JP4205362B2 - Waste water diverter - Google Patents

Waste water diverter Download PDF

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Publication number
JP4205362B2
JP4205362B2 JP2002106581A JP2002106581A JP4205362B2 JP 4205362 B2 JP4205362 B2 JP 4205362B2 JP 2002106581 A JP2002106581 A JP 2002106581A JP 2002106581 A JP2002106581 A JP 2002106581A JP 4205362 B2 JP4205362 B2 JP 4205362B2
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Japan
Prior art keywords
frp
mud
supernatant
mud water
flow divider
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JP2002106581A
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JP2003299984A (en
Inventor
洋二 伊藤
徹 渡辺
正典 小林
元 山本
一 森
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Nishimatsu Construction Co Ltd
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Nishimatsu Construction Co Ltd
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  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、排泥水の分流器に関する。
【0002】
【従来の技術】
シールド工事において、シールド機が地盤に埋設された杭等の構造物を切削することが事前に判明している場合、構造物のうち、シールド機との干渉部の芯材として、鉄骨の代わりに、例えば、特開2000−351858号公報に開示されているようなFRP(繊維強化プラスチックス)を用いることがある。
ところで、構造物のFRPをシールド機で切削する場合、カッタヘッドから後続の処理設備へ搬送される排泥水には、掘削土砂や切削した埋設構造物のコンクリート塊(以下、土砂等という)、FRPが含まれる。これらの排泥水は、図2に示すような分流器10aによって、上澄泥水と土砂等やFRPとに分流され、上澄泥水は、分流器本体1aの上部に設けられた上澄泥水排出部2aから排出され、土砂等やFRPは、上澄泥水排出部2aより下方に設けられた土砂排出部3aから排出されていた。
【0003】
【発明が解決しようとする課題】
しかし、排泥中に土砂等とFRPとが絡み合って大きな塊となり、排泥管を詰まらせるという問題があった。また、排泥管の詰まりを防止するために、排泥管の途中に礫取り装置を設け、定期的に礫取り装置にたまった土砂等やFRPを取り除く方法が考えられるが、その除去作業は排泥を一旦停止する必要があるため、シールド機の掘進を停止しなければならなかった。
【0004】
そこで、本発明の課題は、排泥管を詰まらせることがなくて、シールド機の掘進を停止することのない排泥水の分流器を提供することである。
【0005】
【課題を解決するための手段】
上記課題を解決するため、請求項1に記載の発明は、例えば、図1に示すように、
シールド機につながる排泥管から排出される排泥水を取り込む分流器本体1と、
シールド機につながる排泥管に接続され、前記分流器本体の内部底面に設けられ、排泥水を前記分流器本体に取り込むための流入管11と、
前記分流器本体に接続され、前記分流器本体内に取り込まれた排泥水中の上澄泥水を排出する上澄泥水排出部2と、
前記上澄泥水排出部よりも下方で前記分流器本体に接続され、前記分流器本体内に取り込まれた排泥水中の土砂を排出する土砂排出部3と、
を備えた排泥水の分流器10であって、
前記分流器本体には、前記上澄泥水排出部より低くて、前記土砂排出部より高い位置に、前記分流器本体内に取り込まれた排泥水中のFRPを取り出すFRP取り出し部4が設けられていることを特徴とする。
【0006】
請求項1記載の発明によれば、上澄泥水排出部より低くて、土砂排出部より高い位置に、FRP取り出し部を設けたので、排泥水中の土砂とFRPとは分流され、従来のように、土砂とFRPとが絡み合って排泥管を詰まらせることがなくなり、シールド機の掘進を停止することがなくなる。
【0007】
請求項2記載の発明は、例えば、図1に示すように、請求項1記載の排泥水の分流器において、前記FRP取り出し部には、先端部に開閉可能な蓋部42が設けられ、この蓋部から離間した内部に開閉バルブ43が設けられていることを特徴としている。
【0008】
請求項2記載の発明によれば、FRP取り出し部には、蓋部と開閉バルブとが離間して設けられているので、FRP取り出し部内の先端部にFRPが堆積してくると、開閉バルブを閉じて蓋部を開くことにより、排泥水の排出を遮断した状態で蓋部と開閉バルブとの間に堆積したFRPを取り出すことができる。よって、シールド機の掘進を停止しなくても、FRPの取り出し作業を行うことができる。
【0009】
【発明の実施の形態】
以下、図面を参照して本発明に係る実施の形態の一例について詳細に説明する。
最初に、分流器の構成について説明する。
図1に示すように、分流器10は、シールド機から排出されるFRPを含んだ排泥水を分流するものであり、分流器本体1、上澄泥水排出部2、土砂排出部3、FRP取り出し部4等を備えている。
【0010】
分流器本体1は、シールド機から排出された排泥水を分流して排出するために、排泥水を取り込むものである。分流器本体1の内部底面には、排泥水を内部に取り込むための流入管11が設置されている。この流入管11は、流入する排泥水の流速に見合った径のものが選ばれ、分流に適した流速に調節する役割を果たしている。また、流入管11の一端部は、分流器本体1の下部側面(図1では、左下側面部)から突出してシールド機につながる排泥管にフランジ13を介して接続され、他端部は少し上方に曲げられてFRP取り出し部4に向けて開口した状態となっている。また、分流器本体1の外面には、分流器本体1の内部を点検するための点検孔12が形成されており(図1では2ヵ所)、点検時以外は蓋が被せられている。
【0011】
上澄泥水排出部2は、排泥水中の上澄泥水を排出するものであり、土砂排出部3及びFRP取り出し部4よりも高い位置に取り付けられている。上澄泥水排出部2は、フランジ21を介してベンド管22の一端部が接続され、ベンド管22の他端部にレデゥーサ管24がフランジ23を介して接続されて構成されている。なお、このレデゥーサ管24は、上澄泥水をカッタヘッドに送り込むための循環ポンプ(図示しない)に接続されている。
【0012】
土砂排出部3は、排泥水中の掘削土砂及び切削した埋設構造物のコンクリート塊(以下、土砂等という)を排出するものであり、分流器本体1の下部側面に取り付けられている。土砂排出部3は、フランジ31を介してレデゥーサ管32の一端部が接続されて構成されている。なお、レデゥーサ管32の他端部は、土砂処理プラント等の後続設備へ送泥するための送泥ポンプ(図示しない)に接続されている。
【0013】
FRP取り出し部4は、排泥水中のFRPを取り出すものであり、筒状に形成され、上澄泥水排出部2より低くて、土砂排出部3より高い位置に、基端部が分流器本体1内に挿入された状態で分流器本体1と接合されている。また、FRP取り出し部4は、少し上方に曲げられた流入管11の他端部に対向するように取り付けられている。また、FRP取り出し部4の先端部は基端部よりも小さい断面となるように形成されており、先端部には開閉可能な蓋部42が取り付けられている。さらに、蓋部42から離間した内部には、FRP取り出し部4内を開閉可能な開閉バルブ43が取り付けられている。
【0014】
次に、分流器10を用いた排泥水の分流方法について説明する。
まず、シールド機から排出される排泥水をポンプによって分流器10へ送り、流入管11から分流器本体1内部に取り込む。
次いで、循環ポンプを起動して上澄泥水排出部2から排泥水中の上澄泥水を排出するとともに、送泥ポンプを起動して土砂排出部3から排泥水中の土砂等を排出する。なお、分流器10から排出された上澄泥水は、循環ポンプによりカッタヘッドに送られて再利用され、土砂等は、送泥ポンプにより後続の土砂処理設備へと送られて処理される。
また、シールド機の掘進を行いながら、適度な時間をおいて開閉バルブ43を閉じた後に蓋部42を開け、FRP取り出し部4内に堆積したFRPの取り出す。
なお、循環ポンプ及び送泥ポンプは排泥水を分流器本体1内に取り込む前に起動してもよいし、分流器本体1内が満たされてから起動してもよい。
【0015】
本実施の形態の分流器10によれば、流入管11から流入してきた排泥水は、分流器本体1内で吐出され、上澄泥水と土砂等との間の比重を有するFRPはFRP取り出し部4に向けて流動し(図1では、右上方向)、上澄泥水より比重の大きな土砂等は分流器本体11の底部に向けて流動する(図1では、右下方向)。また、最も比重の小さな上澄泥水は上澄泥水排出部2の方へ流動する(図1では、左上方向)。なお、上澄泥水の比重は1.3程度、土砂等の比重は2.4〜2.7程度、FRPの比重は1.4程度である。
【0016】
よって、排泥水中の土砂等とFRPとは分流されるため、従来のように、土砂等とFRPとが絡み合って排泥管を詰まらせることがなくなり、シールド機の掘進を停止することがなくなる。
また、開閉バルブ43を閉じて蓋部42を開くことにより、FRP取り出し部4からの排泥水の排出を遮断した状態で蓋部42と開閉バルブ43間に堆積したFRPを取り出すことができる。よって、シールド機の掘進を停止しなくても、FRPの取り出し作業を行うことができる。
【0017】
なお、本発明は、上述の実施の形態に限定されるものではない。例えば、分流器本体1の大きさ、上澄泥水排出部2、土砂排出部3、FRP取り出し部4の構成、点検孔12の位置やその数量、蓋部42の開閉機構、開閉バルブ43の種類等は任意であって、発明の要旨を逸脱しない範囲内で設計変更が可能である。
【0018】
【発明の効果】
請求項1記載の発明によれば、排泥水中の土砂とFRPとは分流されるため、従来のように、土砂とFRPとが絡み合って排泥管を詰まらせることがなくなり、シールド機の掘進を停止することがなくなる。
【0019】
請求項2記載の発明によれば、FRP取り出し部からの排出を遮断した状態で蓋部とバルブ間に堆積したFRPを取り出すことができる。よって、シールド機の掘進を停止しなくても、FRPの取り出し作業を行うことができる。
【図面の簡単な説明】
【図1】本発明の実施の形態における分流器を説明するための正面図である。
【図2】従来技術における分流器を説明するための正面図である。
【符号の説明】
2 上澄泥水排出部
3 土砂排出部
4 FRP取り出し部
10 分流器
42 蓋部
43 開閉バルブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a diverter for wastewater.
[0002]
[Prior art]
In shield construction, when it is known in advance that the shield machine will cut structures such as piles embedded in the ground, instead of steel as the core material of the interference part with the shield machine, For example, FRP (fiber reinforced plastics) as disclosed in Japanese Patent Application Laid-Open No. 2000-351858 may be used.
By the way, when cutting the FRP of the structure with a shield machine, the excavated earth and the concrete block of the buried structure (hereinafter referred to as earth and sand), FRP, etc., are contained in the wastewater transported from the cutter head to the subsequent processing equipment. Is included. These waste mud water is divided into a supernatant mud water, earth and sand, and FRP by a flow divider 10a as shown in FIG. 2, and the supernatant mud water is provided in the upper part of the flow divider main body 1a. The soil and sand and FRP were discharged from the sediment discharge unit 3a provided below the supernatant mud discharge unit 2a.
[0003]
[Problems to be solved by the invention]
However, there has been a problem that soil and sand and FRP are entangled with each other in the mud to form a large lump and clog the mud pipe. Moreover, in order to prevent clogging of the sludge drain pipe, a method of removing a gravel removing device and FRP accumulated in the gravel trapping equipment periodically can be considered. Because it was necessary to stop the mud, we had to stop the shield machine.
[0004]
Therefore, an object of the present invention is to provide a diverter for diverting mud water without clogging the mud pipe and without stopping the excavation of the shield machine.
[0005]
[Means for Solving the Problems]
In order to solve the above problems, the invention described in claim 1 is, for example, as shown in FIG.
A current divider body 1 for taking in the mud discharged from the mud pipe connected to the shield machine;
An inflow pipe 11 connected to a sludge pipe connected to a shield machine, provided on the inner bottom surface of the flow divider body, and for taking in the muddy water into the flow divider body;
A supernatant mud drainage unit 2 connected to the flow divider main body and for discharging the supernatant mud water taken into the flow divider main body;
A sediment discharge unit 3 connected to the flow distributor main body below the supernatant mud water discharge unit, and discharges the sediment in the waste mud water taken into the flow distributor main body,
A drainage water diverter 10 comprising:
The diverter body is provided with an FRP takeout section 4 for taking out FRP in the mudwater taken into the diverter body at a position lower than the supernatant mudwater discharge section and higher than the earth and sand discharge section. It is characterized by being.
[0006]
According to the first aspect of the present invention, since the FRP take-out portion is provided at a position lower than the supernatant mud water discharge portion and higher than the sediment discharge portion, the earth and sand in the waste mud water are separated, In addition, the earth and sand and the FRP are not entangled with each other so that the drainage pipe is not clogged, and the excavation of the shield machine is not stopped.
[0007]
In the invention according to claim 2, for example, as shown in FIG. 1, in the wastewater diverter according to claim 1, the FRP take-out part is provided with a lid part 42 that can be opened and closed at the tip part. An opening / closing valve 43 is provided in the interior spaced apart from the lid.
[0008]
According to the second aspect of the present invention, since the lid portion and the opening / closing valve are provided apart from each other in the FRP take-out portion, when the FRP is deposited on the tip portion in the FRP take-out portion, the open / close valve is opened. By closing and opening the lid portion, FRP accumulated between the lid portion and the open / close valve can be taken out in a state where the discharge of the waste mud water is blocked. Therefore, the FRP can be taken out without stopping the shield machine.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an example of an embodiment according to the present invention will be described in detail with reference to the drawings.
First, the configuration of the shunt will be described.
As shown in FIG. 1, the flow divider 10 diverts the drained mud water containing FRP discharged from the shield machine. The flow distributor main body 1, the supernatant mud water discharge unit 2, the sediment discharge unit 3, and the FRP take-out Part 4 and the like.
[0010]
The flow divider main body 1 takes in the mud water in order to divert and discharge the mud water discharged from the shield machine. An inflow pipe 11 is provided on the inner bottom surface of the flow divider body 1 for taking in the mud water. The inflow pipe 11 is selected to have a diameter corresponding to the flow speed of the inflowing mud water, and plays a role of adjusting the flow speed suitable for the diversion. Also, one end of the inflow pipe 11 is connected to a sludge pipe that protrudes from the lower side surface (the lower left side surface portion in FIG. 1) of the flow distributor main body 1 and is connected to the shield machine via the flange 13, and the other end portion is slightly It is bent upward and is open toward the FRP takeout part 4. In addition, inspection holes 12 for inspecting the inside of the flow divider body 1 are formed on the outer surface of the flow distributor body 1 (two places in FIG. 1), and are covered with lids except during inspection.
[0011]
The supernatant mud water discharge part 2 discharges the supernatant mud water of the waste mud water, and is attached at a position higher than the earth and sand discharge part 3 and the FRP take-out part 4. The supernatant mud water discharge part 2 is configured such that one end of a bend pipe 22 is connected via a flange 21, and a reducer pipe 24 is connected to the other end of the bend pipe 22 via a flange 23. The reducer pipe 24 is connected to a circulation pump (not shown) for feeding the supernatant mud water to the cutter head.
[0012]
The earth and sand discharging unit 3 discharges excavated earth and sand in the mud water and the cut concrete lump (hereinafter referred to as earth and sand), and is attached to the lower side surface of the shunt body 1. The earth and sand discharging part 3 is configured by connecting one end of a reducer pipe 32 via a flange 31. In addition, the other end part of the reducer pipe | tube 32 is connected to the mud feed pump (not shown) for sending mud to subsequent facilities, such as a sediment processing plant.
[0013]
The FRP takeout part 4 takes out the FRP in the waste mud water, is formed in a cylindrical shape, is lower than the supernatant mud water discharge part 2 and is higher than the earth and sand discharge part 3, and the base end part is the shunt body 1. The shunt main body 1 is joined in a state of being inserted therein. Further, the FRP take-out portion 4 is attached so as to face the other end portion of the inflow pipe 11 bent slightly upward. Moreover, the front-end | tip part of the FRP taking-out part 4 is formed so that it may become a cross section smaller than a base end part, and the cover part 42 which can be opened and closed is attached to the front-end | tip part. Further, an open / close valve 43 capable of opening and closing the inside of the FRP take-out portion 4 is attached inside the space apart from the lid portion 42.
[0014]
Next, a method for diverting mud drainage using the flow divider 10 will be described.
First, the mud drained from the shield machine is sent to the flow divider 10 by a pump and taken into the flow divider body 1 from the inflow pipe 11.
Next, the circulating pump is started to discharge the supernatant mud water from the supernatant mud water discharge unit 2, and the mud pump is started to discharge the sediment and the like in the mud water from the sediment discharge unit 3. The supernatant mud discharged from the flow divider 10 is sent to the cutter head by a circulation pump and reused, and the earth and sand are sent to a subsequent earth and sand treatment facility by the mud pump and processed.
Further, while excavating the shield machine, after closing the on-off valve 43 after an appropriate time, the lid 42 is opened, and the FRP accumulated in the FRP take-out portion 4 is taken out.
Note that the circulation pump and the mud pump may be activated before taking the mud water into the flow distributor main body 1 or may be activated after the flow divider main body 1 is filled.
[0015]
According to the flow divider 10 of the present embodiment, the discharged mud water that has flowed in from the inflow pipe 11 is discharged in the flow distributor main body 1, and the FRP having a specific gravity between the supernatant mud water and the earth and sand is the FRP take-out portion. 4 flows in the upper right direction in FIG. 1, and earth and sand having a specific gravity larger than the supernatant mud water flows toward the bottom of the flow distributor main body 11 (in the lower right direction in FIG. 1). Moreover, the supernatant mud having the smallest specific gravity flows toward the supernatant mud discharge part 2 (in the upper left direction in FIG. 1). The specific gravity of the supernatant mud water is about 1.3, the specific gravity of earth and sand is about 2.4 to 2.7, and the specific gravity of FRP is about 1.4.
[0016]
Therefore, since the earth and sand in the sludge water and the FRP are diverged, the earth and sand and the FRP are not entangled with each other and the mud pipe is not clogged, and the shield machine is not stopped from being dug. .
Further, by closing the opening / closing valve 43 and opening the lid portion 42, it is possible to take out the FRP accumulated between the lid portion 42 and the opening / closing valve 43 in a state where the discharge of the waste mud water from the FRP extraction portion 4 is blocked. Therefore, the FRP can be taken out without stopping the shield machine.
[0017]
The present invention is not limited to the embodiment described above. For example, the size of the flow divider main body 1, the structure of the supernatant mud water discharge part 2, the earth and sand discharge part 3, the FRP take-out part 4, the position and quantity of the inspection hole 12, the opening / closing mechanism of the lid part 42, and the type of the opening / closing valve 43 The design can be changed within a range not departing from the gist of the invention.
[0018]
【The invention's effect】
According to the first aspect of the present invention, since the earth and sand in the waste mud water are diverted, the earth and sand and the FRP are not entangled and clog the mud pipe as in the prior art, and the shield machine is advanced. No longer stop.
[0019]
According to invention of Claim 2, FRP accumulated between the cover part and the valve | bulb can be taken out in the state which interrupted | released from the FRP taking-out part. Therefore, the FRP can be taken out without stopping the shield machine.
[Brief description of the drawings]
FIG. 1 is a front view for explaining a shunt according to an embodiment of the present invention.
FIG. 2 is a front view for explaining a shunt in the prior art.
[Explanation of symbols]
2 Supernatant mud discharge part 3 Sediment discharge part 4 FRP take-out part 10 Current divider 42 Lid part 43 Open / close valve

Claims (2)

シールド機につながる排泥管から排出される排泥水を取り込む分流器本体と、
シールド機につながる排泥管に接続され、前記分流器本体の内部底面に設けられ、排泥水を前記分流器本体に取り込むための流入管と、
前記分流器本体に接続され、前記分流器本体内に取り込まれた排泥水中の上澄泥水を排出する上澄泥水排出部と、
前記上澄泥水排出部よりも下方で前記分流器本体に接続され、前記分流器本体内に取り込まれた排泥水中の土砂を排出する土砂排出部と、
を備えた排泥水の分流器であって、
前記分流器本体には、前記上澄泥水排出部より低くて、前記土砂排出部より高い位置に、前記分流器本体内に取り込まれた排泥水中のFRPを取り出すFRP取り出し部が設けられていることを特徴とする排泥水の分流器。
A shunt body that takes in the mud discharged from the mud pipe connected to the shield machine,
Connected to a drainage pipe connected to a shield machine, provided on the inner bottom surface of the flow divider body, an inflow pipe for taking the wastewater into the flow divider body,
A supernatant mud drainage unit that is connected to the flow divider body and drains the supernatant mud water taken into the flow distributor body;
A sediment discharge unit connected to the flow distributor main body below the supernatant mud water discharge unit, and discharges the sediment in the waste mud water taken into the flow distributor main body,
A waste water separator with
The flow divider main body is provided with an FRP take-out portion for taking out FRP in the waste mud water taken into the flow divider main body at a position lower than the supernatant mud water discharge portion and higher than the earth and sand discharge portion. A wastewater diverter characterized by that.
請求項1記載の排泥水の分流器において、
前記FRP取り出し部には、先端部に開閉可能な蓋部が設けられ、
この蓋部から離間した内部に開閉バルブが設けられていることを特徴とする排泥水の分流器。
In the waste water separator of claim 1,
The FRP take-out part is provided with a lid that can be opened and closed at the tip part,
A diverter for wastewater drainage, wherein an open / close valve is provided in the interior spaced apart from the lid.
JP2002106581A 2002-04-09 2002-04-09 Waste water diverter Expired - Fee Related JP4205362B2 (en)

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JP4205362B2 true JP4205362B2 (en) 2009-01-07

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