JP4221010B2 - Screening method and separation method using screen - Google Patents

Screening method and separation method using screen Download PDF

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JP4221010B2
JP4221010B2 JP2006102722A JP2006102722A JP4221010B2 JP 4221010 B2 JP4221010 B2 JP 4221010B2 JP 2006102722 A JP2006102722 A JP 2006102722A JP 2006102722 A JP2006102722 A JP 2006102722A JP 4221010 B2 JP4221010 B2 JP 4221010B2
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sieve mesh
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譲二 岡本
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譲二 岡本
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本発明は、異種の物が複数混合した飼料等の原料粒や混合物の分別及び異物の分別除去を効率良く行うための篩網及び篩網による分別方法に関するものである。   The present invention relates to a sieving mesh and a sieving method using a sieving mesh for efficiently separating raw material grains such as feed in which a plurality of different kinds are mixed and the mixture and separating and removing foreign matters.

従来、異種の物が複数混合した飼料等の原料粒や混合物の分別及び異物を分別除去するのに、鋼線を交差させて編んだ篩網や、平板に多数の貫通孔を網目として穿設した篩網を使用するのが一般的に周知されている。
又、穀物等の原料の選別に用いる篩網として、所定形状を有する平板に複数の貫通孔を網目として形成する篩網であって、前記貫通穴の孔面に前記平板の板面に対し所定角度傾斜する傾斜面を設けたことを特徴とする篩網が開示され、周知されている。(例えば特許文献1参照)
Conventionally, in order to sort raw materials such as feed mixed with multiple different kinds of materials, and to separate and remove foreign substances, a sieve mesh knitted by crossing steel wires, and a number of through holes in a flat plate are drilled as a mesh It is generally well known to use a sieve screen.
Moreover, as a sieve mesh used for selecting raw materials such as grains, a sieve mesh is formed by forming a plurality of through holes in a flat plate having a predetermined shape as a mesh, and the hole surface of the through hole is predetermined with respect to the plate surface of the flat plate. A sieve mesh characterized by providing an inclined surface inclined at an angle is disclosed and well known. (For example, see Patent Document 1)

実開平6−63176号公報Japanese Utility Model Publication No. 6-63176

しかしながら、上記鋼線を交差させて編んだ篩網や、平板に多数の貫通孔を網目として穿設した篩網による分別は、異種の物が複数混合した飼料等の原料粒や混合物の分別及び混入した異物の分別除去を効率良く行えない問題点がある。その理由は、例えば家畜飼料等の原料粒及び混合物には穀物の茎部が混入しており、該茎部は丸棒状を呈していて、飼料となる原料粒や混合物が前記篩網の網目から篩い落されるが、前記茎部は縦の状態で網目に入ったり、横の状態では網目に入らなかったりして効率良く篩い分けできないからである。   However, the separation by the sieve mesh knitted by crossing the steel wires or the sieve mesh having a large number of through-holes formed in a flat plate as a mesh, fractionation of raw material grains such as feed mixed with a plurality of different kinds of materials and mixtures There is a problem that it is not possible to separate and remove the mixed foreign matters efficiently. The reason for this is that, for example, raw material grains such as livestock feed and mixtures are mixed with stalks of grains, and the stems have a round bar shape. This is because the stalks enter the mesh in the vertical state and do not enter the mesh in the horizontal state, and thus cannot be efficiently screened.

又、上記特許文献1に記載される技術は、同一原料の粒揃えを行うのに、網目の目詰まりを低減して迅速な選別を可能とする手段を講じたものであり、異種の物が複数混入した原料粒や、混合物の分別及び混入した異物の分別除去には不向きであるなどの問題点がある。   In addition, the technique described in Patent Document 1 provides means for reducing the clogging of the mesh and enabling quick selection in order to arrange the same raw material grains. There are problems such as being unsuitable for separation of a plurality of mixed raw material grains, mixture, and mixed foreign substances.

本発明者は、上記問題点に鑑み、鋭意試験研究の結果、異種の物が複数混合してなる家畜飼料等の原料粒や混合物の分別及び混入した異物の分別除去を効率良く行うことのできる篩網及び篩網による分別方法の開発に成功したもので、その解決するための手段は、以下に記載するとおりである。
すなわち、
(1) 全面に多数の貫通孔を穿設した平板状のプレートに、複数の開口部が配設されてなり、前記開口部は前記平板状のプレート傾斜状に突き抜かれて形成されており、その開口の縁から上面へ傾斜状に突出した板面を有してなることを特徴とする篩網である。
(2)平板状のプレートに形成された複数の開口部の位置が、互い違いになるように配設されてなることを特徴とする前項(1)の篩網である。
(3)前記口の縁から上面へ傾斜状に突出した板面の傾斜角が、分別される原料粒の厚みにより篩い落し分別されるように角度設定されてなることを特徴とする前項(1)又は(2)のいずれか1項に記載の篩網である。
(4)前項(1)〜(3)のいずれか1項に記載の篩網に、偏平状や玉粒状の異種原料が混合されている原料を供給して、前記平板状のプレートに穿設された多数の貫通孔及び前記複数の開口部を通して、異種原料が混合されている異種原料混合物を篩い落し分別することを特徴とする篩網による分別方法である。
In view of the above problems, the present inventor has been able to efficiently separate and remove raw material grains and mixtures such as livestock feeds and the like mixed with a plurality of different kinds of substances and the mixed foreign substances as a result of diligent test research. We have succeeded in developing a sieve screen and a separation method using a sieve screen, and means for solving the problem are as described below.
That is,
(1) a large number of through-holes on a flat plate that is formed in the entire surface, will have a plurality of openings is disposed, the opening is formed the flat plate is being Tsukinuka the slanted A sieve screen characterized by having a plate surface protruding in an inclined manner from the edge of the opening to the upper surface.
(2) The sieve mesh according to item (1) above, wherein the plurality of openings formed in the flat plate are arranged so that the positions of the openings are staggered.
(3) preceding the inclination angle of the apertures edge plate surface projecting inclined from the upper surface of, characterized in that formed by the angle set to be fractionated attrition by raw material grains in the thickness to be fractionated ( The sieve mesh according to any one of 1) and (2).
(4) Supplying a raw material in which flat or ball-like different raw materials are mixed to the sieve mesh described in any one of (1) to (3) above, and drilling the flat plate The sieving system is characterized by sieving and separating the different raw material mixture in which the different raw materials are mixed through the plurality of through holes and the plurality of openings.

そして、前記平板状のプレートに穿設された貫通孔と、前記平板状のプレート傾斜状に突き抜かれて形成されており、その開口の縁から上面へ傾斜状に突出した板面を有してなる開口部から偏平状や小粒の原料粒及び混合物は篩い落されるようにすると共に、異物は前記貫通孔や開口部から篩い落されないように貫通孔の外径と開口部の上面へ傾斜状に突出した板面の傾斜角は角度設定し、偏平状の原料粒は、その厚みにより前記開口部から篩い落されるようにする。
Then, a through hole formed in the flat plate, the flat plate are formed by Tsukinuka the inclined, has a plate surface projecting slanted from the edge of the opening to the upper surface The flat and small raw material grains and the mixture are sieved from the opening and the foreign matter is inclined to the outer diameter of the through hole and the upper surface of the opening so as not to be sieved from the through hole or the opening. The inclination angle of the plate surface protruding in a shape is set so that the flat raw material grains are sieved out from the opening due to its thickness.

上記手段にて記載するように本発明の篩網は、全面に多数の貫通孔を穿設した平板状のプレートに、複数の開口部が配設され、同開口部は前記平板状のプレート傾斜状に突き抜かれて形成されており、その開口の縁から上面へ傾斜状に突出した板面を有してなるものであり、該篩網を使用することにより異種の物が複数混合した飼料等の分別及び混入した異物の分別除去を効率良く行うことができる。特にとうもろこしを主原料とする家畜飼料等の原料粒及び混合物は、乾燥や加工される時点で偏平状や玉粒状の物、及び茎等の丸棒状の異物が混入していて、該異物を分別除去するにおいて多大の時間を要しているが、本発明により短時間に効率良く行うことができる。
Sieve screen of the present invention as described in the above means, a large number of through-holes on a flat plate that is formed in the entire surface, a plurality of openings is disposed, the opening the flat plate is A feed which is formed by being protruded in an inclined shape and has a plate surface protruding in an inclined shape from the edge of the opening to the upper surface, and a plurality of different kinds of food mixed by using the sieve mesh Etc. and separation / removal of mixed foreign matters can be performed efficiently. In particular, raw materials and mixtures of livestock feed, etc., mainly made from corn, are mixed with flat or ball-shaped foreign matter at the time of drying or processing, and round bar-like foreign matter such as stems, and the foreign matter is separated. Although a great deal of time is required for removal, the present invention can be carried out efficiently in a short time.

投入される原料粒や混合物及び混入した異物は、縦の方向で落下して篩網上に当るが、篩網上に当った後は重心が低い方向に向き、偏平状の原料粒は床面積の広い面で篩網面に接して移動しながら篩い落されるので、原料粒の厚みによる分別に好適であると共に、目詰まり防止にもなる。   The raw material particles and mixture to be introduced and the mixed foreign matter fall in the vertical direction and hit the sieve mesh, but after hitting on the sieve mesh, the center of gravity is directed to a lower direction, and the flat raw material particles have a floor area. Since it is sieved while moving in contact with the screen surface on the wide surface, it is suitable for sorting by the thickness of the raw material grains and also prevents clogging.

本発明を実施するための最良の形態を、実施例を示す図面に基づいて説明する。図1は、本発明に係る篩網の実施例を示す斜視図であり、図2は、図1のA−A断面図である。   The best mode for carrying out the present invention will be described with reference to the drawings showing embodiments. FIG. 1 is a perspective view showing an embodiment of a sieve screen according to the present invention, and FIG. 2 is a cross-sectional view taken along line AA of FIG.

図1及び図2に示すように、本発明に係る篩網1は、全面に多数の貫通孔1a,1a,…を穿設した平板状のプレート2に、傾斜状に突き抜かれてその開口の縁から上面へ傾斜状に突出した板面を有する開口部3,3,…が、プレート2の上面へ配設されている。
As shown in FIG. 1 and FIG. 2, the sieve mesh 1 according to the present invention is projected into a flat plate 2 having a large number of through holes 1a, 1a,. Openings 3, 3,... Having plate surfaces protruding in an inclined manner from the edge to the upper surface are disposed on the upper surface of the plate 2.

プレート2は、2〜3mm程度の厚みを有する平板状の鋼板に、貫通孔1a,1a,…が交互にちどり抜きで多数穿設されたものであり、該貫通孔からは破砕された小粒の原料粒や混合物が篩い落され、原形をした原料粒及び茎等の異物は通過せず、篩い落されないような孔径にしてある。前記貫通孔1aの孔径は原料粒,混合物,及び異物等の大きさにより決定される。   The plate 2 is a plate-shaped steel plate having a thickness of about 2 to 3 mm, in which a large number of through holes 1a, 1a,... Are alternately drilled. The raw material grains and the mixture are sieved, and foreign particles such as the original raw material grains and stems do not pass through the pores so that they are not sieved off. The hole diameter of the through hole 1a is determined by the size of the raw material grains, the mixture, the foreign matter, and the like.

傾斜状に突き抜かれてその縁から上面へ傾斜状に突出した板面を有する開口部3,3,…は、前記プレート2に一定の間隔で同一方向に形成されて複数配設されており、その開口部3,3,…の位置は互い違いになるように隣接して配設されている。すなわち、図示するように開口部3,3,…の横間隔の間に、その下方の開口部3が位置するように互い違いすることで、横間隔の間を通り抜けて移動する原料粒や混合物及び混入した異物が効率良く捕捉される。
A plurality of openings 3, 3,... Having a plate surface protruding in an inclined shape and protruding in an inclined manner from the edge to the upper surface are formed in the plate 2 in the same direction at a constant interval, The positions of the openings 3, 3,... Are arranged adjacent to each other so as to be staggered. That is, by staggering so that the lower opening 3 is positioned between the horizontal intervals of the openings 3, 3,... As shown in the drawing, the raw material grains and the mixture moving through the horizontal interval and The mixed foreign matter is efficiently captured.

又、前記開口部3,3,…は、原料粒の厚みにより篩い落されるようにその開口の縁から上面へ傾斜状に突出した板面の傾斜角3a,…の角度は設定される。厚みで開口部を通過させることにより、幅が広くても篩い落すことができ、茎のような棒状の異物は開口部で通過を阻止して篩い落されないようにすることができる。投入される原料粒や混合物及び混入した異物は、縦方向で落下して篩網上に当るが、篩網上に当った後は重心が低い方向に向き、偏平状の原料粒は広い面で篩網面に接した状態で移動しながら篩い落されるので、原料粒の厚みにより分別するのが好適であり、目詰まりも防止される。
In addition, the opening portions 3, 3,... Are set with the inclination angles 3a,... Of the plate surfaces protruding in an inclined manner from the edge of the opening to the upper surface so as to be sieved by the thickness of the raw material grains. By passing the opening through the thickness, it can be sieved even if it is wide, and a rod-like foreign material such as a stem can be prevented from passing through the opening and prevented from being sieved off. The raw material grains and mixture to be introduced and the mixed foreign matter fall in the vertical direction and hit the sieve mesh, but after hitting on the sieve mesh, the center of gravity is directed to a lower direction, and the flat raw material grains are wide. Since sieving is carried out while moving in contact with the screen surface, it is preferable to sort by the thickness of the raw material grains, and clogging is prevented.

なお、前記開口部3,3,…の長さは、原料粒や混合物及び異物の形状や長さ等により変えられる。   It should be noted that the lengths of the openings 3, 3,...

次に、以上のようにしてなる篩網により篩い分ける例を図3にて説明する。図3の(a)は、平板状のプレート2傾斜状に突き抜かれて形成されており、その開口の縁から上面へ傾斜状に突出した板面を有してなる開口部3,3,…を配設した篩網1による篩い分け例であり、図3の(b)は、平板状のプレート2の下面へ開口部3,3,…を突出させて配設した篩網1による篩い分け例である。
Next, an example of sieving with the sieve mesh as described above will be described with reference to FIG. FIG. 3A shows a flat plate 2 that is formed by being protruded in an inclined shape, and has openings 3, 3, each having a plate surface protruding in an inclined manner from the edge of the opening to the upper surface. FIG. 3B shows an example of sieving by the sieve mesh 1 in which the openings 3, 3,... Are projected from the lower surface of the flat plate 2. This is an example.

篩い分けようとする物は、とうもろこしの乾燥した原料粒4,…、及び加工して破砕された小粒状の混合物5,…、混入した茎等の丸棒状の異物6,…としてある。
なお、これはとうもろこしを主体とした家畜飼料等の原料粒や混合物に混入する茎等の異物を篩い分けて分別除去するのに供する一例であって、これに限定するものではない。
The material to be sieved is corn dried raw material grains 4,..., Small granular mixture 5,... Crushed by processing, and round bar-shaped foreign matter 6, such as mixed stems.
In addition, this is an example for sieving and removing foreign matter such as raw material grains such as livestock feed mainly composed of corn and stems mixed in the mixture, and is not limited thereto.

篩網1は、篩い分け分別しようとする前記原料粒4,…、混合物5,…、異物6,…がモーター等により揺動されて矢印イ方向に移動するようにしてあり、揺動移動させることにより篩い分けるようにしてある。   The sieve mesh 1 is configured such that the raw material grains 4,..., The mixture 5,..., Foreign matter 6,. So that it can be sieved.

原料粒4,…は、乾燥等により略偏平状になったとうもろこしの厚み方向で開口部3を通過し、小粒状の混合物5,…は貫通孔1aを通過して篩い落され、異物6,…は、開口部3で阻止されて篩い落されず、篩網1の揺動により移動しながら篩い分けされる。略偏平状になった原料粒4,…は、篩網上では重心が低い方向に向いて広い面で接しながら移動するため、厚み方向から開口部3に入ることになる。従って偏平状の幅が広い原料粒でも篩い落しが可能となる。   The raw material grains 4,... Pass through the opening 3 in the thickness direction of the corn which has become substantially flat due to drying or the like, and the small granular mixture 5,. Are blocked by the opening 3 and are not sieved off, but are sieved while being moved by the oscillation of the sieve mesh 1. The substantially flat raw material grains 4,... Move toward the lower center of gravity on the sieve screen while moving in contact with a wide surface, and therefore enter the opening 3 from the thickness direction. Accordingly, even raw material grains having a flat width can be sieved off.

図4は、本発明に係る篩網1をモーター7で揺動させ、上方には投入口ホッパー8を設け、下方に篩い分け分別された物を回収する回収受け9,10を設けた一例である。篩網1は、プレート2の上面へ開口部3,3,…を突出させて配設され、篩い分け分別しようとする物を揺動移動させるべく下方へ僅かな勾配をつけて設けてある。
なお、開口部3,3,…は、前記図3の(b)に示すようにプレート2の下面へ突出させて配設されたものでも良い。
FIG. 4 shows an example in which the sieve mesh 1 according to the present invention is swung by a motor 7, an inlet hopper 8 is provided at the upper side, and collection receptacles 9, 10 are provided for collecting items sorted and sorted at the lower side. is there. The sieve screen 1 is disposed with the openings 3, 3,... Projecting from the upper surface of the plate 2, and is provided with a slight downward gradient so as to swing and move an object to be sorted and sorted.
The openings 3, 3,... May be arranged so as to protrude from the lower surface of the plate 2 as shown in FIG.

投入口ホッパー8に投入された前記原料粒4,…、混合物5,…、異物6,…は、縦方向(矢印口)で落下して篩網上に当るが、篩網上に当った後は重心が低い方向に向き、偏平状の原料粒4,4,…は、広い面で篩網面に接した状態で移動しながら、原料粒4の厚みにより開口部3,3,…を通過して篩い落されると同時に小粒状の混合物5,…は貫通孔1a,1a,…及び開口部3,3,…より篩い落されて回収受け9に回収され、丸棒状の異物は篩い落されず最終端より回収受け10に回収されて分別される。
なお、これは本発明に係る篩網及び篩網による分別方法をわかりやすく説明するための一例で、必ずしもこれに限られるものではなく、種々の使用態様に応じて取付け構成を変えるものとする。
The raw material grains 4,..., The mixture 5,..., The foreign matter 6,... Put into the inlet hopper 8 fall in the vertical direction (arrow opening) and hit the sieve mesh, but after hitting the sieve mesh Is oriented in a direction with a low center of gravity, and the flat raw material grains 4, 4,... Pass through the openings 3, 3,. At the same time, the small granular mixture 5,... Is sieved through the through holes 1a, 1a,... And the openings 3, 3,. Instead, it is collected in the collection receptacle 10 from the final end and separated.
In addition, this is an example for explaining the sieving mesh and the sorting method using the sieving mesh according to the present invention in an easy-to-understand manner, and is not necessarily limited thereto, and the mounting configuration is changed according to various usage modes.

本発明に係る篩網の実施例を示す斜視図である。It is a perspective view which shows the Example of the sieve net based on this invention. 図1のA−A断面図である。It is AA sectional drawing of FIG. 篩い分け例を示す要部断面図である。It is principal part sectional drawing which shows the example of sieving. 篩い分け分別の一例を示す説明図である。It is explanatory drawing which shows an example of sieving classification.

符号の説明Explanation of symbols

1 篩網
1a 貫通孔
2 プレート
3 開口部
3a 傾斜角
4 原料粒
5 混合物
6 異物
7 モーター
8 ホッパー
9,10 回収受け
DESCRIPTION OF SYMBOLS 1 Sieve net 1a Through-hole 2 Plate 3 Opening 3a Inclination angle 4 Raw material grain 5 Mixture 6 Foreign material 7 Motor 8 Hopper 9,10 Collection receptacle

Claims (4)

全面に多数の貫通孔を穿設した平板状のプレートに、複数の開口部が配設されてなり、前記開口部は前記平板状のプレート傾斜状に突き抜かれて形成されており、その開口の縁から上面へ傾斜状に突出した板面を有してなることを特徴とする篩網。 A large number of through-holes on a flat plate that is formed in the entire surface, will have a plurality of openings is disposed, the opening is formed the flat plate is being Tsukinuka the slanted, the opening A sieve mesh characterized by having a plate surface that protrudes in an inclined manner from the edge to the upper surface. 平板状のプレートに形成された複数の開口部の位置が、互い違いになるように
配設されてなることを特徴とする請求項1記載の篩網。
2. The sieve mesh according to claim 1, wherein positions of a plurality of openings formed in the flat plate are alternately arranged.
前記口の縁から上面へ傾斜状に突出した板面の傾斜角が、分別される原料粒
の厚みにより篩い落し分別されるように角度設定されてなることを特徴とする請
求項1又は2のいずれか1項に記載の篩網。
Inclination angle of the apertures plate surface projecting inclined to the top surface from the edge of claim 1 or 2, characterized in that formed by the angle set to be fractionated attrition by raw material grains in the thickness to be fractionated The sieve mesh according to any one of the above.
請求項1〜3のいずれか1項に記載の篩網に、偏平状や玉粒状の異種原料が混
合されている原料を供給して、前記平板状のプレートに穿設された多数の貫通孔
及び前記複数の開口部を通して、異種原料が混合されている異種原料混合物を篩
い落し分別することを特徴とする篩網による分別方法。
A plurality of through-holes formed in the flat plate by supplying a raw material in which a flat or ball-like different raw material is mixed to the sieve mesh according to any one of claims 1 to 3. And a sieving method using a sieving mesh, wherein the different raw material mixture in which the different raw materials are mixed is sieved and separated through the plurality of openings.
JP2006102722A 2006-04-04 2006-04-04 Screening method and separation method using screen Expired - Fee Related JP4221010B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL2277633T3 (en) * 2009-07-16 2012-11-30 Univ Freiberg Tech Bergakademie Method and device for selective sorting of particles by size
JP6149143B1 (en) * 2016-09-15 2017-06-14 能登リサイクル協同組合 Flow obstruction tool for screen of sieve device, screen for sieve device and sieve device
CN114406257B (en) * 2022-01-25 2023-12-19 无锡乐普金属科技有限公司 Automatic feeding screening mechanism and feeding process for high-performance tungsten-copper alloy production

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