JP4202953B2 - Synchronous transfer device - Google Patents

Synchronous transfer device Download PDF

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JP4202953B2
JP4202953B2 JP2004064543A JP2004064543A JP4202953B2 JP 4202953 B2 JP4202953 B2 JP 4202953B2 JP 2004064543 A JP2004064543 A JP 2004064543A JP 2004064543 A JP2004064543 A JP 2004064543A JP 4202953 B2 JP4202953 B2 JP 4202953B2
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pallet
processing device
processing
conveying
engaged
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JP2005246593A (en
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浩 美和
長久 北村
義人 大竹
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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本発明は、例えば、ワークを載せたパレットの搬送速度と、ワーク加工装置を搬送する加工装置搬送手段の搬送速度とを同期させる同期搬送装置に関するものである。   The present invention relates to a synchronous transfer device that synchronizes, for example, the transfer speed of a pallet on which a workpiece is placed and the transfer speed of a processing device transfer means for transferring a work processing device.

従来の同期搬送装置として、ボディを載せた台車に、ドアを組み付ける可動台を同期させるものが知られている(例えば、特許文献1参照。)。
特開昭61−146690号公報
As a conventional synchronous conveyance device, one that synchronizes a movable table for assembling a door with a cart on which a body is mounted is known (for example, see Patent Document 1).
JP-A 61-146690

特許文献1の第3図を以下の図12で説明する。なお、符号は振り直した。
図12は従来の同期搬送装置の正面図であり、搬送経路に移動自在に台車201を配置し、この台車201の両側にそれぞれ床レール202,203を敷設し、これらの床レール202,203に移動自在に可動台204,206を載せ、これらの可動台204,206にそれぞれロボット207(可動台206側のロボットは不図示。)及び持上げ装置208,209を取付けた構造を示す。
FIG. 3 of Patent Document 1 will be described with reference to FIG. In addition, the code | symbol was reassigned.
FIG. 12 is a front view of a conventional synchronous conveyance device, in which a carriage 201 is disposed so as to be movable along a conveyance path, and floor rails 202 and 203 are laid on both sides of the carriage 201, respectively. The movable bases 204 and 206 are movably mounted, and a robot 207 (the robot on the movable base 206 side is not shown) and lifting devices 208 and 209 are attached to the movable bases 204 and 206, respectively.

上記構造により、ボディ211を台車201に載せ、可動台204,206を台車201に同期させながら移動させ、台車201及び可動台204,206の移動中に、持上げ装置208,209でボディ211を持ち上げ、ロボット207でドア212をボディ211に組み付ける。   With the above structure, the body 211 is placed on the carriage 201 and the movable bases 204 and 206 are moved while being synchronized with the carriage 201, and the body 211 is lifted by the lifting devices 208 and 209 while the carriage 201 and the movable bases 204 and 206 are moving. The door 207 is assembled to the body 211 by the robot 207.

台車201は、フロアコンベア214を介してサーボモータ(不図示)で駆動され、可動台204,206は、ラック215と、このラック215に噛み合うピニオン216とを介してサーボモータ217(可動台206側のサーボモータは不図示。)で駆動され、台車201に対する可動台204,206の速度差を演算し、この速度差に基づく制御信号をサーボモータ217に与えることで、台車201に対する可動台204,206の同期制御が行われる。   The carriage 201 is driven by a servo motor (not shown) via a floor conveyor 214, and the movable stands 204 and 206 are connected to a servo motor 217 (on the movable stand 206 side) via a rack 215 and a pinion 216 that meshes with the rack 215. The servomotor of the carriage 201 is driven to calculate the speed difference between the movable bases 204 and 206 with respect to the carriage 201, and a control signal based on this speed difference is given to the servomotor 217. The synchronization control 206 is performed.

上記技術では、台車201と可動台204,206とのそれぞれの速度を検出し、これらの速度から速度差を演算し、この速度差を基にサーボモータ217を制御して、台車201と可動台204,206とを同期移動させる、即ち同一速度に保つ必要があるため、高精度な制御を行うためにハードウェア及びソフトウェアに多くのコストが掛かる。
また、ボディ211を持ち上げた状態でボディ211にドア212,212を組み付ける構造も、コスト増を招く。
In the above technique, the respective speeds of the carriage 201 and the movable bases 204 and 206 are detected, a speed difference is calculated from these speeds, and the servo motor 217 is controlled based on the speed difference, whereby the carriage 201 and the movable base are controlled. Since it is necessary to move 204 and 206 synchronously, that is, to maintain the same speed, a large amount of hardware and software costs are required to perform highly accurate control.
Further, the structure in which the doors 212 and 212 are assembled to the body 211 in a state where the body 211 is lifted causes an increase in cost.

本発明の課題は、同期搬送装置のコストを低減することにある。   The subject of this invention is reducing the cost of a synchronous conveyance apparatus.

請求項1に係る発明は、同期搬送装置を、ワークを支持するパレットと、ライン状に設置され、駆動源により作動し、パレットを載せて摩擦力により搬送する摩擦力搬送機構を備えたパレット搬送手段とワークを加工する加工装置を支持する可動部を備え、加工装置を搬送するためにパレット搬送手段に沿って設置された加工装置搬送手段と可動部に同期させてパレットをパレット搬送手段上で移動させる同期手段とから構成し、同期手段を、パレットに設けた被係合部と、この被係合部に係合自在とするために前記可動部に設けた係合部とから構成し、加工作業中は、同期手段によりパレットと可動部とを係合し、加工装置搬送手段の駆動力によりパレットをパレット搬送手段上で移動させることを特徴とする。 According to the first aspect of the present invention, the synchronous conveying apparatus includes a pallet for supporting a workpiece, and a pallet conveying unit provided with a frictional force conveying mechanism that is installed in a line, operates by a driving source, and conveys the pallet by a frictional force. It means and includes a movable portion for supporting a machining apparatus for machining a workpiece, machining device and the installed processing device conveying means along the pallet conveying means for conveying the pallet transport means the pallet in synchronization with the movable part The synchronizing means comprises an engaged portion provided on the pallet and an engaging portion provided on the movable portion so as to be freely engageable with the engaged portion. During the machining operation, the pallet and the movable part are engaged with each other by the synchronizing means, and the pallet is moved on the pallet conveying means by the driving force of the processing apparatus conveying means .

パレット搬送手段は、摩擦力によりワークを搬送するため、可動部の係合部をパレットの被係合部に係合させて、可動部の移動速度にパレットの移動速度を合わせることができ、従来のように、バレット側の移動速度と加工装置搬送手段側の移動速度とを常時速度差を演算しつつ電気信号を介して同期させる必要がない。また、ワークはパレット搬送手段に載せたまま加工装置で加工できるから、従来のようにワークを持ち上げる必要がない。   Since the pallet conveying means conveys the workpiece by frictional force, the engaging part of the movable part can be engaged with the engaged part of the pallet, and the moving speed of the pallet can be matched with the moving speed of the moving part. Thus, it is not necessary to synchronize the movement speed on the bullet side and the movement speed on the processing apparatus transport means side via the electrical signal while always calculating the speed difference. In addition, since the workpiece can be processed by the processing apparatus while being placed on the pallet conveying means, it is not necessary to lift the workpiece as in the prior art.

請求項2に係る発明は、被係合部を凹部とし、係合部を凹部に嵌合する回転自在なローラとし、同期手段によって、可動部にパレットに対するパレット搬送方向の速度差を生じさせて係合部を被係合部に係合させることを特徴とする。
可動部にパレットに対するパレット搬送方向の速度差を生じさせ、ローラを凹部に嵌合させる構造であり、簡単な構造で可動部にパレットを同期させることが可能になる。
In the invention according to claim 2, the engaged portion is a recess, the engaging portion is a rotatable roller that fits into the recess, and the synchronizing means causes the movable portion to generate a speed difference in the pallet transport direction with respect to the pallet. The engaging portion is engaged with the engaged portion.
The movable part has a speed difference in the pallet transport direction with respect to the pallet, and the roller is fitted into the concave part. The pallet can be synchronized with the movable part with a simple structure.

請求項3に係る発明は、パレットには被係合部が複数設けられ、これら複数の被係合部にはそれぞれ加工装置搬送手段が係合可能に構成されていることを特徴とする。
被係合部をパレットに複数設けることで、パレット搬送手段上に設けた一つの加工ステーションで一つの加工装置によるパレットに積んだ複数のワークへの加工、あるいは、複数の加工装置による一つのワーク又は複数のワークへの加工を施すことができる。
The invention according to claim 3, the pallet engaged portion is provided with a plurality, each processing device conveying means to the plurality of engaged portions, characterized that you have been configured to be engageable.
By providing multiple engaged parts on the pallet, machining to multiple workpieces loaded on the pallet by one machining device at one machining station provided on the pallet conveying means, or one workpiece by multiple machining devices Or processing to a plurality of works can be performed.

請求項4に係る発明は、同期搬送装置に、可動部を原位置に復帰させる原位置復帰手段を備えることを特徴とする。
可動部で支持した加工装置の移動を、例えば、原位置開始、原位置終了というようにパターン化できる。
The invention according to claim 4 is characterized in that the synchronous conveyance device is provided with an original position returning means for returning the movable portion to the original position.
The movement of the processing apparatus supported by the movable part can be patterned, for example, at the original position start and at the original position end.

請求項5に係る発明は、加工装置搬送手段を、パレット搬送手段に接近させてそれぞれ設置した第1加工装置搬送手段及び第2加工装置搬送手段から構成し、第1加工装置搬送手段にのみ係合部を設けるとともに、この第1加工装置搬送手段に第2加工装置搬送手段を電気信号により同期させる同期制御手段を設けたことを特徴とする。   According to a fifth aspect of the present invention, the processing device transport means is composed of a first processing device transport means and a second processing device transport means installed close to the pallet transport means, and only the first processing device transport means is involved. In addition to providing a joint portion, the first processing device transporting means is provided with synchronization control means for synchronizing the second processing device transporting means with an electrical signal.

例えば、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの係合部をパレットの被係合部に係合させて、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの搬送を制御した場合に、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの搬送速度に誤差が生じやすくなるのに比べて、本発明では、第1加工装置搬送手段の係合部のみをパレットの被係合部に係合させるため、同期制御手段で第2加工装置搬送手段のみの搬送を制御すればよく、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの可動部の同期精度を高めることができる。   For example, each engaging part of a 1st processing apparatus conveyance means and a 2nd processing apparatus conveyance means are engaged with the to-be-engaged part of a pallet, and each of a 1st processing apparatus conveyance means and a 2nd processing apparatus conveyance means In the present invention, when the conveyance is controlled, an error is likely to occur in the respective conveyance speeds of the first processing apparatus conveyance means and the second processing apparatus conveyance means. In order to engage only the engaged portion of the pallet, it is only necessary to control the conveyance of only the second machining apparatus conveyance means by the synchronization control means, and each of the first machining apparatus conveyance means and the second machining apparatus conveyance means is movable. The synchronization accuracy of the part can be increased.

請求項6に係る発明は、加工装置搬送手段を、パレット搬送手段に接近させてそれぞれ設置した第1加工装置搬送手段及び第2加工装置搬送手段から構成し、これらの第1加工装置搬送手段及び第2加工装置搬送手段に係合部をそれぞれ設けるとともに、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの係合部を被係合部に選択的に係合させるとともに、係合された係合部を設けた第1加工装置搬送手段又は第2加工装置搬送手段の一方の可動部に他方の可動部を電気信号により同期させる同期制御手段を設けたことを特徴とする。
例えば、ワークの加工位置に応じて、同一の加工ステーションで第1加工装置搬送手段と第2加工装置搬送手段とを切り替えて加工を行うことが可能になる。
According to a sixth aspect of the present invention, the processing device transporting means is composed of a first processing device transporting means and a second processing device transporting means installed close to the pallet transporting means, and these first processing device transporting means, The second processing device transport means is provided with an engaging portion, and the respective engaging portions of the first processing device transport means and the second processing device transport means are selectively engaged with the engaged portion, and the engagement is performed. A synchronization control means for synchronizing the other movable part with an electric signal is provided on one movable part of the first processing apparatus conveying means or the second processing apparatus conveying means provided with the engaged portion.
For example, according to the processing position of a workpiece, it is possible to perform processing by switching between the first processing device transporting means and the second processing device transporting means at the same processing station.

請求項7に係る発明は、パレット搬送手段上にパレットを投入した位置に、又はパレット搬送手段の搬送方向の上流側の位置に、パレットに対するワークの固定位置を計測するワーク位置計測手段を設け、このワーク位置計測手段で計測した計測情報を下流側に配置した加工装置に送り、この加工装置に計測情報に基づいてワークを加工させることを特徴とする。   The invention according to claim 7 is provided with a work position measuring means for measuring a fixed position of the work with respect to the pallet at a position where the pallet is put on the pallet conveying means or at a position upstream in the conveying direction of the pallet conveying means, The measurement information measured by the workpiece position measuring means is sent to a processing device arranged on the downstream side, and the workpiece is processed by the processing device based on the measurement information.

パレットに対するワークの固定位置を計測するワーク位置計測手段を、パレット搬送手段上にパレットを投入した位置に、又はパレット搬送手段の搬送方向の上流側の位置に設けることで、その下流側でワーク位置を計測する必要がない。   By providing a workpiece position measuring means for measuring the fixed position of the workpiece with respect to the pallet at the position where the pallet is loaded on the pallet conveying means or at the upstream position in the conveying direction of the pallet conveying means, the workpiece position is measured at the downstream side. There is no need to measure.

請求項1に係る発明では、パレット搬送手段は摩擦力によりワークを搬送するため、可動部の係合部をパレットの被係合部に係合させて、可動部の移動速度にパレットの移動速度を合わせることができ、可動部とパレットとの同期のための特別な設備や同期を制御する制御手段が不要になる。また、ワークはパレット搬送手段に載せたまま加工装置で加工できる。以上のことから、本発明では同期搬送装置のコストを低減することができる。   In the invention according to claim 1, since the pallet conveying means conveys the work by frictional force, the engaging part of the movable part is engaged with the engaged part of the pallet, and the moving speed of the pallet is changed to the moving speed of the movable part. Therefore, special equipment for synchronizing the movable part and the pallet and control means for controlling the synchronization are not necessary. Further, the workpiece can be processed by the processing apparatus while being placed on the pallet conveying means. From the above, in the present invention, the cost of the synchronous conveyance device can be reduced.

請求項2に係る発明では、可動部にパレットに対するパレット搬送方向の速度差を生じさせ、ローラを凹部に嵌合させる構造であるため、簡単な構造で可動部とパレットとを同期させることができ、同期のための設備を安価に構成することができる。   In the invention according to claim 2, since the structure is such that the movable part generates a speed difference in the pallet transport direction with respect to the pallet and the roller is fitted into the recess, the movable part and the pallet can be synchronized with a simple structure. The equipment for synchronization can be configured at low cost.

請求項3に係る発明では、被係合部をパレットに複数設けることで、パレット搬送手段上に設けた一つの加工ステーションで一つの加工装置によるパレットに積んだ複数のワークへの加工、あるいは、複数の加工装置による一つのワーク又は複数のワークへの加工を施すことができ、効率的に加工作業を行うことができる。 In the invention according to claim 3, by providing a plurality of engaged portions on the pallet, processing to a plurality of workpieces loaded on the pallet by one processing device at one processing station provided on the pallet conveying means, or A single workpiece or a plurality of workpieces can be processed by a plurality of processing devices, and the processing operation can be performed efficiently.

請求項4に係る発明では、可動部で支持した加工装置の移動を、例えば、原位置開始、原位置終了というようにパターン化でき、制御方法の簡素化を図ることができる。   In the invention which concerns on Claim 4, the movement of the processing apparatus supported by the movable part can be patterned, for example, an original position start and an original position end, and the control method can be simplified.

請求項5に係る発明では、第1加工装置搬送手段の係合部のみをパレットの被係合部に係合させるため、同期制御手段で第2加工装置搬送手段のみの搬送を制御すればよく、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの可動部の同期精度を高めることができる。従って、ワークの加工精度を向上させることができる。   In the invention according to claim 5, in order to engage only the engaging portion of the first processing device conveying means with the engaged portion of the pallet, it is only necessary to control the conveyance of only the second processing device conveying means by the synchronization control means. In addition, it is possible to increase the synchronization accuracy of the movable parts of the first processing device transport means and the second processing device transport means. Therefore, the machining accuracy of the workpiece can be improved.

請求項6に係る発明では、例えば、ワークの加工位置に応じて、同一の加工ステーションで第1加工装置搬送手段と第2加工装置搬送手段とを切り替えて加工を行うことができ、ワークの加工の自由度を増すことができる。   In the invention which concerns on Claim 6, according to the processing position of a workpiece | work, it can process by switching a 1st processing apparatus conveyance means and a 2nd processing apparatus conveyance means in the same processing station, and is processing a workpiece | work. The degree of freedom can be increased.

請求項7に係る発明では、パレット搬送手段の上流側でパレットに対するワークの固定位置を計測するので、その下流側でワーク位置を計測する必要がなく、ワーク計測位置が一箇所で済み、コストを抑えることができる。   In the invention which concerns on Claim 7, since the fixed position of the workpiece | work with respect to a pallet is measured in the upstream of a pallet conveyance means, it is not necessary to measure a workpiece | work position in the downstream, and a workpiece | work measurement position is sufficient at one place, and cost is reduced. Can be suppressed.

本発明を実施するための最良の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。
図1(a),(b)は本発明に係る同期搬送装置の説明図である。
(a)は同期搬送装置10の側面図であり、同期搬送装置10は、ワークとしての車両用ドア、詳しくは一対の左ドア11及び右ドア12を載せた複数のパレット13と、これらのパレット13を搬送するためにライン状に配置したパレット搬送手段14と、左ドア11及び右ドア12のそれぞれに加工を施す複数の加工装置16,17を搬送するためにパレット搬送手段14に沿って床18にライン状に設置した加工装置搬送手段21とからなり、加工装置搬送手段21の速度、詳しくは、後述する可動部としての加工装置支持部にパレット13の速度を同期させながら、左ドア11及び右ドア12に加工装置16,17で加工する。なお、図中の矢印(DOWN)はパレット搬送手段14の搬送方向の下流側、即ち、パレット13の流れの下流側を表す(以下同じ。)。
加工装置16は、先端に工具を取付けた腕を2つ備える双腕型のロボットであり、加工装置17は、先端に工具を取付けた腕を1つ備える単腕型のロボットである。
The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. The drawings are viewed in the direction of the reference numerals.
FIGS. 1A and 1B are explanatory views of a synchronous transport device according to the present invention.
(A) is a side view of the synchronous conveyance device 10, and the synchronous conveyance device 10 includes a plurality of pallets 13 on which a vehicle door as a work, specifically, a pair of left door 11 and right door 12 is mounted, and these pallets. Pallet conveying means 14 arranged in a line for conveying 13 and a plurality of processing devices 16 and 17 for processing each of the left door 11 and the right door 12 along the pallet conveying means 14 to convey the floor. 18, a processing device transporting means 21 installed in a line, and the speed of the processing device transporting means 21, specifically, the left door 11 while synchronizing the speed of the pallet 13 with a processing device support portion as a movable portion described later. The right door 12 is processed by the processing devices 16 and 17. In addition, the arrow (DOWN) in a figure represents the downstream of the conveyance direction of the pallet conveyance means 14, ie, the downstream of the flow of the pallet 13 (hereinafter the same).
The processing device 16 is a double-arm robot having two arms with a tool attached to the tip, and the processing device 17 is a single-arm robot having one arm with a tool attached to the tip.

図中のSt1〜St6はそれぞれ第1ステーション〜第6ステーションであり、一点鎖線の位置を中心にして加工装置16,17で加工を行う場所を示す。(第2ステーションSt2については、手作業で加工を行うため、加工装置は待機していない。)   St1 to St6 in the figure are the first station to the sixth station, respectively, and indicate places where the processing devices 16 and 17 perform the processing around the position of the one-dot chain line. (Since the second station St2 is processed manually, the processing apparatus is not on standby.)

(b)は同期搬送装置10の平面図であり、同期搬送装置10を模式的に表したものである。
同期搬送装置10は、パレット13にその流れの方向に沿ってそれぞれ左ドア11及び右ドア12を載せ、各パレット13の両側部にそれぞれ係合凹部23(ここでは、一つのパレット13に4箇所)を設け、これらのパレット13の両側方に加工装置16,17及びこれらの加工装置16,17を支持する複数の加工装置支持部25を配置し、前述のパレット13の係合凹部23に係合させるために加工装置支持部25に係合部27をそれぞれ設けたものである。
FIG. 2B is a plan view of the synchronous transport device 10 and schematically shows the synchronous transport device 10.
The synchronous conveyance device 10 mounts the left door 11 and the right door 12 on the pallet 13 along the flow direction, and engages recesses 23 (here, four locations on one pallet 13) on both sides of each pallet 13. ), And a plurality of processing device support portions 25 for supporting the processing devices 16, 17 are arranged on both sides of the pallet 13, and the engaging recesses 23 of the pallet 13 are engaged with each other. In order to match, the processing device support portion 25 is provided with an engagement portion 27.

図2(a),(b)は本発明に係るパレット搬送手段の説明図である。
(a)はパレット搬送手段14の平面図であり、パレット搬送手段14は、平行に設けた2本の支持フレーム31,32と、これらの支持フレーム31,32間に渡して取付けた複数の支軸33と、これらの支軸33にそれぞれ回転自在に取付けた搬送ローラ34,36と、搬送ローラ36に結合するとともに支軸33に回転自在に取付けたプーリ37と、隣り合うプーリ37間に掛け渡した連結ベルト38と、各搬送ローラ36を駆動するための駆動モータ41と、この駆動モータ41の出力軸に取付けた駆動プーリ42と、搬送ローラ36に取付けた従動プーリ43及び駆動プーリ42のそれぞれに掛け渡した駆動ベルト44とからなる。
FIGS. 2A and 2B are explanatory views of the pallet conveying means according to the present invention.
(A) is a plan view of the pallet conveying means 14, and the pallet conveying means 14 includes two support frames 31, 32 provided in parallel and a plurality of supports attached across these support frames 31, 32. A shaft 33, conveying rollers 34 and 36 rotatably attached to these support shafts 33, a pulley 37 coupled to the transport roller 36 and rotatably attached to the support shaft 33, and a pulley 37 adjacent to each other. The connected connecting belt 38, the drive motor 41 for driving each conveyance roller 36, the drive pulley 42 attached to the output shaft of the drive motor 41, the driven pulley 43 and the drive pulley 42 attached to the conveyance roller 36 It comprises a drive belt 44 laid over each.

図中の46は支持プレート47に回転自在に取付けた支持ローラであり、搬送ローラ34,36に載せたパレット13の側部下部13a,13b(ここでは2点鎖線で示す。)の位置を規制するためのものである。   Reference numeral 46 in the figure denotes a support roller that is rotatably attached to the support plate 47, and regulates the positions of the side lower portions 13a and 13b (shown here by two-dot chain lines) of the pallet 13 placed on the transport rollers 34 and 36. Is to do.

(b)はパレット搬送手段14の側面図であり、各パレット13を搬送ローラ34,36に載せて、搬送ローラ34,36の摩擦力で下流側へ搬送する状態を示す。
駆動モータ41は、ベース部51にボルト52、モータ台53を介して取付けたものである。
(B) is a side view of the pallet conveying means 14 and shows a state in which each pallet 13 is placed on the conveying rollers 34 and 36 and conveyed downstream by the frictional force of the conveying rollers 34 and 36.
The drive motor 41 is attached to the base portion 51 via a bolt 52 and a motor base 53.

図3は本発明に係るワーク及びパレットを示す側面図であり、右ドア12は、インナパネル55と、このインナパネル55の外側に取付けたアウタパネル56と、インナパネル55の上部に取付けたサッシ57とからなる。なお、61〜63はインナパネル55の前縁、後縁及び下縁にアウタパネル56の縁部を折り曲げて結合した右ドア12の前縁部、後縁部、下縁部、65は部品取付穴、66〜69は開口部である。なお、左ドア11(図1参照)については、右ドア12と基本構造が同一であり、説明は省略する。   FIG. 3 is a side view showing a work and a pallet according to the present invention. The right door 12 includes an inner panel 55, an outer panel 56 attached to the outside of the inner panel 55, and a sash 57 attached to the upper portion of the inner panel 55. It consists of. Reference numerals 61 to 63 denote front edge portions, rear edge portions, and lower edge portions of the right door 12 in which the edge portion of the outer panel 56 is bent and joined to the front edge, rear edge, and lower edge of the inner panel 55, and 65 denotes component mounting holes. , 66 to 69 are openings. Note that the left door 11 (see FIG. 1) has the same basic structure as the right door 12, and a description thereof will be omitted.

パレット13は、ベースプレート72と、このベースプレート72に右ドア12の下縁部63を載せて支持するために取付けた支持台73,74と、右ドア12の前縁部61及び後縁部62をクランプするためにベースプレート72から立ち上げた第1ポスト76及び第2ポスト77とからなる。なお、78はパレット13の中心線であり、この中心線78に対して上記した支持台73,74、第1ポスト76及び第2ポスト77と対称に、左ドア11を支持するための支持台73,74、第1ポスト76及び第2ポスト77を配置する。   The pallet 13 includes a base plate 72, support bases 73 and 74 attached to support the lower edge 63 of the right door 12 on the base plate 72, and a front edge 61 and a rear edge 62 of the right door 12. It comprises a first post 76 and a second post 77 raised from the base plate 72 for clamping. Reference numeral 78 denotes a center line of the pallet 13. The support base for supporting the left door 11 is symmetrical to the support lines 73 and 74, the first post 76 and the second post 77 with respect to the center line 78. 73, 74, first post 76 and second post 77 are arranged.

第1ポスト76は、右ドア12の前縁部61を右ドア12の前後方向(即ち、図の左右方向)に位置決めする位置決め片81と、右ドア12の前縁部61をクランプするクランプ部材82と、右ドア12のアウタパネル56の側面を保持する保持部材83とを上部に備える。   The first post 76 includes a positioning piece 81 that positions the front edge 61 of the right door 12 in the front-rear direction of the right door 12 (that is, the left-right direction in the drawing), and a clamp member that clamps the front edge 61 of the right door 12. 82 and a holding member 83 that holds the side surface of the outer panel 56 of the right door 12 are provided at the top.

第2ポスト77は、ベースプレート72にスライド機構85を介して取付け、右ドア12の後縁部62をクランプするクランプ部材86を上部に備え、上記したスライド機構85によって、第2ポスト77を右ドア12の前後方向にスライド可能とすることで、大きさの異なるドアをパレット13に積むことができるようにした。   The second post 77 is attached to the base plate 72 via the slide mechanism 85 and includes a clamp member 86 for clamping the rear edge 62 of the right door 12 at the upper portion. The slide mechanism 85 described above causes the second post 77 to be attached to the right door. The doors of different sizes can be stacked on the pallet 13 by being slidable in the longitudinal direction.

図4は本発明に係るパレットの平面図であり、パレット13の側部上部13c,13dにそれぞれ係合凹部23を設け、加工装置搬送手段21(図1(a)参照)に係合凹部23に係合する係合部27を設けたことを示す。一方の係合部27は係合凹部23に係合させた状態、他方の係合部27は係合凹部23への係合を解除した状態にある。
係合凹部23は、溝91を形成した被係合金具92と、この被係合金具92の両側に配置したガイドプレート93,93とを備える。
FIG. 4 is a plan view of a pallet according to the present invention, in which an engagement recess 23 is provided in each of the side upper portions 13c and 13d of the pallet 13, and the engagement recess 23 is provided in the processing apparatus transport means 21 (see FIG. 1 (a)). It shows that the engaging part 27 to be engaged with is provided. One engagement portion 27 is engaged with the engagement recess 23, and the other engagement portion 27 is released from the engagement recess 23.
The engaging recess 23 includes an engaged metal fitting 92 having a groove 91 and guide plates 93 and 93 disposed on both sides of the engaged metal fitting 92.

係合部27は、ローラ95と、このローラ95を回転自在に支持するローラ支持部96とからなり、加工装置搬送手段21で支持した係合部駆動機構97に取付けたものである。
上記した係合凹部23及び係合部27は、同期手段98を構成する部分である。
The engagement portion 27 includes a roller 95 and a roller support portion 96 that rotatably supports the roller 95, and is attached to an engagement portion drive mechanism 97 supported by the processing device conveying means 21.
The engaging recess 23 and the engaging portion 27 described above are parts constituting the synchronizing means 98.

係合部駆動機構97は、加工装置搬送手段21側に設けたシリンダ部101と、このシリンダ部101に移動自在に設けたロッド102,103,102と、これらのロッド102,103,102のそれぞれの先端に取付けた端部部材104とからなり、端部部材104に前述の係合部27を取付ける。   The engagement portion drive mechanism 97 includes a cylinder portion 101 provided on the processing device conveying means 21 side, rods 102, 103, 102 provided movably on the cylinder portion 101, and the rods 102, 103, 102, respectively. The end member 104 is attached to the tip of the end member 104, and the engaging portion 27 is attached to the end member 104.

図5は本発明に係る加工装置及び加工装置搬送手段を示す側面図であり、加工装置16は、加工装置搬送手段21に取付けた基部111と、この基部111に取付けた第1腕部112及び第2腕部113と、第1腕部112及び第2腕部113の先端にそれぞれ取付けた工具115,116とからなる。   FIG. 5 is a side view showing a processing apparatus and a processing apparatus transport means according to the present invention. The processing apparatus 16 includes a base 111 attached to the processing apparatus transport means 21, a first arm part 112 attached to the base 111, and It consists of a second arm 113 and tools 115 and 116 attached to the tips of the first arm 112 and the second arm 113, respectively.

加工装置搬送手段21は、床18に複数のボルト121で取付けた搬送レール122と
、この搬送レール122上を移動可能とした前述の加工装置支持部25と、搬送レール122に対して加工装置支持部25を駆動する駆動装置(不図示)とからなり、加工装置支持部25にブラケット123を取付け、このブラケット123に前述の係合部駆動機構97を取付ける。
The processing device transport means 21 includes a transport rail 122 attached to the floor 18 with a plurality of bolts 121, the above-described processing device support portion 25 that is movable on the transport rail 122, and a processing device support for the transport rail 122. It comprises a drive device (not shown) for driving the portion 25, and a bracket 123 is attached to the processing device support portion 25, and the aforementioned engagement portion drive mechanism 97 is attached to this bracket 123.

図6は本発明に係るパレット及びパレット搬送手段の横断面図であり、パレット13は、ベースプレート72を、両端に設けた角フレーム部材131,132と、これらの角フレーム部材131,132を連結する連結部材133と、角フレーム部材131,132のそれぞれの下面に取付けた下部プレート134とから構成した部材であり、角フレーム部材131,132のそれぞれの側面、即ち、前述の側部上部13c,13dに係合凹部23を設け、下部プレート134の側面、即ち、前述の側部下部13a,13bに支持ローラ46を当てる。   FIG. 6 is a cross-sectional view of the pallet and the pallet conveying means according to the present invention. The pallet 13 connects the base frame 72 with corner frame members 131 and 132 provided at both ends, and the corner frame members 131 and 132. It is a member composed of a connecting member 133 and a lower plate 134 attached to the lower surface of each of the corner frame members 131, 132. Each side surface of the corner frame members 131, 132, that is, the above-mentioned side upper portions 13c, 13d. The engaging recess 23 is provided on the side plate, and the support roller 46 is applied to the side surface of the lower plate 134, that is, the side lower portions 13a and 13b.

パレット搬送手段14は、連結フレーム141で支持フレーム31,32を連結し、これらの支持フレーム31,32に支軸33を渡し、この支軸33にベアリング142,142を介して筒部材143,143を取付け、これらの筒部材143に搬送ローラ34,36を取付けたものである。なお、145はパレット13との摩擦力を大きくするために搬送ローラ34,36の外周面に被せた摩擦部材ある。   The pallet conveying means 14 connects the support frames 31 and 32 with the connecting frame 141, passes the support shaft 33 to the support frames 31 and 32, and the cylindrical members 143 and 143 through the bearings 142 and 142 to the support shaft 33. The transport rollers 34 and 36 are attached to the cylindrical member 143. Reference numeral 145 denotes a friction member that covers the outer peripheral surfaces of the transport rollers 34 and 36 in order to increase the frictional force with the pallet 13.

146はパレット13の搬送を停止する必要のあるワーク位置計測位置(後述)等にパレット13を固定するためにパレット13の下方に配置したパレット固定装置であり、シリンダ部151と、このシリンダ部151に移動自在に挿入した複数のロッド152と、これらのロッド152の先端に取付けた端部プレート153と、この端部プレート153からパレット13側に突出させた係合ピン154,154とからなる。   Reference numeral 146 denotes a pallet fixing device disposed below the pallet 13 in order to fix the pallet 13 to a workpiece position measurement position (described later) or the like where conveyance of the pallet 13 needs to be stopped. A plurality of rods 152 that are movably inserted into the rods, end plates 153 attached to the tips of the rods 152, and engagement pins 154 and 154 that protrude from the end plates 153 toward the pallet 13 side.

パレット固定装置146のシリンダ部151に、例えば油圧を供給することでロッド152をパレット13側へ移動させ、係合ピン154を、パレット13に開けた係合穴156に挿入することでパレット13の移動をロックする。   For example, by supplying hydraulic pressure to the cylinder portion 151 of the pallet fixing device 146, the rod 152 is moved to the pallet 13 side, and the engagement pin 154 is inserted into the engagement hole 156 formed in the pallet 13, so that the pallet 13 Lock movement.

図7は本発明に係る加工装置搬送手段の構造を説明する横断面図であり、加工装置搬送手段21は、パレット搬送手段14の下方で且つ幅方向(図の左右方向)に2つ並べて配置したものであり、加工装置搬送手段21の駆動装置160は、搬送レール122に取付けた一対のレール基部161、162と、レール基部161にそれぞれ取付けたラック163と、このラック163に噛み合うピニオンギヤ164と、このピニオンギヤ164を駆動するために加工装置支持部25に取付けた駆動モータ166と、搬送レール122に対して加工装置支持部25をスライドさせるために搬送レール122側に複数のボール167を介して配置するとともに加工装置支持部25の下部の上下に取付けた一対のスライドレール168,169とからなる。なお、172は駆動モータ166の回転軸であり、ピニオンギヤ164を取付けたものである。   FIG. 7 is a cross-sectional view for explaining the structure of the processing apparatus conveying means according to the present invention. Two processing apparatus conveying means 21 are arranged below the pallet conveying means 14 and in the width direction (left-right direction in the figure). The driving device 160 of the processing device transport means 21 includes a pair of rail base portions 161 and 162 attached to the transport rail 122, a rack 163 attached to the rail base portion 161, and a pinion gear 164 meshing with the rack 163. In order to drive the pinion gear 164, a drive motor 166 attached to the processing device support 25 and a plurality of balls 167 on the transport rail 122 side to slide the processing device support 25 relative to the transport rail 122 And a pair of slide rails 168 and 169 attached to the upper and lower portions of the lower portion of the processing device support 25. That. Reference numeral 172 denotes a rotating shaft of the drive motor 166, to which a pinion gear 164 is attached.

駆動モータ166を作動させると、ラック163に噛み合ったピニオンギヤ164の回転によって、駆動モータ166、加工装置支持部25及び加工装置16が搬送レール122上を移動する。
上記した左右の加工装置搬送手段21,21を区別するために、ここでは、一方を第1加工装置搬送手段21A、他方を第2加工装置搬送手段21Bとする。
When the drive motor 166 is operated, the drive motor 166, the processing device support portion 25, and the processing device 16 move on the transport rail 122 by the rotation of the pinion gear 164 meshed with the rack 163.
In order to distinguish between the left and right processing device transporting units 21 and 21, here, one is a first processing device transporting unit 21A and the other is a second processing device transporting unit 21B.

図8は本発明に係る同期搬送装置の同期搬送制御部のブロック図であり、同期搬送制御部180は、パレット搬送手段上でのパレットの位置を検出するパレット位置検出手段181と、このパレット位置検出手段181からのパレット位置情報PPJに基づいて加工装置搬送手段、詳しくは、加工装置支持部に対してパレットを同期制御する(即ち、同一速度に制御する)ための同期制御手段182と、この同期制御手段182からの第1制御信号CS1に基づいて第1加工装置搬送手段側の係合部を進退動作させて係合凹部に対して係合状態又は係合解除状態とする第1係合部駆動機構97A(ここでは、係合部駆動機構97を第1係合部駆動機構97Aとした。)と、同期制御手段182からの第2制御信号CS2に基づいて第1加工装置搬送手段側の加工装置支持部を移動させる第1駆動装置160A(ここでは、駆動装置160を第1駆動装置160Aとした。)と、同期制御手段182からの第3制御信号CS3に基づいて第2加工装置搬送手段側の係合部を進退動作させて係合凹部に対して係合状態又は係合解除状態とする第2係合部駆動機構97B(ここでは、係合部駆動機構97を第2係合部駆動機構97Bとした。)と、同期制御手段182からの第4制御信号CS4に基づいて第2加工装置搬送手段側の加工装置支持部を移動させる第2駆動装置160B(ここでは、駆動装置160を第2駆動装置160Bとした。)とからなる。   FIG. 8 is a block diagram of the synchronous conveyance control unit of the synchronous conveyance device according to the present invention. The synchronous conveyance control unit 180 includes a pallet position detection unit 181 for detecting the position of the pallet on the pallet conveyance unit, and the pallet position. Based on the pallet position information PPJ from the detection means 181, the processing apparatus transport means, more specifically, the synchronization control means 182 for synchronously controlling the pallet with respect to the processing apparatus support portion (ie, controlling to the same speed), and this Based on the first control signal CS1 from the synchronization control means 182, the first engagement is made to engage or disengage with respect to the engagement recess by moving the engagement portion on the first processing apparatus transport means side forward and backward. Based on the second control signal CS2 from the synchronization control means 182 and the part drive mechanism 97A (here, the engagement part drive mechanism 97 is referred to as the first engagement part drive mechanism 97A). Based on the first drive device 160A (here, the drive device 160 is referred to as the first drive device 160A) that moves the processing device support portion on the conveying means side and the third control signal CS3 from the synchronization control means 182. 2 The second engagement portion drive mechanism 97B (here, the engagement portion drive mechanism 97 is moved into the engagement state or the engagement release state with respect to the engagement recess portion by moving the engagement portion on the processing apparatus transport means side forward and backward. And a second driving device 160B for moving the processing device support portion on the second processing device conveying means side based on the fourth control signal CS4 from the synchronization control means 182. Then, the driving device 160 is the second driving device 160B).

以上に述べた同期搬送装置10の作用を次に説明する。
図9は本発明に係る同期搬送装置の作用を示す第1作用図である。
同期搬送装置10では、パレット13と加工装置16,17(加工装置17については図1(a)参照)との位置関係は既知であるため、パレット13と左ドア11、右ドア12との位置関係を求めれば、加工装置16,17と左ドア11、右ドア12との位置関係が求まり、加工装置16,17による左ドア11、右ドア12の加工精度を高めることができる。
Next, the operation of the synchronous conveyance device 10 described above will be described.
FIG. 9 is a first operation diagram showing the operation of the synchronous conveyance device according to the present invention.
In the synchronous conveyance device 10, since the positional relationship between the pallet 13 and the processing devices 16 and 17 (see FIG. 1A for the processing device 17) is known, the positions of the pallet 13, the left door 11, and the right door 12. If a relationship is calculated | required, the positional relationship of the processing apparatuses 16 and 17 and the left door 11 and the right door 12 will be calculated | required, and the processing precision of the left door 11 and the right door 12 by the processing apparatuses 16 and 17 can be improved.

そこで、左ドア11及び右ドア12を積んだパレット13をパレット搬送手段14に投入したときに、パレット13を前述のパレット固定装置146(図6参照)でワーク位置計測位置に一時停止させ、視覚センサ191で、パレット13に対する左ドア11及び右ドア12の位置を計測する。詳しくは、丸印を付けた箇所、即ち、左ドア11及び右ドア12のインナパネル55の部品取付穴65、角部11a,12a、サッシ57の角部57a,57b等の位置を計測する。   Therefore, when the pallet 13 loaded with the left door 11 and the right door 12 is put into the pallet conveying means 14, the pallet 13 is temporarily stopped at the work position measuring position by the pallet fixing device 146 (see FIG. 6), and visually A sensor 191 measures the positions of the left door 11 and the right door 12 with respect to the pallet 13. Specifically, the positions of the circled portions, that is, the positions of the component mounting holes 65 of the inner panel 55 of the left door 11 and the right door 12, the corner portions 11a and 12a, the corner portions 57a and 57b of the sash 57, and the like are measured.

図10(a)〜(d)は本発明に係る同期搬送装置の作用を示す第2作用図である。(図中の黒塗り矢印は、パレットの移動方向、白抜き矢印は加工装置支持部及び加工装置の移動方向、小さな矢印は係合部の移動方向を表し、白抜き矢印の数が2つのときは、増速したことを表す。)
(a)において、パレット13(形状の理解を容易にするために輪郭を太線で示した部分である。)が、ロボット原位置に達したことをパレット位置検出手段181(図8参照)が検出すると、同期制御手段182(図8参照)からの信号に基づいて第1係合部駆動機構97A(図8参照)(及び/又は第2係合部駆動機構97B(図8参照))では、図示せぬエア供給手段からのエアの供給によってシリンダ部101が作動し、係合部27が係合凹部23側に移動するとともに、加工装置支持部25がパレット13とほぼ同速度で移動する。
10 (a) to 10 (d) are second operation diagrams showing the operation of the synchronous conveyance device according to the present invention. (The black arrow in the figure indicates the direction of movement of the pallet, the white arrow indicates the direction of movement of the processing device support and processing device, the small arrow indicates the direction of movement of the engaging portion, and the number of white arrows is 2. Indicates that the speed has increased.)
In (a), the pallet position detection means 181 (see FIG. 8) detects that the pallet 13 (the part indicated by a bold line for easy understanding of the shape) has reached the robot original position. Then, on the basis of the signal from the synchronization control means 182 (see FIG. 8), the first engagement portion drive mechanism 97A (see FIG. 8) (and / or the second engagement portion drive mechanism 97B (see FIG. 8)) By supplying air from an air supply means (not shown), the cylinder portion 101 is operated, the engaging portion 27 moves to the engaging concave portion 23 side, and the processing device support portion 25 moves at substantially the same speed as the pallet 13.

(b)において、係合部27が係合凹部23のガイドプレート93に当たったら、同期制御手段182からの信号に基づいて、駆動装置160は加工装置支持部25をパレット13の速度より大きい速度に増速させる。   In (b), when the engaging portion 27 hits the guide plate 93 of the engaging recess 23, the driving device 160 moves the processing device support portion 25 at a speed larger than the speed of the pallet 13 based on the signal from the synchronization control means 182. Increase the speed.

(c)において、係合部27は、シリンダ部101に供給したエアによって弾性的にガイドプレート93に押し付けられているから、係合部27が係合凹部23の溝91の入口に達すると、係合部27は溝91に嵌合する。これにより、パレット13は加工装置支持部25の速度に同期して流れるから、ここで、加工装置16(及び/又は加工装置17(図1(b)参照))による左ドア11及び右ドア12の加工を開始する。   In (c), since the engaging portion 27 is elastically pressed against the guide plate 93 by the air supplied to the cylinder portion 101, when the engaging portion 27 reaches the entrance of the groove 91 of the engaging recess 23, The engaging portion 27 is fitted in the groove 91. As a result, the pallet 13 flows in synchronization with the speed of the processing device support portion 25, so that the left door 11 and the right door 12 by the processing device 16 (and / or the processing device 17 (see FIG. 1B)) are used here. Start processing.

(d)において、加工装置16(及び/又は加工装置17)による左ドア11及び右ドア12の加工が終了したら、係合部27を溝91から待避させて、係合凹部23に対する係合部27の係合を解除する。
そして、加工装置16及び加工装置支持部25を原位置に復帰させる。
In (d), when the processing of the left door 11 and the right door 12 by the processing device 16 (and / or the processing device 17) is finished, the engaging portion 27 is retracted from the groove 91 and the engaging portion with respect to the engaging recess 23 is engaged. 27 is disengaged.
And the processing apparatus 16 and the processing apparatus support part 25 are returned to an original position.

図11は本発明に係る同期搬送装置の作用を示す第3作用図であり、図10に示した作用をフロー図で説明する。なお、STXXはステップ番号を表す。
ST01…パレット位置検出手段でパレット位置を検出する。
ST02…パレット位置がロボット原位置に達したかどうか判断する。
パレット位置がロボット原位置に達したら(YES)、ST03に進む。
パレット位置がロボット原位置に達しないなら(NO)、ST01に進む。
FIG. 11 is a third operation diagram illustrating the operation of the synchronous conveyance device according to the present invention, and the operation illustrated in FIG. 10 will be described with reference to a flowchart. STXX represents a step number.
ST01 ... The pallet position is detected by the pallet position detecting means.
ST02 ... It is determined whether the pallet position has reached the robot original position.
When the pallet position reaches the robot original position (YES), the process proceeds to ST03.
If the pallet position does not reach the robot original position (NO), the process proceeds to ST01.

ST03…係合部をパレット側へ移動させる。
ST04…係合部が係合凹部に当たったかどうか判断する。
係合部が係合凹部に当たったら(YES)、ST05に進む。
係合部が係合凹部に当たっていない(NO)なら、ST03に進む。
ST03 ... The engaging portion is moved to the pallet side.
ST04 ... It is determined whether or not the engaging portion hits the engaging recess.
If the engaging portion hits the engaging recess (YES), the process proceeds to ST05.
If the engaging portion does not hit the engaging recess (NO), the process proceeds to ST03.

ST05…加工装置支持部をパレットより大きな速度で移動させる。
ST06…係合部を被係合凹部に係合させる。
ST07…加工装置によるドアの加工を終了したかどうか判断する。
加工が終了したら(YES)、ST08に進む。
加工が終了していないなら(NO)、ST07に進む。
ST05 ... The processing device support is moved at a speed larger than that of the pallet.
ST06 ... The engaging part is engaged with the engaged recessed part.
ST07 ... It is determined whether or not the processing of the door by the processing device is finished.
When the processing is completed (YES), the process proceeds to ST08.
If the processing is not completed (NO), the process proceeds to ST07.

ST08…係合凹部に対する係合部の係合を解除する。
ST09…加工装置支持部をロボット原位置に移動させる。
ST08 ... The engagement portion is disengaged from the engagement recess.
ST09 ... The processing apparatus support unit is moved to the robot original position.

以上の図1(a),(b)及び図4で説明したように、本発明は第1に、同期搬送装置10を、ワークとしての左ドア11及び右ドア12を支持するパレット13と、このパレット13を載せて摩擦力により搬送するためにライン状に設置したパレット搬送手段14と、左ドア11及び右ドア12を加工する加工装置16,17を搬送するためにパレット搬送手段14に沿って設置した加工装置搬送手段21と、加工装置16,17を支持するために加工装置搬送手段21に設けた可動部としての加工装置支持部25に同期させてパレット13を移動させる同期手段98とから構成し、同期手段98を、パレット13に設けた被係合部としての係合凹部23と、この係合凹部23に係合自在とするために加工装置支持部25に設けた係合部27とから構成し、加工作業中は、係合部27を係合凹部23に係合させ、且つパレット13を加工装置支持部25に従動させることを特徴とする。   As described above with reference to FIGS. 1 (a), 1 (b) and FIG. 4, according to the present invention, firstly, the synchronous conveyance device 10 is provided with a pallet 13 for supporting the left door 11 and the right door 12 as works, Along with the pallet conveying means 14 for conveying the pallet conveying means 14 installed in a line for carrying the pallet 13 by the frictional force and the processing devices 16 and 17 for processing the left door 11 and the right door 12. The processing device transporting means 21 installed in the process, and the synchronizing means 98 for moving the pallet 13 in synchronism with the processing device support portion 25 as a movable part provided in the processing device transporting means 21 to support the processing devices 16 and 17. The synchronizing means 98 includes an engaging concave portion 23 as an engaged portion provided on the pallet 13 and an engaging portion provided on the processing apparatus support portion 25 so as to be freely engageable with the engaging concave portion 23. 2 Consist of a, during processing operations, the engagement portion 27 is engaged with the engaging recesses 23, and the pallet 13, characterized in that to follow the machining apparatus supporting portion 25.

パレット搬送手段14は摩擦力により左ドア11及び右ドア12を搬送するため、加工装置支持部25の係合部27をパレット13の係合凹部23に係合させて、加工装置支持部25の移動速度にパレット13の移動速度を合わせることができ、加工装置支持部25とパレット13との同期のための特別な設備や同期を制御する制御手段が不要になる。また、左ドア11及び右ドア12はパレット搬送手段14に載せたまま加工装置16,17で加工できる。以上のことから、本発明では同期搬送装置10のコストを低減することができる。   Since the pallet conveying means 14 conveys the left door 11 and the right door 12 by frictional force, the engaging portion 27 of the processing device support portion 25 is engaged with the engaging recess 23 of the pallet 13, and the processing device support portion 25 The moving speed of the pallet 13 can be matched to the moving speed, and special equipment for synchronizing the processing device support portion 25 and the pallet 13 and control means for controlling the synchronization are not necessary. Further, the left door 11 and the right door 12 can be processed by the processing devices 16 and 17 while being placed on the pallet conveying means 14. From the above, in the present invention, the cost of the synchronous conveyance device 10 can be reduced.

本発明は第2に、係合凹部23を凹部、詳しくは溝91とし、係合部27を溝91に嵌合する回転自在なローラ95とし、同期手段98によって、加工装置支持部25にパレット13に対するパレット搬送方向の速度差を生じさせて係合部27を係合凹部23に係合させることを特徴とする。   Secondly, according to the present invention, the engaging recess 23 is a recess, specifically a groove 91, and the engaging portion 27 is a rotatable roller 95 that fits into the groove 91. 13 is caused to cause the engaging portion 27 to engage with the engaging recess 23 by causing a speed difference in the pallet conveying direction with respect to 13.

加工装置支持部25にパレット13に対するパレット搬送方向の速度差を生じさせ、ローラ95を溝91に嵌合させる構造であるため、簡単な構造で加工装置支持部25とパレット13とを同期させることができ、同期のための設備を安価に構成することができる。   Since the processing device support portion 25 has a structure in which a speed difference in the pallet transport direction with respect to the pallet 13 is generated and the roller 95 is fitted in the groove 91, the processing device support portion 25 and the pallet 13 can be synchronized with a simple structure. Therefore, the equipment for synchronization can be configured at low cost.

本発明は第3に、係合凹部23を、パレット13に複数設けたことを特徴とする。
係合部27をパレット13に複数設けることで、パレット搬送手段14上に設けた一つの加工ステーション(加工ステーションSt1〜加工ステーションSt6のいずれか一つ(加工ステーションSt2は除く。))で一つの加工装置16(又は加工装置17)によるパレット13に積んだ複数の左ドア11及び右ドア12への加工、あるいは、複数の加工装置16,17による一つの左ドア11(又は右ドア12)又は複数の左ドア11、右ドア12への加工を施すことができ、効率的に加工作業を行うことができる。
Third, the present invention is characterized in that a plurality of engaging recesses 23 are provided in the pallet 13.
By providing a plurality of engaging portions 27 on the pallet 13, one processing station (any one of the processing stations St1 to St6 (excluding the processing station St2)) provided on the pallet conveying means 14 is used. Processing to the plurality of left doors 11 and right doors 12 loaded on the pallet 13 by the processing device 16 (or processing device 17), or one left door 11 (or right door 12) by the plurality of processing devices 16, 17 or A plurality of left doors 11 and right doors 12 can be processed, and processing operations can be performed efficiently.

本発明は第4に、図1(a),(b)、図8及び図10(d)に示したように、同期搬送装置10に、加工装置支持部25及び加工装置16,17を原位置に復帰させる原位置復帰手段としての同期制御手段182を備えることを特徴とする。
加工装置支持部25で支持した加工装置16,17の移動を、例えば、原位置開始、原位置終了というようにパターン化でき、同期制御手段182による駆動装置160A,160Bの制御方法の簡素化を図ることができる。
Fourthly, the present invention is based on the processing device support 25 and the processing devices 16 and 17 in the synchronous transport device 10 as shown in FIGS. 1 (a), 1 (b), 8 and 10 (d). A synchronization control means 182 as an original position return means for returning to the position is provided.
The movements of the processing devices 16 and 17 supported by the processing device support unit 25 can be patterned, for example, starting at the original position and ending at the original position, thereby simplifying the control method of the driving devices 160A and 160B by the synchronization control means 182. Can be planned.

本発明は第5に、図4、図7及び図8を参考にして説明すると、加工装置搬送手段21を、パレット搬送手段14の下方及び側方に接近させてそれぞれ設置した第1加工装置搬送手段21A及び第2加工装置搬送手段21Bから構成し、第1加工装置搬送手段21Aにのみ係合部27を設けるとともにこの第1加工装置搬送手段21Aに第2加工装置搬送手段21Bを電気信号により同期させる同期制御手段182を設けたことを特徴とする。   Fifthly, the present invention will be described with reference to FIGS. 4, 7 and 8. The first processing device transport is provided with the processing device transport means 21 set close to the side and the side of the pallet transport means 14, respectively. The first processing device transport means 21A is provided with an engaging portion 27, and the second processing device transport means 21B is connected to the first processing device transport means 21A by an electrical signal. A synchronization control means 182 for synchronization is provided.

第1加工装置搬送手段21Aの係合部27のみをパレット13の係合凹部23に係合させるため、同期制御手段182で第2加工装置搬送手段21Bのみの搬送を制御すればよく、第1加工装置搬送手段21A及び第2加工装置搬送手段21Bのそれぞれの加工装置支持部25の同期精度を高めることができる。従って、左ドア11及び右ドア12の加工精度を向上させることができる。   Since only the engaging portion 27 of the first processing device transport means 21A is engaged with the engagement recess 23 of the pallet 13, the synchronization control means 182 only needs to control the transport of the second processing device transport means 21B. The synchronization accuracy of the processing device support portions 25 of the processing device transport means 21A and the second processing device transport means 21B can be increased. Therefore, the processing accuracy of the left door 11 and the right door 12 can be improved.

本発明は第6に、図4、図7及び図8に示したように、加工装置搬送手段21を、パレット搬送手段14に接近させてそれぞれ設置した第1加工装置搬送手段21A及び第2加工装置搬送手段21Bから構成し、これらの第1加工装置搬送手段21A及び第2加工装置搬送手段21Bに係合部27をそれぞれ設けるとともに、第1加工装置搬送手段21A及び第2加工装置搬送手段21Bのそれぞれの係合部27を係合凹部23に選択的に係合させるとともに、係合された係合部27を設けた第1加工装置搬送手段21A又は第2加工装置搬送手段21Bの一方の加工装置支持部25に他方の加工装置支持部25を電気信号により同期させる同期制御手段182を設けたことを特徴とする。   In the sixth aspect of the present invention, as shown in FIGS. 4, 7, and 8, the first processing device transporting means 21 </ b> A and the second processing device 21 are installed by bringing the processing device transporting means 21 close to the pallet transporting device 14. The first processing apparatus transport means 21B and the second processing apparatus transport means 21B are provided with engaging portions 27, and the first processing apparatus transport means 21A and the second processing apparatus transport means 21B. Each of the engaging portions 27 is selectively engaged with the engaging recess 23, and one of the first processing device conveying means 21A and the second processing device conveying means 21B provided with the engaged engaging portion 27 is provided. The processing apparatus support section 25 is provided with synchronization control means 182 for synchronizing the other processing apparatus support section 25 with an electrical signal.

例えば、左ドア11及び右ドア12を加工する加工位置16,17に応じて、同一の加工ステーション(第1加工ステーションSt1〜第6加工ステーションSt6のいずれか(但し、第2加工ステーションSt2は除く。))で第1加工装置搬送手段21Aと第2加工装置搬送手段21Bとを切り替えて加工を行うことができ、左ドア11及び右ドア12の加工の自由度を増すことができる。   For example, depending on the processing positions 16 and 17 at which the left door 11 and the right door 12 are processed, the same processing station (any one of the first processing station St1 to the sixth processing station St6 (however, the second processing station St2 is excluded). .)), The first processing device transport means 21A and the second processing device transport means 21B can be switched to perform processing, and the degree of freedom of processing of the left door 11 and the right door 12 can be increased.

本発明は第7に、図1(a)及び図9に示したように、パレット搬送手段14上にパレット13を投入した位置に、又はパレット搬送手段14の搬送方向の上流側の位置に、パレット13に対する左ドア11及び右ドア12の固定位置を計測するワーク位置計測手段としての視覚センサ191を設け、この視覚センサ191で計測した計測情報を下流側に配置した加工装置16,17に送り、この加工装置16,17にその計測情報に基づいて左ドア11及び右ドア12を加工させることを特徴とする。   In the seventh aspect of the present invention, as shown in FIGS. 1 (a) and 9, the pallet 13 is placed on the pallet conveying means 14 or the upstream side of the pallet conveying means 14 in the conveying direction. A visual sensor 191 is provided as a work position measuring means for measuring the fixed positions of the left door 11 and the right door 12 with respect to the pallet 13, and the measurement information measured by the visual sensor 191 is sent to the processing devices 16 and 17 arranged on the downstream side. The processing devices 16 and 17 are characterized by processing the left door 11 and the right door 12 based on the measurement information.

パレット搬送手段14の上流側でパレット13に対する左ドア11及び右ドア12の固定位置を計測するので、その下流側でワーク位置を計測する必要がなく、ワーク計測位置が一箇所で済み、コストを抑えることができる。   Since the fixed positions of the left door 11 and the right door 12 with respect to the pallet 13 are measured on the upstream side of the pallet conveying means 14, there is no need to measure the work position on the downstream side, and the work measuring position is only one place, and the cost is reduced. Can be suppressed.

尚、本実施形態では、図4に示したように、第1加工装置搬送手段21A及び第2加工装置搬送手段21Bにそれぞれ係合部27を設けたが、これに限らず、第1加工装置搬送手段21A及び第2加工装置搬送手段21Bのいずれか一方に係合部27を設け、係合部27を設けた一方に対して他方を電気信号により一方に同期させて移動させてもよい。   In the present embodiment, as shown in FIG. 4, the engaging portions 27 are provided in the first processing device transport means 21A and the second processing device transport means 21B, respectively. The engaging part 27 may be provided in one of the conveying means 21A and the second processing apparatus conveying means 21B, and the other may be moved in synchronism with one by an electric signal with respect to the one provided with the engaging part 27.

本発明の同期搬送装置は、製造ラインにおける加工及び組立に好適である。   The synchronous conveyance device of the present invention is suitable for processing and assembly in a production line.

本発明に係る同期搬送装置の説明図である。It is explanatory drawing of the synchronous conveyance apparatus which concerns on this invention. 本発明に係るパレット搬送手段の説明図である。It is explanatory drawing of the pallet conveyance means which concerns on this invention. 本発明に係るワーク及びパレットを示す側面図である。It is a side view which shows the workpiece | work and pallet which concern on this invention. 本発明に係るパレットの平面図である。It is a top view of the pallet which concerns on this invention. 本発明に係る加工装置及び加工装置搬送手段を示す側面図である。It is a side view which shows the processing apparatus which concerns on this invention, and a processing apparatus conveyance means. 本発明に係るパレット及びパレット搬送手段の横断面図である。It is a cross-sectional view of the pallet and pallet conveying means according to the present invention. 本発明に係る加工装置搬送手段の構造を説明する横断面図である。It is a cross-sectional view explaining the structure of the processing apparatus conveyance means which concerns on this invention. 本発明に係る同期搬送装置の同期搬送制御部のブロック図である。It is a block diagram of the synchronous conveyance control part of the synchronous conveyance apparatus which concerns on this invention. 本発明に係る同期搬送装置の作用を示す第1作用図である。It is a 1st operation | movement figure which shows the effect | action of the synchronous conveyance apparatus which concerns on this invention. 本発明に係る同期搬送装置の作用を示す第2作用図である。It is a 2nd operation | movement figure which shows the effect | action of the synchronous conveyance apparatus which concerns on this invention. 本発明に係る同期搬送装置の作用を示す第3作用図である。It is a 3rd operation | movement figure which shows the effect | action of the synchronous conveyance apparatus which concerns on this invention. 従来の同期搬送装置の正面図である。It is a front view of the conventional synchronous conveyance apparatus.

符号の説明Explanation of symbols

10…同期搬送装置、11,12…ワーク(左ドア、右ドア)、13…パレット、14…パレット搬送手段、16,17…加工装置、21…加工装置搬送手段、23…被係合部(係合凹部)、25…可動部(加工装置支持部)、27…係合部、34,36,145…摩擦搬送機構(搬送ローラ、搬送ローラ、摩擦部材)、41…駆動源(駆動モータ)、95…ローラ、98…同期手段、181…ワーク位置検出手段(パレット位置検出手段)、182…同期制御手段、184…原位置復帰手段、191…ワーク位置計測手段(視覚センサ)。
DESCRIPTION OF SYMBOLS 10 ... Synchronous conveyance apparatus, 11, 12 ... Workpiece | work (left door, right door), 13 ... Pallet, 14 ... Pallet conveyance means, 16, 17 ... Processing apparatus, 21 ... Processing apparatus conveyance means, 23 ... Engagement part ( Engagement recess), 25 ... movable part (processing device support part), 27 ... engagement part, 34 , 36 , 145 ... friction transport mechanism (transport roller, transport roller, friction member), 41 ... drive source (drive motor) , 95 ... roller, 98 ... synchronization means, 181 ... work position detecting means (pallet position detecting means), 182 ... synchronization control means, 184 ... original position return means, 191 ... workpiece position measuring means (visual sensor).

Claims (7)

ワークを支持するパレットと、ライン状に設置され、駆動源により作動し、前記パレットを載せて摩擦力により搬送する摩擦力搬送機構を備えたパレット搬送手段と
記ワークを加工する加工装置を支持する可動部を備え、前記加工装置を搬送するために前記パレット搬送手段に沿って設置された加工装置搬送手段と
記可動部に同期させてパレットを前記パレット搬送手段上で移動させる同期手段とからなり、
この同期手段は、パレットに設けた被係合部と、この被係合部に係合自在とするために前記可動部に設けた係合部とからなり、
加工作業中は、前記同期手段により前記パレットと前記可動部とを係合し、加工装置搬送手段の駆動力により前記パレットを前記パレット搬送手段上で移動させることを特徴とする同期搬送装置。
A pallet that supports the workpiece, and a pallet conveying means that is installed in a line, is operated by a drive source, and includes a frictional force conveying mechanism that carries the pallet and conveys it by a frictional force ;
A movable portion for supporting a processing apparatus for processing a pre-Symbol workpiece, a machining device conveying means placed along the pallet conveying means for conveying the working device,
Becomes a pallet in synchronization before Symbol movable portion and a synchronizing means for moving on the pallet transport means,
The synchronizing means includes an engaged portion provided on the pallet and an engaging portion provided on the movable portion so as to be freely engageable with the engaged portion.
During a processing operation, the synchronous conveying device is characterized in that the pallet and the movable portion are engaged by the synchronizing means, and the pallet is moved on the pallet conveying means by the driving force of the processing device conveying means .
前記被係合部は凹部であり、前記係合部は前記凹部に嵌合する回転自在なローラであり、前記同期手段によって、前記可動部にパレットに対するパレット搬送方向の速度差を生じさせて係合部を被係合部に係合させることを特徴とする請求項1記載の同期搬送装置。   The engaged portion is a concave portion, and the engaging portion is a rotatable roller that fits into the concave portion, and the synchronizing means causes the movable portion to generate a speed difference in the pallet transport direction with respect to the pallet. The synchronous conveyance device according to claim 1, wherein the joint portion is engaged with the engaged portion. 前記パレットには前記被係合部が複数設けられ、これら複数の被係合部にはそれぞれ前記加工装置搬送手段が係合可能に構成されていることを特徴とする請求項1又は請求項2記載の同期搬送装置。 Wherein the engaged portion is provided with a plurality of the pallet, claim 1 or claim 2, each of these in a plurality of engaged portions the processing device conveying means, characterized that you have been configured to engage The synchronous conveyance apparatus as described. 前記同期搬送装置は、前記可動部を原位置に復帰させる原位置復帰手段を備えることを特徴とする請求項1、請求項2又は請求項3記載の同期搬送装置。   The synchronous transport apparatus according to claim 1, wherein the synchronous transport apparatus includes an original position returning unit that returns the movable portion to an original position. 前記加工装置搬送手段は、前記パレット搬送手段に接近させてそれぞれ設置した第1加工装置搬送手段及び第2加工装置搬送手段とからなり、第1加工装置搬送手段にのみ前記係合部を設けるとともに、この第1加工装置搬送手段に第2加工装置搬送手段を電気信号により同期させる同期制御手段を設けたことを特徴とする請求項1〜請求項4のいずれか1項記載の同期搬送装置。   The processing device transport means includes a first processing device transport means and a second processing device transport means installed close to the pallet transport means, and the engaging portion is provided only in the first processing device transport means. 5. The synchronous transfer device according to claim 1, wherein a synchronization control means for synchronizing the second processing device transfer means with an electric signal is provided in the first processing device transfer means. 前記加工装置搬送手段は、前記パレット搬送手段に接近させてそれぞれ設置した第1加工装置搬送手段及び第2加工装置搬送手段とからなり、これらの第1加工装置搬送手段及び第2加工装置搬送手段に前記係合部をそれぞれ設けるとともに、第1加工装置搬送手段及び第2加工装置搬送手段のそれぞれの係合部を前記被係合部に選択的に係合させるとともに、係合された係合部を設けた第1加工装置搬送手段又は第2加工装置搬送手段の一方の可動部に他方の可動部を電気信号により同期させる同期制御手段を設けたことを特徴とする請求項1〜請求項4のいずれか1項記載の同期搬送装置。   The processing device transport means comprises a first processing device transport means and a second processing device transport means installed close to the pallet transport means, and these first processing device transport means and second processing device transport means. Each of the engaging portions of the first processing device conveying means and the second processing device conveying means is selectively engaged with the engaged portion, and the engaged engagement is performed. The synchronous processing means which synchronizes the other movable part with an electric signal in one movable part of the 1st processing apparatus conveyance means which provided the part, or the 2nd processing apparatus conveyance means is provided. The synchronous conveyance apparatus of any one of 4. 前記パレット搬送手段上に前記パレットを投入した位置に、又はパレット搬送手段の搬送方向の上流側の位置に、パレットに対するワークの固定位置を計測するワーク位置計測手段を設け、このワーク位置計測手段で計測した計測情報を下流側に配置した前記加工装置に送り、この加工装置に前記計測情報に基づいてワークを加工させることを特徴とする請求項1〜請求項6のいずれか1項記載の同期搬送装置。   A workpiece position measuring means for measuring a fixed position of the workpiece with respect to the pallet is provided at a position where the pallet is loaded on the pallet conveying means or at a position upstream of the conveying direction of the pallet conveying means. The synchronized measurement according to any one of claims 1 to 6, wherein the measured measurement information is sent to the processing device arranged on the downstream side, and the processing device is caused to process the workpiece based on the measurement information. Conveying device.
JP2004064543A 2004-03-08 2004-03-08 Synchronous transfer device Expired - Fee Related JP4202953B2 (en)

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JP2008023688A (en) * 2006-07-25 2008-02-07 Honda Motor Co Ltd Conveying work apparatus
KR101980817B1 (en) * 2014-12-26 2019-05-21 카와사키 주코교 카부시키 카이샤 Production system

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US9156626B2 (en) 2012-07-09 2015-10-13 Honda Motor Co., Ltd. Work method and work device

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