JP4243806B2 - Heat-resistant non-adhesive coated steel sheet - Google Patents

Heat-resistant non-adhesive coated steel sheet Download PDF

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JP4243806B2
JP4243806B2 JP2003426926A JP2003426926A JP4243806B2 JP 4243806 B2 JP4243806 B2 JP 4243806B2 JP 2003426926 A JP2003426926 A JP 2003426926A JP 2003426926 A JP2003426926 A JP 2003426926A JP 4243806 B2 JP4243806 B2 JP 4243806B2
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heat
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resin
steel sheet
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JP2005186287A (en
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謙一 大久保
修一 杉田
和美 松原
浩治 森
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Nippon Steel Nisshin Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D

Description

本発明は、調理器具,摺動部材等として使用され、耐摩耗性,耐熱性,非粘着性に優れた耐熱非粘着塗装鋼板に関する。   The present invention relates to a heat-resistant, non-adhesive coated steel sheet that is used as a cooking utensil, a sliding member, etc. and has excellent wear resistance, heat resistance, and non-adhesiveness.

フッ素樹脂等の樹脂を金属板に複合すると、潤滑性,耐熱性,非粘着性,耐汚染性等の優れた特性が付与され、パン,ケーキの焼き型,フライパン等の調理器具,電子レンジ内板,電子制御ジャーの内釜,ガステーブル用天板や潤滑性を必要とする摺動部材に好適な素材が得られる。軟質の樹脂塗膜に由来する耐疵付き性,耐摩耗性が不足しがちな欠点は無機質フレークの分散により解消され、長期使用に耐える製品に適した素材となる(特許文献1)。
特開2003-25488号公報
When a resin such as a fluororesin is combined with a metal plate, excellent properties such as lubricity, heat resistance, non-adhesiveness, and contamination resistance are imparted, and cooking utensils such as breads, cake baking molds, frying pans, etc. Materials suitable for plates, electronic control jars, gas table tops, and sliding members that require lubricity can be obtained. The defects that tend to be deficient in wrinkle resistance and abrasion resistance derived from a soft resin coating are eliminated by the dispersion of inorganic flakes, making it a material suitable for products that can withstand long-term use (Patent Document 1).
JP2003-25488

樹脂複合金属板に要求される他の特性として耐食性がある。なかでも、各種調味料が接触する調理器具は、酸性の腐食性雰囲気で使用されるため腐食起因の塗膜剥離やフクレが生じやすく、なかでも煮沸塩水に曝される加熱調理器具にあっては塗膜剥離,塗膜フクレが助長される傾向にある。塗膜剥離や塗膜フクレは、耐食性に優れた塗装原板を化成処理した後、防錆顔料を添加した塗膜を設けることにより抑制できる。
化成処理にクロメート処理,防錆顔料にCr系防錆顔料が従来から使用されてきたが、化成皮膜や樹脂塗膜からCrが溶出すると健康や環境に悪影響を及ぼすことから、非Cr系の化成処理や非クロム系防錆顔料が採用され始めている。ところが、クロメート皮膜やCr系防錆顔料に匹敵する耐食性が得られがたく、クロメート処理,Cr系防錆顔料に依る防錆対策を完全に排除する状態に至っていない。
Another characteristic required for the resin composite metal plate is corrosion resistance. In particular, cooking utensils that come into contact with various seasonings are used in an acidic corrosive atmosphere, and are subject to corrosion-induced coating film peeling and swelling. Especially in cooking utensils that are exposed to boiling salt water. There is a tendency for coating film peeling and film swelling to be promoted. Coating film peeling and coating film swelling can be suppressed by providing a coating film to which a rust preventive pigment has been added after a chemical conversion treatment is applied to a coating original plate having excellent corrosion resistance.
Chromate treatment has been used for chemical conversion treatment, and Cr-based anti-rust pigments have been used for anti-corrosion pigments. However, if Cr is eluted from a chemical conversion coating or resin coating, it will adversely affect health and the environment. Treatment and non-chromium anticorrosive pigments are beginning to be adopted. However, corrosion resistance comparable to that of chromate coatings and Cr-based anticorrosive pigments is difficult to obtain, and the state of completely eliminating anti-corrosion measures due to chromate treatment and Cr-based anticorrosive pigments has not been achieved.

本発明は、このような問題を解消すべく案出されたものであり、塗装原板,化成皮膜,プライマ層,トップ塗膜の特定された組合せによって、クロメート処理,Cr系防錆顔料に匹敵する耐食性を付与し、長期にわたってフッ素樹脂層の優れた特性を活用できる耐熱非粘着塗装鋼板を提供することを目的とする。   The present invention has been devised to solve such problems, and is comparable to the chromate treatment and Cr-based rust preventive pigment by the specified combination of the coating original plate, the chemical conversion coating, the primer layer, and the top coating. An object of the present invention is to provide a heat-resistant, non-adhesive coated steel sheet that imparts corrosion resistance and can utilize the excellent characteristics of a fluororesin layer over a long period of time.

本発明は、溶融アルミニウムめっき鋼板を塗装原板とし、化成皮膜,プライマ層を介してトップ塗膜が形成された耐熱非粘着塗装鋼板である。溶融アルミニウムめっき鋼板には、Si:3〜15質量%を含む溶融アルミニウムめっき層が鋼板表面に形成されためっき鋼板が使用される。溶融アルミニウムめっき層は、必要に応じて少量のZn,Mg,Ti,Ni,Cu等を含むことができる。溶融アルミニウムめっき鋼板を非クロム系化成処理液と接触させてフッ素換算付着量又は総金属付着量:1.0〜500mg/m2のフルオロアシッド皮膜を形成した後、リン酸マグネシウム亜鉛からなるリン酸系防錆顔料を配合した耐熱樹脂塗料でプライマ層,熱溶融性フッ素樹脂を配合した耐熱樹脂塗料でトップ塗膜を形成する。 The present invention is a heat-resistant non-adhesive coated steel plate in which a hot-dip aluminized steel plate is used as a coating original plate and a top coating film is formed through a chemical conversion film and a primer layer. As the hot-dip aluminum-plated steel sheet, a plated steel sheet in which a hot-dip aluminum plating layer containing Si: 3 to 15% by mass is formed on the steel sheet surface is used. The molten aluminum plating layer can contain a small amount of Zn, Mg, Ti, Ni, Cu or the like as required. A molten aluminum-plated steel sheet is brought into contact with a non-chromium chemical conversion treatment solution to form a fluoroacid film of 1.0 to 500 mg / m 2 in terms of fluorine or total metal, and then phosphoric acid comprising magnesium zinc phosphate A primer layer is formed with a heat-resistant resin paint blended with an anticorrosive pigment, and a top coating is formed with a heat-resistant resin paint blended with a heat-meltable fluororesin.

プライマ層,トップ塗膜形成用の塗料は、ポリエーテルスルホン樹脂,ポリフェニルスルフィド樹脂,ポリアミドイミド樹脂の少なくとも一種の耐熱樹脂をベース樹脂としている。プライマ層用の塗料は、リン酸亜鉛,リン酸マグネシウム,リン酸マグネシウム亜鉛から選ばれたリン酸系防錆顔料を耐熱樹脂に配合することにより調製される。トップ塗膜用の塗料は、テトラフルオロエチレン,ヘキサフルオロエチレン,パーフルオロアルキルビニルエーテル,クロロトリフルオロエチレンの重合体又は共重合体を耐熱樹脂に配合することにより調製される。熱溶融性フッ素樹脂粒子を配合した耐熱樹脂塗料から成膜されたトップ塗膜は、熱溶融性フッ素樹脂粒子から生成した薄膜で塗膜表面が覆われている。   The paint for forming the primer layer and the top coating film is based on at least one kind of heat-resistant resin such as polyethersulfone resin, polyphenylsulfide resin, and polyamideimide resin. The primer layer coating is prepared by blending a phosphate-based rust preventive pigment selected from zinc phosphate, magnesium phosphate, and magnesium zinc phosphate into a heat-resistant resin. The coating for the top coating film is prepared by blending a polymer or copolymer of tetrafluoroethylene, hexafluoroethylene, perfluoroalkyl vinyl ether, or chlorotrifluoroethylene with a heat resistant resin. The top coating film formed from the heat-resistant resin paint blended with the heat-melting fluororesin particles has the coating film surface covered with a thin film formed from the heat-melting fluororesin particles.

フルオロアシッド皮膜は、水に溶解したフルオロアシッドでエッチングされ活性化しためっき層表面にフルオロアシッドの金属成分が析出したフッ素,フルオロアシッドの金属成分からなる皮膜である。フルオロアシッドにはH2TiF6,H2ZrF6,H2HfF6,H2SiF6,H2GeF6,H2SnF6,HBF4等があり、溶融アルミニウムめっき鋼板を塗装原板に使用しているので溶融アルミニウムめっき層のAl分とフッ素との反応生成物AlF3もフルオロアシッド皮膜に含まれる。溶融アルミニウムめっき層と反応によってフルオロアシッド皮膜が形成されるため皮膜密着性に優れ、緻密なことから環境遮断能にも優れている。 The fluoroacid film is a film made of fluorine and a metal component of fluoroacid in which a metal component of fluoroacid is deposited on the surface of the plating layer which has been etched and activated with fluoroacid dissolved in water. Fluoroacids include H 2 TiF 6 , H 2 ZrF 6 , H 2 HfF 6 , H 2 SiF 6 , H 2 GeF 6 , H 2 SnF 6 , HBF 4 and so on. Therefore, the reaction product AlF 3 of Al and fluorine in the molten aluminum plating layer is also included in the fluoroacid film. Since the fluoroacid film is formed by reaction with the molten aluminum plating layer, the film adhesion is excellent, and since it is dense, the environment blocking ability is also excellent.

プライマ層に含まれているリン酸亜鉛,リン酸マグネシウム,リン酸マグネシウム亜鉛等のリン酸系防錆顔料は、化成皮膜に含まれているフルオロアシッドの金属成分と反応し、化成皮膜/プライマ層の界面に不溶性化合物層を形成する。不溶性化合物層は、緻密な化成皮膜と相俟って環境遮断能を高め、プライマ層を透過してきた腐食性成分がめっき層に到達することを防止する。プライマ層自体もポリエーテルスルホン樹脂,ポリフェニルスルフィド樹脂,ポリアミドイミド樹脂等の耐熱樹脂をベースとしているので、300℃程度の連続曝露に十分耐える。   Phosphoric anticorrosive pigments such as zinc phosphate, magnesium phosphate, and magnesium zinc phosphate contained in the primer layer react with the metal component of the fluoroacid contained in the chemical film, and the chemical film / primer layer An insoluble compound layer is formed at the interface. The insoluble compound layer, together with the dense chemical conversion film, enhances the environmental barrier ability and prevents corrosive components that have permeated the primer layer from reaching the plating layer. Since the primer layer itself is based on a heat-resistant resin such as a polyethersulfone resin, a polyphenylsulfide resin, or a polyamideimide resin, it sufficiently withstands continuous exposure at about 300 ° C.

プライマ層に積層されるトップ塗膜は、ポリエーテルスルホン樹脂,ポリフェニルスルフィド樹脂,ポリアミドイミド樹脂等の耐熱樹脂に熱溶融性フッ素樹脂粒子を配合した塗料から成膜される。熱溶融性フッ素樹脂は、耐熱樹脂塗料の焼付け時に軟化溶融し、薄膜となってトップ塗膜の表層に浮上する。トップ塗膜がフッ素樹脂薄膜で覆われるため、フッ素樹脂本来の優れた潤滑性,耐熱性,非粘着性,耐汚染性が発現する。   The top coating film laminated on the primer layer is formed from a paint in which heat-meltable fluororesin particles are blended with a heat-resistant resin such as polyethersulfone resin, polyphenylsulfide resin, or polyamideimide resin. The heat-meltable fluororesin softens and melts when the heat-resistant resin paint is baked, and becomes a thin film and floats on the surface of the top coating film. Since the top coating film is covered with a fluororesin thin film, the excellent lubricity, heat resistance, non-adhesiveness, and contamination resistance inherent in the fluororesin are exhibited.

〔塗装原板及び前処理〕
塗装原板には、Si:3〜15質量%を含む溶融アルミニウムめっき層が鋼板表面に形成されためっき鋼板が使用される。Siは、下地鋼と溶融アルミニウムめっき層との界面に生じやすいFe−Al−Si合金層の生成・成長を抑え、Alめっき鋼板の加工性を確保する上で有効な成分である。Fe−Al−Si合金層の抑制効果は、3質量%以上のSi含有量で顕著になるが、15質量%を超える過剰量のSiが含まれると溶融アルミニウムめっき層の凝固冷却過程で初晶Siが晶出し、溶融アルミニウムめっき層の密着性やAlめっき鋼板の加工性が劣化しやすくなる。溶融アルミニウムめっき層は、必要に応じて少量のZn,Mg,Ti,Ni,Cu等を含むこともできる。
塗装原板は、塗膜密着性を改善するため脱脂される。脱脂方法は、特段の制約を受けることなく常法にしたがって弱アルカリ性又は中性の脱脂液を用い、浸漬,スプレー等でAlめっき鋼板表面を清浄化する。次いで、必要に応じて酸洗,リン酸塩処理等を施すと、めっき層表面の濡れ性が向上する。
[Original coating and pretreatment]
As the coating original plate, a plated steel plate in which a molten aluminum plating layer containing Si: 3 to 15% by mass is formed on the steel plate surface is used. Si is an effective component for suppressing the formation and growth of an Fe—Al—Si alloy layer that is likely to occur at the interface between the base steel and the molten aluminum plating layer and ensuring the workability of the Al-plated steel sheet. The suppression effect of the Fe—Al—Si alloy layer becomes significant when the Si content is 3% by mass or more. However, when an excessive amount of Si exceeding 15% by mass is contained, the primary crystal is formed in the solidification cooling process of the molten aluminum plating layer. Si crystallizes, and the adhesiveness of the hot-dip aluminum plating layer and the workability of the Al-plated steel sheet tend to deteriorate. The molten aluminum plating layer can also contain a small amount of Zn, Mg, Ti, Ni, Cu or the like as required.
The coated original sheet is degreased to improve the coating film adhesion. The degreasing method uses a weak alkaline or neutral degreasing solution according to a conventional method without any particular restrictions, and cleans the surface of the Al-plated steel sheet by dipping, spraying, or the like. Next, when pickling, phosphate treatment, or the like is performed as necessary, the wettability of the plating layer surface is improved.

〔化成処理〕
表面清浄された塗装原板は塗装に先立って化成処理され、塗膜密着性の改善に有効な化成皮膜がめっき層表面に形成される。化成処理には非クロム系のフルオロアシッドを用いた化成処理液が使用され、ロールコータ,カーテンフローコーター,浸漬法等で塗装原板に塗布された化成処理液をリンガーロール等で絞った後、水洗することなく80〜200℃で乾燥することによりフルオロアシッド皮膜がめっき層表面に形成される。
フルオロアシッドにはH2TiF6,H2ZrF6,H2HfF6,H2SiF6,H2GeF6,F2SnF6,HBF4等があり、なかでもH2TiF6が最も優れた防錆効果を示す。フルオロアシッドは一種を単独で或いは二種以上の混合物として使用できる。
[Chemical conversion treatment]
The surface-cleaned coating original plate is subjected to chemical conversion treatment prior to coating, and a chemical conversion film effective for improving coating film adhesion is formed on the surface of the plating layer. For the chemical conversion treatment, a chemical conversion treatment solution using non-chromium fluoroacid is used. After the chemical conversion treatment solution applied to the coating original plate by a roll coater, curtain flow coater, dipping method, or the like is squeezed with a ringer roll or the like, it is washed with water. Without drying, the fluoroacid film is formed on the surface of the plating layer by drying at 80 to 200 ° C.
Fluoroacids include H 2 TiF 6 , H 2 ZrF 6 , H 2 HfF 6 , H 2 SiF 6 , H 2 GeF 6 , F 2 SnF 6 , HBF 4 and the like, and H 2 TiF 6 is the most excellent. Shows rust prevention effect. Fluoroacids can be used alone or as a mixture of two or more.

フルオロアシッド水溶液は、エッチング性の強いフッ化物系であり、一般的な無機酸では活性化処理が困難な溶融アルミニウムめっき層に含まれるAl-Siの共晶部も活性化される。また、フッ素成分が溶融アルミニウムめっき層のAl分と反応し、難溶性の反応生成物AlF3がめっき層近傍のフルオロアシッド皮膜に含まれる。溶融アルミニウムめっき層との反応によってフルオロアシド皮膜が形成されるため、従来のクロメート処理で形成されるクロメート皮膜に匹敵する塗膜密着性を示し、緻密なことから環境遮断能にも優れた化成皮膜となる。 The fluoroacid aqueous solution is a fluoride system having a strong etching property, and the Al—Si eutectic part contained in the molten aluminum plating layer, which is difficult to activate with a general inorganic acid, is also activated. In addition, the fluorine component reacts with the Al content of the molten aluminum plating layer, and the hardly soluble reaction product AlF 3 is contained in the fluoroacid coating near the plating layer. Since Furuoroashi head film is formed by the reaction of molten aluminum plating layer, showed the paint adhesion comparable to chromate film formed by the conventional chromate treatment, chemical conversion excellent in environmental shielding performance since dense It becomes a film.

フルオロアシッド皮膜の金属成分は、プライマ塗膜樹脂の水酸基と反応し、下塗り塗膜の密着性を向上させる。更に、下塗り塗膜中のリン酸系防錆顔料からリン酸イオンが溶出し、下地・溶融アルミニウムめっき層のAlと反応して不溶性リン酸塩となって再析出するので、フルオロアシッド皮膜の欠陥部も自己修復される。また、プライマ塗膜中のリン酸系防錆顔料からリン酸イオンが解離する際に雰囲気が若干酸性化するため、チタンフッ化物の加水分解,ひいては難溶性チタン酸化物又は水酸化物の生成が促進され、化成皮膜/プライマ層の界面が不溶性化合物で強化される。不溶性化合物層は、緻密な化成皮膜と相俟って環境遮断能を高め、プライマ層を透過してきた腐食性成分が塗装原板のめっき層に到達することを防止する。   The metal component of the fluoroacid coating reacts with the hydroxyl group of the primer coating resin to improve the adhesion of the undercoat coating. Furthermore, phosphoric acid ions are eluted from the phosphoric acid-based anticorrosive pigment in the undercoat, reacting with Al in the base and molten aluminum plating layer, and reprecipitated as an insoluble phosphate, resulting in defects in the fluoroacid film. Department is also self-healing. In addition, the atmosphere is slightly acidified when phosphate ions are dissociated from the phosphate-based anticorrosive pigment in the primer coating, which accelerates the hydrolysis of titanium fluoride and, consequently, the formation of poorly soluble titanium oxide or hydroxide. And the conversion coating / primer layer interface is reinforced with insoluble compounds. The insoluble compound layer, together with the dense chemical conversion film, enhances the environmental barrier ability, and prevents corrosive components that have permeated through the primer layer from reaching the plating layer of the coating original plate.

フルオロアシッド水溶液には、有機樹脂としてプロポキシプロパノールに溶解したアミノメチル置換ポリビニルフェノール等の水溶液を必要に応じて添加できる。有機樹脂は、処理液中のチタン化合物,フッ化物と複合され、難溶性の有機-無機複合皮膜となって溶融アルミニウムめっき層の表面に生成する。
高温環境下での用途を想定すると、有機樹脂成分が多い複合皮膜を設けた溶融Zn,溶融Zn-Alめっき鋼板等では有機樹脂成分が劣化し、水分,腐食性成分の侵入によってフルオロアシッド皮膜内のZnF2が溶解し耐食性の劣化が懸念される。しかし、溶融アルミニウムめっき鋼板を塗装原板に使用しているので、化成皮膜に水溶性の反応生成物が含まれない。仮に熱で有機樹脂が劣化した場合でも、下塗り塗膜中のリン酸系防錆顔料から燐酸イオンが溶出し、下地めっき層のAlと反応して不溶性リン酸塩が再析出することにより劣化個所が自己修復されるので、優れた環境遮断能が持続される。
If necessary, an aqueous solution of aminomethyl-substituted polyvinylphenol or the like dissolved in propoxypropanol as an organic resin can be added to the fluoroacid aqueous solution. The organic resin is combined with the titanium compound and fluoride in the treatment liquid to form a sparingly soluble organic-inorganic composite film on the surface of the molten aluminum plating layer.
Assuming applications in high-temperature environments, the organic resin component deteriorates in molten Zn or molten Zn-Al-plated steel sheets with a composite coating containing many organic resin components, and moisture and corrosive components enter the fluoroacid coating. There is a concern that the ZnF 2 is dissolved and the corrosion resistance is deteriorated. However, since a hot-dip aluminum-plated steel sheet is used for the coating original sheet, the chemical conversion film does not contain a water-soluble reaction product. Even if the organic resin deteriorates due to heat, the phosphate ion elutes from the phosphoric acid-based anticorrosive pigment in the undercoat and reacts with Al in the base plating layer to cause re-precipitation of insoluble phosphate. Is self-healing, thus maintaining excellent environmental barrier.

化成皮膜は、溶融アルミニウムめっき層の腐食を防止し、塗膜密着性の向上に有効な厚みで形成される。化成皮膜の付着量は、フッ素換算付着量及び/又はTi,Zr,Hf,Si,Ge,Sn,Bの合計付着量で1〜500mg/m2となるように塗布量が調整される。付着量:1mg/m2未満の化成皮膜では皮膜密着性、耐熱性、耐食性が十分に発現されず、逆に500mg/m2を超える付着量では防錆効果が飽和するだけでなく加工性,塗膜密着性も低下しがちになる。 The chemical conversion film is formed with a thickness effective for preventing corrosion of the molten aluminum plating layer and improving coating film adhesion. The coating amount of the chemical conversion film is adjusted so as to be 1 to 500 mg / m 2 in terms of the fluorine conversion deposition amount and / or the total deposition amount of Ti, Zr, Hf, Si, Ge, Sn, and B. Adhesion amount: Less than 1 mg / m 2 chemical conversion film does not exhibit sufficient film adhesion, heat resistance, and corrosion resistance. Conversely, an adhesion amount exceeding 500 mg / m 2 not only saturates the rust prevention effect, The coating film adhesion tends to decrease.

〔プライマ層〕
化成処理後、透明又は着色耐熱塗料をAlめっき鋼板に塗布し、乾燥・焼付けによって下塗り塗膜(プライマ層)を形成する。下塗り用の耐熱塗料としては、塗装金属板の切断端面や加工時又は施工時に発生した塗膜欠陥を起点とするフクレ,錆等の欠陥防止等、一層優れた耐食性を得るため、非クロム系防錆顔料を配合したポリエーテルスルホン樹脂,ポリフェニルスルフィド樹脂,ポリアミドイミド樹脂の少なくとも一種以上の耐熱樹脂を使用できる。
[Primer layer]
After the chemical conversion treatment, a transparent or colored heat-resistant paint is applied to the Al-plated steel sheet, and an undercoat film (primer layer) is formed by drying and baking. As a heat-resistant paint for undercoating, non-chromium-based anti-corrosion is used to obtain even better corrosion resistance, such as the prevention of defects such as blisters and rust starting from the coating end defects of coated metal plates and during processing or construction. At least one heat-resistant resin of polyethersulfone resin, polyphenylsulfide resin, and polyamideimide resin blended with a rust pigment can be used.

非クロム系防錆顔料としては、下地めっき層のAlと反応して不溶性リン酸塩を析出することによりフルオロアシッド皮膜の欠陥部を自己修復し、更に化成皮膜/プライマ層の界面に不溶性化合物を生成するリン酸系防錆顔料が使用される。リン酸系防錆顔料にはリン酸亜鉛,リン酸マグネシウム,リン酸マグネシウム亜鉛等が挙げられるが、酸性,中性,アルカリ性何れの環境下でも安定的にリン酸イオンを溶出させるリン酸マグネシウム亜鉛が好適である。   As a non-chromium rust preventive pigment, it reacts with Al in the base plating layer to precipitate insoluble phosphate, thereby self-repairing the defective part of the fluoroacid film, and further adding an insoluble compound at the interface of the chemical conversion film / primer layer. The resulting phosphoric acid anticorrosive pigment is used. Examples of phosphoric acid-based rust preventive pigments include zinc phosphate, magnesium phosphate, and magnesium zinc phosphate. Magnesium zinc phosphate that stably elutes phosphate ions in any acidic, neutral, or alkaline environment. Is preferred.

下塗り塗料に配合されるリン酸系防錆顔料は、平均粒径が0.1〜10μmの範囲にあるものが好ましい。小さすぎる粒径では塗料に分散させる際に防錆顔料が凝集しやすく、逆に大きすぎる粒径では塗膜本来の性質が損なわれ、平滑性の低下ばかりか塗膜表面が柚肌状になって外観が著しく劣化する。
リン酸系防錆顔料は、樹脂固形分100質量部に対し5〜150質量部の割合で配合することが好ましい。リン酸系防錆顔料による塗膜の耐食性改善効果は5質量部以上の配合で顕著になる。しかし、150質量部を超える過剰量のリン酸系防錆顔料を配合しても、増量に見合った効果が得られず、却って塗膜の加工性,密着性が低下する。
The phosphoric acid rust preventive pigment blended in the undercoat paint preferably has an average particle diameter in the range of 0.1 to 10 μm. If the particle size is too small, the anticorrosive pigment tends to aggregate when dispersed in the paint. Conversely, if the particle size is too large, the original properties of the coating are impaired, and the surface of the coating is not only smooth, but the surface of the coating is skin-like. The appearance will deteriorate significantly.
The phosphoric acid-based rust preventive pigment is preferably blended at a ratio of 5 to 150 parts by mass with respect to 100 parts by mass of the resin solid content. The effect of improving the corrosion resistance of the coating film by the phosphoric acid-based anticorrosive pigment becomes remarkable when the amount is 5 parts by mass or more. However, even if an excessive amount of phosphoric acid-based anticorrosive pigment exceeding 150 parts by mass is blended, an effect commensurate with the increase cannot be obtained, and the workability and adhesion of the coating film are deteriorated.

プライマ層は、透明でも良いが、ニーズに応じて酸化チタン,カーボンブラック,酸化クロム,酸化鉄等によって適宜の色調に着色してもよい。また、ガラスフレーク,硫酸バリウムフレーク,グラファイトフレーク,合成マイカフレーク,合成アルミナフレーク,シリカフレーク等の鱗片状無機質添加材やチタン酸カリウム繊維,ウォラスナイト繊維,炭化ケイ素織雑,アルミナ繊維,アルミナシリケート繊維,シリカ繊維,ロックウール,スラグウール,ガラス繊維,炭素繊維等の無機質繊維を配合すると、塗膜硬度,耐摩耗性が向上する。   The primer layer may be transparent, but may be colored to an appropriate color tone with titanium oxide, carbon black, chromium oxide, iron oxide or the like according to needs. In addition, glass flakes, barium sulfate flakes, graphite flakes, synthetic mica flakes, synthetic alumina flakes, silica flakes and other flaky inorganic additives, potassium titanate fibers, wollastonite fibers, silicon carbide weaves, alumina fibers, alumina silicate fibers When inorganic fibers such as silica fiber, rock wool, slag wool, glass fiber, and carbon fiber are blended, the coating film hardness and wear resistance are improved.

所定組成に調製されたプライマ塗料は、プレコート鋼板の製造に常用されているロールコート,フローコート,カーテンフロー,スプレー,浸漬等の方法で溶融アルミニウムめっき鋼板に塗布され、到達板温300〜400℃×30〜180秒で焼付けられる。
プライマ塗料の塗布量は、焼付け後に乾燥膜厚:0.5〜30μmのプライマ層が形成されるように調整される。リン酸系防錆顔料のみを少量配合した透明なプライマ塗膜を形成する場合、乾燥膜厚:0.5μm以上でプライマ塗膜形成による耐食性,塗膜密着性等の効果が発現する。着色塗膜の場合には、溶融アルミニウムめっき層表面を隠蔽するため3μm以上の乾燥膜厚が好ましい。何れの場合も乾燥膜厚が30μmを超える厚膜のプライマ層では、塗膜表面が柚肌状になって外観が劣化するだけでなく、焼付け時にワキが発生しやすくなる。
The primer paint prepared to a predetermined composition is applied to a hot-dip aluminized steel sheet by roll coating, flow coating, curtain flow, spraying, dipping, etc., which are commonly used in the production of pre-coated steel sheets, and an ultimate sheet temperature of 300 to 400 ° C. X It is baked in 30 to 180 seconds.
The amount of the primer coating applied is adjusted so that a primer layer having a dry film thickness of 0.5 to 30 μm is formed after baking. In the case of forming a transparent primer coating containing only a small amount of phosphoric acid-based anticorrosive pigment, effects such as corrosion resistance and coating adhesion due to the formation of the primer coating are manifested when the dry film thickness is 0.5 μm or more. In the case of a colored coating film, a dry film thickness of 3 μm or more is preferable in order to conceal the surface of the molten aluminum plating layer. In any case, in the case of a thick primer layer having a dry film thickness of more than 30 μm, not only does the surface of the coating film become crusted and the appearance deteriorates, but cracks are likely to occur during baking.

〔トップ塗膜〕
プライマ層の上に耐熱非粘着塗料が塗布され、乾燥・焼付けによって耐熱非粘着のトップ塗膜が形成される。耐熱非粘着塗料は、ポリエーテルスルホン樹脂,ポリフェニルスルフィド樹脂,ポリアミドイミド樹脂の少なくとも一種以上の耐熱樹脂に平均粒径1μm以下の熱溶融性フッ素樹脂を配合することにより調製される。溶融性フッ素樹脂の配合量は、耐熱樹脂塗料の固形分100質量部に対し10〜200質量部の範囲で選定される。
[Top coating film]
A heat-resistant non-adhesive paint is applied on the primer layer, and a heat-resistant non-adhesive top coating is formed by drying and baking. The heat-resistant non-adhesive paint is prepared by blending a heat-meltable fluororesin having an average particle size of 1 μm or less with at least one heat-resistant resin of polyethersulfone resin, polyphenylsulfide resin, and polyamideimide resin. The compounding quantity of a heat- meltable fluororesin is selected in the range of 10-200 mass parts with respect to 100 mass parts of solid content of a heat resistant resin coating material.

熱溶融性フッ素樹脂としては、耐熱非粘着性の観点から融点270℃以上のフッ素樹脂が好ましく、テトラフルオロエチレン,ヘキサフルオロエチレン,パーフルオロアルキルビニルエーテル,クロロトリフルオロエチレン等の単量体の少なくとも一種からなる重合体又は共重合体を使用できる。特に非粘着性が持続することから、テトラフルオロエチレン-パーフルオロアルキルビニルエーテル共重合耐(PFA),テトラフルオロエチレン-パーフルオロアルキルビニルエーテル-ヘキサフルオロプロピレン共重合体(FEP)が好ましく、更に耐熱性の観点からPFAが最適である。   As the heat-meltable fluororesin, a fluororesin having a melting point of 270 ° C. or higher is preferable from the viewpoint of heat resistance and non-adhesiveness, and at least one monomer such as tetrafluoroethylene, hexafluoroethylene, perfluoroalkyl vinyl ether, chlorotrifluoroethylene, and the like. A polymer or copolymer consisting of can be used. In particular, since non-adhesion persists, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymerization resistance (PFA), tetrafluoroethylene-perfluoroalkyl vinyl ether-hexafluoropropylene copolymer (FEP) are preferable, and heat resistance is further improved. PFA is optimal from the viewpoint.

熱溶融性フッ素樹脂は、塗料樹脂に対する分散性や塗膜に優れた非粘着性,耐熱性を付与するため、平均粒径1μm以下の粉末が好ましい。平均粒径1μm以下の熱溶融性フッ素樹脂は、塗膜焼成時に容易に溶融し、トップ塗膜の表面にフッ素樹脂質の薄膜を形成する。薄膜形成には、平均粒径:0.5μm以下の熱溶融性フッ素樹脂が更に好適である。
熱溶融性フッ素樹脂は、10〜200質量部の割合で耐熱非粘着塗料に配合される。熱溶融性フッ素樹脂の配合による非粘着性の持続性は10質量部以上の配合割合で顕著になるが、200質量部を超える過剰配合はプライマ層に対するトップ塗膜の密着性を低下させる原因になる。非粘着性の持続性と塗膜密着性をバランスさせる上では、熱溶融性フッ素樹脂の配合量を50〜150質量部,更には80〜120質量部の範囲で選定することが好ましい。
The heat-meltable fluororesin is preferably a powder having an average particle size of 1 μm or less in order to impart dispersibility to the coating resin and non-adhesiveness and heat resistance excellent in the coating film. The heat-meltable fluororesin having an average particle size of 1 μm or less is easily melted when the coating film is baked to form a fluororesin-like thin film on the surface of the top coating film. For forming a thin film, a heat-meltable fluororesin having an average particle size of 0.5 μm or less is more preferable.
A heat-meltable fluororesin is mix | blended with a heat-resistant non-adhesive coating material in the ratio of 10-200 mass parts. The non-stickiness persistence due to the blending of the heat-meltable fluororesin becomes prominent at a blending ratio of 10 parts by mass or more, but excessive blending exceeding 200 parts by weight may cause the adhesiveness of the top coating to the primer layer to decrease. Become. In order to balance non-adhesive durability and coating film adhesion, it is preferable to select the blending amount of the heat-meltable fluororesin in the range of 50 to 150 parts by mass, and further 80 to 120 parts by mass.

トップ塗膜は、透明でも可能であるが、ニーズに応じ酸化チタン,カーボンブラック,酸化クロム,酸化鉄等によって適宜の色調に着色できる。プライマ層と同様に、ガラスフレーク,硫酸バリウムフレーク,グラファイトフレーク,合成マイカフレーク,合成アルミナフレーク,シリカフレーク等の鱗片状無機質添加材やチタン酸カリウム繊維,ウォラスナイト繊維,炭化ケイ素繊維,アルミナ繊維,アルミナシリケート繊維,シリカ繊維,ロツクウール,スラグウール,ガラス繊維,炭素繊維等の無機貿繊維を配合すると、塗膜硬度,耐摩耗性が向上する。   The top coating can be transparent, but can be colored to an appropriate color with titanium oxide, carbon black, chromium oxide, iron oxide or the like according to needs. Like the primer layer, glass flakes, barium sulfate flakes, graphite flakes, synthetic mica flakes, synthetic alumina flakes, silica flakes and other inorganic inorganic additives, potassium titanate fibers, wollastonite fibers, silicon carbide fibers, alumina fibers, When inorganic trade fibers such as alumina silicate fiber, silica fiber, lock wool, slag wool, glass fiber and carbon fiber are blended, the coating film hardness and wear resistance are improved.

所定組成に調製した耐熱非粘着塗料は、プレコート鋼板の製造で常用されているロールコート,フローコート,カーテンフロー,スプレー,浸漬等の方法で溶融アルミニウムめっき鋼板に塗布され、到達板温:350〜450℃×60〜180秒で焼付けられる。耐熱非粘着塗料の塗布量は、焼付け後に乾燥膜厚:5〜40μmの耐熱非粘着塗膜(トップ塗膜)が形成されるように調整される。乾燥膜厚5μm未満では非粘着性の持続性が十分発現されず、逆に40μmを超える厚膜では塗膜表面が柚肌状になって外観が劣化するばかりでなく、焼付け時にワキが発生し易くなる。加工性の観点からは、膜厚5〜20μmのトップ塗膜が好ましい。   The heat-resistant non-adhesive paint prepared to a predetermined composition is applied to a hot-dip aluminized steel sheet by roll coating, flow coating, curtain flow, spraying, dipping, etc., which are commonly used in the production of pre-coated steel sheets. Bake at 450 ° C. for 60 to 180 seconds. The application amount of the heat-resistant non-adhesive paint is adjusted so that a heat-resistant non-adhesive coating film (top coating film) having a dry film thickness of 5 to 40 μm is formed after baking. If the dry film thickness is less than 5 μm, the non-stickiness persistence will not be fully expressed. Conversely, if the film thickness is greater than 40 μm, the coating surface will be crumpled and the appearance will be deteriorated. It becomes easy. From the viewpoint of workability, a top coating film having a thickness of 5 to 20 μm is preferable.

このように、溶融アルミニウムめっき層が形成されためっき鋼板を塗装原板に使用し、フルオロアシッド皮膜を介して塗膜を形成すると、溶融アルミニウムめっき層のAl分とフッ素との反応生成物である難溶性のAlF3が取り込まれ、溶融アルミニウムめっき層との反応によってフルオロアシッド皮膜が形成されるため、溶融アルミニウムめっき層及び緻密なフルオロアシッド皮膜の優れた環境遮断性が活用され、溶融アルミニウムめっき層に対するフルオロアシッド皮膜の付着性も良好になる。仮に欠陥部が皮膜に発生した場合でも、プライマ層に配合されたリン酸系防錆顔料から溶出したリン酸イオンが不溶性リン酸塩となって再析出し皮膜欠陥部を自己修復する。しかも、リン酸イオンが解離する際に雰囲気が若干酸性化するため、チタンフッ化物の加水分解、ひいては難溶性チタン酸化物又は水酸化物の生成が促進される。その結果、化成皮膜/プライマ層の界面に不溶性化合物が形成され、緻密な化成皮膜と相侯って環境遮断性が向上し、プライマ層を透過してきた腐食性成分が塗装原板のめっき層に到達することが防止され、界面腐食が防止される。したがって、平坦部は勿論、切断端面及び塗膜疵付き部も優れた耐食性を呈する非クロム耐熱非粘着塗装鋼板が得られる。
耐熱非粘着塗膜が形成された溶融アルミニウムめっき鋼板は、環境対応型耐熱非粘着塗装鋼板として、フライパン,ガステーブル天板,ホットプレート,パン焼き器,オイルポット,電子レンジ内壁材等の調理器具を初め、家電製品,厨房機器や耐熱性,非粘着性,潤滑性が要求される摺動部材としても使用される。
As described above, when a plated steel sheet having a molten aluminum plating layer formed thereon is used as a coating original plate and a coating film is formed through a fluoroacid film, it is difficult to be a reaction product of Al content and fluorine of the molten aluminum plating layer. Because soluble AlF 3 is taken in and a fluoroacid film is formed by reaction with the molten aluminum plating layer, the excellent environmental barrier properties of the molten aluminum plating layer and the dense fluoroacid film are utilized, and The adhesion of the fluoroacid film is also improved. Even if a defect occurs in the film, the phosphate ions eluted from the phosphate-based rust preventive pigment blended in the primer layer become an insoluble phosphate and reprecipitate to self-repair the film defect. In addition, since the atmosphere is slightly acidified when the phosphate ions are dissociated, the hydrolysis of titanium fluoride, and hence the generation of hardly soluble titanium oxide or hydroxide, is promoted. As a result, an insoluble compound is formed at the chemical film / primer layer interface, and the environmental barrier is improved in combination with the dense chemical film, and the corrosive components that have permeated the primer layer reach the plating layer of the coating original sheet. And interfacial corrosion is prevented. Accordingly, a non-chromium heat-resistant non-adhesive coated steel sheet exhibiting excellent corrosion resistance is obtained in addition to the flat portion, as well as the cut end face and the coating wrinkled portion.
Hot-dip non-adhesive coated hot-dip aluminized steel sheet is an environment-friendly heat-resistant non-adhesive coated steel sheet that uses cooking utensils such as frying pans, gas table top plates, hot plates, pan-bakers, oil pots, and microwave oven wall materials. At first, it is also used as a sliding member that requires household appliances, kitchen appliances, heat resistance, non-adhesiveness, and lubricity.

板厚:0.5mm,片面当りめっき付着量:40g/m2の溶融Al-9%Siめっき鋼板を塗装原板に使用し、脱脂,水洗,表面調整,水洗,乾燥の工程を経て表面洗浄した。比較材として、板厚:0.5mm,片面当りめっき付着量:60g/m2のZn-Al合金めっき鋼板を用意し、同様に表面洗浄した。
表面洗浄後の塗装原板に、表1のフルオロアシッド処理液をバーコーターで塗布し、100℃で乾燥することによりフルオロアシッド皮膜を形成した。処理液の塗布量は、バーコーターの番手によって調節した。また、アミノメチル置換ポリビニルフェノールの濃度を0〜20質量部の範囲で変化させ、フルオロアシッド皮膜中の樹脂量を調整した。比較材として、市販のクロメート処理液(ZM-3387:日本パーカライジング株式会社製)を塗装原板に塗布し、同様に100℃で加熱・乾燥した。
Thickness: 0.5 mm, per side coating weight: a molten Al-9% Si plated steel sheet 40 g / m 2 was used to paint the original plate, degreasing, water washing, surface conditioning, washed with water, and surface cleaning and drying steps . As a comparative material, a Zn—Al alloy-plated steel sheet having a thickness of 0.5 mm and a coating amount per side of 60 g / m 2 was prepared, and the surface was similarly cleaned.
The fluoroacid treatment liquid shown in Table 1 was applied to the coating original plate after the surface was cleaned with a bar coater and dried at 100 ° C. to form a fluoroacid film. The amount of treatment liquid applied was adjusted by the count of the bar coater. Moreover, the density | concentration of the aminomethyl substituted polyvinylphenol was changed in the range of 0-20 mass parts, and the resin amount in a fluoroacid film | membrane was adjusted. As a comparative material, a commercially available chromate treatment solution (ZM-3387: manufactured by Nihon Parkerizing Co., Ltd.) was applied to the coating original plate, and similarly heated and dried at 100 ° C.

Figure 0004243806
Figure 0004243806

化成処理された塗装原板に、防錆顔料を含み、カーボンブラックで黒色に着色したポリエーテルスルホン樹脂塗料(表2)を塗布し、360℃×90秒の乾燥・焼付けにより乾燥膜厚:5μmのプライマ層を形成した。   A polyethersulfone resin paint (Table 2) containing a rust preventive pigment and colored black with carbon black was applied to the coated raw plate that had been subjected to chemical conversion treatment, and dried and baked at 360 ° C. for 90 seconds to obtain a dry film thickness of 5 μm. A primer layer was formed.

Figure 0004243806
Figure 0004243806

次いで、カーボンブラック,アルミニウムフレークで黒色メタリックに着色したポリエーテルスルホン樹脂をースとし、熱溶融性フッ素樹脂として平均粒径:0.2μmのテトラフルオロエチレン-パーフルオロアルキルビニルエーテル共重合体を100質量%配合することにより調製した耐熱非粘着用塗料を塗布し、400℃×120秒の乾燥・焼付けにより乾燥膜厚:10μmの耐熱非粘着塗膜(トップ塗膜)を形成した。
製造された各耐熱非粘着塗装鋼板から70mm×150mmの試験片を切り出し、300℃×100時間で加熱処理した後、カッターナイフで平坦部にクロスカットを入れ、次の試験に供した。なお、試験番号2及び3は参考例である。
Then, carbon black, a polyethersulfone resin colored black metallic aluminum flake and base over scan, the average particle diameter as a melt processible fluoropolymer: 0.2 [mu] m of tetrafluoroethylene - perfluoroalkyl vinyl ether copolymer 100 The heat-resistant non-adhesive coating material prepared by blending by mass% was applied, and a heat-resistant non-adhesive coating film (top coating film) having a dry film thickness of 10 μm was formed by drying and baking at 400 ° C. for 120 seconds.
A test piece of 70 mm × 150 mm was cut out from each manufactured heat-resistant non-adhesive coated steel plate, heat-treated at 300 ° C. × 100 hours, then cross-cut into a flat portion with a cutter knife, and subjected to the next test. Test numbers 2 and 3 are reference examples.

〔塩水噴霧試験〕
JISZ2371に準拠して、35℃の5%NaCl水溶液を噴霧した。塩水噴霧を所定時間継続した後、切断端面,クロスカット部に発生した塗膜フクレ(エッジクリーブ)を測定した。切断端面,クロスカット部からの塗膜フクレ幅が0.5mm以下を◎,0.5〜1.0mmを○,1.0〜2.0mmを△,2.0mm以上を×として耐塗膜フクレ性を評価した。
〔煮沸塩水試験〕
沸騰した5%NaCl水溶液に試験片を所定時間浸漬した後、試験片の切断端面,クロスカット部を観察し、塗膜フクレ(エッジクリープ)の発生状況を調査した。調査結果を塩水噴霧試験と同じ基準で判定し、耐塗膜フクレ性を評価した。
[Salt spray test]
In accordance with JISZ2371, a 5% NaCl aqueous solution at 35 ° C. was sprayed. After spraying the salt water for a predetermined time, the coating film swelling (edge cleave) generated on the cut end face and the cross cut portion was measured. The coating film width from the cut end face and the cross-cut portion is 0.5 mm or less, 5〜, 0.5 to 1.0 mm is ○, 1.0 to 2.0 mm is △, and 2.0 mm or more is ×. The blister property was evaluated.
[Boiling salt water test]
After immersing the test piece in a boiled 5% NaCl aqueous solution for a predetermined time, the cut end face and the crosscut part of the test piece were observed, and the occurrence state of coating film swelling (edge creep) was investigated. The survey results were judged according to the same criteria as the salt spray test, and the anti-skin film resistance was evaluated.

表3の調査結果にみられるよう、本発明に従った耐熱非粘着塗装鋼板(試験番号1〜5)は、非クロム系の化成処理及び非クロム系防錆顔料を配合したプライマ塗膜を形成しているにも拘わらず、塩水噴霧試膜,煮沸塩水試験の何れにおいても切断端面及びクロスカット部共に優れた耐食性を示した。耐煮沸塩水性では従来のクロム化合物を含む耐熱非粘着塗装鋼板(試験番号6,12)を凌駕する性能を示し、クロム化合物を含まないため環境に悪影響を与えない耐熱非粘着塗装鋼板となることが確認された。   As seen in the survey results in Table 3, the heat-resistant non-adhesive coated steel sheet (test numbers 1 to 5) according to the present invention forms a primer coating containing a non-chromium chemical conversion treatment and a non-chromium anticorrosive pigment. Nevertheless, both the cut end face and the cross cut part showed excellent corrosion resistance in both the salt spray test film and the boiling salt water test. Boiled salt-water resistant performance is superior to conventional heat-resistant non-stick coated steel sheets containing chromium compounds (Test Nos. 6 and 12), and because they do not contain chromium compounds, they must be heat-resistant non-stick coated steel sheets that do not adversely affect the environment. Was confirmed.

これに対し、チタン化合物及びフッ化物が不足する耐熱非粘着塗装鋼板(試験番号7)は、化成皮膜の環境遮断性が不足し、耐食性が著しく劣っていた。リン酸イオンを溶出しない非クロム系防錆顔料がプライマ層に配合された試験番号8,9では、リン酸イオンの溶出がないためクロスカット部の化成皮膜に自己修復作用を期待できず、耐煮沸塩水性が著しく劣っていた。めっき種をZn-55%Alに変えた塗装原板にリン酸系防錆顔料含有プライマ層を設けた試験番号10,従来のクロム系防錆顔料をプライマ層に配合した試験番号11では、化成皮膜中の有機樹脂が加熱処理で劣化し、塩水噴霧試験は良好な結果を示すものの、煮沸塩水試験では著しい塗膜フクレが発生していた。   On the other hand, the heat-resistant non-adhesive coated steel sheet (Test No. 7) lacking the titanium compound and fluoride lacked the environmental barrier property of the chemical conversion film and was extremely inferior in corrosion resistance. In Test Nos. 8 and 9 in which a non-chromium rust preventive pigment that does not elute phosphate ions is blended in the primer layer, since there is no phosphate ion elution, self-repairing action cannot be expected on the chemical conversion film of the crosscut part, The boiling salt water was extremely inferior. In test number 10 in which a primer layer containing a phosphoric acid-based anticorrosive pigment was provided on a coating original plate whose plating type was changed to Zn-55% Al, and in test number 11 in which a conventional chromium-based anticorrosive pigment was blended in the primer layer, a chemical conversion film The organic resin inside deteriorated due to the heat treatment, and the salt spray test showed good results, but in the boiling salt water test, significant coating swelling occurred.

Figure 0004243806
Figure 0004243806

以上に説明したように、塗装原板,化成皮膜,プライマ層,トップ塗膜の特定された組合せを採用することにより、環境負荷の大きなクロメート処理やCr系防錆顔料を使用しなくても、十分な耐食性を呈する耐熱非粘着塗装鋼板が得られる。潤滑性,耐熱性,非粘着性,耐汚染性に優れたフッ素樹脂薄膜でトップ塗膜が覆われており、耐食性にも優れているので、長期にわたって美麗な表面が維持され、調理器具,摺動部材等に好適な素材として使用される。   As explained above, the use of a specified combination of a coating original plate, a chemical conversion coating, a primer layer, and a top coating is sufficient, even without the use of chromate treatment and Cr-based anticorrosive pigments that have a large environmental impact. Heat-resistant non-adhesive coated steel sheet exhibiting excellent corrosion resistance is obtained. The top coating is covered with a fluororesin thin film excellent in lubricity, heat resistance, non-adhesiveness, and contamination resistance, and also has excellent corrosion resistance, so that a beautiful surface is maintained over a long period of time. Used as a material suitable for a moving member or the like.

Claims (3)

Si:3〜15質量%を含む溶融アルミニウムめっき層が形成されている溶融アルミニウムめっき鋼板に、フッ素換算付着量及び/又は総金属付着量:1〜500mg/m2のフルオロアシッド皮膜、耐熱樹脂にリン酸マグネシウム亜鉛からなるリン酸系防錆顔料を配合した塗料から成膜されたプライマ層、耐熱樹脂に熱溶融性フッ素樹脂粒子を配合した塗料から成膜され、熱溶融性フッ素樹脂粒子から生成した薄膜で塗膜表面が覆われているトップ塗膜が順次積層されていることを特徴とする耐熱非粘着塗装鋼板。 Si: on a molten aluminum-plated steel sheet on which a molten aluminum plating layer containing 3 to 15% by mass is formed, on a fluorine equivalent adhesion amount and / or on a total metal adhesion amount: 1 to 500 mg / m 2 of a fluoroacid film, a heat-resistant resin Primer layer formed from paint containing phosphoric acid-based anticorrosive pigment composed of magnesium zinc phosphate, formed from paint containing heat-melting fluororesin particles in heat-resistant resin, and produced from heat-melting fluororesin particles A heat-resistant non-adhesive coated steel sheet, in which a top coating whose coating surface is covered with a thin film is sequentially laminated. プライマ層及びトップ塗膜形成用の塗料がポリエーテルスルホン樹脂,ポリフェニルスルフィド樹脂,ポリアミドイミド樹脂等の少なくとも一種の耐熱樹脂をベースとする請求項1記載の耐熱非粘着塗装鋼板。   The heat-resistant non-adhesive coated steel sheet according to claim 1, wherein the primer layer and the paint for forming the top coating film are based on at least one heat-resistant resin such as a polyethersulfone resin, a polyphenylsulfide resin, and a polyamideimide resin. 熱溶融性フッ素樹脂がテトラフルオロエチレン,ヘキサフルオロエチレン,パーフルオロアルキルビニルエーテル,クロロトリフルオロエチレンの少なくとも一種からなる重合体又は共重合体である請求項1記載の耐熱非粘着塗装鋼板。   The heat-resistant non-stick coated steel sheet according to claim 1, wherein the heat-meltable fluororesin is a polymer or copolymer comprising at least one of tetrafluoroethylene, hexafluoroethylene, perfluoroalkyl vinyl ether, and chlorotrifluoroethylene.
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