JP4192527B2 - Vulcanized adhesive composition - Google Patents
Vulcanized adhesive composition Download PDFInfo
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- JP4192527B2 JP4192527B2 JP2002242437A JP2002242437A JP4192527B2 JP 4192527 B2 JP4192527 B2 JP 4192527B2 JP 2002242437 A JP2002242437 A JP 2002242437A JP 2002242437 A JP2002242437 A JP 2002242437A JP 4192527 B2 JP4192527 B2 JP 4192527B2
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- JP
- Japan
- Prior art keywords
- adhesive composition
- vulcanized adhesive
- rubber
- resin
- vulcanized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Description
【0001】
【発明の属する技術分野】
本発明は、加硫接着剤組成物に関する。更に詳しくは、金属とゴムとの加硫接着などに有効に用いられる加硫接着剤組成物に関する。
【0002】
【従来の技術】
耐水性が必要とされる金属−ゴム複合部品には、金属としてステンレス鋼が使用される。ステンレス鋼表面には、耐水接着性を確保するため、接着剤塗布の前処理としてクロメート処理が施され、水やLLC(ロングライフクーラント)に対する耐性を向上させているが、クロメート処理剤中には人体や環境に悪影響を及ぼす6価クロムを含有しており、それを使用しない方が好ましい。
【0003】
【発明が解決しようとする課題】
本発明の目的は、特別の表面処理を施さずともステンレス鋼等の金属と各種ゴムとを加硫接着することができ、しかも耐温水性や耐加圧酸素下温水浸漬性にすぐれた金属−ゴム複合体を形成し得る加硫接着剤組成物を提供することにある。
【0004】
【課題を解決するための手段】
かかる本発明の目的は、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂およびノボラック型エポキシ樹脂を含有してなり、好ましくはそこにさらにヘキサメチレンテトラミンが添加された加硫接着剤組成物によって達成される。
【0005】
【発明の実施の形態】
ジヒドロベンゾオキサジン環を有する熱硬化性樹脂としては、ジヒドロベンゾオキサジン環を有し、ジヒドロベンゾオキサジン環の開環反応によって硬化する熱硬化性樹脂であれば任意のものを使用することができ、例えばフェノール性水酸基を有する化合物、1級アミンおよびホルムアルデヒドから、次式に示される如く、ジヒドロ-2H-1,3-ベンゾオキサジンが合成される。
【0006】
フェノール性水酸基を有する化合物としては、芳香環のフェノール性水酸基に対して少くとも一方のo−位に水素原子が結合していることが必要であり、好ましくは分子中にフェノール性水酸基が複数個存在する多官能性フェノール類が用いられる。具体的には、カテコール、レゾルシノール、ハイドロキノン等のフェノール類、1,5-ジヒドロキシナフタレン、2,6-ジヒドロキシナフタレン等のジヒドロキシナフタレン類、ビスフェノールA、ビスフェノールF等のビスフェノール類、ノボラック型またはレゾール型フェノール樹脂、メラミンフェノール樹脂、アルキルフェノール樹脂等のフェノール樹脂類が例示される。
【0007】
また、1級アミンとしては、アニリン、トルイジン等の芳香族アミン類またはメチルアミン、エチルアミン等の脂肪族アミンが例示される。
【0008】
これらのフェノール性水酸基を有する化合物と1級アミンのそれぞれ1モルに対して、2モル以上のホルムアルデヒドが用いられ、しゅう酸触媒等の存在下に、反応温度約70〜130℃、好ましくは約90〜110℃で約1/3〜4時間程度反応させた後、減圧下120℃以下で未反応のフェノール性化合物、1級アミン類、ホルムアルデヒド等を除去することにより、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂が得られる。
【0009】
一方、ノボラック型フェノール樹脂としては、フェノール、p-クレゾール、m-クレゾール、p-第3ブチルフェノール等のフェノール類またはこれらの混合物とホルムアルデヒドとを、しゅう酸、塩酸、マレイン酸等の酸触媒の存在下において縮合反応させることによって得られる軟化点が約80〜150℃の樹脂が使用され、好ましくはm-クレゾール、p-クレゾール混合物とホルムアルデヒドとから製造された軟化点100℃以上のものが用いられる。
【0010】
これらの各成分は、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂100重量部に対して、ノボラック型フェノール樹脂が約40〜400重量部、好ましくは約50〜150重量部の割合で用いられる。ノボラック型フェノール樹脂の割合がこれよりも多いと耐水接着性が低くなり、一方これよりも少ない割合で用いられるとゴムとの接着性が低下するようになる。また、短時間の焼付け処理で使用する場合には、これらの樹脂成分合計量100重量部当り約1〜20重量部のヘキサメチレンテトラミンを添加して用いることも有効である。
【0011】
以上の各成分からなる加硫接着剤組成物は、メタノール、エタノール、イソプロパノール等のアルコール類、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類の単独溶媒または混合溶媒に、約0.5〜10重量%の成分濃度になるように溶解させた有機溶媒溶液として用いられる。
【0012】
かかる加硫接着剤組成物を用いての金属とゴムとの加硫接着は、加硫接着剤組成物の有機溶媒溶液を金属上に塗布し、室温下で数分間風乾させた後、約100〜250℃で約3〜20分間程度の焼付け処理が行われ、その後未加硫のゴムコンパウンドを接合させ、加圧加熱加硫する方法あるいは未加硫のゴムコンパウンドを溶媒に分散させたゴム溶液をコーティングして加圧下または無加圧にて加熱加硫する方法などによって行われる。なお、加硫接着剤組成物の有機溶媒溶液の金属上への塗布は、刷毛塗り、浸漬、スプレー、ロール等任意の方法で行なうことができる。
【0013】
このようにして加硫接着される金属としては、ステンレス鋼、軟鋼、銅、マグネシウム、アルミニウム、アルミニウムダイキャスト等が、またゴムとしてはフッ素ゴム、NBR、水素化NBR、アクリルゴム等が挙げられる。
【0014】
【発明の効果】
本発明に係る加硫接着剤組成物は、特別の表面処理を施さずともステンレス鋼と各種ゴムとを加硫接着することができ、しかも耐温水性や耐加圧酸素下温水浸漬性にすぐれた金属−ゴム複合体を形成させることができる。このようにして得られる金属−ゴム複合体は、耐水性が要求されるシール部品、バルブ、ガスケット等の工業部品分野に有効に用いることができる。
【0015】
【実施例】
次に、実施例について本発明を説明する。
【0016】
参考例1
フェノール500g、37%ホルマリン302.5gおよびしゅう酸1gを容量5Lのフラスコ中に仕込み、還流温度で6時間反応させた後、内部を減圧して未反応フェノールと水分とを除去し、フェノールノボラック樹脂Aを得た。
【0017】
このフェノールノボラック樹脂A300gをアニリン263gと混合し、80℃で5時間攪拌して均一な混合溶液を得た。この混合溶液を、90℃に加熱したホルマリン286gを仕込んだ容量5Lのフラスコ中に30分間かけて少量宛滴下し、滴下終了後30分間還流温度に保った後、100℃で2時間減圧して縮合水を除去し、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂Aを得た。
【0018】
参考例2
参考例1のフェノールと37%ホルマリンとの反応において、37%ホルマリン量を289gに変更し、フェノールノボラック樹脂Bを得た。このフェノールノボラック樹脂Bを用い、参考例1と同様に反応して、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂Bを得た。
【0019】
参考例3
ビスフェノールA760gとアニリン930gを80℃で5時間攪拌し、均一な混合溶液を得た。この混合溶液を、90℃に加熱したホルマリン1620gを仕込んだ容量5Lのフラスコ中に30分間かけて少量宛滴下し、滴下終了後30分間還流温度に保った後、100℃で2時間減圧して縮合水を除去し、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂Cを得た。
【0020】
【0021】
上記各実施例の加硫接着剤組成物を、脱脂したSUS304試験片上に塗布し、室温で乾燥させた後、170℃、5分間の焼付け処理を実施し、そこに後記配合例Iまたは同IIの未加硫NBRコンパウンドを置き、180℃で6分間の加圧加硫を行ない、接着試験片を作製した。
【0022】
【0023】
得られた接着試験片について、JIS K6256 90°剥離試験法に準ずる方法により、初期、温水浸漬(80℃の純水中に70,140または280時間浸漬後)および加圧酸素下温水浸漬(試験片と純水とを加圧容器中に入れ、密閉してから0.3MPaの酸素を封入し、80℃で24,70または140時間浸漬後)のゴム残留面積率(単位:%)を測定した。
【0024】
得られた結果は、次の表2に示される。
【0025】
【0026】
比較例5
実施例1において、加硫接着剤組成物の代りに、市販ニトリルゴム用接着剤(ロームアンドハース社製品シクソン715)が用いられた。
【0027】
比較例6
実施例1において、加硫接着剤組成物の代りに、市販ニトリルゴム用接着剤(東洋化学研究所製品メタロックN15)が用いられた。
【0028】
比較例7
実施例1において、加硫接着剤組成物の代りに、市販ニトリルゴム用接着剤(ロードファーイースト社製品ケムロック205)が用いられた。
【0029】
以上の各比較例の加硫接着剤組成物または市販ニトリルゴム用接着剤を用いての試験片の作製およびそれについての剥離試験が実施例と同様にして行われた。得られた結果は、次の表4に示される。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vulcanized adhesive composition. More specifically, the present invention relates to a vulcanized adhesive composition that is effectively used for vulcanization adhesion between metal and rubber.
[0002]
[Prior art]
Stainless steel is used as the metal in metal-rubber composite parts that require water resistance. In order to ensure water-resistant adhesion, the stainless steel surface is subjected to chromate treatment as a pretreatment for applying adhesive to improve resistance to water and LLC (long life coolant). It contains hexavalent chromium that adversely affects the human body and the environment, and it is preferable not to use it.
[0003]
[Problems to be solved by the invention]
The object of the present invention is to be able to vulcanize and bond a metal such as stainless steel and various rubbers without any special surface treatment, and to have excellent hot water resistance and hot water immersion resistance under pressurized oxygen. The object is to provide a vulcanized adhesive composition capable of forming a rubber composite.
[0004]
[Means for Solving the Problems]
The object of the present invention is achieved by a vulcanized adhesive composition comprising a thermosetting resin having a dihydrobenzoxazine ring and a novolac type epoxy resin, and preferably further added with hexamethylenetetramine. .
[0005]
DETAILED DESCRIPTION OF THE INVENTION
As the thermosetting resin having a dihydrobenzoxazine ring, any thermosetting resin can be used as long as it has a dihydrobenzoxazine ring and is cured by a ring-opening reaction of the dihydrobenzoxazine ring. As shown in the following formula, dihydro-2H-1,3-benzoxazine is synthesized from a compound having a phenolic hydroxyl group, a primary amine and formaldehyde.
[0006]
The compound having a phenolic hydroxyl group needs to have a hydrogen atom bonded to at least one o-position with respect to the phenolic hydroxyl group of the aromatic ring, and preferably a plurality of phenolic hydroxyl groups in the molecule. Existing multifunctional phenols are used. Specifically, phenols such as catechol, resorcinol and hydroquinone, dihydroxynaphthalenes such as 1,5-dihydroxynaphthalene and 2,6-dihydroxynaphthalene, bisphenols such as bisphenol A and bisphenol F, novolac type or resole type phenol Examples thereof include phenol resins such as resins, melamine phenol resins and alkylphenol resins.
[0007]
Examples of primary amines include aromatic amines such as aniline and toluidine, and aliphatic amines such as methylamine and ethylamine.
[0008]
Two moles or more of formaldehyde is used for each mole of the compound having a phenolic hydroxyl group and the primary amine, and the reaction temperature is about 70 to 130 ° C., preferably about 90 in the presence of an oxalic acid catalyst. After reacting at ~ 110 ° C for about 1/3 to 4 hours, remove the unreacted phenolic compounds, primary amines, formaldehyde, etc. under reduced pressure at 120 ° C or less, and heat with dihydrobenzoxazine ring A curable resin is obtained.
[0009]
On the other hand, novolak-type phenol resins include phenols such as phenol, p-cresol, m-cresol, and p-tert-butylphenol, or mixtures thereof and formaldehyde, and the presence of acid catalysts such as oxalic acid, hydrochloric acid, and maleic acid. A resin having a softening point of about 80 to 150 ° C. obtained by condensation reaction below is used, and preferably a resin having a softening point of 100 ° C. or more produced from m-cresol, a p-cresol mixture and formaldehyde is used. .
[0010]
Each of these components is used in a proportion of about 40 to 400 parts by weight, preferably about 50 to 150 parts by weight, of a novolac type phenol resin with respect to 100 parts by weight of the thermosetting resin having a dihydrobenzoxazine ring. When the proportion of the novolak type phenol resin is larger than this, the water-resistant adhesion is lowered, while when it is used at a proportion smaller than this, the adhesion with the rubber is lowered. In addition, when used in a short baking process, it is also effective to add about 1 to 20 parts by weight of hexamethylenetetramine per 100 parts by weight of the total amount of these resin components.
[0011]
The vulcanized adhesive composition comprising the above components is about 0.5 to 10% by weight in a single solvent or a mixed solvent of alcohols such as methanol, ethanol and isopropanol, and ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone. Used as an organic solvent solution dissolved so as to have a component concentration.
[0012]
The vulcanization adhesion between the metal and the rubber using such a vulcanized adhesive composition is performed by applying an organic solvent solution of the vulcanized adhesive composition onto the metal and air-drying for several minutes at room temperature, and then about 100 A method in which baking is performed at about 250 ° C. for about 3 to 20 minutes, and then an unvulcanized rubber compound is joined and then heated under pressure, or a rubber solution in which an unvulcanized rubber compound is dispersed in a solvent This is performed by a method of coating and heating and vulcanizing under pressure or without pressure. The application of the organic solvent solution of the vulcanized adhesive composition onto the metal can be performed by any method such as brush coating, dipping, spraying, or roll.
[0013]
Examples of the metal that is vulcanized and bonded in this manner include stainless steel, mild steel, copper, magnesium, aluminum, aluminum die cast, and the like, and examples of the rubber include fluoro rubber, NBR, hydrogenated NBR, and acrylic rubber.
[0014]
【The invention's effect】
The vulcanized adhesive composition according to the present invention can vulcanize and bond stainless steel and various rubbers without any special surface treatment, and is excellent in hot water resistance and hot water immersion resistance under pressurized oxygen. A metal-rubber composite can be formed. The metal-rubber composite thus obtained can be used effectively in the field of industrial parts such as seal parts, valves, gaskets and the like that require water resistance.
[0015]
【Example】
Next, the present invention will be described with reference to examples.
[0016]
Reference example 1
500 g of phenol, 302.5 g of 37% formalin and 1 g of oxalic acid were placed in a 5 L flask and reacted at the reflux temperature for 6 hours. Then, the inside was depressurized to remove unreacted phenol and moisture, and phenol novolac resin A Got.
[0017]
300 g of this phenol novolac resin A was mixed with 263 g of aniline and stirred at 80 ° C. for 5 hours to obtain a uniform mixed solution. This mixed solution was dropped in a small amount over a period of 30 minutes into a 5 L flask charged with 286 g of formalin heated to 90 ° C., kept at the reflux temperature for 30 minutes after completion of the dropping, and then reduced in pressure at 100 ° C. for 2 hours. The condensed water was removed to obtain thermosetting resin A having a dihydrobenzoxazine ring.
[0018]
Reference example 2
In the reaction of the phenol of Reference Example 1 and 37% formalin, the amount of 37% formalin was changed to 289 g to obtain phenol novolac resin B. Using this phenol novolac resin B, the reaction was carried out in the same manner as in Reference Example 1 to obtain a thermosetting resin B having a dihydrobenzoxazine ring.
[0019]
Reference example 3
Bisphenol A (760 g) and aniline (930 g) were stirred at 80 ° C. for 5 hours to obtain a uniform mixed solution. This mixed solution was dropped in a small amount over a period of 30 minutes into a 5 L flask charged with 1620 g of formalin heated to 90 ° C., kept at the reflux temperature for 30 minutes after the completion of the dropping, and then decompressed at 100 ° C. for 2 hours. The condensed water was removed to obtain a thermosetting resin C having a dihydrobenzoxazine ring.
[0020]
[0021]
The vulcanized adhesive composition of each of the above examples was applied on a degreased SUS304 test piece, dried at room temperature, and then subjected to a baking treatment at 170 ° C. for 5 minutes. The unvulcanized NBR compound was placed and subjected to pressure vulcanization at 180 ° C. for 6 minutes to prepare an adhesion test piece.
[0022]
[0023]
The obtained adhesion test piece was initially immersed in warm water (after 70,140 or 280 hours in pure water at 80 ° C) and hot water immersion under pressurized oxygen (with the test piece and the test piece) according to the method according to JIS K6256 90 ° peel test method. Pure water was placed in a pressurized container and sealed, then 0.3 MPa of oxygen was sealed, and the rubber residual area ratio (unit:%) was measured after immersion at 80 ° C. for 24, 70 or 140 hours.
[0024]
The results obtained are shown in Table 2 below.
[0025]
[0026]
Comparative Example 5
In Example 1, instead of the vulcanized adhesive composition, a commercially available nitrile rubber adhesive (Rohm and Haas product Sixon 715) was used.
[0027]
Comparative Example 6
In Example 1, instead of the vulcanized adhesive composition, a commercially available adhesive for nitrile rubber (Metal Lock N15 manufactured by Toyo Chemical Laboratory) was used.
[0028]
Comparative Example 7
In Example 1, instead of the vulcanized adhesive composition, a commercially available nitrile rubber adhesive (Chemlock 205, manufactured by Road Far East) was used.
[0029]
Preparation of a test piece using the vulcanized adhesive composition of each of the above comparative examples or a commercially available nitrile rubber adhesive and a peel test for the test piece were performed in the same manner as in the examples. The results obtained are shown in Table 4 below.
Claims (5)
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JP2002242437A JP4192527B2 (en) | 2002-08-22 | 2002-08-22 | Vulcanized adhesive composition |
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JP2002242437A JP4192527B2 (en) | 2002-08-22 | 2002-08-22 | Vulcanized adhesive composition |
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Cited By (1)
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CN101971350B (en) * | 2008-04-15 | 2012-10-10 | 株式会社爱发科 | Thin film transistor and method for producing thin film transistor |
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JP4483610B2 (en) * | 2005-02-08 | 2010-06-16 | Nok株式会社 | Fluoro rubber-metal laminated gasket material |
JP4660704B2 (en) * | 2006-03-22 | 2011-03-30 | Dowaエレクトロニクス株式会社 | Carrier powder for electrophotographic development and electrophotographic developer |
JP4816793B2 (en) | 2008-04-04 | 2011-11-16 | Nok株式会社 | Fluoro rubber-metal laminated gasket material |
CN102105550B (en) * | 2008-06-30 | 2013-12-25 | 汉高公司 | High performance adhesives and methods of their use |
EP3031877A4 (en) | 2013-09-24 | 2017-03-29 | Nok Corporation | Nitrile rubber/metal multilayer material for gasket |
FR3067029A1 (en) * | 2017-05-31 | 2018-12-07 | Compagnie Generale Des Etablissements Michelin | BENZOXAZINE BOREE USEFUL FOR THE SYNTHESIS OF POLYBENZOXAZINE |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101971350B (en) * | 2008-04-15 | 2012-10-10 | 株式会社爱发科 | Thin film transistor and method for producing thin film transistor |
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