JP4219911B2 - Fuel injection valve - Google Patents

Fuel injection valve Download PDF

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JP4219911B2
JP4219911B2 JP2005134944A JP2005134944A JP4219911B2 JP 4219911 B2 JP4219911 B2 JP 4219911B2 JP 2005134944 A JP2005134944 A JP 2005134944A JP 2005134944 A JP2005134944 A JP 2005134944A JP 4219911 B2 JP4219911 B2 JP 4219911B2
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valve
valve seat
seat member
fuel
valve body
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JP2006312883A (en
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勝人 熊谷
弘 岡田
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Hitachi Ltd
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Hitachi Ltd
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本発明は、内燃機関用の燃料噴射弁に関する。   The present invention relates to a fuel injection valve for an internal combustion engine.

従来より種々の燃料噴射弁が提案されている。特許文献1は、その一例としての燃料噴射弁を開示する。   Conventionally, various fuel injection valves have been proposed. Patent Document 1 discloses a fuel injection valve as an example.

特許文献1の燃料噴射弁は、弁座が形成された弁座部材と、弁座に離着座する弁体と、弁体を閉弁方向に付勢する付勢手段と、磁気吸引力を発生させて弁座を離座させる電磁コイルと、を備えており、電磁コイルを通電して弁体を弁座から離座させたときに燃料が噴射される一方、電磁コイルの通電を解除すると、付勢手段によって弁体が弁座に着座して、燃料噴射が停止するようになっている。通常、この種の燃料噴射弁では、弁座部材および弁体とも金属材料で構成されている。
特開平10−122085号公報
The fuel injection valve of Patent Document 1 generates a valve seat member in which a valve seat is formed, a valve body that is attached to and detached from the valve seat, an urging means that urges the valve body in a valve closing direction, and a magnetic attraction force. An electromagnetic coil for separating the valve seat, and fuel is injected when the electromagnetic coil is energized to separate the valve body from the valve seat, while when the electromagnetic coil is de-energized, The valve body is seated on the valve seat by the biasing means, and the fuel injection is stopped. Usually, in this type of fuel injection valve, both the valve seat member and the valve body are made of a metal material.
JP-A-10-122085

しかしながら、この種の燃料噴射弁では、着座状態(閉弁状態)におけるシール性を確保すべく、弁座部材または弁体の面精度を高くするために研磨処理を施したり、また、弁体の反復動作による弁座部材または弁体の部分摩耗を抑制するために硬化処理を施したりしており、加工の手間がかかるという課題があった。   However, in this type of fuel injection valve, in order to ensure the sealing performance in the seated state (valve closed state), a polishing process is performed to increase the surface accuracy of the valve seat member or the valve body. In order to suppress partial wear of the valve seat member or the valve body due to repetitive operation, a hardening process is performed, and there is a problem that it takes time and effort for processing.

本発明は、上記事情に鑑みてなされたものであり、その目的は、加工の手間が少ない燃料噴射弁を得ることにある。   The present invention has been made in view of the above circumstances, and an object of the present invention is to obtain a fuel injection valve with less processing effort.

上記目的を達成するために、請求項1の発明は、燃料噴射弁において、弁座部材を樹脂材料で構成し、上記弁座部材に上記閉弁方向と略直交する底壁部を設け、着座状態で当該底壁部の底内面と上記弁体の底面とを面接触させ、かつ、上記弁座部材の底内面と上記弁体の底面との隙間が上記弁体の軸心側に向かうほど大きくなるようにしたことを趣旨とする。 In order to achieve the above object, according to a first aspect of the present invention, in the fuel injection valve, the valve seat member is made of a resin material, and the valve seat member is provided with a bottom wall portion substantially orthogonal to the valve closing direction. The bottom inner surface of the bottom wall portion and the bottom surface of the valve body are brought into surface contact with each other, and the gap between the bottom inner surface of the valve seat member and the bottom surface of the valve body is closer to the axial center side of the valve body. The purpose is to make it larger .

また、請求項2の発明は、上記請求項1の発明において、上記弁座部材の上面および上記弁体の底面のうち少なくともいずれか一方に環状の突起を形成して、上記突起が他方と面接触した領域によってシールを確保するようにしたものである。 According to a second aspect of the present invention, in the first aspect of the present invention, an annular protrusion is formed on at least one of the upper surface of the valve seat member and the bottom surface of the valve body, and the protrusion is formed on the other surface. The seal is ensured by the contact area .

また、請求項3の発明は、上記請求項1または2の発明において、上記弁座部材と上記弁体とのシール領域より下流側の領域で、上記弁座部材の表裏を貫通する貫通孔を設け、当該下流側の領域における燃料流れによって生じる圧力低下により、上記弁座部材より内側の領域に外側からエアを導入するようにしたものである。
さらに、請求項4の発明は、上記請求項1〜3のうちいずれか一つの発明において、上記弁座部材に噴射孔を形成したものである。
According to a third aspect of the present invention, in the first or second aspect of the present invention, a through-hole penetrating the front and back of the valve seat member is provided in a region downstream of a seal region between the valve seat member and the valve body. The air is introduced from the outside into the area inside the valve seat member due to the pressure drop caused by the fuel flow in the downstream area.
Furthermore, the invention of claim 4 is the invention according to any one of claims 1 to 3, wherein an injection hole is formed in the valve seat member .

請求項1の発明によれば、弁座部材を、金属材料に比べて成形性の高い樹脂材料で構成したため、弁座部材を金属材料で構成した場合に比べて、加工の手間を減らすことができる。また、弁体が弁座から離座した状態で、上面と底内面との間により確実に間隙を確保して噴射孔に向かう流れを比較的容易に形成することができる。さらに、弁体の底面および弁座部材の上面の周縁部同士を面接触させた環状の領域をシール領域とすることができ、着座によるシールを比較的簡素な構成で実現することができる。また、当該シール領域の内側に、加圧領域と隔離された領域を比較的広くとって、当該隔離された領域の形状や、噴射孔のレイアウトの自由度を高めることができ、より好適な噴射特性が得やすくなるという利点もある。 According to invention of Claim 1, since the valve seat member was comprised with the resin material with high moldability compared with a metal material, compared with the case where a valve seat member is comprised with a metal material, the effort of a process can be reduced. it can. In addition, in a state where the valve body is separated from the valve seat, it is possible to ensure a gap more reliably between the upper surface and the bottom inner surface, and to relatively easily form a flow toward the injection hole. Furthermore, an annular region where the peripheral portions of the bottom surface of the valve body and the upper surface of the valve seat member are in surface contact can be used as a seal region, and sealing by seating can be realized with a relatively simple configuration. In addition, the area isolated from the pressurizing area is relatively large inside the seal area, and the shape of the isolated area and the degree of freedom of the layout of the injection holes can be increased. There is also an advantage that characteristics can be easily obtained.

請求項2の発明によれば、突起によって、シール領域をより容易にかつより確実に確保できるようになる上、突起を設けた分、開弁時における弁体の底面と弁座部材の上面との間隙における燃料の流れの乱れが大きくなるため、燃料噴霧の霧化性能が向上するという利点がある。また、シール領域の内側に、加圧領域と隔離された領域を比較的広くとって、当該隔離された領域の形状や、噴射孔のレイアウトの自由度を高めることができ、より好適な噴射特性が得やすくなるという利点もある。 According to the second aspect of the present invention, the projection can secure the sealing region more easily and more reliably, and the projection is provided, so that the bottom surface of the valve body and the top surface of the valve seat member are opened. Since the disturbance of the fuel flow in the gap of the fuel becomes large, there is an advantage that the atomization performance of the fuel spray is improved. In addition, the area isolated from the pressurizing area is relatively large inside the seal area, and the shape of the isolated area and the degree of freedom of the layout of the injection holes can be increased. There is also an advantage that it becomes easy to obtain.

請求項3の発明によれば、弁座部材に形成された貫通孔から導入される空気流れにより、当該隙間における燃料流れひいては噴射孔における燃料流れがより乱れた流れとなる上、燃料と導入された空気とが攪拌され、燃料の微粒化をより一層促進させることができる。
また、請求項4の発明によれば、従来のように噴射孔が形成されたノズルプレートと弁座が形成された弁座部材とが別個に形成された場合に比べて、部品点数を減らして製造の手間を減らし、製造コストを削減することができる。
According to the third aspect of the invention, the air flow introduced from the through hole formed in the valve seat member causes the fuel flow in the gap and thus the fuel flow in the injection hole to become more turbulent, and is introduced into the fuel. The air is agitated and fuel atomization can be further promoted.
Further, according to the invention of claim 4, the number of parts is reduced as compared with the case where the nozzle plate in which the injection holes are formed and the valve seat member in which the valve seat is formed separately as in the prior art. Manufacturing effort can be reduced and manufacturing costs can be reduced .

以下、本発明を具現化した実施形態について図面を参照して説明する。なお、以下では、内燃機関に用いられる燃料噴射弁について例示する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, embodiments embodying the invention will be described with reference to the drawings. In the following, a fuel injection valve used for an internal combustion engine will be exemplified.

(第1実施形態)図1は、本実施形態にかかる燃料噴射弁の断面図(軸方向に沿った断面の図)、図2は、燃料噴射弁の先端部を拡大した断面図であって、離座状態(開弁状態)を示す図、図3は、燃料噴射弁の先端部を拡大した断面図であって、着座状態(閉弁状態)を示す図である。   (First Embodiment) FIG. 1 is a cross-sectional view of a fuel injection valve according to this embodiment (a cross-sectional view along the axial direction), and FIG. 2 is an enlarged cross-sectional view of the tip of the fuel injection valve. FIG. 3 is a cross-sectional view showing an enlarged front end portion of the fuel injection valve, and shows a seated state (valve closed state).

本実施形態にかかる燃料噴射弁1は、燃料配管に設けられたボス部(いずれも図示せず)に接続され、燃料配管内を流れる燃料を内燃機関内(吸気ポートやシリンダ内等)に噴射するものである。   The fuel injection valve 1 according to the present embodiment is connected to a boss portion (both not shown) provided in a fuel pipe, and injects fuel flowing through the fuel pipe into an internal combustion engine (intake port, cylinder, etc.). To do.

燃料噴射弁1は、本体部として、ケーシング2や、筒体3、コア筒5、ヨーク13、樹脂カバー16等を含んでいる。   The fuel injection valve 1 includes a casing 2, a cylinder 3, a core cylinder 5, a yoke 13, a resin cover 16 and the like as a main body.

このうち、筒体3は、例えば、磁性を有するステンレス材料等の素材に深絞り加工等のプレス加工を施すことにより、段差を有する薄肉の金属管として形成される。本実施形態では、筒体3の軸方向の一端側には大径部3aが、また他端側にはより小径の小径部3bが、それぞれ形成されており、大径部3aの端部が燃料配管のボス部内に挿入された状態で、筒体3が燃料配管に接続されるようになっている。   Among these, the cylindrical body 3 is formed as a thin metal tube having a step by, for example, subjecting a material such as a magnetic stainless material to press working such as deep drawing. In the present embodiment, a large-diameter portion 3a is formed on one end side in the axial direction of the cylindrical body 3, and a small-diameter small-diameter portion 3b is formed on the other end side. The end portion of the large-diameter portion 3a is The cylinder 3 is connected to the fuel pipe while being inserted into the boss portion of the fuel pipe.

この筒体3(大径部3a)の入口側の外周面には、筒体3と燃料配管のボス部との間の液密を確保するOリング18が外装される。   On the outer peripheral surface of the cylindrical body 3 (large diameter portion 3a) on the inlet side, an O-ring 18 that ensures liquid tightness between the cylindrical body 3 and the boss portion of the fuel pipe is provided.

また、筒体3の入口側(上流側)の開口部には、フィルタ21が装着される。フィルタ21は、筒体3の大径部3a内に圧入される筒状の芯金21aと、筒体3よりも軟質な樹脂材料、例えばナイロン、フッ素樹脂等を用いて芯金21aと一体に形成(射出成形)されたフレーム21bと、当該フレーム21bに取付けられて燃料を透過させるメッシュ21cとによって大略構成されている。   In addition, a filter 21 is attached to the opening on the inlet side (upstream side) of the cylindrical body 3. The filter 21 is integrally formed with the cored bar 21a using a cylindrical cored bar 21a that is press-fitted into the large-diameter portion 3a of the cylindrical body 3, and a resin material that is softer than the cylindrical body 3, such as nylon or fluororesin. The frame 21b is formed (injection-molded) and a mesh 21c that is attached to the frame 21b and allows fuel to pass therethrough.

そして、筒体3の内側には、コア筒5が嵌挿される。コア筒5は、弁体6の外筒部8、ヨーク13と共に電磁コイル15による閉磁路を形成するとともに、弁体6の開弁位置を規定するものである。コア筒5は、例えば、筒体3の小径部3b内に圧入して取付けられる。   The core cylinder 5 is fitted inside the cylinder 3. The core cylinder 5 forms a closed magnetic path by the electromagnetic coil 15 together with the outer cylinder portion 8 of the valve body 6 and the yoke 13 and defines the valve opening position of the valve body 6. The core cylinder 5 is attached by being press-fitted into the small diameter part 3b of the cylinder 3, for example.

また、筒体3の下流側端部には、筒状の弁座部材9が配設される。この弁座部材9は、略円筒状に形成される周壁部9bと、周壁部9bの下流側端部で軸方向(弁体6の開閉弁方向)と略直交する円板状の底壁部9dとを備える。これら周壁部9bと底壁部9dとで囲まれる凹部9c内に、弁体6の弁部7が収容される。   A cylindrical valve seat member 9 is disposed at the downstream end of the cylindrical body 3. The valve seat member 9 includes a peripheral wall portion 9b formed in a substantially cylindrical shape, and a disk-shaped bottom wall portion that is substantially orthogonal to the axial direction (the opening / closing valve direction of the valve body 6) at the downstream end of the peripheral wall portion 9b. 9d. The valve portion 7 of the valve body 6 is accommodated in a recess 9c surrounded by the peripheral wall portion 9b and the bottom wall portion 9d.

底壁部9dには、その表裏(内外)を貫通する貫通孔として複数の噴射孔9fが形成される。この噴射孔9fの噴射方向は、軸方向に対して径方向外側に僅かに傾斜させている。また、底壁部9dの底内面9eは、軸方向と略直交する面として形成されるが、軸心側が僅かに突出するように傾斜する凸面状に形成される。なお、詳しくは後述するが、本実施形態では、この底内面9eの周縁部が弁座となる。   A plurality of injection holes 9f are formed in the bottom wall portion 9d as through holes that penetrate the front and back surfaces (inside and outside). The injection direction of the injection hole 9f is slightly inclined radially outward with respect to the axial direction. The bottom inner surface 9e of the bottom wall portion 9d is formed as a surface that is substantially orthogonal to the axial direction, but is formed in a convex shape that is inclined so that the axial center side slightly protrudes. In addition, although mentioned later in detail, in this embodiment, the peripheral part of this bottom inner surface 9e becomes a valve seat.

ここで、本実施形態では、弁座部材9を、耐薬品性および耐摩耗性が高いPI(ポリイミド)や、PEEK(ポリエチルエーテルケトン)、POM(アセタール;ポリオキシメチレン)等の樹脂材料(所謂エンジニアリングプラスチック)で構成している。樹脂材料は成形性に優れるため、従来のように金属材料を用いた場合に比べて、面精度を確保しやすく、また、好適な燃料流れを生じさせる形状等をより容易に形成できるという利点がある。なお、本実施形態では、筒体3の先端部3cを内側に折り曲げ、弁座部材9の外周面に形成した環状凹部9aに当該先端部3cを食い込ませて一体化させているが、かかる構成をインサート成形によって得ることができる。   In this embodiment, the valve seat member 9 is made of a resin material (so-called “PI” (polyimide), PEEK (polyethyl ether ketone), POM (acetal; polyoxymethylene)) having high chemical resistance and wear resistance (so-called “polyoxymethylene”). Engineering plastic). Since the resin material is excellent in moldability, it has the advantage that it is easy to ensure surface accuracy and can easily form a shape that generates a suitable fuel flow, as compared with the case where a metal material is used as in the past. is there. In the present embodiment, the distal end portion 3c of the cylindrical body 3 is bent inward, and the distal end portion 3c is bitten into the annular recess 9a formed on the outer peripheral surface of the valve seat member 9, but this configuration is integrated. Can be obtained by insert molding.

コア筒5と弁座部材9との間には、筒体3の小径部3b内で軸方向に変位可能な弁体6が収容される。本実施形態では、弁体6は、磁性金属材料によって形成され、軸方向に延びる筒状に形成された外筒部8と、樹脂材料によって形成され、外筒部8の内側に固着されて弁座部材9の底内面9eに離着座する球状の弁部7と、を備えたものとして構成される。なお、本実施形態では、外筒部8の内壁に形成した凹凸部8aと、弁部7の上部の外壁に形成した凹凸部7dとを相互に食いこませて一体化させているが、かかる構成をインサート成形によって得ることができる。   Between the core cylinder 5 and the valve seat member 9, a valve body 6 that is axially displaceable within the small diameter portion 3b of the cylinder 3 is accommodated. In the present embodiment, the valve body 6 is formed of a magnetic metal material and is formed of a cylindrical shape that extends in the axial direction, and is formed of a resin material. And a spherical valve portion 7 that is separated from and seated on the bottom inner surface 9e of the seat member 9. In this embodiment, the uneven portion 8a formed on the inner wall of the outer cylinder portion 8 and the uneven portion 7d formed on the outer wall of the upper portion of the valve portion 7 are bitten together to be integrated. The configuration can be obtained by insert molding.

弁部7は、上流側で径方向外側に膨出する上流側膨出部7aと、下流側で径方向外側に膨出する下流側膨出部7cと、より細い径でそれら膨出部7a,7cの間をつなぐ中間部7bとを備える。この中間部7bの周囲は、燃料収容室10となる。   The valve portion 7 includes an upstream bulging portion 7a bulging radially outward on the upstream side, a downstream bulging portion 7c bulging radially outward on the downstream side, and a bulging portion 7a having a narrower diameter. , 7c, and an intermediate portion 7b. The periphery of the intermediate portion 7 b is a fuel storage chamber 10.

上流側膨出部7aは、端部側に開口する有底円筒状に形成され、その凹部6a内には、コイルスプリング12が収容される。また、上流側膨出部7aの底壁には、凹部6aの内部と燃料収容室10とを連通する貫通孔6bが形成される。さらに、この底壁の中央部には、中間部7bから下流側膨出部7cまで貫通する有底円孔7eが形成され、軽量化ならびに成形性の向上が図られている。   The upstream bulging portion 7a is formed in a bottomed cylindrical shape that opens to the end side, and the coil spring 12 is accommodated in the concave portion 6a. In addition, a through hole 6b that communicates the inside of the recess 6a and the fuel storage chamber 10 is formed in the bottom wall of the upstream bulging portion 7a. Further, a bottomed circular hole 7e penetrating from the intermediate portion 7b to the downstream side bulging portion 7c is formed in the center portion of the bottom wall, so that weight reduction and improvement in formability are achieved.

下流側膨出部7cの外周には、燃料収容室10の燃料を噴射孔9f側に供給するための溝状の燃料通路6cが所定のピッチで複数形成される。この燃料通路6cは、軸方向に沿って真っ直ぐ流下するように形成してもよいし、螺旋状に形成して旋回流が形成されるようにしてもよい。また、底面6dは、軸方向と略直交するが、軸心側が僅かに窪むように傾斜する凹面状に形成される。ただし、径方向外側から内側に向かう傾斜角を、この底面6dに対向する弁座部材9の底内面9eの傾斜角より大きくし、底面6dと底内面9eとの隙間が軸心側に向かうほど大きくなるようにしてある。なお、下流側膨出部7cにも適宜有底孔7fを形成し、軽量化ならびに成形性の向上を図るのが好適である。   A plurality of groove-like fuel passages 6c for supplying the fuel in the fuel storage chamber 10 to the injection holes 9f are formed at a predetermined pitch on the outer periphery of the downstream side bulging portion 7c. The fuel passage 6c may be formed so as to flow straight along the axial direction, or may be formed in a spiral to form a swirling flow. The bottom surface 6d is formed in a concave shape that is substantially orthogonal to the axial direction but is inclined so that the axial center side is slightly recessed. However, the inclination angle from the radially outer side to the inner side is made larger than the inclination angle of the bottom inner surface 9e of the valve seat member 9 facing the bottom surface 6d, and the clearance between the bottom surface 6d and the bottom inner surface 9e increases toward the axial center side. It is supposed to grow. In addition, it is preferable to form a bottomed hole 7f in the downstream bulging portion 7c as appropriate so as to reduce the weight and improve the moldability.

また、弁部7も、弁座部材9と同様、耐薬品性および耐摩耗性が高いPI(ポリイミド)や、PEEK(ポリエチルエーテルケトン)、POM(アセタール;ポリオキシメチレン)等の樹脂材料(所謂エンジニアリングプラスチック)で構成するのが好適である。   Similarly to the valve seat member 9, the valve portion 7 is also made of a resin material (so-called “PI” (polyimide), PEEK (polyethyletherketone), POM (acetal; polyoxymethylene)) having high chemical resistance and high wear resistance. (Engineering plastic) is preferable.

そして、この弁体6に閉弁方向の付勢力を与える付勢手段として、コイルスプリング12が設けられる。このコイルスプリング12の上端は、コア筒5内に嵌挿された筒状のアジャスタ19の下端に当接する一方、コイルスプリング12の下端部は、弁体6の凹部6a内に挿入されており、軸方向に伸びる方向に弾性力を発生させる。すなわち、このコイルスプリング12は圧縮バネとして用いられ、弁体6に対し、コア筒5から離間する方向、すなわち閉弁方向に付勢力を作用させる。   A coil spring 12 is provided as an urging means for applying an urging force in the valve closing direction to the valve body 6. The upper end of the coil spring 12 abuts on the lower end of a cylindrical adjuster 19 fitted in the core cylinder 5, while the lower end of the coil spring 12 is inserted into the recess 6 a of the valve body 6, An elastic force is generated in a direction extending in the axial direction. That is, the coil spring 12 is used as a compression spring, and exerts an urging force on the valve body 6 in a direction away from the core cylinder 5, that is, in a valve closing direction.

筒体3の外周側には、段付筒状に形成されたヨーク13が設けられている。本実施形態では、ヨーク13を、筒体3の小径部3bの外周側に圧入して固着している。また、ヨーク13と筒体3の小径部3bとの間は、連結コア14が設けられている。本実施形態では、連結コア14を、小径部3bの外周側を取囲む略C字状の磁性体として形成している。また、ヨーク13の先端側には、Oリング23の溝を形成する樹脂キャップ11が取り付けられる。   A yoke 13 formed in a stepped cylindrical shape is provided on the outer peripheral side of the cylindrical body 3. In the present embodiment, the yoke 13 is press-fitted and fixed to the outer peripheral side of the small diameter portion 3 b of the cylindrical body 3. A connecting core 14 is provided between the yoke 13 and the small diameter portion 3 b of the cylindrical body 3. In the present embodiment, the connecting core 14 is formed as a substantially C-shaped magnetic body that surrounds the outer peripheral side of the small diameter portion 3b. A resin cap 11 that forms a groove of the O-ring 23 is attached to the tip side of the yoke 13.

筒体3とヨーク13との間には、電磁コイル15が設けられる。本実施形態では、電磁コイル15を、樹脂材料により形成された筒状のコイルボビン15aと、該コイルボビン15aに巻装されたコイル15bとを有するものとし、コイルボビン15aを筒体3の小径部3bに外装させている。なお、電磁コイル15は、コネクタ17のピン20および樹脂カバー16内に形成される導線22を介して通電される。   An electromagnetic coil 15 is provided between the cylinder 3 and the yoke 13. In this embodiment, the electromagnetic coil 15 includes a cylindrical coil bobbin 15a formed of a resin material and a coil 15b wound around the coil bobbin 15a, and the coil bobbin 15a is attached to the small diameter portion 3b of the cylindrical body 3. The exterior. The electromagnetic coil 15 is energized through the pins 20 of the connector 17 and the conductive wires 22 formed in the resin cover 16.

樹脂カバー16は、筒体3の外周側に設けられる。この樹脂カバー16は、例えば、筒体3の外周側に、ヨーク13や、連結コア14、電磁コイル15等を組付けた状態で射出成形することによって形成することができる。なお、樹脂カバー16とコネクタ17は一体成形されている。   The resin cover 16 is provided on the outer peripheral side of the cylindrical body 3. The resin cover 16 can be formed, for example, by injection molding in a state where the yoke 13, the connecting core 14, the electromagnetic coil 15, and the like are assembled on the outer peripheral side of the cylindrical body 3. The resin cover 16 and the connector 17 are integrally formed.

以上の構成を備える燃料噴射弁1において、弁体6には付勢手段としてのコイルスプリング12から閉弁方向の付勢力が作用しており、電磁コイル15が通電されない状態では、弁体6が弁座部材9上に着座し、弁体6の底面6dと底内面9eとが当接する状態が維持される(閉弁状態;図3)。   In the fuel injection valve 1 having the above configuration, a biasing force in the valve closing direction is applied to the valve body 6 from a coil spring 12 as a biasing means, and the valve body 6 is not energized when the electromagnetic coil 15 is not energized. The seat is placed on the valve seat member 9, and the state in which the bottom surface 6d of the valve body 6 and the bottom inner surface 9e abut is maintained (valve closed state; FIG. 3).

このとき、上述したように、弁体6の底面6dを軸心側が僅かに窪むように傾斜する凹形状とする一方、弁座部材9の底内面9eを軸心側が僅かに突出するように傾斜する凸形状とし、さらに、底面6dと底内面9eとの隙間が軸心側に向かうほど大きくなるようにしてあるため、着座した状態では、底面6dと底内面9eの周縁部同士が面接触することになり、図3に示す環状の領域Sがシール領域となる。このとき、シール領域Sが、弁座部材9の底壁部9dに形成した噴射孔9fより径方向外側に形成されるようにしておく。   At this time, as described above, the bottom surface 6d of the valve body 6 has a concave shape that is inclined so that the axial center side is slightly recessed, while the bottom inner surface 9e of the valve seat member 9 is inclined so that the axial center side slightly protrudes. Since it has a convex shape and the gap between the bottom surface 6d and the bottom inner surface 9e increases toward the axial center side, the peripheral portions of the bottom surface 6d and the bottom inner surface 9e are in surface contact with each other when seated. Thus, the annular region S shown in FIG. 3 becomes a seal region. At this time, the seal region S is formed on the outer side in the radial direction from the injection hole 9 f formed in the bottom wall portion 9 d of the valve seat member 9.

一方、電磁コイル15が通電されると、コア筒5、外筒部8、およびヨーク13等によって閉磁路が形成され、これにより、外筒部8にはコア筒5に近接する方向の磁力が作用する。ここで、この磁力(吸着力)は、コイルスプリング12の付勢力より大きくなるように設定してあるため、電磁コイル15が通電されると、弁体6がコア筒5に引き寄せられ、弁体6が弁座部材9から離座し、弁体6の底面6dと底内面9eとが離間する(開弁状態;図2)。   On the other hand, when the electromagnetic coil 15 is energized, a closed magnetic path is formed by the core cylinder 5, the outer cylinder portion 8, the yoke 13, and the like, so that the magnetic force in the direction close to the core cylinder 5 is applied to the outer cylinder portion 8. Works. Here, since this magnetic force (adsorptive force) is set to be larger than the urging force of the coil spring 12, when the electromagnetic coil 15 is energized, the valve body 6 is attracted to the core cylinder 5 and the valve body. 6 separates from the valve seat member 9, and the bottom surface 6d and the bottom inner surface 9e of the valve body 6 are separated (valve open state; FIG. 2).

この開弁状態において、燃料は、筒体3およびコア筒5内の燃料通路4を流下した後、アジャスタ19およびコア筒5の筒内、弁体6上部の凹部6a内、および貫通孔6bを経由して燃料収容室10に流入する。さらに、燃料は、燃料収容室10から、下流側膨出部7cの外周に形成された燃料通路6c、および弁体6の底面6dと弁座部材9の底内面9eとの隙間を経由して、噴射孔9fから噴射される。   In this valve open state, the fuel flows down through the fuel passage 4 in the cylinder 3 and the core cylinder 5, and then passes through the adjuster 19 and the cylinder of the core cylinder 5, the recess 6 a above the valve element 6, and the through hole 6 b. Then, the fuel flows into the fuel storage chamber 10. Further, the fuel passes through the fuel passage 6 c formed on the outer periphery of the downstream side bulging portion 7 c from the fuel storage chamber 10, and the clearance between the bottom surface 6 d of the valve body 6 and the bottom inner surface 9 e of the valve seat member 9. Injected from the injection hole 9f.

ここで、上記構成により、本実施形態では、燃料通路6cでの燃料の流れFaと、底面6dと底内面9eとの隙間での燃料の流れFbとの間で、流れの方向が略直角あるいは鋭角的に大きく変化し、また、底面6dと底内面9eとの隙間での燃料の流れFbと、噴射孔9f内での燃料の流れFcとの間でも、流れの方向が略直角あるいは鋭角的に大きく変化することになる。かかる流通方向の変化により、燃料の壁面からの剥離や乱流が生じ、この結果、噴射孔9fから噴出される燃料の流れにも乱れが生じて空気との攪拌が進み、燃料噴霧の微粒化が促進される。   Here, according to the above configuration, in the present embodiment, the flow direction between the fuel flow Fa in the fuel passage 6c and the fuel flow Fb in the gap between the bottom surface 6d and the bottom inner surface 9e is substantially perpendicular or The direction of flow is substantially perpendicular or acute between the fuel flow Fb in the gap between the bottom surface 6d and the bottom inner surface 9e and the fuel flow Fc in the injection hole 9f. Will change greatly. The change in the flow direction causes separation or turbulent flow of the fuel from the wall surface. As a result, the flow of fuel ejected from the injection hole 9f is also disturbed, and stirring with the air proceeds, thereby atomizing the fuel spray. Is promoted.

以上の本実施形態によれば、弁座部材9を、金属材料に比べて成形性の高い樹脂材料で構成したため、弁座部材を金属材料で構成した場合に比べて、加工の手間を減らすことができる。また、燃料の流量や噴霧粒径等に応じて適宜に形状を調整して、より好適な燃料流れを生じる形状を得やすくなる。また、金属材料とした場合に比べて、着座音の音圧レベルを低くすることができるという利点もある。   According to the above embodiment, since the valve seat member 9 is made of a resin material having a higher moldability than a metal material, the labor of processing is reduced compared to the case where the valve seat member is made of a metal material. Can do. In addition, it is easy to obtain a shape that produces a more suitable fuel flow by appropriately adjusting the shape according to the flow rate of fuel, the spray particle size, and the like. Further, there is an advantage that the sound pressure level of the seating sound can be lowered as compared with the case of using a metal material.

さらに、本実施形態によれば、弁体6の弁座部材9と対向する部分や当接する部分(弁部7)も樹脂材料で構成したため、弁体と弁座部材とが対向する部分の形状を適宜に調整して、より一層好適な燃料流れを生じる形状を得やすくなるとともに、着座音の音圧レベルをより一層低くすることができる。   Furthermore, according to this embodiment, since the part facing the valve seat member 9 of the valve body 6 and the contact part (valve part 7) are also made of the resin material, the shape of the part where the valve body and the valve seat member face each other. As a result, it is easy to obtain a shape that produces a more suitable fuel flow, and the sound pressure level of the seating sound can be further reduced.

さらに、本実施形態によれば、弁座部材9に凹部9cを形成して、当該凹部9c内に弁体6(弁部7)を挿入するようにしたため、相互に対向する凹部9cの内面と弁部7の外面との間の形状によって、弁座に向かう燃料の流れの方向をより容易に調整することができる。   Furthermore, according to this embodiment, since the recessed part 9c was formed in the valve seat member 9, and the valve body 6 (valve part 7) was inserted in the said recessed part 9c, the inner surface of the mutually opposing recessed part 9c and The direction of the fuel flow toward the valve seat can be more easily adjusted by the shape between the valve portion 7 and the outer surface.

また、本実施形態によれば、弁座部材9に軸方向(閉弁方向)と略直交する底壁部9dを設けるとともに、着座状態で底壁部9dの底内面9eと弁体6の底面6dとを面接触させるようにしたため、離座した状態で、底内面9eと底面6dとの間により確実に間隙を確保して噴射孔9fに向かう流れを比較的容易に形成することができる。   Further, according to the present embodiment, the valve seat member 9 is provided with the bottom wall portion 9d substantially orthogonal to the axial direction (valve closing direction), and the bottom inner surface 9e of the bottom wall portion 9d and the bottom surface of the valve body 6 in the seated state. Since the surface is brought into contact with 6d, it is possible to form a flow toward the injection hole 9f relatively easily while ensuring a gap between the bottom inner surface 9e and the bottom surface 6d in a separated state.

さらに、噴射孔9fによる噴射方向を、底内面9eまたは底面6dに対して略直角かあるいは鋭角的に設定したため、底内面9eと底面6dとの間における燃料の流れFbと、噴射孔9fにおける燃料の流れFcとの間で、流れの方向を略直角あるいは鋭角的に変化させることができるため、流れの壁面からの剥離や乱流を誘起して、噴射孔9fから噴出する流れが空気と攪拌されるのを促進させ、ひいては、燃料噴霧の微粒化を促進することができる。   Further, since the injection direction by the injection hole 9f is set substantially perpendicular or acute to the bottom inner surface 9e or the bottom surface 6d, the fuel flow Fb between the bottom inner surface 9e and the bottom surface 6d and the fuel in the injection hole 9f Since the flow direction can be changed substantially perpendicularly or acutely with respect to the flow Fc, the flow ejected from the injection hole 9f induces separation or turbulent flow from the wall surface of the flow, and the air and the agitation. Can be promoted, and thus atomization of the fuel spray can be promoted.

さらに、本実施形態によれば、弁座部材9の凹部9c内に弁体6(弁部7)を挿入した構成として、弁部7の外周と凹部9cの内周との間における燃料の流れFaと、底内面9eと底面6dとの間における燃料の流れFbとの間で、流れの方向を略直角あるいは鋭角的に大きく変化させることができるため、この部分でも流れの壁面からの剥離や乱流を誘起して、噴射孔9fから噴出する流れが空気と攪拌されるのを促進させ、ひいては、燃料噴霧の微粒化を促進することができる。   Furthermore, according to the present embodiment, the flow of fuel between the outer periphery of the valve portion 7 and the inner periphery of the recess 9c is configured such that the valve body 6 (valve portion 7) is inserted into the recess 9c of the valve seat member 9. The direction of flow can be changed substantially at a substantially right angle or acute angle between Fa and the fuel flow Fb between the bottom inner surface 9e and the bottom surface 6d. By inducing turbulent flow, the flow ejected from the injection hole 9f can be promoted to be agitated with air, and thus atomization of the fuel spray can be promoted.

また、本実施形態によれば、弁体6の底面6dを軸心側が僅かに窪むように傾斜する凹形状とする一方、弁座部材9の底内面9eを軸心側が僅かに突出するように傾斜する凸形状とし、さらに、底面6dと底内面9eとの隙間が軸心側に向かうほど大きくなるようにしたため、底面6dと底内面9eの周縁部同士を面接触させた環状の領域Sをシール領域とすることができ、着座によるシールを比較的簡素な構成で実現することができる。また、当該シール領域Sの内側に、加圧領域と隔離された領域を比較的広くとって、当該隔離された領域に臨む噴射孔9fのレイアウトの自由度を高めることができ、より好適な噴射特性を得やすくなるという利点もある。   In addition, according to the present embodiment, the bottom surface 6d of the valve body 6 has a concave shape that is inclined so that the axial center side is slightly recessed, while the bottom inner surface 9e of the valve seat member 9 is inclined so that the axial center side slightly protrudes. Furthermore, since the gap between the bottom surface 6d and the bottom inner surface 9e increases toward the axial center side, the annular region S in which the peripheral portions of the bottom surface 6d and the bottom inner surface 9e are in surface contact with each other is sealed. The seal can be realized by a relatively simple configuration. In addition, a region that is isolated from the pressurizing region is relatively large inside the seal region S, so that the degree of freedom in layout of the injection holes 9f facing the isolated region can be increased, and more suitable injection. There is also an advantage that characteristics can be easily obtained.

また、本実施形態によれば、弁体6を収容する筒体3を備え、筒体3に弁座部材9を樹脂成形して一体化させたため、弁座部材9を設けた構造を、より容易に得ることができる。   In addition, according to the present embodiment, the cylindrical body 3 that accommodates the valve body 6 is provided, and the valve seat member 9 is integrally molded with the cylindrical body 3 by resin molding. Can be easily obtained.

また、本実施形態によれば、弁座部材9に弁座としての底内面9eを形成するとともに、噴射孔9fを設けたため、従来構造のように、噴射孔を形成したノズルプレートと弁座が形成された弁座部材とを別体として構成した場合に比べて部品点数を減らして、製造の手間を減らし、製造コストを低減することができる。   Moreover, according to this embodiment, since the bottom inner surface 9e as a valve seat was formed in the valve seat member 9 and the injection hole 9f was provided, the nozzle plate and the valve seat in which the injection hole was formed like the conventional structure. Compared to the case where the formed valve seat member is configured as a separate body, the number of parts can be reduced, manufacturing effort can be reduced, and manufacturing cost can be reduced.

(第2実施形態)図4は、本実施形態にかかる燃料噴射弁の先端部を拡大して示す断面図であって、離座状態(開弁状態)を示す図、図5は、燃料噴射弁の先端部を拡大して示す断面図であって、着座状態(閉弁状態)を示す図である。なお、本実施形態にかかる燃料噴射弁は、上記実施形態にかかる燃料噴射弁と同様の構成を備える。よって、それら同様の構成については、同じ符号を付し、重複する説明を省略する。   (Second Embodiment) FIG. 4 is an enlarged sectional view showing the tip of a fuel injection valve according to this embodiment, showing a separated state (valve open state), and FIG. 5 is a fuel injection. It is sectional drawing which expands and shows the front-end | tip part of a valve, Comprising: It is a figure which shows a seating state (valve closing state). In addition, the fuel injection valve concerning this embodiment is equipped with the structure similar to the fuel injection valve concerning the said embodiment. Therefore, about the same structure, the same code | symbol is attached | subjected and the overlapping description is abbreviate | omitted.

本実施形態では、弁座部材9Aの底内面9eに環状の突起9gを形成し、この突起によってシールを確保するものである。この環状の突起9gは、弁体6A(弁部7A)の底面6dの周縁部に対向して設けられており、着座した状態では、突起9gと底面6dの周縁部とが面接触した環状の領域Sがシール領域となる。   In this embodiment, an annular projection 9g is formed on the bottom inner surface 9e of the valve seat member 9A, and a seal is secured by this projection. The annular projection 9g is provided to face the peripheral portion of the bottom surface 6d of the valve body 6A (valve portion 7A). When seated, the annular projection 9g and the peripheral portion of the bottom surface 6d are in surface contact with each other. The region S becomes a seal region.

本実施形態によれば、突起9gによって、シール領域Sをより確実に確保できるようになる上、当該シール領域Sの面圧を適宜に設定しやすくなるという利点がある。また、突起9gを設けた分、開弁時における弁体6Aの底面6dと弁座部材9Aの底内面9eとの間隙における燃料の流れFbの乱れが大きくなるため、燃料噴霧の微粒化がより促進されるという利点がある。   According to the present embodiment, there is an advantage that the seal area S can be more reliably secured by the protrusion 9g and the surface pressure of the seal area S can be easily set appropriately. In addition, since the protrusion 9g is provided, the fuel flow Fb in the gap between the bottom surface 6d of the valve body 6A and the bottom inner surface 9e of the valve seat member 9A at the time of valve opening increases, so the atomization of fuel spray is further reduced. There is an advantage of being promoted.

(第3実施形態)図6は、本実施形態にかかる燃料噴射弁の先端部を拡大して示す断面図であって、離座状態(開弁状態)を示す図である。なお、本実施形態にかかる燃料噴射弁は、上記実施形態にかかる燃料噴射弁と同様の構成を備える。よって、それら同様の構成については、同じ符号を付し、重複する説明を省略する。   (Third Embodiment) FIG. 6 is an enlarged cross-sectional view showing a tip portion of a fuel injection valve according to this embodiment, and shows a separated state (valve open state). In addition, the fuel injection valve concerning this embodiment is equipped with the structure similar to the fuel injection valve concerning the said embodiment. Therefore, about the same structure, the same code | symbol is attached | subjected and the overlapping description is abbreviate | omitted.

本実施形態では、弁座部材9Bのシール領域(突起9g)より下流側(軸心側)の領域で、その表裏(内外)を貫通する貫通孔9hを設け、弁体6B(弁部7B)の底面6dと弁座部材9Bの底内面9eとの間の隙間の、貫通孔9hの開口部が臨む位置における燃料流れFbによって生じる圧力低下により、外部から当該貫通孔9hを介して当該燃料流れFbにエアを導入するようにしている。かかる構成によって生じる空気流れAにより、当該隙間における燃料流れFbひいては噴射孔9fにおける燃料流れFcがより乱れた流れとなる上、燃料と空気との攪拌がより一層促進され、燃料の霧化をより一層促進させることができる。なお、貫通孔9hは、シール領域しょり下流側に開口しているため、閉弁状態において当該貫通孔9hを介して燃料がリークすることはない。   In the present embodiment, a through hole 9h that penetrates the front and back (inside and outside) is provided in the downstream (axial center side) region from the seal region (protrusion 9g) of the valve seat member 9B, and the valve body 6B (valve portion 7B). The fuel flow from the outside through the through hole 9h due to the pressure drop caused by the fuel flow Fb in the position where the opening of the through hole 9h faces in the gap between the bottom surface 6d of the valve seat member 9B and the bottom inner surface 9e of the valve seat member 9B Air is introduced into Fb. Due to the air flow A generated by such a configuration, the fuel flow Fb in the gap and thus the fuel flow Fc in the injection hole 9f become a more turbulent flow, and the agitation of the fuel and air is further promoted to further atomize the fuel. It can be further promoted. In addition, since the through hole 9h opens to the downstream side of the seal region, fuel does not leak through the through hole 9h in the valve-closed state.

(第4実施形態)図7は、本実施形態にかかる燃料噴射弁の先端部を拡大して示す断面図であって、離座状態(開弁状態)を示す図である。なお、本実施形態にかかる燃料噴射弁は、上記実施形態にかかる燃料噴射弁と同様の構成を備える。よって、それら同様の構成については、同じ符号を付し、重複する説明を省略する。   (Fourth Embodiment) FIG. 7 is an enlarged sectional view showing the tip of the fuel injection valve according to the present embodiment, and shows a separated state (valve open state). In addition, the fuel injection valve concerning this embodiment is equipped with the structure similar to the fuel injection valve concerning the said embodiment. Therefore, about the same structure, the same code | symbol is attached | subjected and the overlapping description is abbreviate | omitted.

本実施形態では、弁座部材9Cの周壁部を無くし、弁体6Cを、筒体3の内周によってガイドするようにしたものである。さらに、本実施形態では、弁体6Cを、上記樹脂材料に導電性フィラーをバインドして導電性を与えた導電性樹脂材料として構成し、当該弁体6Cから金属材料からなる外筒部8を省略している。そして、弁体6C(弁部7C)にコイルスプリング12を収容する凹部6aを形成するとともに、この凹部6a内の燃料収容室10aと中間部7bの外側の燃料収容室10bとを連通する貫通孔6eを形成し、燃料が、燃料収容室10a、貫通孔6e、燃料収容室10b、下流側膨出部7cの外周、および弁体6Cの底面6dと弁座部材9Cの底内面9eとの間の間隙を経由して、噴射孔9fから噴射されるようにしている。かかる構成によれば、弁座部材9Cにおける樹脂材料の使用量を減らすことができる上、弁体6Cの部品点数を減らすとともにより小型化することができ、小型軽量化やコスト低減、省資源等に資することができる。また、上記実施形態に比べて燃料が存在する領域の容積を減らすことができる分、燃料の圧力変動(サージ圧)等を低減することができるという利点もある。   In the present embodiment, the peripheral wall portion of the valve seat member 9 </ b> C is eliminated, and the valve body 6 </ b> C is guided by the inner periphery of the cylindrical body 3. Further, in the present embodiment, the valve body 6C is configured as a conductive resin material that is made conductive by binding a conductive filler to the resin material, and the outer cylinder portion 8 made of a metal material is formed from the valve body 6C. Omitted. A recess 6a that accommodates the coil spring 12 is formed in the valve body 6C (valve portion 7C), and a through hole that communicates the fuel storage chamber 10a in the recess 6a with the fuel storage chamber 10b outside the intermediate portion 7b. 6e is formed, and the fuel is between the fuel storage chamber 10a, the through hole 6e, the fuel storage chamber 10b, the outer periphery of the downstream bulging portion 7c, and the bottom surface 6d of the valve body 6C and the bottom inner surface 9e of the valve seat member 9C. It is made to inject from the injection hole 9f via the gap | interval. According to this configuration, the amount of resin material used in the valve seat member 9C can be reduced, and the number of parts of the valve body 6C can be reduced and the size can be further reduced. Can help. Further, as compared with the above embodiment, there is an advantage that the pressure fluctuation (surge pressure) of the fuel can be reduced as much as the volume of the region where the fuel exists can be reduced.

なお、本発明は、次のような別の実施形態に具現化することができる。以下の別の実施形態でも上記実施形態と同様の作用および効果を得ることができる。   The present invention can be embodied in another embodiment as follows. In other embodiments described below, the same operations and effects as in the above embodiments can be obtained.

(1)弁体と弁座部材との間でシール領域を形成する突起は、弁体および弁座部材のうち少なくともいずれか一方に設けるようにすればよいが、双方に設けてもよい。   (1) The protrusion that forms the seal region between the valve body and the valve seat member may be provided on at least one of the valve body and the valve seat member, but may be provided on both.

(2)燃料の流れ方向を決定付ける突起や溝は、弁座部材および弁体のうち少なくともいずれか一方に設けるようにすればよいが、双方に設けてもよい。また、弁座部材の底内面のシール領域より内側の部分や弁体の底面のシール領域より内側の部分に突起や溝を設けてもよい。   (2) The protrusions and grooves that determine the fuel flow direction may be provided on at least one of the valve seat member and the valve body, but may be provided on both. Moreover, you may provide a processus | protrusion and a groove | channel in the part inside the seal | sticker area | region of the bottom inner surface of a valve seat member, and the seal | sticker area | region of the bottom face of a valve body.

(3)本発明は燃圧に応じたスペックで実現可能である。   (3) The present invention can be realized with specifications according to the fuel pressure.

また、上記実施形態から把握し得る請求項以外の技術思想について、以下にその効果と共に記載する。   Further, technical ideas other than the claims that can be grasped from the above embodiment will be described together with the effects thereof.

(イ)請求項1〜3に記載の燃料噴射弁では、弁座部材が弁体に対向または当接する部分を樹脂材料で構成するのが好適である。   (A) In the fuel injection valve according to the first to third aspects, it is preferable that the portion where the valve seat member faces or contacts the valve body is made of a resin material.

こうすれば、弁体に対向または当接する部分の形状を適宜に調整して、より一層好適な燃料流れを生じる形状を得やすくなるとともに、着座音の音圧レベルをより一層低くすることができる。   In this way, the shape of the portion facing or abutting the valve body can be appropriately adjusted to make it easier to obtain a shape that produces a more suitable fuel flow, and the sound pressure level of the seating sound can be further lowered. .

(ロ)請求項1〜3または上記(イ)に記載の燃料噴射弁では、弁座部材に凹部を形成して、当該凹部内に弁体を挿入するように構成するのが好適である。   (B) In the fuel injection valve according to claims 1 to 3 or (a), it is preferable that a recess is formed in the valve seat member and the valve element is inserted into the recess.

こうすれば、相互に対向する凹部の内面と弁体の外面との間の形状によって、弁座に向けて流れる燃料の方向をより容易に調整することができる。また、かかる構成によれば、凹部に挿入された弁体の外周と当該凹部の内周との間における燃料の流れと、上面と底面との間における燃料の流れとの間で、流れの方向を略直角あるいは鋭角的に大きく変化させることができるため、流れの剥離や乱れを誘起して、噴射孔から噴出する流れが空気と攪拌されるのを促進させ、ひいては、燃料噴霧の微粒化を促進することができる。   In this way, the direction of the fuel flowing toward the valve seat can be more easily adjusted by the shape between the inner surface of the concave portion and the outer surface of the valve body facing each other. In addition, according to this configuration, the flow direction between the fuel flow between the outer periphery of the valve element inserted into the recess and the inner periphery of the recess and the fuel flow between the top surface and the bottom surface. Can be changed substantially at a right angle or at an acute angle, which induces flow separation and turbulence to promote the stirring of the flow ejected from the injection holes with the air, and thus atomization of the fuel spray. Can be promoted.

(ハ)請求項1〜3または上記(イ)、(ロ)に記載の燃料噴射弁では、噴射孔の軸方向を、弁座部材の底内面または弁体の底面に対して略直角かあるいは鋭角的に設定するのが好適である。   (C) In the fuel injection valve according to claims 1 to 3 or (a) and (b), the axial direction of the injection hole is substantially perpendicular to the bottom inner surface of the valve seat member or the bottom surface of the valve body, or It is preferable to set an acute angle.

こうすれば、上記底内面と底面との間における燃料の流れと、噴射孔における燃料の流れとの間で、流れの方向を略直角にあるいは鋭角的に大きく変化させることができるため、流れの剥離や乱れを誘起して、噴射孔から噴出する流れが空気と攪拌されるのを促進させ、ひいては、燃料噴霧の微粒化を促進することができる。   In this way, the flow direction can be changed substantially perpendicularly or acutely between the fuel flow between the bottom inner surface and the bottom surface and the fuel flow in the injection hole. Separation and turbulence are induced, and the flow ejected from the injection hole is promoted to be agitated with air, and as a result, atomization of the fuel spray can be promoted.

本発明の実施形態にかかる燃料噴射弁の断面図(軸方向に沿った断面の図)。Sectional drawing of the fuel injection valve concerning embodiment of this invention (figure of the cross section along an axial direction). 本発明の第1実施形態にかかる燃料噴射弁の先端部を拡大した断面図であって、離座状態(開弁状態)を示す図。It is sectional drawing to which the front-end | tip part of the fuel injection valve concerning 1st Embodiment of this invention was expanded, Comprising: The figure which shows a separated state (valve-opening state). 本発明の第1実施形態にかかる燃料噴射弁の先端部を拡大した断面図であって、着座状態(閉弁状態)を示す図。It is sectional drawing to which the front-end | tip part of the fuel injection valve concerning 1st Embodiment of this invention was expanded, Comprising: The figure which shows a seating state (valve closed state). 本発明の第2実施形態にかかる燃料噴射弁の先端部を拡大した断面図であって、離座状態(開弁状態)を示す図。It is sectional drawing to which the front-end | tip part of the fuel injection valve concerning 2nd Embodiment of this invention was expanded, Comprising: The figure which shows a separated state (valve-opening state). 本発明の第2実施形態にかかる燃料噴射弁の先端部を拡大した断面図であって、着座状態(閉弁状態)を示す図。It is sectional drawing to which the front-end | tip part of the fuel injection valve concerning 2nd Embodiment of this invention was expanded, Comprising: The figure which shows a seating state (valve closing state). 本発明の第3実施形態にかかる燃料噴射弁の先端部を拡大した断面図であって、離座状態(開弁状態)を示す図。It is sectional drawing to which the front-end | tip part of the fuel injection valve concerning 3rd Embodiment of this invention was expanded, Comprising: The figure which shows a separated state (valve-opening state). 本発明の第4実施形態にかかる燃料噴射弁の先端部を拡大した断面図であって、離座状態(開弁状態)を示す図。It is sectional drawing to which the front-end | tip part of the fuel injection valve concerning 4th Embodiment of this invention was expanded, Comprising: The figure which shows a separated state (valve-opening state).

符号の説明Explanation of symbols

1,1A,1B,1C 燃料噴射弁
3 筒体
6,6A,6B,6C 弁体
6d 底面
9,9A,9B,9C 弁座部材
9d 底壁部
9e 上面(弁座)
12 コイルスプリング(付勢手段)
15 電磁コイル
1, 1A, 1B, 1C Fuel injection valve 3 Tubular body 6, 6A, 6B, 6C Valve body 6d Bottom surface 9, 9A, 9B, 9C Valve seat member 9d Bottom wall 9e Top surface (valve seat)
12 Coil spring (biasing means)
15 Electromagnetic coil

Claims (4)

弁座が形成された弁座部材と、
前記弁座に離着座する弁体と、
前記弁体を閉弁方向に付勢する付勢手段と、
磁気吸引力を発生させて前記弁体を離座させる電磁コイルと、
を備えた燃料噴射弁において、
前記弁座部材を樹脂材料で構成し
前記弁座部材に前記閉弁方向と略直交する底壁部を設け、着座状態で当該底壁部の底内面と前記弁体の底面とを面接触させ、かつ、
前記弁座部材の底内面と前記弁体の底面との隙間が前記弁体の軸心側に向かうほど大きくなるようにしたことを特徴とする燃料噴射弁。
A valve seat member formed with a valve seat;
A valve body that is separated from and seated on the valve seat;
Urging means for urging the valve body in the valve closing direction;
An electromagnetic coil for generating a magnetic attractive force to separate the valve body;
In a fuel injection valve equipped with
The valve seat member is made of a resin material ,
The valve seat member is provided with a bottom wall portion substantially orthogonal to the valve closing direction, the bottom inner surface of the bottom wall portion and the bottom surface of the valve body are in surface contact in a seated state, and
A fuel injection valve characterized in that a gap between a bottom inner surface of the valve seat member and a bottom surface of the valve body becomes larger toward an axial center side of the valve body .
前記弁座部材の上面および前記弁体の底面のうち少なくともいずれか一方に環状の突起を形成して、前記突起が他方と面接触した領域によってシールを確保するようにしたことを特徴とする請求項1に記載の燃料噴射弁。 An annular protrusion is formed on at least one of the upper surface of the valve seat member and the bottom surface of the valve body, and a seal is secured by a region where the protrusion is in surface contact with the other. Item 4. The fuel injection valve according to Item 1. 前記弁座部材と前記弁体とのシール領域より下流側の領域で、前記弁座部材の表裏を貫通する貫通孔を設け、当該下流側の領域における燃料流れによって生じる圧力低下により、前記弁座部材より内側の領域に外側からエアを導入するようにしたことを特徴とする請求項1または2に記載の燃料噴射弁。 A through hole penetrating the front and back of the valve seat member is provided in a region downstream of the seal region between the valve seat member and the valve body, and the valve seat is caused by a pressure drop caused by a fuel flow in the downstream region. 3. The fuel injection valve according to claim 1, wherein air is introduced from outside into a region inside the member . 前記弁座部材に噴射孔を形成したことを特徴とする請求項1〜3のうちいずれか一つに記載の燃料噴射弁。The fuel injection valve according to claim 1, wherein an injection hole is formed in the valve seat member.
JP2005134944A 2005-05-06 2005-05-06 Fuel injection valve Expired - Fee Related JP4219911B2 (en)

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JP4296519B2 (en) * 2006-12-19 2009-07-15 株式会社日立製作所 Fuel injection valve
JP2010038110A (en) * 2008-08-07 2010-02-18 Keihin Corp Injection valve for gaseous fuel
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