JP4252191B2 - Lining board provided with block plug material and method for producing the same - Google Patents

Lining board provided with block plug material and method for producing the same Download PDF

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Publication number
JP4252191B2
JP4252191B2 JP2000112209A JP2000112209A JP4252191B2 JP 4252191 B2 JP4252191 B2 JP 4252191B2 JP 2000112209 A JP2000112209 A JP 2000112209A JP 2000112209 A JP2000112209 A JP 2000112209A JP 4252191 B2 JP4252191 B2 JP 4252191B2
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Japan
Prior art keywords
plug material
block plug
plate
block
lining
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000112209A
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Japanese (ja)
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JP2001295213A (en
Inventor
充 深澤
誠 河上
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Sangyo Shinko Co Ltd
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Sangyo Shinko Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は、ブロック栓材を備えた覆工板、及びその製作方法に関する。
【0002】
【従来の技術】
図5に示すように、覆工板1は、その運搬・設置の際に、覆工板1を吊り上げるため、従来から、覆工板1の端部の上面に、覆工板1を吊り上げる吊り上げ孔7を設けている。
このため、覆工板1を設置後使用している間に、この吊り上げ孔7から上下のフランジ3、3、ウエブ4、と側板16により形成する内腔部6へ、雨水等の水、土砂、泥水、或いはこれらに類する固体、液状混合物等が侵入することが起こる。その結果、覆工板1の内腔部6が腐食し、覆工板1の強度等が失われることを招来する。
そこで、覆工板1には、侵入した水等が、覆工板1内でさらに奥の方に侵入することを阻止するため、鋼製の仕切り板15を取り付けている。
仕切り板15は、H形鋼2の内側と側板16の端部に全周溶接18で取り付ける。仕切り板15の取付け後、別部品として製作した端側板17を、H形鋼2のフランジ3と側板16に溶接により取り付ける。端側板17には、吊り上げ孔7から侵入した水等を排出するための排出口19が設けられている。
【0003】
【発明が解決しようとする課題】
上述したように、水等の侵入防止の方策は、鋼製の仕切り板15を全周溶接により取り付けるため、部品点数も増え、それだけ手間を要し、コスト高は避けられない、という問題がある。
また、覆工板1の素材であるH形鋼2の寸法、すなわちウエブ高さ、フランジ巾、それらの厚さには製作上誤差があり、JIS規格により例示すると、フランジ高さが400mm未満の場合、許容差±2.0mm、フランジ巾100mm以上〜200未満の場合、±2.5mmであり、かかる誤差に加えて、フランジ3とウエブ4とが交差する直角度等の形状変形により発生する寸法誤差がある。このため、同一の公称寸法のH形鋼2に対してであっても、実際には、素材として寸法の異なるH形鋼2に対処して、覆工板1に仕切り板15を適切、かつ迅速に組み込み、溶接作業を遂行するには、寸法の異なる数種類の仕切り板15を、予め用意しておく必要がある、という問題がある。
さらに、仕切り板15は、覆工板1に溶接18で固定して取り付けられているので、覆工板1を製作して後には、覆工板1の仕切り板15により密閉された内部を覗くことができず、長期間の使用において溶接部の亀裂等により内部へ水が侵入することも考えられるが、その内部を点検・検査することができないので、覆工板1の長期にわたる腐食に対する品質保証という点でも問題となることが起こる。
【0004】
本発明は、かかる問題点を解決し、従来の仕切り板を使用することに起因する作業上の煩雑さ、コスト高を解消し、覆工板の製作・使用後であっても、必要時に覆工板の内部の状況を点検・検査することを可能として、覆工板の品質保証を保持し、覆工板の吊り上げ孔から侵入した水がさらに内部へ侵入することを確実に阻止できる、ブロック栓材を備えた覆工板、及びその製作方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
上記課題を解決するため、本発明のブロック栓材を備えた覆工板は、覆工板の外側のH形鋼の上下のフランジ、ウエブ、と側板により形成する内腔部において、該H形鋼の上外側のフランジの長手方向の端部に設けた覆工板の吊り上げ孔に対してH形鋼の長手方向内方の近傍に、ブロック栓材を装着したことにより構成される。
ここで、ブロック栓材は、栓材の本体と該内腔部と接する周囲に設けた水密保持部とからなることができる。水密保持部を設けるのは、H形鋼の寸法誤差、形状の変形に、より有効に対応できるようにするためである。ブロック栓材は、ゴム材料、発泡材料、プラスチック材料、等を使用することができる。
また、水密保持部は、ブロック栓材の奥行方向に複数列設けたリップ部と該リップ部間に介設したシール材とからなることができる。
覆工板の該内腔部に、ブロック栓材が内方へ移動することを抑止するストッパーを設けることができる。
覆工板の側板の端部に、ブロック栓材を覆工板の内腔部へ装入する、ブロック栓材の装入孔を設けることができる。この装入孔は、吊り上げ孔から侵入した水等の排出孔の機能を果たすことができる。
【0006】
本発明のブロック栓材を備えた覆工板の製作方法は、覆工板の側板の端部に設けたブロック栓材の装入孔からブロック栓材を装入し、該覆工板の外側のH形鋼の上下のフランジ、ウエブ、と側板により形成する内腔部に設けたストッパーの手前に、上記した覆工板のブロック栓材を設置し、覆工板の吊り上げ孔から内腔部の内方への水の侵入を防止するようにしたことにより構成することができる。
【0007】
【発明の実施の形態】
本発明の実施例を図面を参照して説明する。
図1は本発明の覆工板の全体を示す平面図である。図1で、覆工板1は5本のH形鋼2を主要な構成要素とし、H形鋼2は外側のH形鋼2aと内側のH形鋼2bとからなる。H形鋼2aの上外側のフランジ3aの長手方向の端部に設けた覆工板の吊り上げ孔7を有する。而して、図1において、覆工板1は、吊り上げ孔7から侵入した水等がH形鋼2の内腔部6のさらに奥へ侵入することを阻止するブロック栓材8を装着している。覆工板1の側面には、側板5、覆板22が装着されている。
図2は本発明の覆工板の要部を示し、覆工板1の側板5の端部に設けたブロック栓材8の装入孔20からブロック栓材8を装入した状態を示す。装入孔20はこの孔からH形鋼2の内腔部6へブロック栓材8を装入できる大きさを持つことが必要である。装入孔20は、吊り上げ孔7から侵入した水、土砂、泥水、或いはこれらに類する固体、液状混合物等を排出できるので、別に排出口を設ける必要はない。(本図において、図1の覆板22の図示を省略する。)
【0008】
ブロック栓材8は、栓材の本体9と、内腔部6と接する周囲に設けた水密保持部10とからなる。ブロック栓材8には、装入し易いように外形にテーパー形状を持たせることも考えられる。水密保持部10を設けるのは、H形鋼の寸法誤差、形状の変形に対応して水密性を保持するためである。
【0009】
ここで、水密保持部10の具体例を図3、図4に示す。
図3において、水密保持部10は、ブロック栓材8の奥行方向に複数列(本例では3列)設けたリップ部11と、リップ部11間に介設したシール材12とからなる。リップ部11は、本例では栓材の本体9と同体に形成されるが、別体(別部品)に製作し、栓材の本体9に結合して一体化させてもよい。また、水密保持部10は、リップ部11だけで形成させる場合もある。
シール材12としては、シーリング材、防水材、シールセメント、止水材、接着剤等を使用することができる。リップ部11とシール材12とは、ブロック栓材8の全周に沿って相互に連続して形成することが好ましい。
栓材の本体9とリップ部11は、ゴム材料、発泡材料、プラスチック材料、等を使用することができる。
栓材の本体9は、図4に示すように、その内部を中子形式とすることができ、中子13として木材、プラスチック等の本体外皮材料の減量材を入れることも可能であり、中子13には外へ突出して使用時の把持部14を設けている。
ブロック栓材8が、覆工板1の内腔部6の内方への移動を抑止するストッパー21を設けている。
【0010】
本発明のブロック栓材8は、覆工板1の側板の端部5に設けたブロック栓材8の装入孔20から装入し、覆工板1の内腔部6に設置し、覆工板1の吊り上げ孔7から内腔部6の内方への水等の侵入を防止する。
【0011】
【発明の効果】
本発明によれば、従来の仕切り板を使用することに起因する作業上の煩雑さ、コスト高を解消することができる。
また、覆工板の製作・使用後であっても、必要時に覆工板の内部の状況を点検・検査することが可能であるので、覆工板の品質保証を使用期間を通じて確実に保持することができる。
覆工板の吊り上げ孔から侵入した水がさらに内部へ侵入することを確実に阻止できるので、水等による覆工板の内部の腐食等の心配はない。
【図面の簡単な説明】
【図1】本発明の覆工板の全体の平面図である。
【図2】本発明の覆工板の要部を示す斜視図である。
【図3】本発明のブロック栓材の例を示す図である。(イ)はブロック栓材の側面方向に視たブロック栓材の中心軸を含む垂直断面図、(ロ)は上下方向に視たブロック栓材の中心軸を含む水平断面図である。
【図4】本発明のブロック栓材の他の例を示す図である。(イ)はブロック栓材の側面方向に視たブロック栓材の中心軸を含む垂直断面図、(ロ)は上下方向に視たブロック栓材の中心軸を含む水平断面図である。
【図5】従来の技術を説明する図である。
【符号の説明】
1 覆工板
2 H形鋼
2a 外側のH形鋼
2b 内側のH形鋼
3 フランジ
3a 上外側フランジ
3b 下外側フランジ
4 ウエブ
5 側板
6 内腔部
7 覆工板の吊り上げ孔
8 ブロック栓材
9 栓材の本体
10 水密保持部
11 リップ部
12 シール材
13 中子
14 把持部
15 仕切り板
16 側板
17 端側板
18 溶接
19 排出口
20 ブロック栓材の装入孔
21 ストッパー
22 覆板
[0001]
[Industrial application fields]
The present invention relates to a lining plate provided with a block plug material and a method for manufacturing the same.
[0002]
[Prior art]
As shown in FIG. 5, the lining plate 1 is conventionally lifted by lifting the lining plate 1 on the upper surface of the end portion of the lining plate 1 in order to lift the lining plate 1 during transportation and installation. A hole 7 is provided.
For this reason, while the lining plate 1 is used after being installed, water such as rainwater, earth and sand is transferred from the lifting hole 7 to the inner cavity 6 formed by the upper and lower flanges 3, 3, the web 4 and the side plate 16. , Muddy water, or similar solids, liquid mixtures, and the like enter. As a result, the lumen 6 of the lining plate 1 is corroded, and the strength and the like of the lining plate 1 are lost.
Therefore, a steel partition plate 15 is attached to the lining plate 1 in order to prevent intruded water or the like from entering further into the lining plate 1.
The partition plate 15 is attached to the inner side of the H-section steel 2 and the end portion of the side plate 16 by the entire circumference welding 18. After the partition plate 15 is attached, the end side plate 17 manufactured as a separate part is attached to the flange 3 and the side plate 16 of the H-section steel 2 by welding. The end plate 17 is provided with a discharge port 19 for discharging water or the like that has entered from the lifting hole 7.
[0003]
[Problems to be solved by the invention]
As described above, the measure for preventing intrusion of water or the like has a problem that the steel partition plate 15 is attached by welding all around, so that the number of parts is increased, requiring much labor, and high cost is inevitable. .
In addition, the dimensions of the H-section steel 2 that is the material of the lining plate 1, that is, the web height, the flange width, and the thickness thereof have manufacturing errors. For example, according to the JIS standard, the flange height is less than 400 mm. In this case, when the tolerance is ± 2.0 mm and the flange width is 100 mm or more and less than 200, it is ± 2.5 mm. In addition to such an error, it occurs due to shape deformation such as perpendicularity at which the flange 3 and the web 4 intersect. There is a dimensional error. For this reason, even if it is with respect to the H-section steel 2 of the same nominal dimension, actually, the partition plate 15 is appropriately applied to the lining plate 1 by dealing with the H-section steel 2 having different dimensions as a raw material, and There is a problem that it is necessary to prepare in advance several types of partition plates 15 having different dimensions in order to perform rapid assembly and welding work.
Further, since the partition plate 15 is fixed and attached to the lining plate 1 by welding 18, after the lining plate 1 is manufactured, the inside of the lining plate 1 sealed by the partition plate 15 is looked into. In the long-term use, water may penetrate into the inside due to cracks in the welded part. However, since the inside cannot be inspected or inspected, the quality of the lining plate 1 against long-term corrosion A problem also arises in terms of warranty.
[0004]
The present invention solves such problems, eliminates the work complexity and cost caused by using conventional partition plates, and covers even when the lining plate is manufactured and used, when necessary. A block that enables inspection and inspection of the internal condition of the work board, maintains the quality assurance of the cover board, and reliably prevents water entering from the lifting hole of the cover board from entering the interior. An object of the present invention is to provide a lining plate provided with a plug material and a method for manufacturing the lining plate.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, a lining plate provided with the block plug material of the present invention has an H-shaped portion formed by an upper and lower flange, web, and side plate of H-shaped steel outside the lining plate. It is configured by mounting a block plug material in the vicinity of the inside of the H-shaped steel in the longitudinal direction with respect to the lifting hole of the cover plate provided at the longitudinal end of the upper and outer flanges of the steel.
Here, the block plug material can be composed of a main body of the plug material and a watertight holding portion provided in the periphery in contact with the lumen portion. The reason for providing the watertight holding portion is to make it possible to more effectively cope with dimensional errors and deformation of the H-section steel. As the block plug material, a rubber material, a foam material, a plastic material, or the like can be used.
Further, the watertight holding portion can be composed of lip portions provided in a plurality of rows in the depth direction of the block plug material and a sealing material interposed between the lip portions.
A stopper for preventing the block plug material from moving inward can be provided in the lumen portion of the lining plate.
The end of the side plate of the lining plate can be provided with a block plug material insertion hole for inserting the block plug material into the lumen of the lining plate. The charging hole can serve as a discharge hole for water or the like that has entered from the lifting hole.
[0006]
The method for producing a lining plate provided with the block plug material of the present invention comprises inserting a block plug material from an insertion hole of a block plug material provided at an end of a side plate of the lining plate, and The block plug material of the above-mentioned lining plate is installed in front of the stopper provided in the lumen portion formed by the upper and lower flanges, webs, and side plates of the H-shaped steel, and the lumen portion from the lifting hole of the lining plate It can be configured by preventing water from entering the inside of the.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a plan view showing the entire lining plate of the present invention. In FIG. 1, the lining plate 1 includes five H-section steels 2 as main components, and the H-section steel 2 includes an outer H-section steel 2a and an inner H-section steel 2b. It has the lifting hole 7 of the cover board provided in the edge part of the longitudinal direction of the flange 3a of the outer side of the H-section steel 2a. Thus, in FIG. 1, the lining plate 1 is provided with a block plug 8 that prevents water or the like that has entered from the lifting hole 7 from entering further into the inner cavity 6 of the H-section steel 2. Yes. A side plate 5 and a cover plate 22 are attached to the side surface of the cover plate 1.
FIG. 2 shows a main part of the lining plate of the present invention, and shows a state in which the block plug material 8 is inserted from the insertion hole 20 of the block plug material 8 provided at the end of the side plate 5 of the lining plate 1. The insertion hole 20 needs to have a size that allows the block plug material 8 to be inserted into the lumen 6 of the H-section steel 2 from this hole. The charging hole 20 can discharge water, earth and sand, mud water, or a similar solid, liquid mixture, or the like that has entered from the lifting hole 7, so that it is not necessary to provide a separate discharge port. (In this figure, illustration of the cover plate 22 in FIG. 1 is omitted.)
[0008]
The block plug material 8 includes a main body 9 of the plug material and a watertight holding portion 10 provided in the periphery in contact with the lumen portion 6. It is also conceivable to give the block plug material 8 a tapered shape so that it can be easily inserted. The watertight holding portion 10 is provided to maintain watertightness corresponding to the dimensional error and shape deformation of the H-section steel.
[0009]
Here, the specific example of the watertight holding | maintenance part 10 is shown in FIG. 3, FIG.
In FIG. 3, the watertight holding portion 10 includes a lip portion 11 provided in a plurality of rows (three rows in this example) in the depth direction of the block plug material 8 and a seal material 12 interposed between the lip portions 11. The lip portion 11 is formed in the same body as the main body 9 of the plug material in this example, but may be manufactured as a separate body (separate part) and combined with the main body 9 of the plug material. Moreover, the watertight holding part 10 may be formed only by the lip part 11.
As the sealing material 12, a sealing material, a waterproofing material, a sealing cement, a water stop material, an adhesive, or the like can be used. It is preferable that the lip portion 11 and the sealing material 12 are continuously formed along the entire circumference of the block plug material 8.
For the main body 9 and the lip portion 11 of the plug material, rubber material, foam material, plastic material, or the like can be used.
As shown in FIG. 4, the inside of the plug body 9 can be a core type, and the core 13 can be filled with a weight reducing material for the body shell material such as wood or plastic. The child 13 is provided with a gripping portion 14 that protrudes outward during use.
The block plug material 8 is provided with a stopper 21 that suppresses the inward movement of the lumen 6 of the lining plate 1.
[0010]
The block plug material 8 of the present invention is inserted from the insertion hole 20 of the block plug material 8 provided at the end portion 5 of the side plate of the cover plate 1, installed in the lumen portion 6 of the cover plate 1, and covered. Intrusion of water or the like from the lifting hole 7 of the work board 1 to the inside of the lumen 6 is prevented.
[0011]
【The invention's effect】
According to the present invention, it is possible to eliminate work complexity and high cost due to the use of a conventional partition plate.
In addition, even after the production and use of the lining plate, it is possible to inspect and inspect the situation inside the lining plate when necessary, so that the quality assurance of the lining plate is reliably maintained throughout the period of use. be able to.
Since water that has entered from the lifting holes of the lining plate can be reliably prevented from entering the interior, there is no concern about corrosion inside the lining plate due to water or the like.
[Brief description of the drawings]
FIG. 1 is a plan view of an entire lining board according to the present invention.
FIG. 2 is a perspective view showing a main part of the lining board of the present invention.
FIG. 3 is a view showing an example of a block plug material of the present invention. (A) is a vertical sectional view including the central axis of the block plug material viewed in the side surface direction of the block plug material, and (B) is a horizontal sectional view including the central axis of the block plug material viewed in the vertical direction.
FIG. 4 is a view showing another example of the block plug material of the present invention. (A) is a vertical sectional view including the central axis of the block plug material viewed in the side surface direction of the block plug material, and (B) is a horizontal sectional view including the central axis of the block plug material viewed in the vertical direction.
FIG. 5 is a diagram illustrating a conventional technique.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Covering board 2 H-section steel 2a Outer H-section steel 2b Inner H-section steel 3 Flange 3a Upper outer flange 3b Lower outer flange 4 Web 5 Side plate 6 Lumen 7 Lifting hole 8 in the cover plate 9 Block plug 9 Main body 10 of the plug material Watertight holding portion 11 Lip portion 12 Seal material 13 Core 14 Holding portion 15 Partition plate 16 Side plate 17 End side plate 18 Welding 19 Discharge port 20 Block plug material insertion hole 21 Stopper 22 Cover plate

Claims (6)

覆工板の外側のH形鋼の上下のフランジ、ウエブ、と側板により形成する内腔部において、該H形鋼の上外側のフランジの長手方向の端部に設けた覆工板の吊り上げ孔に対してH形鋼の長手方向内方の近傍に、ブロック栓材を装着したことを特徴とするブロック栓材を備えた覆工板。A lifting hole for a cover plate provided at an end portion in the longitudinal direction of the upper and outer flanges of the H-shaped steel in a lumen formed by upper and lower flanges, webs, and side plates of the H-shaped steel on the outer side of the cover plate On the other hand, a lining plate provided with a block plug material, characterized in that a block plug material is mounted in the vicinity of the inside in the longitudinal direction of the H-shaped steel. ブロック栓材は、栓材の本体と該内腔部と接する周囲に設けた水密保持部とからなることを特徴とする請求項1記載のブロック栓材を備えた覆工板。2. The lining plate provided with a block plug material according to claim 1, wherein the block plug material comprises a main body of the plug material and a watertight holding portion provided in contact with the lumen portion. 水密保持部は、該ブロック栓材の奥行方向に複数列設けたリップ部と該リップ部間に介設したシール材とからなることを特徴とする請求項1、又は請求項2の記載のブロック栓材を備えた覆工板。The block according to claim 1, wherein the watertight holding portion includes a lip portion provided in a plurality of rows in the depth direction of the block plug member and a sealing material interposed between the lip portions. A lining plate with a plug. 覆工板の該内腔部に、該ブロック栓材の内方への移動を抑止するストッパーを設けたことを特徴とする請求項1、請求項2、又は請求項3記載のブロック栓材を備えた覆工板。The block plug material according to claim 1, 2, or 3, wherein a stopper for suppressing the inward movement of the block plug material is provided in the lumen portion of the lining plate. Equipped lining board. 覆工板の側板の端部にブロック栓材の装入孔を設けたことを特徴とする請求項1、請求項2、請求項3、又は請求項4記載のブロック栓材を備えた覆工板。The covering with the block plug material according to claim 1, 2, 3, or 4, wherein an insertion hole for the block plug material is provided at an end portion of the side plate of the cover plate. Board. 覆工板の側板の端部に設けたブロック栓材の装入孔からブロック栓材を装入し、該覆工板の外側のH形鋼の上下のフランジ、ウエブ、と側板により形成する内腔部に設けたストッパーの手前に請求項1、請求項2、又は請求項3記載の覆工板のブロック栓材を設置し、覆工板の吊り上げ孔から内腔部の内方への水の侵入を防止するようにしたことを特徴とするブロック栓材を備えた覆工板の製作方法。An inner portion formed by inserting a block plug material from an insertion hole of the block plug material provided at an end portion of the side plate of the lining plate and forming the upper and lower flanges, webs, and side plates of the H-shaped steel outside the lining plate. The block plug material of the lining board according to claim 1, 2, or 3 is installed in front of the stopper provided in the cavity part, and the water from the lifting hole of the lining board to the inside of the lumen part is provided. A method for producing a lining board provided with a block plug material, characterized in that intrusion of the block is prevented.
JP2000112209A 2000-04-13 2000-04-13 Lining board provided with block plug material and method for producing the same Expired - Fee Related JP4252191B2 (en)

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