JP4248307B2 - Lumping device for tea leaves - Google Patents

Lumping device for tea leaves Download PDF

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Publication number
JP4248307B2
JP4248307B2 JP2003148721A JP2003148721A JP4248307B2 JP 4248307 B2 JP4248307 B2 JP 4248307B2 JP 2003148721 A JP2003148721 A JP 2003148721A JP 2003148721 A JP2003148721 A JP 2003148721A JP 4248307 B2 JP4248307 B2 JP 4248307B2
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Prior art keywords
tea leaves
hopper
tea
passage
air
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JP2003148721A
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JP2004350511A (en
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昌裕 横山
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有限会社横山製作所
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Description

【0001】
【発明の属する技術分野】
本発明は製茶工程において塊状となった茶葉を解すための茶葉の解し装置に関するものである。
【0002】
【従来の技術】
荒茶を製造する製茶工程は、「蒸し」、「葉打ち」、「粗揉」、「揉捻」、「中揉」、「精揉」「乾燥」に分けられる。
上記各工程中、茶葉を揉む「葉打ち」、「粗揉」、「揉捻」、「中揉」、「精揉」において、特にみる芽(若芽)は柔らかいため丸まり易く、互いに絡み合って数ミリから数センチの塊状となってしまうことが多い。この塊状となった茶葉は玉(ダマ)、蓑虫等と呼ばれており、粉砕して価格の安い粉茶にして販売するしかなく、歩留まりを悪くする大きな原因となっている。
塊状となった茶葉は手で解すことは可能であるが、製茶工場によっては1日、数十キログラムもの塊状となった茶葉がでるため、手作業で到底対処できるものではなく、塊状となった茶葉を解す自動機の登場が望まれていた。
【0003】
【発明が解決しようとする課題】
しかしながら、手作業であれば可能でも、塊状となった茶葉を連続的に解すことができる装置は存在せず、塊状となった茶葉が大量に発生した場合は前述のように価格の低い粉茶にするしかなかった。
【0004】
本発明は上記した問題点に鑑みて為されたものであり、塊状となった茶葉を連続的に解すことができる塊状となった茶葉の解し装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
この目的を達成するために、請求項1の発明は、製茶工程において塊状となった茶葉の解し装置であって、回転軸と、前記回転軸の側部から突出する突出部材と、前記突出部材の回転軌跡の範囲に僅かな隙間を開け回転軸の周囲を覆い茶葉の通過路を形成するガイド部材とを有し、前記突出部材は上から下に向かって長さ寸法が短いものから長いものになるように茶葉が通過する方向へ多段に配置されており、且つ前記ガイド部材は突出部材の長さ寸法に対応して通過路の大きさが多段になるように通過路を形成するものであり、茶葉の通過路の終端には、風力により茶葉を搬送する風送手段が備えられていることを特徴とする塊状となった茶葉の解し装置である。
【0006】
請求項2の発明は、請求項1に記載した塊状となった茶葉の解し装置において、ホッパが設けられ、且つ前記ホッパに漏斗状体が収容されており、前記漏斗状体の下端部と前記ホッパの下端部とによって上段側と下段側のガイド部材がそれぞれ構成されており、風送手段は茶葉の通過路の終端に接続され、排出口を備えたケースと、回転軸に取り付けられ且つ前記ケース内に備えられた羽根とによって構成されており、前記ホッパの周壁に空気を吸引するための吸気口が形成されており、前記羽根が回転すると、前記吸気穴から空気が吸引され、この空気は前記ホッパを通り前記ケースを経て前記排出路を通って送出されることを特徴とする塊状となった茶葉の解し装置である。
【0010】
【発明の実施の形態】
以下に、本発明の実施の形態に係る塊状となった茶葉の解し装置1について図1から図4の図面に従って説明する。
基台3にはモータ5が備えられており、モータ5の出力軸7は基台3の上面から突出している。基台3の上にはケース9が設けられ、このケース9の側部は排出口11が形成されている。排出口11には、図示しない管路が接続されている。
ケース9には羽根13が備えられ、この羽根13はモータ5の出力軸7に固定されている。これらモータ、ケース9及び羽根13によって風送手段が構成されている。
【0011】
羽根13には円板15と、この円板15上に垂直に設けられた9枚の垂直板17とを有している。円板15には3本の脚部19が設けられ、脚部19の先端部は上方に向かって延び、この先端部には円板状のベース21が取り付けられている。ベース21の上面には六角柱状の回転軸23が設けられている。回転軸23はケース9の上面開口10から上方へ突出している。
【0012】
図4に示すように、回転軸23の上端部には3本の突出部材としての丸棒25が設けられており、丸棒25は回転軸23の側部から真っ直ぐに突出し、また等間隔に配置されている(図4(A)参照)。また、回転軸23の中間部には3本の突出部材としての丸棒27が設けられており、丸棒27は回転軸23の側部から真っ直ぐに突出し、また等間隔に配置されている(図4(B)参照)。さらに、回転軸23の下端部には6本の突出部材としての丸棒29が設けられており、丸棒29は回転軸23の側部から真っ直ぐに突出し、また等間隔に配置されている(図4(C)参照)。丸棒25、27、29は、この順でその長さ寸法が短く、従って、丸棒25、27、29は上から下へ向かって長さ寸法が短いものから長いものになるように多段に配置されている。
【0013】
符号31はホッパを示し、このホッパ31は径寸法が徐々に小さくなるホッパ本体33と、このホッパ本体33の下端部に連続して形成されたガイド部材としての大径円筒部35とから成る。ホッパ本体33の周壁には、6個の円形の吸気口37が形成されている。
ホッパ31には漏斗状体32が収容され、この漏斗状体32の下端部がガイド部材としての小径円筒部39となっている。漏斗状体32の上側開口34はホッパ31の上面開口とほぼ同じ大きさに設定されている。さらにホッパ31には中径円筒部41が収容されており、この中径円筒部41はステー43を介してホッパ31に支持されている。
【0014】
小径円筒部39は最も短寸法の丸棒25の周囲を覆う位置に備えられ、丸棒25の回転軌跡の範囲に僅かな隙間を開けて備えられている。また、中径円筒部41は中寸法の丸棒27の周囲を覆う位置に備えられ、丸棒27の回転軌跡の範囲に僅かな隙間を開けて備えられている。さらに、大径円筒部35は長寸法の丸棒29の周囲を覆う位置に備えられ、丸棒29の回転軌跡の範囲に僅かな隙間を開けて備えられている。これら小径円筒部39、中径円筒部41及び大径円筒部35に囲まれた空間が茶葉の通過路となる。小径円筒部39、中径円筒部41、大径円筒部35の順に開口が大きくなっているので、茶葉の通過路は茶葉が通過する順に径寸法が大きくなるように形成されている。即ち、小径円筒部39、中径円筒部41、大径円筒部35は丸棒25、27、29の長さ寸法に対応して通過路の大きさが多段になるように備えられている。
【0015】
なお、丸棒25の回転軌跡と小径円筒部39との隙間、丸棒27の回転軌跡と中径円筒部41との隙間及び、丸棒29の回転軌跡と中径円筒部35との隙間はできるだけ小さくすることが望ましく、5mm以下に設定する。これは、茶葉がこの隙間を通って、丸棒25、27、29に衝突しないで落下してしまうのを防止するためである。
【0016】
次に、この塊状となった茶葉の解し装置1の動作について説明する。
始動スイッチを押して茶葉の解し装置1を始動すると、モータ5が駆動し、出力軸7が3000〜5000r.p.m程度で羽根13が回転し、これと共に回転軸23が回転する。
羽根13が回転すると、吸気穴37からエアが吸引され、このエアはホッパ31を通りケース9を経て、排出口11を通って管路へ送出される。
上記のようにモータ5を駆動した状態で、塊状となった茶葉を漏斗状体32の上側開口34へ投入する。この塊状となった茶葉は漏斗状体32にガイドされ、回転する短寸法の丸棒25に衝突して解され、さらに落下して回転する中寸法の丸棒27に衝突して解される。そして、解された茶葉はさらに落下して回転する長寸法の丸棒29に衝突して完全に解された状態となり、この解された茶葉はエアによって、ケース9を経て排出口11を通り管路へ送出される。従って、塊状となった茶葉を漏斗状体32の上側開口34へ投入するだけで、茶葉を連続的に解すことができる。
【0017】
小径円筒部39、中径円筒部41、大径円筒部35は丸棒25、27、29の長さ寸法に対応して通過路の大きさが多段になるように備えられているので、小径円筒部39を通過して落下する茶葉は、丸棒27の回転軌跡の範囲に落下し、さらに中径円筒部41を通過して落下する茶葉は、丸棒29の回転軌跡の範囲に落下する。従って、茶葉は丸棒25、27、29のいずれかに衝突して、確実に解されることになる。
【0018】
以上、本発明の実施の形態について詳述してきたが、具体的構成は、この実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲における設計の変更などがあっても発明に含まれる。
例えば、突出部材は丸棒に限定されるものではなく、四角柱状等の多角柱状、平板状等でもよい。
【0019】
【発明の効果】
以上のように、本発明によれば、塊状となった茶葉を連続的に効率よく解すことができるようになる。
【図面の簡単な説明】
【図1】本発明の実施の形態に係る塊状となった茶葉の解し装置の斜視図である。
【図2】本発明の実施の形態に係る塊状となった茶葉の解し装置のケースを除去した状態の分解斜視図である。
【図3】本発明の実施の形態に係る塊状となった茶葉の解し装置の縦断面図である。
【図4】本発明の実施の形態に係る塊状となった茶葉の解し装置の回転軸を丸棒が設けられた部分ごとにみた平面図である。
【符号の説明】
1 塊状となった茶葉の解し装置 3 基台 5 モータ
7 出力軸 9 ケース 10 開口 11排出口
13 羽根 15 円板 17 垂直板 19 脚部
21 ベース 23 回転軸 25 丸棒 27 丸棒
29 丸棒 31 ホッパ 32 漏斗状体
33 ホッパ本体 34 上側開口 35 大径円筒部
37 吸気穴 39 小径円筒部 41 中径円筒部
43 ステー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tea leaf thawing device for loosing tea leaves that have become clumped in the tea making process.
[0002]
[Prior art]
The tea-making process for producing crude tea is divided into “steaming”, “leaf-making”, “coarse”, “spinning”, “medium”, “sewing” and “drying”.
In each of the above-mentioned processes, especially in the “leaf-making”, “coarse”, “spinning”, “medium”, and “seed”, the buds (young shoots) are soft and tend to be rounded, and are entangled with each other. Often becomes a lump of several centimeters. These lump-shaped tea leaves are called balls (dama), pinworms, etc., and can only be crushed and sold as low-powder powdered tea, which is a major cause of poor yield.
Although it is possible to unravel the tea leaves that have become clumped, some tea factories produce tens of kilograms of tea leaves a day, so they cannot be dealt with by hand and become clumpy. The advent of an automatic machine for unraveling tea leaves was desired.
[0003]
[Problems to be solved by the invention]
However, even if it can be done manually, there is no device that can continuously break up the lumped tea leaves. I had to do it.
[0004]
The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a lump-shaped tea leaf unrolling apparatus that can continuously unblock lump tea leaves.
[0005]
[Means for Solving the Problems]
In order to achieve this object, the invention of claim 1 is an apparatus for breaking up tea leaves that have become agglomerated in a tea making process, comprising a rotating shaft, a protruding member protruding from a side portion of the rotating shaft, and the protruding A guide member that forms a passage for the tea leaves by opening a slight gap in the range of the rotation trajectory of the member and covering the periphery of the rotation shaft, and the protruding member has a long dimension from a short one to a long one from top to bottom The guide members are arranged in multiple stages in the direction in which the tea leaves pass, and the guide member forms a passage so that the size of the passage is multi-stage corresponding to the length dimension of the protruding member der is, the end of the passage of the tea leaves is the solution to device tea leaves became massive, wherein a aeolian means for conveying the tea leaves by the wind is provided.
[0006]
According to a second aspect of the present invention, there is provided a lump- shaped tea leaf unrolling device according to the first aspect, wherein a hopper is provided, and a funnel-shaped body is accommodated in the hopper, and a lower end portion of the funnel-shaped body The upper and lower guide members are respectively configured by the lower end portion of the hopper, the air feeding means is connected to the end of the tea leaf passage, and is attached to the rotating shaft and the case provided with the discharge port; The blade is provided in the case, and a suction port for sucking air is formed in the peripheral wall of the hopper. When the blade rotates, air is sucked from the suction hole. The air is a lump-shaped tea leaf unrolling device, wherein the air is sent through the hopper, through the case, and through the discharge path .
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a lump-shaped tea leaf breaking device 1 according to an embodiment of the present invention will be described with reference to FIGS. 1 to 4.
The base 3 is provided with a motor 5, and the output shaft 7 of the motor 5 protrudes from the upper surface of the base 3. A case 9 is provided on the base 3, and a discharge port 11 is formed on a side portion of the case 9. A conduit (not shown) is connected to the discharge port 11.
The case 9 is provided with a blade 13, and the blade 13 is fixed to the output shaft 7 of the motor 5. The motor, the case 9 and the blades 13 constitute an air feeding means.
[0011]
The blade 13 has a disc 15 and nine vertical plates 17 provided vertically on the disc 15. The disc 15 is provided with three leg portions 19, and the distal end portion of the leg portion 19 extends upward, and a disc-shaped base 21 is attached to the distal end portion. A hexagonal columnar rotating shaft 23 is provided on the upper surface of the base 21. The rotating shaft 23 protrudes upward from the upper surface opening 10 of the case 9.
[0012]
As shown in FIG. 4, a round bar 25 as three projecting members is provided at the upper end of the rotating shaft 23, and the round bar 25 projects straight from the side of the rotating shaft 23 and is equally spaced. Are arranged (see FIG. 4A). Moreover, the round bar 27 as three protrusion members is provided in the intermediate part of the rotating shaft 23, and the round bar 27 protrudes straight from the side part of the rotating shaft 23, and is arrange | positioned at equal intervals ( (See FIG. 4B). Furthermore, the round bar 29 as six protrusion members is provided in the lower end part of the rotating shaft 23, and the round bar 29 protrudes straight from the side part of the rotating shaft 23, and is arrange | positioned at equal intervals ( (See FIG. 4C). The round bars 25, 27, and 29 have short lengths in this order. Therefore, the round bars 25, 27, and 29 are arranged in multiple stages so that the length is short to long from top to bottom. Has been placed.
[0013]
Reference numeral 31 denotes a hopper. The hopper 31 is composed of a hopper body 33 having a gradually decreasing diameter and a large-diameter cylindrical portion 35 as a guide member formed continuously at the lower end of the hopper body 33. Six circular intake ports 37 are formed in the peripheral wall of the hopper body 33.
A funnel-shaped body 32 is accommodated in the hopper 31, and a lower end portion of the funnel-shaped body 32 is a small diameter cylindrical portion 39 as a guide member. The upper opening 34 of the funnel-shaped body 32 is set to be approximately the same size as the upper surface opening of the hopper 31. Further, a medium diameter cylindrical portion 41 is accommodated in the hopper 31, and the medium diameter cylindrical portion 41 is supported by the hopper 31 via a stay 43.
[0014]
The small-diameter cylindrical portion 39 is provided at a position covering the circumference of the shortest round bar 25 and is provided with a slight gap in the range of the rotation trajectory of the round bar 25. The medium-diameter cylindrical portion 41 is provided at a position covering the periphery of the medium-sized round bar 27, and is provided with a slight gap in the range of the rotation trajectory of the round bar 27. Furthermore, the large-diameter cylindrical portion 35 is provided at a position covering the circumference of the long-sized round bar 29, and is provided with a slight gap in the range of the rotation trajectory of the round bar 29. A space surrounded by the small-diameter cylindrical portion 39, the medium-diameter cylindrical portion 41, and the large-diameter cylindrical portion 35 is a passage for tea leaves. Since the opening becomes larger in the order of the small-diameter cylindrical portion 39, the medium-diameter cylindrical portion 41, and the large-diameter cylindrical portion 35, the passage of tea leaves is formed so that the diameter dimension increases in the order that the tea leaves pass. That is, the small-diameter cylindrical portion 39, the medium-diameter cylindrical portion 41, and the large-diameter cylindrical portion 35 are provided so that the sizes of the passages are multistage corresponding to the lengths of the round bars 25, 27, and 29.
[0015]
The clearance between the rotation trajectory of the round bar 25 and the small diameter cylindrical portion 39, the clearance between the rotation trajectory of the round bar 27 and the medium diameter cylindrical portion 41, and the clearance between the rotation trajectory of the round bar 29 and the medium diameter cylindrical portion 35 are as follows. It is desirable to make it as small as possible. This is to prevent the tea leaves from falling through the gap without colliding with the round bars 25, 27, 29.
[0016]
Next, the operation of the lump-shaped tea leaf unrolling apparatus 1 will be described.
When the start switch is pressed to start the tea leaf breaking apparatus 1, the motor 5 is driven and the output shaft 7 is set to 3000 to 5000 r. p. The blade 13 rotates at about m, and the rotating shaft 23 rotates with this.
When the blades 13 rotate, air is sucked from the intake holes 37, and the air passes through the hopper 31, passes through the case 9, and is sent out to the pipeline through the discharge port 11.
With the motor 5 driven as described above, the lump tea leaves are put into the upper opening 34 of the funnel 32. The tea leaves in a lump shape are guided by the funnel-shaped body 32, and are unraveled by colliding with a rotating short-sized round bar 25, and further colliding with a medium-sized round bar 27 that falls and rotates. The undissolved tea leaves collide with a long round rod 29 that is further dropped and rotated to be completely undissolved, and the undissolved tea leaves pass through the case 9 through the discharge port 11 through the case 9 by air. Sent to the road. Therefore, the tea leaves can be continuously unwound only by putting the lump-shaped tea leaves into the upper opening 34 of the funnel-like body 32.
[0017]
The small-diameter cylindrical portion 39, the medium-diameter cylindrical portion 41, and the large-diameter cylindrical portion 35 are provided so that the sizes of the passages are multistage corresponding to the lengths of the round bars 25, 27, and 29. Tea leaves falling through the cylindrical portion 39 fall into the range of the rotation trajectory of the round bar 27, and tea leaves falling through the medium diameter cylindrical portion 41 fall into the range of the rotation trajectory of the round bar 29. . Therefore, the tea leaves collide with any of the round bars 25, 27, and 29 and are surely solved.
[0018]
The embodiment of the present invention has been described in detail above. However, the specific configuration is not limited to this embodiment, and the present invention can be changed even if there is a design change without departing from the gist of the present invention. included.
For example, the projecting member is not limited to a round bar, and may be a polygonal column shape such as a square column shape, a flat plate shape, or the like.
[0019]
【The invention's effect】
As described above, according to the present invention, lump tea leaves can be continuously and efficiently solved.
[Brief description of the drawings]
FIG. 1 is a perspective view of a lump-shaped tea leaf breaking device according to an embodiment of the present invention.
FIG. 2 is an exploded perspective view showing a state in which the case of the lump-shaped tea leaf unrolling device according to the embodiment of the present invention is removed.
FIG. 3 is a longitudinal sectional view of a lump-shaped tea leaf breaking device according to an embodiment of the present invention.
FIG. 4 is a plan view of the rotating shaft of the lump-shaped tea leaf unrolling apparatus according to the embodiment of the present invention, as seen for each portion provided with a round bar.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Tea leaf unraveling device 3 Base 5 Motor 7 Output shaft 9 Case 10 Open 11 Discharge port 13 Blade 15 Disc 17 Vertical plate 19 Leg 21 Base 23 Rotating shaft 25 Round bar 27 Round bar 29 Round bar 31 Hopper 32 Funnel-shaped body 33 Hopper body 34 Upper opening 35 Large diameter cylindrical portion 37 Air intake hole 39 Small diameter cylindrical portion 41 Medium diameter cylindrical portion 43 Stay

Claims (2)

製茶工程において塊状となった茶葉の解し装置であって、回転軸と、前記回転軸の側部から突出する突出部材と、前記突出部材の回転軌跡の範囲に僅かな隙間を開け回転軸の周囲を覆い茶葉の通過路を形成するガイド部材とを有し、前記突出部材は上から下に向かって長さ寸法が短いものから長いものになるように茶葉が通過する方向へ多段に配置されており、且つ前記ガイド部材は突出部材の長さ寸法に対応して通過路の大きさが多段になるように通過路を形成するものであり、茶葉の通過路の終端には、風力により茶葉を搬送する風送手段が備えられていることを特徴とする塊状となった茶葉の解し装置。An apparatus for unraveling tea leaves that have become agglomerated in a tea-making process, wherein a rotating shaft, a protruding member protruding from a side portion of the rotating shaft, and a rotation space of the protruding member are opened with a slight gap therebetween. A guide member that covers the periphery and forms a passage for the tea leaves, and the projecting members are arranged in multiple stages in the direction in which the tea leaves pass from top to bottom so that the length dimension is short to long. and, and said guide member is all SANYO the size of the passage corresponds to the length dimension of the projecting member forms a passage so that the multi-stage, the end of the passage of the tea leaves, the wind An apparatus for unraveling tea leaves in a lump shape characterized by being provided with an air feeding means for conveying tea leaves . 請求項1に記載した塊状となった茶葉の解し装置において、ホッパが設けられ、且つ前記ホッパに漏斗状体が収容されており、前記漏斗状体の下端部と前記ホッパの下端部とによって上段側と下段側のガイド部材がそれぞれ構成されており、風送手段は茶葉の通過路の終端に接続され、排出口を備えたケースと、回転軸に取り付けられ且つ前記ケース内に備えられた羽根とによって構成されており、前記ホッパの周壁に空気を吸引するための吸気口が形成されており、前記羽根が回転すると、前記吸気穴から空気が吸引され、この空気は前記ホッパを通り前記ケースを経て前記排出路を通って送出されることを特徴とする塊状となった茶葉の解し装置。The lump- shaped tea leaf unrolling apparatus according to claim 1, wherein a hopper is provided, and a funnel-like body is accommodated in the hopper, and a lower end portion of the funnel-like body and a lower end portion of the hopper The upper side and lower side guide members are respectively configured, and the air feeding means is connected to the end of the tea leaf passage, and is provided with a case provided with a discharge port, a rotary shaft, and provided in the case. And a suction port for sucking air is formed in the peripheral wall of the hopper. When the blade rotates, air is sucked from the suction hole, and the air passes through the hopper and the air A device for unraveling tea leaves in a lump shape, which is sent through the discharge path through a case .
JP2003148721A 2003-05-27 2003-05-27 Lumping device for tea leaves Expired - Fee Related JP4248307B2 (en)

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CN101806888B (en) * 2010-03-19 2012-09-05 清华大学 Image processing-based high-tension line identification method
CN106513130A (en) * 2016-09-22 2017-03-22 重庆牧同电子商务有限公司 Tea leaf dispersing apparatus

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CN107853413B (en) * 2016-09-22 2023-11-14 勐海茶业有限责任公司 Automatic tea fermentation pile turning and deblocking machine
CN113317365B (en) * 2020-09-29 2023-10-13 湖南省沅陵碣滩茶业有限公司 Anti-adhesion and scattering system for tea leaves after multi-shape punching and cutting
CN114041506B (en) * 2021-11-15 2024-04-26 昆明云穗生物科技有限责任公司 Be applied to pu' er tea cake suppression setting device
CN116020298A (en) * 2023-03-30 2023-04-28 汕头市精焙茶业有限公司 Tea mixing device and tea matching device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101806888B (en) * 2010-03-19 2012-09-05 清华大学 Image processing-based high-tension line identification method
CN106513130A (en) * 2016-09-22 2017-03-22 重庆牧同电子商务有限公司 Tea leaf dispersing apparatus

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