to be slidably fitted. And the fitting part B The groove 7a is provided in the outer peripheral portion of the inner end of the rack 7 and the split ring 8 is loaded, and the light frame end of the outer frame end 2A is provided in the taper C so that the drop prevention means is provided. In addition, horizontal rotation stoppers 9 that come into contact with the flanges 4A and 4B are provided at both ends of the outer frame 2 so that the surfaces of the flanges 4A and 4B can be fixed and released. Further, the sleeve 5A is provided with the maximum length when the distance between the flanges 4A and 4B of the outer frame 2 is extended, and the body portion is provided with a reinforcing member 10 having a predetermined stretchability, and is molded and attached with the flange 5A. Furthermore, a flanged sanitary flange, an adapter 11 such as a cam lock, or a fitting spacer 28, etc., which will be described later, are attached to both ends of the connecting flanges 4A and 4B or the discharge side. In addition, mainly, a wet-welded soft cylindrical liner 12 that is cut off at both ends, such as a resin film of about 100 microns, is inserted and attached with the tip end turned outward, and a gasket 13 is provided at the end or outer periphery. The coupling 14 or the like can be connected to the mating pipe 15 and can be removed, so that the liquid contact with the valve is eliminated by the internal mounting of the liner 12. It constitutes a Kiyoshishiki pinch valve 1A. The pinch valve 1A formed in this way has a wetted liner 12 inserted inside with the movable stopper 9 extending and fixing the inter-surface distance before assembling the pipes. Further, the pressure contact clamp 6A, When 6B is closed and the sleeve 5A body is extended, the end of the liner 12 on the adapter 11 side is folded back to adjust the length and take measures to prevent damage. Next, the stopper 9 is released to fix the front and rear fixed piping. The piping can be easily attached and detached between the surfaces. The spindle 16 is an inner bolt 16A type, which is provided to fix the lower part D of the reverse screw structure, and is provided with a lock mechanism 17. Since the non-cleaning type pinch valve 1A of the present invention is formed as described above, the liquid contact with the internal fluid is performed by the liner 12, and after the liquid passing operation is finished, the rubber is removed from the mating connection flange and the leading end of the liner is returned. Since it is possible to stop leakage of residual liquid with a band and remove the liner to eliminate the need for internal cleaning, great benefits can be expected in terms of workability and management. This pinch valve 1A is suitable for low pressure use conditions. When this valve alone is not cleaned, the adapter 11 is used on both flange surfaces 4A and 4B, and it can be used for various large and small transportations. When used in a container, the adapter 11 can be used only on the discharge side using a liner 12A with an internal mounting nozzle integrated with these various containers 18. This pinch valve can be used without an adapter, and can also be used for multipurpose applications such as air conditioning, gas, and slurry. In addition, the clamp for pressure contact can provide a vertical contact portion on the female D and the male E as shown in FIG. In addition, it is desirable that the flange portion of the sleeve is also provided with reinforcement 10 so as to prevent falling off during piping. The liner 12 of the internal mounting is used in a low pressure even if the circumferential length and the length are slack. Does not hinder leakage. Also, the liner is usually treated as a consumable. Further, according to the present invention, the outer frame 2 can be provided on the upper and lower divided cover types 22A and 22B as shown in FIG. It can also be provided in a formula (not shown). And although not shown in figure, it is good to provide the rotation prevention guide in the end part 2A and the socket 7 fitting part A. Further, the flange and the adapter can be joined by providing the outer peripheral portion of the flange in a screw structure.
[0012]
FIG. 4 shows a first embodiment of the present invention, in which a pressing mechanism incorporated in the outer frame of the valve 1 is provided with a horizontal clamp 19A in the upper middle part of the axially normal cross section, left and right upper and lower clamps 19B, and In addition, the lower clamp 19C is combined with a slanted rhombus, and the bending mechanism 19 is formed by providing a hinge mechanism 20 at the connecting portion, and the left and right lower portions are formed on the left and right intermediate body portions of the outer frame 2. When the slide mechanism 21 with which the lower surface of the inclined clamp 19C abuts is provided and is pressed by the spindle 16, the inclined clamps 19C at the lower left and right are extended in a horizontal straight line while sliding, and the sleeve 5A arranged in the middle while being supported by load. The upper and lower clamps 19A and 19B are press-contacted so that the internal fluid can be cut off. As shown in FIG. 6, female adapters D and male E are provided and locally connected to the corrugated waveform to ensure that the fluid in the sleeve 5 </ b> A is shut off. Therefore, the non-cleaning type pinch valve 1B can be formed. In the present invention, as shown in FIG. 5, the outer frame 2 is provided in an outer cover method in which the upper cover 22A and the lower cover 22B are separately formed, and at the same time, both end portions 2A are provided in upper and lower semicircles and combined and fitted. The slide mechanism portion 21 can be provided on the lower frame 22B. In addition, a load of a predetermined angle θ1 is provided at the contact angle of the slide mechanism portion 21, and a pressing assisting means 23 having a substantially the same angle θ2 or a spring or the like is arranged on the movable side portion of the lower inclined clamp 19C from below. Means to pressurize the sleeve are taken. Further, although not shown, the bending clamp can be provided in a four-sided rhombus or a six-sided rhombus with the upper and lower sides provided horizontally. Alternatively, the pinch valve 1B of the present embodiment formed in this way can be reduced in size as a whole, and is provided with an external cover 22A, 22B resin to take measures against dust, and for hygiene management and design. It is a structure that can enhance the value of the product and is suitable for mass production. In addition, a flange with a socket that can slide both ends, a coupling base, or a flange with a single projection tube 27 to be described later is arbitrarily mounted, and a sleeve material is arbitrarily selected, and a liner is mounted. Or it can be used for multiple purposes without wearing. Alternatively, although the movable stopper 9 is provided in the valve 1B and the distance between the surfaces is variable, the connecting flanges 4A and 4B at both ends can be fixedly formed to the end 2A of the outer frame 2.
[0013]
FIG. 7 shows the first aspect of the present invention. 2 In the valve 1C, the flanges for connection 4A and 4B with the slidable sockets 7 are assembled to the inner diameters of the flanges at both ends of the outer frame. A large elastic rubber sleeve 5B, and a flexible pressure-resistant protector 24 is provided outside the sleeve in a cylindrical shape so that it can be stored loosely, or can be accommodated inside the socket 7 by providing a non-flange type end. When the sleeve 5B and the protector 24 are simultaneously press-contacted at the substantially central portion in the axial direction when the surfaces of the connecting flanges 4A and 4B at both ends are fixed by piping and the sleeve 5B and the protector 24 are pressed together at substantially the center in the axial direction. The movement of the end portion of the protector 24 can be maintained in the socket 7, and the exposed portion G of the sleeve tube portion can be formed so as to be capable of being pressured in the socket. Since the present invention is formed in this way, it is possible to reduce the distance between surfaces of about 250 mm with a diameter of 50 mm of a conventional pinch valve to 160 mm or less while maintaining pressure resistance. Similarly, the adapter 11 is arranged on both ends of the flanges 4A and 4B, or on the end face of the discharge side flange, and the liner 12 is inserted through the both ends so that the both ends can be folded and attached to form the non-cleaning pinch valve 1B. I can do it. Although the movable stopper 9 is provided at the outer frame end 2A, the end 2A can be fixed to the connecting flange 4A or 4B.
[0014]
FIG. 8 shows the first aspect of the present invention. 3 In this embodiment, the valve 1D is connected to the both end connection mechanism of the outer frame 2 provided with the pressure contact mechanism 3, and the connection side flange 4A to the container 24 or the container is mainly connected to the outer frame end 2A. The other end discharge side 4B is assembled so as to be slidable in the axial direction by providing a groove 25B on the outer peripheral portion of the connection base 25 such as a sanitary flange with a socket and providing a means for preventing the drop ring 8 from being dropped. The pressure-resistant flexible sleeve 5C is provided with a one-end flange at the middle part of the body, and the other end is provided in a cut-off shape, and is fixedly attached to the outside of the socket 25A with a tightening band 26 or the like. 1D is formed, and when the intermediate sleeve 5C is press-contacted by the press-contact mechanism 3, the discharge-side cap 25 is placed in the outer frame end portion 2A in a state where the connection flange 4A on one side is fixed. The slide is pressed against the position of the pressure contact mechanism 3 in a non-axial direction so that the internal liquid can be cut off, and the liquid contact liner 12 is inserted inside the valve, and is attached to and removed from the base 25. It can also be configured to be connectable to the mating pipe 15 using the coupling 14 or the like. In addition, the flange part by the side of the container 18 can insert and slide the liner 12A with a nozzle integral with a container. Or it can also mount | wear using the adapter or the flange 27 with a projection short pipe mentioned later. In addition, the base with socket may be a joint type connection method such as a cam lock. The external frame can be fitted and assembled to the outside of the socket 25A for the discharge side connection base as a method of dividing the upper cover 22A and the lower cover 22B. Although not shown in the drawings, the pressure sleeve can be provided so as to be separated at both ends, and both ends can be fixedly attached to the outside of the 4A socket 7 and 25A. Although not shown, the pull detector 24 can be loosely mounted outside the sleeve 5C to prevent injury.
[0015]
FIG. 9 shows the first of the present invention. 4 In this embodiment, the valve 1E is connected to both ends 2A of the both ends connection mechanism of the external frame, and a connection base with a socket 25A that can slide is arranged on both ends, and the groove 25B on the outer periphery of this socket is arranged. When the pressure-resistant sleeve 5D, which is assembled by taking measures to prevent the split ring 8 and the like from falling off and is provided at both ends in a separated manner, is fixedly attached by the socket 25A external tightening band 26 and the like, and the sleeve 5D is pressure-contacted by the pressure-contact mechanism 3 The non-cleaning type valve 1D can be formed by providing the distance between the surfaces of the connection caps 25 at both ends so as to slide in the center direction so that the internal fluid can be cut off and cut off. Accordingly, as described above, the wetted liner 12 is inserted into the valve and folded back to the both end caps 25 so as to be attachable / detachable, and can be connected to the counterpart pipe 15 using the coupling 14 or the like, or A joint such as a cam lock can also be used.
[0016]
FIG. 10 shows a fifth embodiment of the present invention. The inner diameter of the surface flange with the socket 7 which is fixed or slidable is arranged at both ends or one end of the connection mechanism of the outer frame 2 of the valve 1F. A protruding flange 27 having a thin and integral tubular protruding portion 27a is formed on the protruding portion, and the wetted tubular resin liner 12 is inserted into the protruding portion 27a and then externally attached to the outer peripheral portion. An easterly wind that forms the non-cleaning pinch valve 1F by abutting and adjusting the diameter of the protruding portion 27a to the mating pipe 15 so as to be fitted is also possible. The non-cleaning type pinch valve 1F of the present invention is convenient when used as a single non-cleaning type for a container or the like, and can also be used for general piping by providing a movable stopper.
[0017]
In the present invention, as shown in FIG. 11, there is a protruding short tube 28b provided on the inner diameter portion of the clamping plate 28a that contacts the surface flange portions 4A and 4B for connection, so that it can be fitted into the mating pipe or its own valve. It is possible to obtain the same effect as the projection flange 27 by providing the fitting spacer 28 separately by molding with thin resin, steel, or the like. The fitting spacer 28 can also be used with an existing pinch valve.
【The invention's effect】
As in the present invention, a pinch valve for shutting off the internal fluid is provided with a variable face-to-face distance, and a means for allowing the liquid-contacting liner to be attached and detached at the end is provided. The non-cleaning type pinch valve which is greatly reduced in size and can be expected to have the following effects.
(1) Since the space between the flange surfaces is variable, piping installation and removal work is very easy.
(2) In order to eliminate the need for cleaning simply by mounting and removing the wetted tubular liner inside the valve of the internal fluid piping system, which is difficult to clean and requires strict quality control and hygiene control. Enables significant rationalization of production management.
(3) It is possible to easily switch and handle different types of fluids or handle them.
(4) The liner is provided in an integral molding with a container body with a valve and a nozzle so that cleaning is not necessary at the same time without removing the valve from the container.
(5) Multipurpose equipment and applications because the distance between the faces of the valve itself is greatly shortened, the pressure clamp is provided in a rhombus-shaped bending type, the overall shape is miniaturized, and the dust-proof cover method is also possible. It can be used as a versatile valve suitable for
(6) The upper and lower clamps are provided so as to engage with each other so that the upper and lower clamps can be surely cut off and are suitable for transport containers and the like.
[Brief description of the drawings]
FIG. 1 is an overall perspective view of a non-cleaning pinch valve provided with a movable stopper and equipped with an adapter, of a vertical horizontal clamp pressure contact mechanism.
FIG. 2 is a front cross-sectional configuration diagram showing a state in which a liner is folded back on the adapter side of the pinch valve and pressed.
FIG. 3 is an enlarged view of a portion A in the above diagram.
4 is an overall perspective view showing a single non-cleaning type pinch valve in which a different-diameter rhombus clamp is used in the pressure contact mechanism according to Embodiment 2 of the present invention. FIG.
FIG. 5 is a side cross-sectional configuration diagram formed by providing a cover type external frame of the pinch valve, and one side shows a state in which a sleeve is pressed.
FIG. 6 is a partial cross-sectional view showing a state in which the clamp is provided in a female form at the upper part and a lower part is provided in a male form and the liner is press-contacted.
FIG. 7 is a front cross-sectional configuration diagram showing a single non-cleaning type pinch valve showing a state in which the protector is mounted on the outside of the sleeve according to Embodiment 3 of the present invention. One side shows a state in which the protector and the sleeve are simultaneously pressure-welded. Show.
FIG. 8 is a front sectional configuration diagram of a single pinch valve according to Embodiment 4 of the present invention, in which one side flange is fixed, a sanitary flange is slidably assembled on one side, and the lower part is pressed.
9 is a cross-sectional front view of a single unit of a pinch valve according to Embodiment 5 of the present invention, and the lower part shows a state in which a sleeve is press-contacted. FIG.
FIG. 10 is a partial front sectional view of a non-cleaning type pinch valve in which a short pipe projecting externally is integrally formed on an inner diameter portion of a flange according to Embodiment 6 of the present invention.
FIG. 11 is an overall perspective view of a fitting spacer.
[Explanation of symbols]
1A: Non-cleaning type pinch valve with vertical parallel clamp pressure contact mechanism
1B: Non-cleaning pinch valve with bending clamp type pressure contact mechanism
1C: Pressure-resistant protector type non-cleaning pinch valve
1D: One-end slide type non-cleaning pinch valve
1E: Non-cleaning type pinch valve that slides simultaneously at both ends
1F: Non-cleaning type pinch valve formed using a flange with a short projection tube.
2; outer frame 2A; same end 3; pressure contact mechanism
4A; Connection flange 4B; Both end flange
5A; Pressure rubber sleeve with flange 5B; Low pressure rubber sleeve
5C; Single flange type rubber sleeve 5D; Cylindrical pressure-resistant rubber sleeve
5a; Sleeve flange 6A, 6B; Top and bottom horizontal clamp
7; socket 7a; circumferential groove 8; split ring
9; Rotary movable stopper 9A; Rotating pin 10; Internal reinforcement
11; Adapter 12; Liquid contact liner 12A; Liner with container nozzle
13; Gasket 14; Coupling 15;
15; mating pipe adjusted for fitting 16; spindle 16A;
17; Lock mechanism 18; Container 18A;
19; Bending pressure welding clamp 19A; Horizontal clamp
19B; Upper inclined clamp 19C; Lower inclined clamp 20; Hinge mechanism
21; Slide mechanism 22A; Upper outer cover 22B; Lower outer cover
23; Pressurizing auxiliary means 24; Pressure-resistant protector 25;
25A; same socket 26; tightening band 27; flange with protrusion
27a; same tubular projection 28; fitting spacer 28a; clamping plate
28a; projection short pipe 29; bolt hole 30; bolt and nut
A: shown in FIG. 3 B: end fitting part C: taper part
D: Inner bolt lower part E; Female type F; Male type G; Sleeve exposed part
θ1: Slide mechanism contact part angle θ1: Pressure contact part angle of the lower clamp

Claims (5)

一体式、又は、上下分割カバー式に設けられた外部フレームの軸方向両端に接続用フランジを配し、中間部に弾性素材からなる、主に、フランジ付き耐圧スリーブを配し、且つ、該スリーブ外部に圧接機構を配置して内部通断可能に形成された流粉体用ピンチバルブ(以下バルブとも言う)に於いて、前記外部フレーム両端配置の接続機構を、前記接続用フランジ内径部内方向に所定長のソケット付きに設け、且つ、該ソケットの少なくとも片端を外周部所定位置に割りリング等の脱落防止手段を講じてスライド可能に嵌合形成して該接続用フランジに前記スリーブのフランジを装着し、且つ、前記圧接機構を前記スリーブ外部に軸方向と直交する断面の左右上下四辺を傾斜状に連結の菱形、又は、該菱形の上部若しくは上下に水平クランプを配した異形菱形の屈曲クランプを配し、且つ、前記外部フレームの軸方向中間部と直交する断面の左右に前記屈曲クランプの左右下部傾斜辺下面が当接するスライド式加圧接機構を設けてバルブを形成し、内部流体遮断の時、前記屈曲クランプの傾斜各辺が横直線状に伸長して前記中間スリーブを上下加圧接可能に形成したことを特徴とし、且つ、前記各上下クランプの長手方向に対する直角断面形状を雌雄状の波型に設け、且つ、前記接続フランジ面に任意にアダプターを配して該バルブ内部に接液用ライナーを装着脱可能に構成された非洗浄式ピンチバルブ。  A flange for connection is arranged at both ends in the axial direction of an external frame provided in an integral type or an upper and lower divided cover type, and a pressure-resistant sleeve with a flange mainly composed of an elastic material is arranged in the middle part, and the sleeve In a powder pinch valve (hereinafter also referred to as a valve) formed so as to be able to be internally cut by disposing an external pressure contact mechanism, the connection mechanism disposed at both ends of the external frame is arranged inwardly in the inner diameter portion of the connection flange. Provided with a socket of a predetermined length, and at least one end of the socket is slidably fitted at a predetermined position on the outer peripheral portion by means of a split ring or the like so as to be slidable, and the flange of the sleeve is attached to the connecting flange In addition, the press contact mechanism is a rhombus in which the left, right, upper and lower four sides of the cross section orthogonal to the axial direction are connected to the outside of the sleeve in an inclined manner, or a horizontal clamp on the upper or upper side of the rhombus The valve is provided with a slide type pressure contact mechanism in which the lower right and left inclined side lower surfaces of the bent clamp abut on the left and right of the cross section orthogonal to the axial middle portion of the outer frame. When the internal fluid is cut off, the inclined sides of the bending clamp extend in a horizontal straight line so that the intermediate sleeve can be vertically pressed and contacted with the longitudinal direction of each of the upper and lower clamps. A non-washing type pinch valve having a right-and-left cross-sectional shape provided on a male and female corrugated wave shape, and an adapter arranged arbitrarily on the connecting flange surface so that a wetted liner can be attached to and detached from the inside of the valve. 前記外部フレームにスライド式加圧接機構の設けられたピンチバルブに於いて、前記フレームの軸方向両端配置のフランジを軸方向内向きのソケット付きに設け、且つ、前記接続用フランジに胴部が伸び率大の弾性スリーブのフランジを配し、且つ、該スリーブ外部に可撓性耐圧プロテクターを少なくとも片端を非フランジ式に設けてルーズに複層装着して該端部を、前記ソケット内部に常時収容可能に形成し、前記フレームの両端接続用フランジが配管固定されて前記スリーブ及びプロテクターが軸方向ほぼ中央部で同時圧接されて前記プロテクター端部が移動する時、前記スリーブの露出胴部が前記ソケット内面で受圧可能に形成され、且つ、該バルブ内部に前記接液用ライナーを装着脱可能に構成された請求項1記載の非洗浄式ピンチバルブ。  In a pinch valve in which a slide type pressure contact mechanism is provided on the outer frame, flanges arranged at both ends in the axial direction of the frame are provided with sockets facing inward in the axial direction, and a body portion extends to the connection flange. A flexible elastic sleeve flange is provided, and a flexible pressure-proof protector is provided outside the sleeve, and at least one end is non-flange type. When the flanges for connecting both ends of the frame are fixed to the pipe and the sleeve and the protector are simultaneously pressure-contacted at substantially the center in the axial direction and the end of the protector moves, the exposed body of the sleeve is the socket. 2. The non-cleaning type pinch according to claim 1, wherein the non-cleaning type pinch is formed so as to be capable of receiving pressure on an inner surface, and is configured such that the liquid contact liner can be attached to and detached from the valve. Lube. 前記外部フレームにスライド式加圧接機構の設けられたピンチバルブの両端接続機構を、該バルブ外部フレームの片端にソケット付き接続用フランジを固定、且つ、他端にソケット付き接続用口金をソケット外周部にリング等の脱落防止手段を講じてスライド可能に嵌合組み立て形成し、且つ、該中間胴部に耐圧スリーブを片端フランジ付き、若しくは、両端切り離し状に設けて前記ソケットに固定装着してピンチバルブを形成して前記ソケット付き口金がスライドして前記スリーブを圧接可能に形成したことを特徴とし、且つ、該バルブ内部に接続用ライナーを装着脱可能に構成された請求項1記載の非洗浄式ピンチバルブ。A pinch valve end-to-end connection mechanism provided with a sliding pressure contact mechanism on the outer frame, a connection flange with a socket fixed to one end of the valve outer frame, and a connection base with a socket at the other end A pinch valve is formed by slidably fitting and forming by providing a ring or other means for preventing dropout, and a pressure-resistant sleeve is attached to the intermediate body portion with a flange at one end or separated at both ends and fixedly attached to the socket. 2. The non-cleaning type according to claim 1, wherein the socket base is slid to form the sleeve so as to be press-contactable, and the connecting liner is detachably mounted inside the valve. Pinch valve. 前記外部フレームにスライド式加圧接機構の設けられたピンチバルブの両端接続機構を、該バルブ外部フレームの軸方向両端に嵌合してスライド可能なソケット付き接続用口金を組み立て形成し、且つ、両端切り離し状に設けた筒状スリーブを前記ソケット外径部に固定装着してバルブを形成し、且つ、該バルブ内部に接液用ライナーを装着脱可能に構成された請求項1記載の非洗浄式ピンチバルブ。  A connecting base with a socket that can be slid by fitting the both ends connecting mechanism of a pinch valve provided with a slide type pressure contact mechanism on the outer frame to both ends in the axial direction of the valve outer frame, and both ends 2. The non-cleaning type according to claim 1, wherein a tubular sleeve provided in a detachable manner is fixedly attached to the outer diameter portion of the socket to form a valve, and a wetted liner is detachably attached to the inside of the valve. Pinch valve. 前記スライド式圧接機構の設けられた外部フレームの軸方向両端、又は、片端にスライド可能なソケット付き接続用フランジを嵌合して該ソケット間中間胴部に筒状スリーブが装着されたピンチバルブに於いて、少なくとも前記片端のフランジ内径部に軸方向外部に突出する突起短管を一体に設け、且つ、該突起短管部に接液用筒状樹脂ライナーを外部折り返し装着脱可能に設けて相手配管嵌合可能に、且つ、前記突起短管外周部のフランジ面にガスケットを介して配管接続可能に構成された請求項1乃至3いずれか記載の非洗浄式ピンチバルブ。  A pinch valve in which a connecting flange with a slidable socket is fitted to one end or both ends in the axial direction of the outer frame provided with the sliding pressure contact mechanism, and a cylindrical sleeve is mounted on the intermediate body between the sockets. In this case, at least one flange inner diameter portion at one end is integrally provided with a protruding short tube protruding outward in the axial direction, and a wetted cylindrical resin liner is provided on the protruding short tube portion so that it can be externally turned back and forth. The non-cleaning type pinch valve according to any one of claims 1 to 3, wherein the non-cleaning type pinch valve is configured to be able to fit into a pipe and to be connected to the flange surface of the protruding short pipe through a gasket.
JP2003189859A 2002-05-30 2003-05-29 Non-cleaning pinch valve Expired - Fee Related JP4281435B2 (en)

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JP2010276157A (en) * 2009-05-29 2010-12-09 Industria:Kk Valve device
WO2014012135A1 (en) * 2012-07-16 2014-01-23 Weir Minerals (India) Private Limited An open bodied pinch valve
CN114682579B (en) * 2020-12-31 2023-06-30 广东美的生活电器制造有限公司 Method for cleaning inner wall of discharge pipe, slurry discharge device, food processor and medium

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