JP4197667B2 - Preparation method before boiler ignition - Google Patents
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本発明は、発電プラントの起動時におけるボイラ点火前の準備方法に関する。 The present invention relates to a preparation method before boiler ignition when a power plant is started.
この種の発電プラントは、一般に、ボイラ、タービン、発電機等で構成され、ボイラにて重油やLNG(液化天然ガス)等の燃料を燃やして高温高圧の蒸気を作り、該蒸気をタービンの羽根車に吹き付けてタービンを高速に回転させ、タービンの回転軸と連結した発電機にて電気を起こすものである。 This type of power plant is generally composed of a boiler, a turbine, a generator, etc., and burns fuel such as heavy oil or LNG (liquefied natural gas) in the boiler to produce high-temperature and high-pressure steam, which is then used as turbine blades. It is sprayed on a car to rotate the turbine at high speed, and electricity is generated by a generator connected to the rotating shaft of the turbine.
当該プラント起動時において、この種のボイラを点火(起動)させるには、いくつかの要件をクリアしておく必要がある。具体的には、(1)ボイラ内(の配管)に所定量・所定圧の水が封入されていること、(2)ボイラ内に燃料を燃やすための新鮮な空気が充満していること、(3)ボイラ内が安全に燃焼できる状態であること、などの各要件を満たしている必要がある。 In order to ignite (start up) this type of boiler at the time of starting the plant, it is necessary to satisfy some requirements. Specifically, (1) The boiler is filled with (predetermined amount of water) and (2) the boiler is filled with fresh air for burning fuel, (3) It is necessary to satisfy each requirement such that the inside of the boiler can be burned safely.
通常、上記(1)〜(3)の各要件を成立させるため、それぞれ(1)給水プロセス(ボイラ内の配管に水を供給するプロセス)、(2)通風プロセス(ボイラ内に所定量の空気を流通させるプロセス)、(3)ボイラ(火炉)内パージ及び燃料リークテストプロセス、の各プロセスが、ボイラ点火前に実行されている。 Usually, in order to satisfy the requirements (1) to (3) above, (1) a water supply process (a process for supplying water to piping in a boiler) and (2) a ventilation process (a predetermined amount of air in the boiler). And (3) purge in the boiler (furnace) and fuel leak test process are executed before the ignition of the boiler.
ところで、上記(2)及び(3)プロセスは、(1)のプロセスの終了後に実行するのが従来からの慣例となっている。これは、(2)及び(3)のプロセスでは、ボイラ内に空気を流入させているが、この場合、ボイラ内の配管が、外気に当たることで冷やされてしまうことになり、仮に(1)の給水プロセス実行中に(2)及び(3)のプロセスを実行しても、配管が冷やされることで水圧の上昇が妨げられ、結果的には給水プロセスの終了時間が遅れてしまうのではないか、また同様に配管が冷やされることで水温が予想より大きく低下して、次工程のボイラ点火による水温上昇時間に遅れが出てしまうのではないか、との予測がある等の理由による。 By the way, the processes (2) and (3) have been conventionally performed after the process (1) is completed. In the processes (2) and (3), air is allowed to flow into the boiler. In this case, the piping in the boiler is cooled by being exposed to outside air, and temporarily (1) Even if the processes (2) and (3) are executed during the water supply process, the piping is cooled and the water pressure is prevented from rising, and as a result, the end time of the water supply process is not delayed. In addition, the reason is that there is a prediction that the water temperature will be greatly lowered than expected due to cooling of the piping, and that the water temperature rise time due to boiler ignition in the next process will be delayed.
上記理由等から、従来では、ボイラ点火の準備は、上記(1)〜(3)をその順番で直列的に実行するため、ボイラ点火の準備開始からその完了までに要する時間は、上記各プロセスの実行時間を加算したものに等しいものであった。 For the above reasons, conventionally, since the preparations for boiler ignition are executed in series in the order (1) to (3), the time required from the start of boiler ignition preparation to its completion is determined by each of the above processes. Was equal to the sum of the execution times of
本発明は、上記ボイラ点火前の各プロセスの実行を効率的に行うことで、ボイラ点火前の準備にかかる時間を短縮し、発電プラント起動時におけるボイラ点火に要するコストの低減を図ることをその課題とする。 The present invention reduces the cost required for boiler ignition when starting a power plant by shortening the time required for preparation before boiler ignition by efficiently performing each process before the boiler ignition. Let it be an issue.
本発明に係るボイラ点火前の準備方法は、発電プラント起動時において、所定圧力且つ所定流量になるまでボイラ内に水を供給する給水プロセスと、ボイラ内が新鮮な空気に置換されるまで空気を流通させる通風プロセスと、ボイラ内のパージ及び燃料のリークチェックを行うボイラ内パージ及び燃料リークテストプロセスとを含むボイラ点火前の準備方法であって、前記給水プロセスにおいて、ボイラ内に供給された水が前記所定圧力になると、給水プロセスが終了していない状態であっても、前記通風プロセスを開始し、通風プロセスが終了した後、前記ボイラ内パージ及び燃料リークテストプロセスを開始することを特徴とする。 The preparation method before the ignition of the boiler according to the present invention includes a water supply process for supplying water into the boiler until a predetermined pressure and a predetermined flow rate at the time of starting the power plant, and air until the inside of the boiler is replaced with fresh air. A pre-ignition method before boiler ignition, including a ventilation process to be circulated and a purge and fuel leak test process in the boiler that performs purge and fuel leak check in the boiler , wherein water supplied into the boiler in the water supply process When there predetermined pressure in ing, even if the water supply process is not completed, the start the ventilation process, after the ventilating process is finished, to start the boiler purge and fuel leak test process Features.
上記ボイラ点火前の準備方法によれば、ボイラヘの給水中に、所定の条件が成立すると、給水プロセスが終了していない状態であっても、通風系統(例えば、押込通風機)を起動させ、ボイラ内に空気を流入(流通)させる。そして、所定時間(例えば、従来の通風プロセス実行時間)経過後、ボイラ内のパージ及び燃料のリークチェックを行うため、従来のように、給水プロセスが終了するまで他のプロセス(通風プロセス、ボイラ内パージ及び燃料リークテストプロセス)が待たされることがなく、ボイラ点火前の準備時間が短縮できる。 According to the preparation method before the boiler ignition , when a predetermined condition is established during the water supply to the boiler, even if the water supply process is not completed, the ventilation system (for example, a forced air blower) is activated, air into the boiler Ru flowed (flow). Then, a predetermined time (e.g., conventional ventilation process execution time) has elapsed, the purge and leak check rows song Me of the fuel in the boiler, as in the prior art, other processes (ventilation process until the water supply process is completed, the boiler The internal purge and fuel leak test process) is not waited for, and the preparation time before boiler ignition can be shortened.
上記「ボイラ内のパージ」とは、火炉(ボイラ)内の未燃成分(未燃物)を押込通風機等の風力により吹き飛ばし、除去するプロセスをいう。 The “purging in the boiler” refers to a process in which unburned components (unburned materials) in the furnace (boiler) are blown away by wind power such as a forced air blower.
また、「燃料リークテスト」とは、燃料系統の漏れ(例えば、バーナ弁から火炉内への漏れ込み)がないか否かをチェックするプロセスである。具体的には、軽油等の燃料ポンプを起動し、所定のしゃ断弁と閉止したバーナ弁の間に一定時間燃料を封じ込め、圧力低下の有無を調べるなどをして行う。 The “fuel leak test” is a process for checking whether or not there is a leak in the fuel system (for example, leakage from the burner valve into the furnace). Specifically, a fuel pump such as light oil is started, fuel is sealed between a predetermined shutoff valve and a closed burner valve for a certain period of time, and the presence or absence of pressure drop is checked.
また、前記通風プロセスを開始する条件は、通風系統を起動させ空気を流入させても水圧上昇への影響が極力小さくなるように様々な要因(給水量、温度、圧力、空気の流入量等)を考慮して決定されるものであるが、現状では、前記給水プロセスにおいて、ボイラ内の水圧が安定状態であると認められた場合、とするのが簡易に実現でき且つ効果的であるといえる。 The conditions for starting the ventilation process are various factors (water supply amount, temperature, pressure, air inflow amount, etc.) so that the influence on the water pressure rise is minimized even if the ventilation system is activated and air is introduced. and it is to be determined in consideration of, at present, in the water supply process, the water pressure in the boiler is and effectively realized simply that the case, which was found to be stable state I can say that.
具体的には、ボイラ内の配管の所定位置に設けられた水圧計(一般に常設されている)により配管内の圧力をチェックし、これが所定範囲の値(例えば、23.63MPa〜24.61MPa)に落ち着いた状態を安定状態とみなす。即ち、本発明に係るボイラ点火前の準備方法においては、前記所定圧力は、23.63MPa〜24.61MPaとしてもよい。 Specifically, the pressure in the pipe is checked by a water pressure gauge (generally permanently installed) provided at a predetermined position of the pipe in the boiler, and this is a value within a predetermined range (for example, 23.63 MPa to 24.61 MPa). everyone be a stable state a calm state. That is, in the preparation method before boiler ignition according to the present invention, the predetermined pressure may be 23.63 MPa to 24.61 MPa.
尚、本発明に係るボイラ点火前の準備方法は、その適用について特定の発電プラントや運転態様を意図するものではないが、火力発電プラントにおけるDSS(Daily Start and Stop)運転で用いられるのが好適である。 The preparation method before boiler ignition according to the present invention is not intended for a specific power plant or operation mode for its application, but is preferably used in DSS (Daily Start and Stop) operation in a thermal power plant. It is.
その理由として、DSS運転におけるボイラ水圧上昇時間にはばらつきが少なく、またボイラ水の温度も高い状態を維持していることから、本発明におけるボイラヘの影響が最も小さくなる、という点が挙げられる。 The reason is that there is little variation in the boiler water pressure rise time in the DSS operation, and the boiler water temperature is kept high so that the influence on the boiler in the present invention is minimized.
以上の如く、本発明は、発電プラントの起動時におけるボイラ点火前の準備に要する時間を短縮できるため、かかる分の動力エネルギーの節約ができ、コストの低減が図れる。 As described above, according to the present invention, the time required for preparation before boiler ignition at the time of starting the power plant can be shortened, so that the motive energy can be saved and the cost can be reduced.
以下、本発明の一実施形態について図面を参酌しつつ説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
図1は、本実施形態に係る発電プラントの全体構成を示す概略図である。図1に示す発電プラントにおいて、1は燃料を燃やして高温・高圧の蒸気を生成するボイラ、2はボイラ1内に空気を供給するFDF(押込通風機)、3は図示しない燃料タンクから軽油、重油等の燃料を供給する燃料ポンプ、4は供給された燃料を燃やすバーナ、5はボイラ1で生成した高温高圧の蒸気が吹き付けられることで高速回転するタービン、6はタービン5に連結し、その回転力で起電する発電機、7はタービン6を回転させた高温高圧の蒸気を海水を用いて冷却する復水器、8は復水器7によって冷却した水を再びボイラ1に供給するBFP(給水ポンプ)である。
FIG. 1 is a schematic diagram showing the overall configuration of the power plant according to the present embodiment. In the power plant shown in FIG. 1, 1 is a boiler that burns fuel to generate high-temperature and high-pressure steam, 2 is an FDF (push-in ventilator) that supplies air into the boiler 1, 3 is light oil from a fuel tank (not shown), A fuel pump that supplies fuel such as heavy oil, 4 is a burner that burns the supplied fuel, 5 is a turbine that rotates at high speed when high-temperature and high-pressure steam generated in the boiler 1 is blown, and 6 is connected to the turbine 5. A generator that generates electric power by rotational force, 7 is a condenser that cools high-temperature and high-pressure steam that rotates the
以上の構成からなる本実施形態の発電プラントは、一般的な火力発電プラントであり、その構成や運用(起動)時における発電のシステム等に特徴を持つものではない。本発明の本実施形態に係る発電プラントは、そのプラント起動におけるボイラ点火前の準備手順(方法)に特徴を有する。 The power plant according to the present embodiment having the above-described configuration is a general thermal power plant, and is not characterized by the configuration or the power generation system during operation (startup). The power plant according to the present embodiment of the present invention is characterized by a preparation procedure (method) before boiler ignition in the plant start-up.
ところで、一般に、ボイラへの点火(起動)が可能となるには、(1)ボイラ内(の配管)に所定量の水が所定圧力で封入されていること(給水プロセスの終了)、(2)ボイラ内が新鮮な空気が満たされていること(通風プロセスの終了)、(3)ボイラ内に燃料の未燃成分(未燃物)がないこと及び燃料漏れ(リーク)が発生していないこと(ボイラ内パージ及び燃料リークテストプロセスの終了)、の全ての条件が成立する必要がある。 By the way, in general, in order to be able to ignite (start) the boiler, (1) a predetermined amount of water is sealed in the (pipe) of the boiler at a predetermined pressure (end of the water supply process), (2) the boiler The inside is filled with fresh air (end of ventilation process), (3) No unburned components (unburned material) of fuel in the boiler, and no fuel leakage (leak) has occurred ( All conditions of the purge in the boiler and the end of the fuel leak test process) must be satisfied.
従来のボイラ点火前の準備は、これら各プロセスを、上記(1)〜(3)の順番に行うものであった。従って、例えば、給水プロセス、通風プロセス並びにボイラ内パージ及び燃料リークテストプロセスの各必要時間をそれぞれ38分、5分及び7分とすると、ボイラ点火前の準備に50分かかることになる。 The preparation before the conventional boiler ignition performed these processes in order of said (1)-(3). Therefore, for example, if the required times of the water supply process, the ventilation process, the purge in the boiler, and the fuel leak test process are 38 minutes, 5 minutes, and 7 minutes, respectively, the preparation before the boiler ignition takes 50 minutes.
本発明は、通常、一番長い時間を要する給水プロセスと並行して、通風プロセス並びにボイラ内パージ及び燃料リークテストプロセスを実行するという新たな方法を採用することで、従来と比較してボイラ点火前の準備時間を短縮できるという特徴を有する。 The present invention adopts a new method of performing a ventilation process and purge in a boiler and a fuel leak test process in parallel with a water supply process that normally requires the longest time, so that the boiler ignition is compared with the conventional method. It has the feature that the previous preparation time can be shortened.
以下、かかる特徴点について図2を参照しつつ図3のフローチャートに沿って説明する。 Such feature points will be described below with reference to the flowchart of FIG. 3 with reference to FIG.
まず、BFP8を起動し、復水器7からボイラ1の配管内に水を供給する(ステップS101)。尚、この状態においては、ボイラ1とタービン5との間を連結する蒸気加減弁21は閉まっている状態であり、供給した水はボイラ1内の配管22を介して、タービン5を通さずに図示しない別系統から復水器7に戻り、再度ボイラ内に送り出させるという循環状態となる。
First, the BFP 8 is activated and water is supplied from the condenser 7 into the piping of the boiler 1 (step S101). In this state, the
給水が続けられると、配管22内の水圧は上昇する(ステップS102)。そして、配管22の所定箇所に設けられた圧力検出器23によって検出された圧力値が、所定の範囲内(例えば、23.63MPa〜24.61MPa)になると(ステップS103でYES)、ボイラ内圧力が安定状態であるとみなし、FDF2を起動し、ボイラ1内に空気を流入させる(ステップS104)。
If water supply is continued, the water pressure in the
そして、FDF2の起動後、所定時間が経過すると(ステップS105でYES)、ボイラ内パージが行われる(ステップS106)。ここでの所定時間は、ボイラ内が新鮮な空気に置換されるまでの時間となるが、従来の時間(通風プロセスの実行時間)をそのまま採用することができる(例えば、5分程度)。 Then, when a predetermined time has elapsed after the activation of the FDF 2 (YES in step S105), purge in the boiler is performed (step S106). The predetermined time here is a time until the inside of the boiler is replaced with fresh air, but the conventional time (execution time of the ventilation process) can be employed as it is (for example, about 5 minutes).
ボイラ内パージは、前回のプラント運転時での燃料の燃えかす(未燃物)がボイラ(火炉)内に残存すると、これが原因で炉内爆発等の事故につながる虞があることから、火炉内の未燃成分を除去するために行うものである。具体的には、FDF2のパワーを調整したりあるいはダンパの開度を上げる等して風力を上げ、当該未燃成分を吹き飛ばし、図示しない煙突を介して外部に排出する。 In the boiler purge, if the fuel residue (unburned material) in the previous plant operation remains in the boiler (furnace), it may lead to an accident such as an explosion in the furnace. This is performed to remove unburned components. Specifically, the wind power is increased by adjusting the power of the FDF 2 or increasing the opening of the damper, and the unburned components are blown away, and discharged outside via a chimney (not shown).
続いて(あるいは並行して)、燃料リークテストを行う(ステップS107)。具体的には、所定のしゃ断弁(図示せず)とバーナ4の閉止した弁(図示せず)との間に一定時間燃料(例えば軽油)を封じ込め、圧力低下の有無を調べることで燃料のリーク(漏れ)が発生していないことを確認する。 Subsequently (or in parallel), a fuel leak test is performed (step S107). Specifically, fuel (for example, light oil) is sealed between a predetermined shut-off valve (not shown) and a valve (not shown) closed by the burner 4 for a certain period of time, and the presence or absence of pressure drop is checked to check the fuel. Make sure there are no leaks.
尚、発電プラント一般において、ボイラ内パージと燃料リークテストはひとまとめのプロセスとして扱われ、システムに組み込まれているのが常識であり、当該ボイラ内パージ及び燃料リークテストプロセス実行時には両者が略並列して行われるのが通常となっている。 It should be noted that in general power plants, boiler purge and fuel leak tests are handled as a batch process and are incorporated in the system, and both are generally parallel when executing the boiler purge and fuel leak test process. It is normal to be done.
そして、上記プロセス終了後、給水プロセスが終了していると(ステップS108でYES)、ボイラ点火前の準備は完了することになる。 If the water supply process is completed after the above process is completed (YES in step S108), the preparation before the ignition of the boiler is completed.
準備が完了すると、蒸気加減弁21を閉じ、燃料タンクから重油等の燃料を燃料ポンプ3から供給し、バーナ点火を行う。
When the preparation is completed, the
図4は、本実施形態に係るボイラ点火前の準備方法によって行われた各プロセスの起動タイミングの一例を示す図である。図4には、BFP8の起動開始後、26分でボイラ内の圧力が安定状態となってFDF2が起動し、所定時間(5分)経過後、ボイラ内パージ及び燃料リークテストプロセスが開始され、7分経過後に該プロセスが完了し、また、これと同時に給水プロセスも完了し、ボイラ点火前の準備が完了したことが示されている。
FIG. 4 is a diagram illustrating an example of the start timing of each process performed by the preparation method before boiler ignition according to the present embodiment. In FIG. 4, the pressure in the boiler becomes stable in 26 minutes after the start of starting the
尚、本発明に係るボイラ点火前の準備方法は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の変更が可能である。 In addition, the preparation method before the boiler ignition which concerns on this invention is not limited to the said embodiment, A various change is possible in the range which does not deviate from the summary of this invention.
例えば、上記実施形態では、ボイラ配管内を循環する水の圧力をチェックし、それが安定状態とみなされたタイミングで通風プロセスを起動させているが、通風プロセスを起動させるタイミング(所定条件の成立)はこれに限定されず、空気を流入させても、給水プロセスの予定所要時間が超過しなければ、如何なるタイミングであっても構わない。 For example, in the above embodiment, the pressure of water circulating in the boiler pipe is checked, and the ventilation process is started at a timing when it is considered to be stable. ) Is not limited to this, and any timing may be used even if air is introduced, as long as the required time for the water supply process does not exceed.
1 ボイラ
2 FDF(押込通風機)
3 燃料ポンプ
4 バーナ
5 タービン
6 発電機
7 復水器
8 BFP(給水ポンプ)
21 蒸気加減弁
22 (ボイラ内)配管
23 圧力検出器
1 Boiler 2 FDF (Indentation Ventilator)
3 Fuel Pump 4 Burner 5
21 Steam control valve 22 (Inside boiler) piping 23 Pressure detector
Claims (2)
前記給水プロセスにおいて、ボイラ内に供給された水が前記所定圧力になると、給水プロセスが終了していない状態であっても、前記通風プロセスを開始し、通風プロセスが終了した後、前記ボイラ内パージ及び燃料リークテストプロセスを開始することを特徴とするボイラ点火前の準備方法。 At the time of power plant startup, a water supply process for supplying water into the boiler until a predetermined pressure and a predetermined flow rate, a ventilation process for circulating air until the inside of the boiler is replaced with fresh air, purge and fuel in the boiler A boiler pre-ignition preparation method including a boiler purge for performing a leak check and a fuel leak test process ,
In the water supply process, the water supplied to the boiler ing to the predetermined pressure, even if the water supply process is not finished, to start the ventilation process, after the ventilating process is completed, the boiler A pre-boiler ignition preparation method characterized by starting an internal purge and fuel leak test process .
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