JP4198681B2 - Method for operating a loom and an opening machine with separate drives - Google Patents

Method for operating a loom and an opening machine with separate drives Download PDF

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JP4198681B2
JP4198681B2 JP2004531414A JP2004531414A JP4198681B2 JP 4198681 B2 JP4198681 B2 JP 4198681B2 JP 2004531414 A JP2004531414 A JP 2004531414A JP 2004531414 A JP2004531414 A JP 2004531414A JP 4198681 B2 JP4198681 B2 JP 4198681B2
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loom
opening machine
time
rotation speed
speed
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JP2005534830A (en
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ファレンティン、クルム
ディートマール、フォン、ツベール
ディーター、マイヤー
ミヒャエル、レーマン
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Lindauer Dornier GmbH
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03CSHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C1/00Dobbies
    • D03C1/14Features common to dobbies of different types
    • D03C1/146Independent drive motor
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/02General arrangements of driving mechanism

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Looms (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

For the operation of a loom with a number of drives, with electromotors for the main and shed drives, a control sets their working by transmitted signals. From start-up, the loom is operated initially at a speed slower than the normal working speed, and the shed unit is accelerated to its working speed. The loom speed is raised to the working level when its has reached a given position, rotary speed or torque value. When the loom is stopped, the main drive is braked and slows down to the given conditions and brought to rest, while the shed drive is braked to give a slower deceleration. The shed unit is an electronic dobby, an eccentric machine or a Jacquard.

Description

本発明は請求項1の前段部分(プリアンブル)の特徴に基づく織機及び開口機械の運転方法に関する。   The invention relates to a loom and a method of operating an opening machine based on the features of the front part (preamble) of claim 1.

開口機械の始動を織機の始動に比して所定の時間又は所定の時間範囲だけ先行させ、停止段階では開口機械が織機と比較して適当な時間だけ遅れて停止するように、開口機械に対してある時間値又は時間差を指定することによって、開口機械の減速を織機の減速に比してゆるやかに構成する方法がDE10053079C1によりすでに公知である。この方法は開口手段、例えばヘルドフレーム又はリフターが駆動装置の運動と強制的に連動させられるのではなく、開口手段の運動が柄に従って指定される開口機械に特に適している。これは例えば電子式ドビー機及びジャカード機に関係する。DE10053079C1で紹介された方法の欠点は、織機がある時期に「急」始動することである。この方法では開口機械と織機の始動が非同期で行われるが、2つの機械は技術的にある(時)点で同期して動作しなければならないから、この始動段階は敏感な領域である。例えば織機駆動装置に故障があり、それが始動命令又は始動過程の物理的開始で初めて明らかになるというようなことが起こる。また対策(事前の試運転;測定)及び織機の状態、特にその温度上昇度に関する情報が簡単に得られない。ところがほかならぬ上記の状態は立上り時の機械の動作又は動力消費に大きな影響を及ぼすのである。しかも開口手段が駆動装置の運動と強制的に連動させられる開口機械(例えばいわゆるタペット機)に対して本発明が文書DE10053079C1に基づいて提供する「柔軟な」始動のための活動の余地は、始動時に開口手段の運動が数回転にわたってよこ入れなしで行われるとすれば僅かである。この運動はたて糸の損傷例えばたて糸のけば立ちを生じるから、回避しなければならない。   For the opening machine, the starting of the opening machine is preceded by a predetermined time or a predetermined time range compared to the starting of the loom and the opening machine is stopped after a suitable time compared to the loom in the stop phase. It is already known from DE 10053079C1 to specify a slowing of the opening machine more slowly than that of the loom by specifying a certain time value or time difference. This method is particularly suitable for opening machines where the opening means, for example a heald frame or lifter, is not forced to be interlocked with the movement of the drive, but the movement of the opening means is specified according to the handle. This relates to electronic dobby machines and jacquard machines, for example. The disadvantage of the method introduced in DE 10053079C1 is that the loom starts “rapidly” at some point. In this method, the opening machine and the loom are started asynchronously, but this starting phase is a sensitive area because the two machines must operate synchronously at some technical (time) point. For example, a failure may occur in the loom drive, which becomes apparent only at the start command or the physical start of the start process. Also, information on countermeasures (preliminary test run; measurement) and the state of the loom, in particular its temperature rise, cannot be easily obtained. However, the above-mentioned condition has a great influence on the machine operation or power consumption at the start-up. Moreover, the scope of the “flexible” start-up activity that the present invention provides based on document DE 10053079C1 for an opening machine (for example a so-called tappet machine) in which the opening means is forcibly linked with the movement of the drive device is Occasionally, if the movement of the opening means is carried out without retraction over several revolutions. This movement must be avoided since it causes damage to the warp, for example warp of the warp.

本発明の課題は、織機と開口機械の駆動装置が別個の場合に、高い制御技術的かつ操業上の安全性のもとで、必要な電流又は電力がなるべく小さく及び/又は均等化されるように始動及び停止過程を構成することである。   The object of the present invention is to make the required current or power as small and / or equal as possible with high control technology and operational safety when the loom and the opening machine drive are separate. The start and stop process is configured.

この課題は、本発明に基づき織機を始動時期からまず微速運動に相当する所定の回転数で運転し、この微速運動を開口機械の始動と同時に又は始動の前に開始し得ることによって解決される。   This problem is solved by operating the loom at a predetermined rotational speed corresponding to a slow motion from the start time and starting the slow motion simultaneously with or before the opening machine according to the present invention. .

微速運動が物理的に開始されたならば、一方ではその後の「急」加速の際にすでに高い確率で駆動系統の無故障機能を前提とすることができる。他方では駆動系統は特に織機運動のための必要トルクを介して織機の状態、特に温度上昇度について証言を得る。この証言は例えば制御パラメータを調整することによって、その後の「急」加速の設計及び開口機械との同期化のために利用することができる。また織機の微速運動も開口機械の立上りも行われる段階で、織機制御装置は2つの運動を相互に対照して分析し、特にその後の織機の「急」加速及び開口機械との同期のために動作順序をできるだけ良く調整することが可能である。発明の特殊な実施態様では、操業に必要な作業回転数で行われる織機の最初のおさ打ちの時期に、開口機械は操業に必要な作業回転数と異なる回転数を有するようにして、開口機械の立上りが行われる。この回転数が必要な作業回転数より小さければ、開口機械の必要な加速も小さくなる訳である−例えば上記のタペット機でたて糸のけば立ちの恐れがある場合のように、開口機械の始動が織機の始動より任意に先行することは製織技術上の理由から許されないけれども−。発明の別の特殊な実施態様では、停止が必要な場合に開口機械の制動過程は、織機の停止に関連してすでに最後のおさ打ちの前に、操業に必要な作業回転数で開始される。開口機械が停止に至る時期又は回転角位置を織機の停止到達より任意に遅らせることは製織技術上の理由から許されないが、制動過程のために利用可能な時間及び回転角範囲がこのようにして延長される。こうしてより小さなトルクで減速することができる。但しこの停止方式が大きな成果を挙げられるのは、特定のよこ入れ方法で使用したときだけであることに留意しなければならない。   If the slow motion is physically initiated, on the one hand, it is possible to assume a fault-free function of the drive system with a high probability already during the subsequent “rapid” acceleration. On the other hand, the drive train obtains testimony about the condition of the loom, in particular the degree of temperature rise, especially via the required torque for loom movement. This testimony can be used for subsequent “rapid” acceleration designs and synchronization with the opening machine, for example by adjusting control parameters. Also, at the stage of the loom's slow motion and the opening machine rising, the loom controller analyzes the two movements against each other, especially for the subsequent “rapid” acceleration of the loom and synchronization with the opening machine. It is possible to adjust the operation sequence as well as possible. In a special embodiment of the invention, at the time of the first weaving of the loom performed at the work speed required for operation, the opening machine has a speed different from the work speed required for operation. The machine starts up. If this speed is less than the required working speed, the required acceleration of the opening machine is also reduced-for example when starting the opening machine, such as when there is a risk of warping in the tappet machine described above. Although it is not allowed for reasons of weaving technology to arbitrarily precede the start of the loom. In another special embodiment of the invention, when a stop is required, the opening machine braking process is started at the working speed required for operation already before the last beat-off in connection with the loom stop. The While it is not permitted for reasons of weaving technology to arbitrarily delay the timing of the opening machine to stop or the rotational angle position from reaching the stop of the loom, the time and rotational angle range available for the braking process is thus not allowed. Extended. Thus, the vehicle can be decelerated with a smaller torque. However, it should be noted that this stop method only produces significant results when used in a specific filling method.

次に実施形態に基づいて発明を詳しく説明する。   Next, the present invention will be described in detail based on embodiments.

図1は同じ始動時期t1=t2からの織機(Webmaschine)及び開口機械(Fachbildemaschine)の回転数の推移を示し、開口機械は一定の加速n_fbmを有し、織機は所定の回転数から時期t3以降常用回転数n_wmに加速される。即ち織機は時期t3に至るまで微速運動を行い、次にt3で「急」始動される。時期t4は、織機も開口機械も操業上必要な作業回転数に到達した時期である。 FIG. 1 shows the transition of the rotational speed of the loom (Webmaschine) and the opening machine (Fachbildemaschine) from the same start time t 1 = t 2 , the opening machine has a constant acceleration n_fbm, and the loom is t 3 is accelerated after regular rotational speed N_wm. That is, the loom moves at a slow speed until time t 3 , and then starts “suddenly” at t 3 . Time t 4 is the time when both the loom and the opening machine have reached the work rotational speed necessary for operation.

図2では図1と異なり、織機の始動時期t2が開口機械の始動時期t1より前にある。開口機械及び織機のその他の運転操作は、図1に示した運転操作と同様である。 In FIG. 2, unlike FIG. 1, the start time t 2 of the loom is before the start time t 1 of the opening machine. Other operation operations of the opening machine and the loom are the same as those shown in FIG.

図3は、織機の所定の回転数が連続的に上昇し、時期t3から常用回転数に至るまでより高い加速へゆるやかに移行することを示す。この場合、開口機械と織機の始動は時期t1;t1=t2に行われる。
図4は、織機及び開口機械の停止のための回転数の推移を、図1の左右正反対の形で示す。時期t8に最後のおさ打ちが行われる。織機は停止過程の開始の前に、必要な作業回転数n_wmで最後のおさ打ちを行う。時期t9は、織機及び開口機械の停止過程が始まる時期である。時期t10に織機の制動過程が終了する。織機は次に時期t11まで微速運転され、一方、開口機械は常用回転数からt12の停止に到達するまで減速される。
FIG. 3 shows that the predetermined rotational speed of the loom increases continuously and gradually shifts to a higher acceleration from time t 3 to the normal rotational speed. In this case, the opening machine and the loom are started at time t 1 ; t 1 = t 2 .
FIG. 4 shows the change in the rotational speed for stopping the loom and the opening machine in the form opposite to that in FIG. The last of the beat-is carried out in time t 8. The loom performs the last beat at the required work speed n_wm before the start of the stopping process. Time t 9 is the time when the loom and the opening machine stop process starts. Braking process of the loom is completed in time t 10. The loom is then operated at a slow speed until time t 11 , while the opening machine is decelerated from the normal speed until reaching a stop at t 12 .

図5は織機及び開口機械の停止のための回転数の推移を、図2の左右正反対の形で示す。この場合は、開口機械が時期t12に停止される。この時期は織機の停止の時期t11より前にある。 FIG. 5 shows changes in the rotational speed for stopping the loom and the opening machine in the form opposite to that in FIG. In this case, the opening machine is stopped at a time t 12. This time is prior to the time t 11 to stop the loom.

図6はt5の時期の最初のおさ打ちに先立って織機の常用回転数に到達する前に、織機の大きな加速n_wmが開口機械の加速曲線n_fbmと交わる回転数の推移を示す。t5aないしt5bの領域のおさ打ちによって回転数が低下し、その後再び常用回転数まで上昇する。時期t1及びt2は1点にある。即ちこの時点で織機と開口機械は同時に始動する。織機は時期t3まで微速運動を行うが、開口機械は常用回転数まで加速される。時期t5に織機は操業上必要な作業回転数で最初のおさ打ちを行う。時期t5a及びt5bはおさ打ちの前後の領域を表示する。その場合、t5は織機が常用回転数で最初のおさ打ちを行う時期である。t6で織機は操業上必要な作業回転数に到達した。線図でt6はt5aと一致する。t5a...t5bの範囲では回転数が一定でなければならないから、t6はt5aの前にあるか、又はこの時期と同時であることが好ましい。時期t7は、織機が操業上必要な作業回転数で行う第2のおさ打ちの時期である。時期t7a及びt7bは第2のおさ打ちの時期t7の前後の領域を表示する。開口機械が操業上必要な作業回転数に到達した時期は、時期t13である。 FIG. 6 shows the change in rotation speed at which the large acceleration n_wm of the loom intersects with the acceleration curve n_fbm of the opening machine before reaching the normal rotation speed of the loom prior to the first beat at the time t 5 . The rotation speed decreases due to the tapping of the region from t 5a to t 5b , and then increases again to the normal rotation speed. Times t 1 and t 2 are at one point. That is, at this point, the loom and the opening machine are started simultaneously. The loom performs a slow motion until time t 3 , while the opening machine is accelerated to the normal rotational speed. At time t 5 , the loom performs the first beating at the operation speed necessary for operation. At times t 5a and t 5b , the area before and after the strike is displayed. In that case, t 5 is a time when the weaving machine to perform the first of the beat-at regular speed. loom reaches the working rotational speed required on operation at t 6. T 6 coincides with t 5a diagrammatically. t 5a . . . Since the rotational speed must be constant in the range of t 5b , t 6 is preferably before t 5a or at the same time. Time t 7 is a second beat-up time that the loom performs at the work rotational speed necessary for operation. Times t 7a and t 7b display areas before and after the second tapping time t 7 . Timing the opening machine reaches the working rotational speed required on operation is a timing t 13.

時期t5bとt7aの間で織機回転数を適当に変えることによって、織機と開口機械の必要な同期運転が保証される。この同期は時期t7a以降に与えられる。図7は図6に対応するもので、減速曲線が交差するおさ打ち後の織機と開口機械の停止過程を示す。時期t8は、織機が停止過程の開始の前に操業上必要な作業回転数で行う最後のおさ打ちの時期である。時期t8a及びt8bはおさ打ちの前後の所定の範囲を表示する。これは織機が停止過程の前に操業上必要な作業回転数で行う最後のおさ打ちである。時期t14に開口機械が停止過程を開始する。時期t15に織機が停止過程を開始する。線図でt15とt8bは一致する。t8a...t8bの範囲では回転数が一定でなければならないから、時期t15は時期t8aの後方にあるか又はこの時期と同時であることが好ましい。織機の「急」制動操作は時期t10で終了する。この時期から織機の微速運動が時期t11に至るまで続き、この時期に織機の停止過程が終了する。時期t11は、開口機械の停止過程が終了する時期t12と一致する。こうして開口機械と織機が停止する。 By appropriately changing the loom speed between times t 5b and t 7a , the required synchronized operation of the loom and the opening machine is ensured. This synchronization is given after time t 7a . FIG. 7 corresponds to FIG. 6 and shows the stop process of the weaving machine and the opening machine after beating where the deceleration curves intersect. Time t 8 is the timing of the last reed beating of the loom is carried out in operation on the work rotational speed required before the start of the process of stopping. Times t 8a and t 8b display a predetermined range before and after the strike. This is the last beat that the loom will perform at the operational speed required for operation before the stopping process. Opening the machine starts to stop the process in time t 14. Loom to start the process of stopping the time t 15. In the diagram, t 15 and t 8b coincide. t 8a . . . Since the rotational speed must be constant in the range of t 8b , the time t 15 is preferably behind the time t 8a or at the same time. The “rapid” braking operation of the loom ends at time t 10 . From this time, the low-speed movement of the loom continues until time t 11 , at which time the loom stop process ends. Time t 11 is consistent with the timing t 12 to the opening machine down process is completed. Thus, the opening machine and the loom stop.

回転数の立上り特性の一例を示す。An example of the rise characteristic of a rotation speed is shown. 織機が開口機械の前に始動される回転数立上り特性の別の例を示す(t2がt1の前)。Another example of the speed rise characteristic in which the loom is started before the opening machine is shown (t 2 is before t 1 ). 織機の微速から高い加速への移行がゆるやかに行われる回転数立上り特性の別の例を示す。Another example of the rotational speed rise characteristic in which the transition from the low speed to the high acceleration of the loom is performed slowly will be shown. 図1と同様の回転数停止特性の一例を示す。An example of the rotation speed stop characteristic similar to FIG. 1 is shown. 図2と同様の回転数停止特性の一例を示す(t12がt11の前)。An example of the rotation speed stop characteristic similar to FIG. 2 is shown (t 12 is before t 11 ). 最初のおさ打ちがまだ同期していない回転数立上り特性の一例を示す。An example of the rotational speed rising characteristic in which the first beat is not yet synchronized is shown. 織機の停止が開口機械の停止の後に開始される停止特性の一例を示す。An example of the stop characteristic in which the stop of the loom is started after the stop of the opening machine is shown.

Claims (7)

織機が電動式主駆動装置を装備し、開口機械が電動式副駆動装置を装備し、制御装置により信号伝達に基づいて電動式主駆動装置及び電動式副駆動装置が制御され、織機及び開口機械が停止状態から所定の回転数にされ、故障が生じた時は織機と開口機械が制動手段によって停止させられる織機及び開口機械の運転方法において、織機が始動時期(t2)からまず所定の回転数で運転され、一方、開口機械は始動時期(t1)から駆動装置自体にだけ依存する加速で常用回転数(n_fbm)の方向に加速され、次に織機が所定の位置、回転数又はトルク値もしくは時期(t3)に到達したならば、所定の回転数から常用回転数(n_wm)へ始動されると共にこの常用回転数で行われる織機の最初のおさ打ちの時期(t5)に開口機械が操業に必要な常用回転数と異なる回転数を有し、及び、停止過程ではちょうど逆に織機が所定の回転数に制動されて所定の時期(t11)に停止し、一方、開口機械は織機の制動過程に比してゆるやかに減速されることを特徴とする方法。The loom is equipped with an electric main drive device, the opening machine is equipped with an electric sub drive device, and the control device controls the electric main drive device and the electric sub drive device based on signal transmission. In the operating method of the loom and the opening machine in which the loom and the opening machine are stopped by the braking means when the failure occurs, the loom is first rotated from the start timing (t 2 ) to the predetermined speed. While the opening machine is accelerated in the direction of the normal rotational speed (n_fbm) from the start time (t 1 ) with an acceleration that depends only on the drive itself, and then the loom is in the predetermined position, rotational speed or torque When the value or time (t 3 ) is reached, the loom is started from the predetermined rotation speed to the normal rotation speed (n_wm) and at the first beat-up time (t 5 ) of the loom performed at this normal rotation speed. Opening machine operates Has a rotational speed of regular rotation speed different required, and is braked in rotation speed loom predetermined just opposite a stopping process to stop at a predetermined time (t 11), whereas, the opening machine of the loom A method characterized in that the vehicle is slowly decelerated compared to a braking process. 開口機械の始動時期(t1)が織機の始動時期(t2)と同時であることを特徴とする請求項1に記載の方法。The method of claim 1, wherein the start timing of the opening machine (t 1) is simultaneous with the start-up period of the loom (t 2). 開口機械の始動時期(t1)が織機の始動時期(t2)の後にあることを特徴とする請求項1に記載の方法。The method of claim 1 in which the starting timing of the opening machine (t 1) is characterized in that after the start-up period of the loom (t 2). 開口機械の停止時期(t12)が織機の停止時期(t11)の前にあることを特徴とする請求項1に記載の方法。The method according to claim 1, wherein the stop time (t 12 ) of the opening machine is before the stop time (t 11 ) of the loom. 開口機械の停止時期(t12)が織機の停止時期(t11)と同時であることを特徴とする請求項1に記載の方法。The method according to claim 1, wherein the stop time (t 12 ) of the opening machine is coincident with the stop time (t 11 ) of the loom. 開口機械が操業に必要な常用回転数(n_fbm)をとらない限り、織機がおさ打ちの前後の所定の角度範囲内で、操業に必要な常用回転数でない回転数で運転されることによって、織機と開口機械の間に必要な同期運転が得られることを特徴とする請求項1に記載の方法。  As long as the opening machine does not take the normal rotation speed required for operation (n_fbm), the loom is operated at a rotation speed that is not the normal rotation speed required for operation within a predetermined angle range before and after the hammering operation. 2. The method according to claim 1, wherein the required synchronous operation is obtained between the loom and the opening machine. 開口機械がドビー機、タペット機又はジャカード機であることを特徴とする請求項1乃至のいずれか一項に記載の方法の実施のための駆動装置。Opening machine dobby, the drive device for the implementation of the method according to any one of claims 1 to 6, characterized in that a tappet device or jacquard machine.
JP2004531414A 2002-08-07 2003-07-18 Method for operating a loom and an opening machine with separate drives Expired - Fee Related JP4198681B2 (en)

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PCT/DE2003/002415 WO2004020717A1 (en) 2002-08-07 2003-07-18 Method for the operation of a weaving and a shedding machine with separate drives

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