JP4239801B2 - Method for producing waste acid gypsum - Google Patents

Method for producing waste acid gypsum Download PDF

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JP4239801B2
JP4239801B2 JP2003394874A JP2003394874A JP4239801B2 JP 4239801 B2 JP4239801 B2 JP 4239801B2 JP 2003394874 A JP2003394874 A JP 2003394874A JP 2003394874 A JP2003394874 A JP 2003394874A JP 4239801 B2 JP4239801 B2 JP 4239801B2
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waste acid
gypsum
heavy metals
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sodium hydrosulfide
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修 中野
孝司 坂本
靖志 一色
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Sumitomo Metal Mining Co Ltd
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Description

本発明は、銅製錬において発生する廃酸から石膏を製造する方法、特に廃酸中の重金属類を効率よく硫化物として除去することができる廃酸石膏の製造方法に関するものである。   The present invention relates to a method for producing gypsum from waste acid generated in copper smelting, and particularly to a method for producing waste acid gypsum that can efficiently remove heavy metals in the waste acid as sulfides.

従来から、銅製錬において発生する亜硫酸ガス(SO)は、製錬排ガスとして硫酸工場に送られ、ガス精製工程、乾燥工程、転化工程、吸収工程を通して硫酸が製造されている。この銅製錬で発生する亜硫酸ガスの内の1〜3%程度は、製錬工程においてSOからSOに転化されて硫酸工場に送られるため、ガス精製工程の冷却段階で硫酸が生成する。しかし、製錬排ガス中には重金属を含む煙灰やヒュームが存在するため、こうして得られた硫酸には不純物が多く含まれ、製品硫酸とはならない。 Conventionally, sulfurous acid gas (SO 2 ) generated in copper smelting is sent to a sulfuric acid factory as smelting exhaust gas, and sulfuric acid is produced through a gas purification process, a drying process, a conversion process, and an absorption process. Since about 1 to 3% of the sulfurous acid gas generated in this copper smelting process is converted from SO 2 to SO 3 and sent to the sulfuric acid factory in the smelting process, sulfuric acid is generated in the cooling stage of the gas refining process. However, since smelting exhaust gas contains smoke ash and fumes containing heavy metals, the sulfuric acid thus obtained contains a large amount of impurities and does not become product sulfuric acid.

通常、このようにガス精製工程の冷却段階で生成した製品とならない硫酸は、廃酸として、炭酸カルシウム(通常は石灰石を粉砕したもの)を用いて中和することにより、石膏を製造している。このようにして製造された石膏は、粒子内に重金属を含むか又は表面に重金属が付着した状態になり、不純物品位の高い石膏となるため、廃酸石膏と称されている。一方、廃酸石膏を製造した後の濾液は廃水処理工程に送られ、残存する重金属類を除去した後排水される。   Normally, sulfuric acid that does not become a product generated in the cooling stage of the gas purification process is neutralized with calcium carbonate (usually pulverized limestone) as waste acid to produce gypsum. . The gypsum produced in this way is called waste acid gypsum because it contains heavy metal in the particles or has a heavy metal attached to the surface and becomes a gypsum with high impurity quality. On the other hand, the filtrate after producing waste acid gypsum is sent to a wastewater treatment process, and drained after removing the remaining heavy metals.

この廃酸石膏中の重金属類を低減させるためには、中和反応終了時のpHを低くして、水酸化物を生成させないようにする必要があるが、その場合石膏の粒子径が小さくなるという弊害があった。また、石膏を製造する前に重金属類を除去すれば、低不純物の廃酸石膏を製造することができ、その重金属類を何らかの製品として利用できるうえ、濾液の廃水処理も簡単になる。   In order to reduce the heavy metals in the waste acid gypsum, it is necessary to lower the pH at the end of the neutralization reaction so as not to generate hydroxide. In that case, the particle size of the gypsum is reduced. There was a harmful effect. Further, if heavy metals are removed before producing gypsum, low-impurity waste acid gypsum can be produced, and the heavy metals can be used as any product, and the wastewater treatment of the filtrate can be simplified.

石膏を製造する前に廃酸から重金属類を除去し、低不純物品位の廃酸石膏を製造するする方法として、特開2003−137545号公報には、廃酸に水硫化ソーダ(NaHS)を添加して、酸化還元電位が0±10mVとなるまで硫化を行い、重金属類を硫化物として除去した後、炭酸カルシウムを加えて中和することにより、石膏を製造する方法が記載されている。   As a method for removing heavy metals from waste acid before producing gypsum to produce low-impurity grade waste acid gypsum, JP 2003-137545 A adds sodium hydrosulfide (NaHS) to the waste acid. Thus, a method is described in which gypsum is produced by performing sulfidization until the oxidation-reduction potential becomes 0 ± 10 mV, removing heavy metals as sulfides, and neutralizing by adding calcium carbonate.

特開2003−137545号公報JP 2003-137545 A

上記した特開2003−137545号公報に記載の方法においては、水硫化ソーダ(NaHS)が重金属類と反応する前に硫化水素(HS)となりやすく、反応に寄与しなくなるため、反応効率が低いという問題があった。また、余剰となった硫化水素を苛性ソーダ等で中和する必要があるため、中和に用いる薬品量が増大して、コスト上昇を招く結果となっていた。 In the method described in JP-A-2003-137545, sodium hydrosulfide (NaHS) tends to be hydrogen sulfide (H 2 S) before reacting with heavy metals and does not contribute to the reaction. There was a problem of being low. Moreover, since it was necessary to neutralize surplus hydrogen sulfide with caustic soda or the like, the amount of chemicals used for neutralization increased, resulting in an increase in cost.

本発明は、このような従来の事情に鑑みてなされたものであり、銅精錬で発生した廃酸から石膏を製造する前に、水硫化ソーダを用いて廃酸中に含まれる重金属類を効率よく除去することができ、余剰の硫化水素の生成を抑制して、中和剤の使用量を削減することができる、低不純物品位の廃酸石膏の製造方法を提供することを目的とする。   The present invention has been made in view of such a conventional situation, and before producing gypsum from waste acid generated in copper refining, the heavy metal contained in the waste acid is efficiently used using sodium hydrosulfide. An object of the present invention is to provide a method for producing low-impurity grade waste acid gypsum that can be removed well, suppress the production of excess hydrogen sulfide, and reduce the amount of neutralizing agent used.

本発明者らは、銅精錬で発生した廃酸に水硫化ソーダを添加して重金属類を硫化する際に、水硫化ソーダが重金属と反応する前に硫化水素となりやすく、反応に寄与しなくなる問題について研究した結果、廃酸中の硫酸濃度が高いことが原因であることを見出した。廃酸中の硫酸濃度は通常100g/lを超え、200g/l以下であるが、硫酸濃度が100g/l未満であれば、水硫化ソーダが重金属と効率よく反応し、硫化水素の生成が抑制されることが分った。   When the present inventors sulfidize heavy metals by adding sodium hydrosulfide to waste acid generated in copper refining, the problem is that sodium hydrosulfide tends to become hydrogen sulfide before reacting with heavy metals and does not contribute to the reaction. As a result of research on the above, it was found that the cause was a high sulfuric acid concentration in the waste acid. The concentration of sulfuric acid in waste acid is usually over 100 g / l and 200 g / l or less, but if the sulfuric acid concentration is less than 100 g / l, sodium hydrosulfide reacts with heavy metals efficiently and suppresses the formation of hydrogen sulfide. I found out that it would be.

即ち、本発明が提供する廃酸石膏の製造方法は、銅精錬において発生する廃酸から石膏を製造する方法であって、前記廃酸を硫酸濃度が100g/l未満となるまで予め水で希釈し、次に水硫化ソーダを用いて酸化還元電位が0±10mVとなるまで硫化して重金属類を硫化物として除去した後、炭酸カルシウムを加えて石膏を製造することを特徴とするものである。   That is, the method for producing waste acid gypsum provided by the present invention is a method for producing gypsum from waste acid generated in copper refining, wherein the waste acid is diluted with water in advance until the sulfuric acid concentration becomes less than 100 g / l. Then, after sulfurating with sodium hydrosulfide until the oxidation-reduction potential becomes 0 ± 10 mV to remove heavy metals as sulfides, gypsum is produced by adding calcium carbonate. .

本発明によれば、銅精錬で発生した廃酸から石膏を製造する前に、廃酸中の重金属類を硫化する際の水硫化ソーダと重金属の反応効率が上昇し、少ない添加量の水硫化ソーダで重金属類を効率よく除去することができ、低不純物品位の廃酸石膏を製造することができる。また、水硫化ソーダで重金属を硫化する際に、余剰の硫化水素の生成を抑制することができ、硫化水素中和剤の使用量を削減することが可能となる。   According to the present invention, before producing gypsum from waste acid generated in copper refining, the reaction efficiency of sodium hydrosulfide and heavy metal when sulfiding heavy metals in the waste acid is increased, and a small amount of hydrosulfide is added. Heavy metals can be efficiently removed with soda, and low-impurity grade waste acid gypsum can be produced. Moreover, when heavy metal is sulfidized with sodium hydrosulfide, it is possible to suppress the generation of excess hydrogen sulfide and reduce the amount of hydrogen sulfide neutralizing agent used.

本発明の廃酸石膏の製造方法においては、銅精錬において発生する廃酸に炭酸カルシウムを加えて石膏を製造する前に、予め廃酸を水で希釈して、廃酸の硫酸濃度を100g/l未満、好ましくは50g/l以上100g/l未満とする。このような硫酸濃度まで希釈した廃酸の場合、添加した水硫化ソーダと重金属の反応効率が上昇し、且つ硫化水素の生成を抑制できるため、少ない添加量の水硫化ソーダで重金属類を効率よく除去することができる。   In the method for producing waste acid gypsum of the present invention, before adding gypsum by adding calcium carbonate to the waste acid generated in copper refining, the waste acid is diluted with water in advance, and the sulfuric acid concentration of the waste acid is adjusted to 100 g / less than 1, preferably 50 g / l or more and less than 100 g / l. In the case of waste acid diluted to such a sulfuric acid concentration, the reaction efficiency of added sodium hydrosulfide and heavy metal increases, and the generation of hydrogen sulfide can be suppressed, so heavy metals can be efficiently removed with a small amount of sodium hydrosulfide. Can be removed.

実際に操業を実施する前に、廃酸を水で希釈した場合と希釈しない場合について、水硫化ソーダと重金属の反応効率の違いをビーカー試験によって確認した。試験に用いた廃酸溶液は同じものであり、従来例では通常のごとく希釈せずに水硫化ソーダで硫化し、本発明例では硫酸濃度が半分になるまで水で希釈して硫化した。得られた結果を、下記表1に示した。   Before actually carrying out the operation, the difference in reaction efficiency between sodium hydrosulfide and heavy metal was confirmed by a beaker test when the waste acid was diluted with water and when it was not diluted. The waste acid solution used in the test was the same, and in the conventional example, it was not diluted as usual, but was sulfided with sodium hydrosulfide, and in the example of the present invention, it was diluted with water until the sulfuric acid concentration was halved and sulfided. The obtained results are shown in Table 1 below.

Figure 0004239801
Figure 0004239801

次に、本発明の廃酸石膏の製造方法を、図1に示すフローチャートにより説明する。まず、銅精錬において発生した廃酸に、予め工業用水などの水を加えて希釈する。通常、廃酸は100〜200g/lの硫酸を含むと共に、重金属類として、As、Cu、Zn、Cdなどを含んでいる。水での希釈により、100g/lを超えている廃酸中の硫酸濃度を、100g/l未満とし、好ましくは50g/l以上100g/l未満とする。   Next, the manufacturing method of the waste acid gypsum of this invention is demonstrated with the flowchart shown in FIG. First, water such as industrial water is added in advance to the waste acid generated in copper refining and diluted. Usually, the waste acid contains 100 to 200 g / l of sulfuric acid and also contains As, Cu, Zn, Cd and the like as heavy metals. By diluting with water, the sulfuric acid concentration in the waste acid exceeding 100 g / l is set to less than 100 g / l, preferably 50 g / l or more and less than 100 g / l.

水で希釈した廃酸は、水硫化ソーダを添加して酸化還元電位(ORP)が0±10mVとなるまで硫化し、重金属類を硫化物として沈澱させる。ORPが10mV以上であると、重金属の除去が不十分であり、特にCdの除去が不充分となりやすい。また、ORPが−10mV以下となると、水硫化ソーダが重金属の硫化に寄与することなく、硫化水素となる割合が増えるため好ましくない。この硫化反応は、40±5℃の温度範囲で行うことが好ましく、また反応槽を2段階にして、滞留時間を2時間以上とすることが望ましい。   Waste acid diluted with water is sulfided by adding sodium hydrosulfide until the oxidation-reduction potential (ORP) becomes 0 ± 10 mV, thereby precipitating heavy metals as sulfides. If the ORP is 10 mV or more, the removal of heavy metals is insufficient, and in particular, the removal of Cd tends to be insufficient. On the other hand, when the ORP is -10 mV or less, sodium hydrosulfide does not contribute to the sulfidation of heavy metals, and the ratio of hydrogen sulfide increases, which is not preferable. This sulfurization reaction is preferably carried out in a temperature range of 40 ± 5 ° C., and it is desirable that the reaction tank has two stages and the residence time is 2 hours or more.

この廃酸を硫化物シックナーに供給し、硫化澱物を沈降させて除去する。硫化澱物の沈降が十分でない場合、オーバーフロー液をフィルタープレスに通して、硫化澱物を更に除去する。フィルタープレスの濾液は石膏反応槽に送り、炭酸カルシウムを添加し、pHが2.0〜3.5の範囲となるように中和して、石膏を製造する。添加する炭酸カルシウムとしては、工業的には、石灰石を粉砕して水に溶かした炭カル乳が使用される。この石膏反応槽では、温度は成り行きとし、滞留時間は2.5時間以上とすることが望ましい。   This waste acid is fed to a sulfide thickener to precipitate and remove the sulfide starch. If the sedimentation of the sulfide starch is not sufficient, the overflow liquid is passed through a filter press to further remove the sulfide starch. The filtrate of the filter press is sent to a gypsum reaction tank, calcium carbonate is added, and neutralized so that the pH is in the range of 2.0 to 3.5 to produce gypsum. As the calcium carbonate to be added, charcoal milk obtained by pulverizing limestone and dissolving in water is used industrially. In this gypsum reaction tank, the temperature is expected and the residence time is preferably 2.5 hours or longer.

石膏反応槽で製造された石膏は、石膏シックナーで分離され、更に遠心分離機で水分を除去して、廃酸石膏として回収される。得られる廃酸石膏は、重金属の含有量を低減させることができ、同時に石膏粒子の粒径を大きくすることができる。しかも、水硫化ソーダと重金属の反応効率が高く、少ない水硫化ソーダで重金属を効率よく除去することができるうえ、硫化水素の生成を抑制することができるため、排水処理での中和剤使用量を削減することができる。   The gypsum produced in the gypsum reaction tank is separated by a gypsum thickener, further removed with a centrifuge, and recovered as waste acid gypsum. The obtained waste acid gypsum can reduce the content of heavy metals, and at the same time can increase the particle size of the gypsum particles. In addition, the reaction efficiency of sodium hydrosulfide and heavy metal is high, and heavy metal can be efficiently removed with a small amount of sodium hydrosulfide, and the generation of hydrogen sulfide can be suppressed, so the amount of neutralizing agent used in wastewater treatment Can be reduced.

実際に、銅製錬の排ガス精製工程から産出される廃酸を用い、石膏を製造する操業を実施した。使用した廃酸について、含まれる主な成分を下記表2に示した。その際、石膏を製造する前に、水硫化ソーダで廃酸中の重金属を硫化して除去する場合に、図1に示すフローチャートに従って廃酸を硫酸濃度が95g/lとなるまで水で希釈した後硫化する本発明例と、廃酸を水で希釈することなく硫化した従来例とを実施した。   Actually, operations were carried out to produce gypsum using waste acid produced from the exhaust gas purification process of copper smelting. The main components contained in the spent acid used are shown in Table 2 below. At that time, before producing gypsum, when removing heavy metals in waste acid by sulfidation with sodium hydrosulfide, the waste acid was diluted with water until the sulfuric acid concentration became 95 g / l according to the flowchart shown in FIG. An example of the present invention that was post-sulfided and a conventional example in which waste acid was sulfurized without diluting with water were carried out.

具体的には、上記の本発明例と従来例において、廃酸をそれぞれ260リットル/分の割合で硫化反応槽に供給し、40±5℃の温度範囲でORPが0±10mVとなるまで、水流化ソーダを添加して反応させた。反応槽は1次、2次の2段階とし、2次反応槽の出口で上記ORPとなるように調整した。また、槽内での滞留時間は2時間以上とした。   Specifically, in the present invention example and the conventional example, waste acid was supplied to the sulfurization reaction tank at a rate of 260 liters / minute, respectively, until the ORP reached 0 ± 10 mV in a temperature range of 40 ± 5 ° C. Water flow soda was added to react. The reaction tank was composed of a primary and a secondary stage, and the ORP was adjusted to the ORP at the outlet of the secondary reaction tank. The residence time in the tank was 2 hours or longer.

希釈せずに硫酸濃度が高いままの廃酸を硫化した従来例と、廃酸を希釈してから硫化した本発明例について、反応終了後の廃酸含まれる主な成分を分析し、その結果を下記表2に示した。また、下記表2には、使用した廃酸原液に含まれる主な成分、並びに組成水硫化ソーダで重金属を硫化させたときの硫化反応の反応効率と、最終的に濾液中に残留する硫化水素の中和に要したNaOH使用量を併せて示した。   Analysis of the main components contained in the waste acid after completion of the reaction for the conventional example in which the waste acid with high sulfuric acid concentration without dilution was sulfurized and the present invention example in which the waste acid was diluted and then sulfurized Is shown in Table 2 below. Table 2 below shows the main components contained in the spent acid stock solution used, the reaction efficiency of the sulfidation reaction when heavy metal is sulfidized with sodium hydrosulfide, and the hydrogen sulfide finally remaining in the filtrate. The amount of NaOH used for neutralization was also shown.

Figure 0004239801
Figure 0004239801

上記表2から分るように、通常の硫化を実施した従来例、廃酸の希釈後に硫化を実施した本発明例共に、Zn以外の重金属類は、ほとんどが除去されている。しかし、通常の硫化による従来例では、硫化に使用した水硫化ソーダの反応効率が45%に過ぎなかったが、希釈後に硫化を行った本発明例では反応効率が73%にまで向上した。これにより硫化水素の生成が抑制されるため、余剰の硫化水素を中和するための苛性ソーダの使用量も大幅に減少した。   As can be seen from Table 2, most of heavy metals other than Zn have been removed in both the conventional example in which normal sulfidation was performed and the present invention example in which sulfidation was performed after dilution of waste acid. However, the reaction efficiency of sodium hydrosulfide used for sulfidation was only 45% in the conventional example using normal sulfidation, but the reaction efficiency was improved to 73% in the present invention example in which sulfidation was performed after dilution. As a result, the production of hydrogen sulfide was suppressed, and the amount of caustic soda used to neutralize excess hydrogen sulfide was also greatly reduced.

本発明の廃酸石膏の製造方法を示すフローチャートである。It is a flowchart which shows the manufacturing method of the waste acid gypsum of this invention.

Claims (2)

銅精錬において発生する廃酸から石膏を製造する方法であって、前記廃酸を硫酸濃度が100g/l未満となるまで予め水で希釈し、次に水硫化ソーダを用いて酸化還元電位が0±10mVとなるまで硫化して、重金属類であるAs、Cu、Zn、Cdを硫化物として除去した後、炭酸カルシウムを加えて石膏を製造することを特徴とする廃酸石膏の製造方法。 A method for producing gypsum from waste acid generated in copper refining, wherein the waste acid is previously diluted with water until the sulfuric acid concentration is less than 100 g / l, and then redox potential is reduced to 0 using sodium hydrosulfide. A method for producing waste acid gypsum, which comprises sulfurating to ± 10 mV to remove heavy metals As, Cu, Zn, and Cd as sulfides, and then adding calcium carbonate to produce gypsum. 前記廃酸の硫酸濃度を50g/l以上100g/l未満に希釈することを特徴とする、請求項1に記載の廃酸石膏の製造方法。 The method for producing waste acid gypsum according to claim 1, wherein the sulfuric acid concentration of the waste acid is diluted to 50 g / l or more and less than 100 g / l.
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