JP4216381B2 - Plastic pallet - Google Patents

Plastic pallet Download PDF

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Publication number
JP4216381B2
JP4216381B2 JP32012198A JP32012198A JP4216381B2 JP 4216381 B2 JP4216381 B2 JP 4216381B2 JP 32012198 A JP32012198 A JP 32012198A JP 32012198 A JP32012198 A JP 32012198A JP 4216381 B2 JP4216381 B2 JP 4216381B2
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JP
Japan
Prior art keywords
synthetic resin
corner
deck board
resin pallet
pallet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP32012198A
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Japanese (ja)
Other versions
JP2000142696A (en
Inventor
寿敏 山内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanko Co Ltd
Original Assignee
Sanko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanko Co Ltd filed Critical Sanko Co Ltd
Priority to JP32012198A priority Critical patent/JP4216381B2/en
Publication of JP2000142696A publication Critical patent/JP2000142696A/en
Application granted granted Critical
Publication of JP4216381B2 publication Critical patent/JP4216381B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は、物品を載置して運搬、保管等に供される合成樹脂製パレットに関するものである。
【0002】
【従来の技術】
従来、合成樹脂製パレットの軽量化を図るために、デッキボードの肉厚を薄くするとともに、一方、強度を高める観点から、上下デッキボードを連結する桁の肉厚を厚くしたり、合成樹脂製パレットの角部に位置する隅桁内に、対角線に沿ってリブを形成するようにした合成樹脂製パレットが知られている。
【0003】
【発明が解決しようとする課題】
合成樹脂製パレットが、何かの原因で落下した場合に、角部から落下する場合が多いが、上述した従来の合成樹脂製パレットにおいては、デッキボードの肉厚が薄いために、合成樹脂製パレットが落下した場合に、合成樹脂製パレットの隅桁部分のデッキボードが割れるという問題があった。
【0004】
また、上述した従来の合成樹脂製パレットにおいては、デッキボードの肉厚が薄いために、特に、合成樹脂製パレットの角部に位置する隅桁部分のデッキボードを形成する金型の間隙部分への溶融樹脂の充填がしにくく、この部分にボイドやウエルドができたり、該部分に更に薄肉部分ができるという問題があった。
【0005】
本発明の目的は、上述した従来の合成樹脂製パレットが有する課題を解決し、軽量化と強度面とを両立させた合成樹脂製パレットを提供することにある。
【0006】
【課題を解決するための手段】
本発明は、上述した目的を達成するために、周壁と隅桁内に位置する所定のリブとにより囲まれた、隅桁の角部に位置する上下デッキボードのみを、内方に向かって、それぞれ、厚さの均一な肉厚とすることにより、隅桁の角部に位置する上下デッキボードに、部分的に、それぞれ、厚さの均一な肉厚部を形成したものである。
【0007】
【実施例】
先ず最初に、図1を用いて、一例としての合成樹脂製パレットPについて説明する。
【0008】
1は、上部デッキボードであり、1’は下部デッキボードであり、同一形状に、射出成形等により成形されている。上部デッキボード1と下部デッキボード1’の隅桁の半体部1a、1a’と、隅桁の半体部1a、1a’間に位置する中間桁の半体部1b、1b’と、図示されていない、中央部に位置する中央桁の半体部とを、それぞれの端面において溶融接合することにより、筒状の隅桁p1、筒状の中間桁p2及び図示されていない中央桁を有する合成樹脂製パレットPが形成される。そして、隅桁p1と中間桁p2との間に、フォーク差込み口p3が形成されている。なお、以下においては、上部デッキボード1及び下部デッキボード1’を、単に、デッキボードp4と称する。
【0009】
p5 及びp6 は、筒状の隅桁p1の略中央部を、上下のデッキボードp4まで延在する隔壁リブであり、p7 は、隅桁p1内において、デッキボードp4面に対して垂直方向に、且つ、縦横に延びる背丈の低いリブであり、また、p8は、筒状の隅桁p1の内周壁に、上下方向に延在する背丈の低いリブである。p9及びp10は、隅桁p1、中間桁p2及び中央桁以外のデッキボードp4の内面に、縦横に形成された交差リブである。
【0010】
p11は、合成樹脂製パレットPの隅桁p1が位置する角部に形成されたデッキボードp4の肉厚部であり、本実施例においては、デッキボードp4の周壁p12と隔壁リブp5と周壁p12に一番近いリブ8の延長線により囲まれる部分のデッキボードp4を内方に向かって肉厚とするとにより、肉厚部p11が形成されている。このように、合成樹脂製パレットPの角部に位置するデッキボードp4に肉厚部p11を形成することにより、合成樹脂製パレットPの角部の衝撃強度を向上することができる。
【0011】
また、図2において、Gとして示されている位置に、射出成形機の溶融樹脂の複数のゲートの一つがある場合に、該ゲートGから金型に注入された溶融樹脂は、ゲートGを中心として半径方向に拡散していくが、デッキボードp4の角部は、ゲートGから遠い位置にあり、且つ、従来、この部分のデッキボードp4の肉厚が薄いために、デッキボードp4の角部には、溶融樹脂が届き難く、この部分に、ボイドができたり、より薄肉な部分が形成される等の問題があり、合成樹脂製パレットPの角部の衝撃強度をより弱いものとしていた。しかしながら、本発明のように、合成樹脂製パレットPの角部に位置するデッキボードp4に肉厚部p11を形成するために、金型間隙を広くすることにより、ゲートGから注入された溶融樹脂が、確実に、この部分に行き渡り、射出成形による合成樹脂製パレットPの成形性が向上することになる。また、複数のゲート間に位置する部分も、いずれのゲートからも離れているために溶融樹脂が届き難い場合があるので、このような部分の金型間隙を広くすることにより、ゲートGから注入された溶融樹脂が、確実に、この部分に行き渡り、射出成形による合成樹脂製パレットPの成形性を向上することもできる。
【0012】
【発明の効果】
本発明は、以上説明した構成を有しているので、以下に記載する効果を奏するものである。
【0013】
合成樹脂製パレットの角部の衝撃強度を向上することができるとともに、射出成形による合成樹脂製パレットの成形性が向上する。
【図面の簡単な説明】
【図1】図1は本発明の合成樹脂製パレットの斜視図である。
【図2】図2は本発明の合成樹脂製パレットを構成する下方のデッキボードの平面図である。
【図3】図3は図2のI−I線に沿った合成樹脂製パレットの垂直断面図である。
【符号の説明】
P・・・・・・・・合成樹脂製パレット
p4・・・・・・・デッキボード
p11・・・・・・肉厚部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a synthetic resin pallet on which articles are placed for transportation, storage and the like.
[0002]
[Prior art]
Conventionally, in order to reduce the weight of the synthetic resin pallet, the thickness of the deck board is reduced, while from the viewpoint of increasing the strength, the thickness of the girders connecting the upper and lower deck boards is increased. A synthetic resin pallet is known in which ribs are formed along diagonal lines in a corner beam located at a corner of the pallet.
[0003]
[Problems to be solved by the invention]
When a synthetic resin pallet falls for some reason, it often falls from the corner. However, in the above-mentioned conventional synthetic resin pallet, the thickness of the deck board is thin, so it is made of synthetic resin. When the pallet falls, there is a problem that the deck board of the corner girder portion of the synthetic resin pallet breaks.
[0004]
Further, in the above-described conventional synthetic resin pallet, since the thickness of the deck board is thin, in particular, to the gap portion of the mold that forms the deck board of the corner beam portion located at the corner of the synthetic resin pallet. It was difficult to fill the molten resin, and there was a problem that voids and welds were formed in this part, and that a thinner part was formed in this part.
[0005]
An object of the present invention is to solve the problems of the conventional synthetic resin pallet described above and to provide a synthetic resin pallet that achieves both weight reduction and strength.
[0006]
[Means for Solving the Problems]
In order to achieve the above-described object, the present invention is directed to inwardly only the upper and lower deck boards positioned at the corners of the corner beams, surrounded by the peripheral wall and the predetermined ribs positioned in the corner beams . respectively by a uniform wall thickness of the thick, up and down the deck board positioned on the corners of Sumiketa, in part, in which, respectively, form a uniform thickness portion of the thickness.
[0007]
【Example】
First, a synthetic resin pallet P as an example will be described with reference to FIG.
[0008]
Reference numeral 1 denotes an upper deck board, and 1 'denotes a lower deck board, which are formed in the same shape by injection molding or the like. The half-girder parts 1a, 1a 'of the upper deck board 1 and the lower deck board 1', and the half-girder parts 1b, 1b 'of the intermediate girder located between the half-girder parts 1a, 1a' of the corner girder, A cylindrical corner girder p1, a cylindrical intermediate girder p2, and a central girder (not shown) are provided by melting and joining the half parts of the central girder located in the central part at the respective end faces. A synthetic resin pallet P is formed. A fork insertion port p3 is formed between the corner beam p1 and the intermediate beam p2. Hereinafter, the upper deck board 1 and the lower deck board 1 ′ are simply referred to as a deck board p4.
[0009]
p5 and p6 are partition ribs extending from the substantially central portion of the cylindrical corner beam p1 to the upper and lower deck boards p4, and p7 is perpendicular to the deck board p4 surface in the corner beam p1. In addition, the rib is a low rib extending vertically and horizontally, and p8 is a rib having a low height extending in the vertical direction on the inner peripheral wall of the cylindrical corner beam p1. p9 and p10 are cross ribs formed vertically and horizontally on the inner surface of the deck board p4 other than the corner beam p1, the intermediate beam p2, and the central beam.
[0010]
p11 is a thick part of the deck board p4 formed at the corner where the corner beam p1 of the synthetic resin pallet P is located. In this embodiment, the peripheral wall p12, the partition rib p5, and the peripheral wall p12 of the deck board p4. When the portion of the deck board p4 surrounded by the extension line of the rib 8 closest to is thickened inward, a thick portion p11 is formed. Thus, by forming the thick portion p11 on the deck board p4 located at the corner of the synthetic resin pallet P, the impact strength of the corner of the synthetic resin pallet P can be improved.
[0011]
2, when there is one of a plurality of molten resin gates of the injection molding machine at a position indicated by G, the molten resin injected from the gate G into the mold is centered on the gate G. However, the corner of the deck board p4 is far from the gate G, and the thickness of the deck board p4 in this portion is conventionally thin. However, the molten resin is difficult to reach, and there are problems such as formation of voids and formation of thinner portions in this portion, and the impact strength of the corner portion of the synthetic resin pallet P is made weaker. However, as in the present invention, in order to form the thick portion p11 on the deck board p4 located at the corner of the synthetic resin pallet P, the molten resin injected from the gate G by widening the mold gap. However, this part is surely spread and the moldability of the synthetic resin pallet P by injection molding is improved. In addition, since the molten resin may be difficult to reach because the portion located between the plurality of gates is separated from any of the gates, it is possible to inject from the gate G by widening the mold gap in such a portion. The molten resin thus spread can be surely spread over this portion, and the moldability of the synthetic resin pallet P by injection molding can be improved.
[0012]
【The invention's effect】
Since the present invention has the above-described configuration, the following effects can be achieved.
[0013]
The impact strength of the corners of the synthetic resin pallet can be improved, and the moldability of the synthetic resin pallet by injection molding is improved.
[Brief description of the drawings]
FIG. 1 is a perspective view of a synthetic resin pallet according to the present invention.
FIG. 2 is a plan view of a lower deck board constituting the synthetic resin pallet of the present invention.
FIG. 3 is a vertical sectional view of the synthetic resin pallet along the line II in FIG. 2;
[Explanation of symbols]
P ... Plastic plastic pallet p4 ... Deckboard p11 ... Thick part

Claims (1)

周壁と隅桁内に位置する所定のリブとにより囲まれた、隅桁の角部に位置する上下デッキボードのみを、内方に向かって、それぞれ、厚さの均一な肉厚とすることにより、隅桁の角部に位置する上下デッキボードに、部分的に、それぞれ、厚さの均一な肉厚部を形成したことを特徴とする合成樹脂製パレット。 By making only the upper and lower deck boards located at the corners of the corner girders, surrounded by the peripheral wall and the predetermined ribs located in the corner girders , inward, with a uniform thickness A synthetic resin pallet characterized in that a thick part having a uniform thickness is partially formed on the upper and lower deck boards located at the corners of the corner beam.
JP32012198A 1998-11-11 1998-11-11 Plastic pallet Expired - Lifetime JP4216381B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32012198A JP4216381B2 (en) 1998-11-11 1998-11-11 Plastic pallet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32012198A JP4216381B2 (en) 1998-11-11 1998-11-11 Plastic pallet

Publications (2)

Publication Number Publication Date
JP2000142696A JP2000142696A (en) 2000-05-23
JP4216381B2 true JP4216381B2 (en) 2009-01-28

Family

ID=18117939

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32012198A Expired - Lifetime JP4216381B2 (en) 1998-11-11 1998-11-11 Plastic pallet

Country Status (1)

Country Link
JP (1) JP4216381B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4557255B2 (en) * 2005-03-08 2010-10-06 株式会社明治ゴム化成 Plastic pallet
JP2008127046A (en) * 2006-11-20 2008-06-05 Gifu Plast Ind Co Ltd Pallet

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