JP4249581B2 - Fastening-free cloth fabric and its raw material twisted yarn - Google Patents
Fastening-free cloth fabric and its raw material twisted yarn Download PDFInfo
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- JP4249581B2 JP4249581B2 JP2003324002A JP2003324002A JP4249581B2 JP 4249581 B2 JP4249581 B2 JP 4249581B2 JP 2003324002 A JP2003324002 A JP 2003324002A JP 2003324002 A JP2003324002 A JP 2003324002A JP 4249581 B2 JP4249581 B2 JP 4249581B2
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- 239000004744 fabric Substances 0.000 title claims description 72
- 239000002994 raw material Substances 0.000 title claims description 29
- 229920000742 Cotton Polymers 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 3
- 238000009999 singeing Methods 0.000 claims 2
- 230000000052 comparative effect Effects 0.000 description 5
- 238000009940 knitting Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Landscapes
- Woven Fabrics (AREA)
- Knitting Of Fabric (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Description
本発明は、薄い布を重ね合わせたときにくっつきあうファスナー現象を防止できるファスニングフリー布生地、その布生地の原料撚糸、及び原料撚糸の製造方法に関するものである。 The present invention relates to a fastening-free fabric that can prevent a zipper phenomenon that sticks together when thin fabrics are stacked, a raw material twisted yarn of the fabric, and a method of manufacturing the raw material twisted yarn.
細番手の糸で編んだメリヤス等の布生地は薄いため、生地どうしがくっつき合い、いわゆるファスナー現象を発生しやすい。このファスナー現象があると、衣服の縫製がやり難いという問題がある。また縫い上がった衣服の見た目も悪く、著しく製品の質を下げてしまう。 Since cloth fabrics such as knitted fabrics knitted with fine yarn are thin, the fabrics tend to stick to each other, so that a so-called zipper phenomenon is likely to occur. With this zipper phenomenon, there is a problem that it is difficult to sew clothes. In addition, the appearance of the sewn clothes is bad, and the quality of the product is significantly lowered.
ファスナー現象の原因は、従来、静電気の帯電にあると考えられ、その防止策として帯電防止処理がなされたが、あまり良好な効果は得られていなかった。事実、静電気を帯びやすい合成繊維の糸だけではなく、比較的静電気を帯び難いとされている綿糸の薄いメリヤス生地でもファスナー現象が発生していた。 Conventionally, the cause of the zipper phenomenon is thought to be the electrostatic charge, and as a preventive measure, antistatic treatment has been performed, but a very good effect has not been obtained. In fact, not only the synthetic fiber yarns that are easily charged with static electricity but also the thin knitted fabrics of cotton yarn, which is considered to be relatively difficult to be charged with static electricity, had a zipper phenomenon.
本件発明の発明者は、ファスナー現象の原因が単に静電気だけにあるのではなく、布生地の表面の毛羽立ちが絡み合ってファスナー現象を引き起こしていることに気付いた。そして布生地の表面の毛羽立ち抑える技術として毛焼き処理に着目した。 The inventor of the present invention has noticed that the cause of the zipper phenomenon is not simply due to static electricity, but the fuzz on the surface of the fabric is entangled to cause the zipper phenomenon. As a technique for suppressing the fluff on the surface of the cloth fabric, attention was paid to fried hair treatment.
一方、編物や織物の原料となる撚糸は、撚りがかけられてから毛焼きをし、撚糸の表面に出ている毛羽立ちをとり払って表面を滑らかにし、風合いや外観を良くしている（例えば特許第２８５３９９０号公報参照）。また特許第２９４７３７８号公報には、抗ピル性編地を製造する方法として、編地を毛焼加工することが開示されている。 On the other hand, twisted yarns used as raw materials for knitted fabrics and woven fabrics are baked after being twisted, and the surface is smoothed by removing the fluff from the surface of the twisted yarn, improving the texture and appearance (for example, (See Japanese Patent No. 2853990). Japanese Patent No. 2947378 discloses that the knitted fabric is burnt as a method for producing the anti-pill knitted fabric.
本件発明の発明者は、従来の技術のように、撚りの済んでいる原料撚糸を毛焼き処理し、その撚糸でメリヤス生地を編んだ。さらには、メリヤス生地を毛焼き処理することを試しみた。しかし、かかる毛焼き処理を経た布生地は、一時的にはファスナー現象がやや解消されるが、巻き返し、布染色、裁断など布生地の処理工程が進行すると、ファスナー現象が起こるようになってしまうことが分かった。然るところ、毛焼きで撚糸の表面の毛羽立ちは焼きとることができるが、撚り込まれて繊維の間隙にある毛羽は焼かれずに残っているため、巻き返し等を経ている間に毛羽立ちが表面に出てくることが分かった。 The inventor of the present invention, like the prior art, sintered a raw material twisted yarn and knitted a knitted fabric with the twisted yarn. In addition, we tried to bake the knitted fabric. However, the cloth fabric that has been subjected to the hair-burning treatment temporarily has a slight zipper phenomenon, but the zipper phenomenon will occur when the cloth fabric processing process such as rewinding, cloth dyeing, and cutting progresses. I understood that. However, fuzz on the surface of the twisted yarn can be burned off by fried, but the fuzz that is twisted and left in the gap between the fibers remains unburned. I found out.
本件発明は、従来の薄手布生地では必ず起こっていたファスナー現象を防止でき、しかも、その防止効果を永続できるファスニングフリー布生地、その布生地の原料撚糸を提供し、さらにはその原料撚糸を製造する方法の提供を目的とする。 The present invention provides a fastening-free cloth fabric that can prevent the zipper phenomenon that has always occurred in conventional thin cloth fabrics, and can last the prevention effect, a raw material twisted yarn of the cloth fabric, and further manufacture the raw material twisted yarn The purpose of this is to provide a method.
前記の目的を達成するためになされた特許請求の範囲の請求項１に記載されたファスニングフリー布生地用の原料撚糸の製造方法は、木綿原糸の表面をガス炎にて炙り毛焼き処理した後、単数本のまま、あるいは複数本合わせて撚ることを特徴とする。 The method for producing a raw material twisted yarn for a fastening-free cloth fabric according to claim 1, which has been made to achieve the above object, is a method in which a surface of a cotton raw yarn is scorched with a gas flame. after, it remains single several, there have is characterized by that twisted to fit several double.
請求項２に記載されたファスニングフリー布生地用の原料撚糸の製造方法は、請求項１に記載された製造方法であって、前記毛焼き処理により、該木綿原糸が３〜５％減量していることを特徴とする。 The manufacturing method of the raw material twisted yarn for the fastening-free cloth fabric described in claim 2 is the manufacturing method described in claim 1, wherein the cotton raw yarn is reduced by 3 to 5% by the roasting treatment. It is characterized by.
前記の目的を達成するためになされた本件発明のファスニングフリー布生地用の原料撚糸は、請求項３に記載されたとおり、木綿原糸の表面をガス炎にて炙り毛焼き処理した後、単数本のまま、あるいは複数本合わせて撚ってあることを特徴とする。 The raw material twisted yarn for the fastening-free cloth fabric of the present invention made to achieve the above object, as described in claim 3, is obtained by subjecting the surface of the cotton raw yarn to a roasting treatment with a gas flame , leave several, or wherein a plurality are present together twisted.
請求項４に記載されたファスニングフリー布生地用の原料撚糸は、請求項３に記載されたファスニングフリー布生地用の原料撚糸であって、前記毛焼き処理により、該木綿原糸が３〜５％減量していることを特徴とする。 The raw material twisted yarn for a fastening-free cloth fabric according to claim 4 is the raw material twisted yarn for a fastening-free cloth fabric according to claim 3, wherein the raw cotton yarn is 3 to 5 by the hair baking treatment. % Weight loss .
請求項５に記載されたファスニングフリー布生地用の原料撚糸は、請求項３または４に記載の原料撚糸の太さが、単数本の該木綿原糸からなる原料撚糸で４０/１〜１００/１番手、または複数本の該木綿原糸からなる原料撚糸で６０/２〜１４０/２番手であることを特徴とする。 Material twisting for fastening free cloth fabric according to claim 5, the thickness of the material twisting according to claim 3 or 4, the raw material twine consisting the tree WataHara yarn single several 40 / 1-100 / 1st, or a raw material twisted yarn composed of a plurality of the cotton raw yarns, being 60/2 to 140/2.
前記の目的を達成するためになされた本件発明のファスニングフリー布生地は、特許請求の範囲の請求項６に記載されたとおり、請求項３から５のいずれかに記載の原料撚糸を編成した、または織ったことを特徴とする。 Fastening-free cloth fabric of the present invention made to achieve the above object, as described in claim 6 of the claims, knitted raw material twisted yarn according to any one of claims 3 to 5, Or weaved.
本件発明では、原糸を毛焼きし、表面の毛羽立ちを焼きとった原糸を撚っているから、撚糸の繊維の間隙に撚り込まれる毛羽がない。そのため、この原料撚糸で編成または織った布生地は、巻き返し、布染色、裁断など布生地の処理工程が進行しても、表面に毛羽立ちが起こってくることがない。 In the present invention, since the raw yarn is baked and the raw yarn having the surface fluffed is twisted, there is no fluff to be twisted into the gap between the fibers of the twisted yarn. For this reason, the fabric knitted or woven with the raw material twisted yarn does not fluff on the surface even when the fabric fabric processing steps such as rewinding, fabric dyeing, and cutting progress.
そのため本件発明のファスニングフリー布生地は、ファスナー現象の防止を永続させることができるだけではく、ドレープ性を持ち、やわらかさの感触、および風合いを備え、またそれらを永続させることができる。 Therefore, the fastening-free fabric according to the present invention can not only permanently prevent the zipper phenomenon, but also has a draping property, a soft touch, and a texture, and can perpetuate them.
本件発明のファスニングフリー布生地は、以下のように製造されることが好ましい。 The fastening free fabric of the present invention is preferably manufactured as follows.
８０／１番手の木綿単糸の原糸をガス炎にて表面を炙り、３〜５％の減量するように毛羽を焼く。これを単糸のまま５００回／ｍ以上の撚りをかける。サラッとした感じの生地に仕上げるには、１２００回／ｍ〜１５００回／ｍ程度の撚りをかける。これを単糸の原料撚糸とする。 80/1 count cotton single yarn is spun on the surface with a gas flame, and the fluff is burned to reduce the weight by 3-5%. The single yarn is twisted at 500 times / m or more. In order to finish a smooth fabric, a twist of about 1200 times / m to 1500 times / m is applied. This is a single yarn raw material twisted yarn.
あるいは毛焼きした木綿単糸の原糸を２本合わせて４００回／ｍ以上のＺＺ撚りをかける。サラッとした感じの生地に仕上げるには、１２００回／ｍ〜１５００回／ｍ程度の撚りをかける。これを８０/２番手双糸の原料撚糸とする。 Alternatively, two baked cotton single yarns are combined and applied with a ZZ twist of 400 times / m or more. In order to finish a smooth fabric, a twist of about 1200 times / m to 1500 times / m is applied. This is a raw twisted yarn of 80/2 count double yarn.
これらの単糸の原料撚糸または双糸の原料撚糸を通常の編み立て機によりメリヤス生地を編んでファスニングフリーの極めて薄いシフォン生地が完成する。 These single yarn raw yarns or twin yarn raw material twist yarns are knitted into a knitted fabric by an ordinary knitting machine, and a fastening-free extremely thin chiffon fabric is completed.
本発明の実施例として、８０／１番手の木綿単糸を４％減量のガス焼きをした後、１５００回／ｍＺ撚りして原料撚糸を得た。比較例として、８０／１番手の木綿単糸を１５００回／ｍＺ撚りして後、４％減量のガス焼きをして原料撚糸を得た。 As an example of the present invention, 80/1 count cotton single yarn was subjected to gas baking by 4% reduction, and then twisted 1500 times / mZ to obtain a raw material twisted yarn. As a comparative example, 80/1 cotton single yarn was twisted 1500 times / mZ and then fired by 4% to obtain a raw material twisted yarn.
実施例の原料撚糸を用いてフライス編み機にて編み、実施例のファスニングフリー布のメリヤス生地を得た。また比較例の原料撚糸を用いて同一の編み機、同一編み立て条件で比較例のメリヤス生地を得た。 Using the raw material twisted yarn of the example, knitting was performed with a milling knitting machine to obtain a knitted fabric of the fastening free fabric of the example. A comparative knitted fabric was obtained using the raw material twisted yarn of the comparative example under the same knitting machine and the same knitting conditions.
実施例のメリヤス生地を１０ｃｍ×１０ｃｍに裁断したものを３０枚重ね合わせたうえにアクリル板を敷き、その上から５００ｇの錘を載せて１時間放置した後、１枚ずつ剥がした。剥がしたときに生地同士が貼り付いてくる（ファスニング）枚数をカウントした。比較例のメリヤス生地も同様に裁断したものを重ね合わせて錘を載せてから剥がしファスニング枚数をカウントした。 30 knitted fabrics of the example cut to 10 cm × 10 cm were stacked, an acrylic plate was laid, a 500 g weight was placed thereon, left for 1 hour, and then peeled off one by one. The number of fabrics that were pasted (fastening) when they were peeled off was counted. The knitted fabrics of the comparative example were similarly cut and the weights were placed on top of each other, and then the number of fastenings was counted.
実施例のメリヤス生地では、全く貼り付かないものが２０枚、僅かに貼り付くが簡単に剥がれるものが７枚、完全に貼り付いているものが２枚であった。 Of the knitted fabrics of the examples, there were 20 sheets that did not stick at all, 7 sheets that adhered slightly but easily peeled off, and 2 sheets that adhered completely.
比較例のメリヤス生地では、全く貼り付かないものはなく、僅かに貼り付くが簡単に剥がれるものが１５枚、完全に貼り付いているものが１４枚であった。 There were no knitted fabrics of the comparative example that did not stick at all, 15 that were slightly stuck but easily peeled, and 14 that were completely stuck.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003324002A JP4249581B2 (en) | 2003-09-17 | 2003-09-17 | Fastening-free cloth fabric and its raw material twisted yarn |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003324002A JP4249581B2 (en) | 2003-09-17 | 2003-09-17 | Fastening-free cloth fabric and its raw material twisted yarn |
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| JP2005089898A JP2005089898A (en) | 2005-04-07 |
| JP4249581B2 true JP4249581B2 (en) | 2009-04-02 |
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| JP2003324002A Expired - Lifetime JP4249581B2 (en) | 2003-09-17 | 2003-09-17 | Fastening-free cloth fabric and its raw material twisted yarn |
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| JP6325735B1 (en) * | 2017-10-31 | 2018-05-16 | 小野莫大小工業有限会社 | Method for producing raw twisted yarn for easy care wool fabric |
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