JP4185998B2 - Construction method of excavation rod and foundation pile - Google Patents

Construction method of excavation rod and foundation pile Download PDF

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Publication number
JP4185998B2
JP4185998B2 JP2003152405A JP2003152405A JP4185998B2 JP 4185998 B2 JP4185998 B2 JP 4185998B2 JP 2003152405 A JP2003152405 A JP 2003152405A JP 2003152405 A JP2003152405 A JP 2003152405A JP 4185998 B2 JP4185998 B2 JP 4185998B2
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kneading
diameter
pile
rod
pile hole
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JP2004353303A (en
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隆司 辰口
好伸 木谷
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Mitani Sekisan Co Ltd
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Mitani Sekisan Co Ltd
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【0001】
【発明の属する技術分野】
本発明は、建築、土木等の分野で基礎杭の構築に使用され、杭穴壁の形成に特徴を有する基礎杭の構築方法、この構築方法に使用される掘削ロッドに関する。
【0002】
【従来の技術】
出願人は、穴壁を練り付けて形成した杭穴内に既製杭を埋設して基礎杭を構築するニーディング工法(三谷セキサンの商標)を長年施工していた(特許文献1)。
【0003】
この杭穴造成方法に使用する掘削ロッドでは、先端に掘削ヘッドを有し、その上方に、撹拌バー、練付けドラムが所定間隔で、取り付けて構成されている。掘削ヘッドで注水しながら地盤を掘削し、撹拌バーでこの掘削泥水を撹拌し、練付けドラムで回転しながら土泥を杭穴内壁に練付けし、杭穴の内壁を固めていた。練付けドラムによる練付けは、杭穴の内壁を均して、杭穴を所定形状に整えて基礎杭の品質を高めていた。また、杭穴内壁をドラムで均すことにより、内壁の崩れを防止して、その後に杭穴内に既製杭を押し込める際に、押圧抵抗を減らし既製杭の沈設を容易にすることができた。更に、杭穴内壁をドラムで均すことにより、練付けに相当する分量だけ掘削土の排出も低減させていた。
【0004】
この場合、従来の掘削ロッドに取り付けた練付けドラムの形状に関して、例えば、練付けドラムに相当する練付け板は、杭穴内径(掘削径)とその外径とがほぼ等しい円筒体または弧状片を取付けた形状となっていた(特許文献2)。即ち、杭穴内壁に対し練付け部が湾曲し平滑な練付面として、掘削ロッドの回転により回転して、掘削土を杭穴壁に押圧させる練付け部構造となっていた(特許文献2。特に、第1図及び第2図)。
【0005】
また、特許文献3では、前記同様の手法で所定寸法の杭穴を掘削し、セメントミルクと掘削土の混合方法を工夫して高品質のソイルセメント層を形成して既製杭を沈設している。この場合も、練付けドラムの練付面の形状や角度を工夫してあるが、平滑な練付面を構成している点では、前記特許文献1、2と同様であった。
【0006】
【特許文献1】
特開昭55−45960号
【0007】
【特許文献2】
特開昭61−113925号
【0008】
【特許文献3】
特開2002−317594号
【0009】
【発明が解決しようとする課題】
従来の練付けドラム付き掘削ロッドを使用した杭穴造成方法では、掘削時における掘削および練付け工事が円滑にでき、かつ、一様な内壁の所定品質の杭穴が造成できるようにするために大量の注水が必要であった。よって、少なくともその注水量に見合った掘削土を地上に大量に排出しなければならなかった。従って、土泥で満たされている杭穴軸部に埋設される既製杭の周辺摩擦力を補強するために、杭穴内の軸部の土泥層にセメントミルクを充填してソイルセメント層とし所定の固化強度を保有させることもなされていた。
【0010】
また、セメントミルクの混入した掘削土泥は、産業廃棄物として処理しなければならず、結果として、セメントミルクの混入した掘削土泥を処理しうる為に、現場又は周辺での処理プラントを設置したり、そのまま現場外へ産業廃棄物として廃棄する費用が必要となっている。
【0011】
よって、掘削時に注水なしで杭穴掘削しても、杭穴が崩壊せず、所定品質の杭穴が造成できる工法が必要であった。
【0012】
【課題を解決するための手段】
然るにこの発明では、突条等の掘削補助手段を有する練付けドラムを使用して杭穴を掘削するので、前記問題点を解決した。
【0013】
即ちこの発明は、先端に掘削径Dの掘削ヘッドを有し、該掘削ヘッドの上方に練付けドラムを有する掘削ロッドであって、前記練り付けドラムは、杭穴壁に沿った練付面を有し、該練付面に、前記掘削ロッドの軸方向の突条を、所定間隔を開けて、前記掘削ロッドの周回方向に並列して、前記突条は、前記杭穴壁を掘削して、前記突条間に、掘削土を溜めて下方に落下させることができる凹部を形成し、かつ練り付けドラムの前記突条の外径をDとして、D>D で形成し
前記練り付けドラムは、ロッド本体に同一高さで直径対称な位置に配置したドラム取付部であって、前記ロッド本体に放射状に固定した2枚の固定板を突設して構成したドラム取付部に前記練付面を形成して構成したことを特徴とする掘削ロッドである。
【0014】
前記において、練付面は下端部をロッドの軸に向けて徐々に縮径して導入部を形成し、突条の下端は、前記導入部に位置させたことを特徴とする掘削ロッドである。
【0015】
また、他の発明は、下端に掘削ヘッドを有し、その上方に練り付けドラムを有する掘削ロッドを使用して、杭穴を掘削し、続いて、ソイルセメント層をはじめとする固化物層を形成した前記杭穴内に、既製杭を沈設して基礎杭を構築する方法であって、前記掘削ヘッドで、必要な杭穴径よりも小さな径で掘削し、続いて、練付けドラムの練付面に形成した掘削ロッドの軸方向の突条で前記杭穴壁を削り、前記突条間に形成した凹部に掘削土を溜めて、該掘削土を下方に落下させ、杭穴壁を所定杭穴径に拡張すると共に、該杭穴壁を均す方法であって、前記練り付けドラムは、ロッド本体に同一高さで直径対称な位置に配置したドラム取付部であって、前記ロッド本体に放射状に固定した2枚の固定板を突設して構成したドラム取付部に前記練付面を形成して構成することを特徴とする基礎杭の構築方法である。
【0016】
また、他の発明は、以下のようにして、杭穴軸部を掘削して、既製杭を埋設することを特徴とする基礎杭の構築方法である。
(1) 所定掘削径Dの掘削ヘッドの上方に練付け径Dの練付けドラムを有する掘削ロッドを使用し、該掘削ロッドを回動して、前記掘削ヘッドで杭穴掘削する。
(2) 練付け径Dは掘削径Dより大径に形成され、前記掘削ヘッドで掘削された径Dの杭穴壁を、前記練付けドラムの練付面に形成した掘削ロッドの軸方向の突条で削り、前記突条間に形成した凹部に掘削土を溜めて、該掘削土を下方に落下させ、杭穴径を径Dに拡大しつつ、杭穴壁を均して、穴径Dの杭穴軸部を形成する。
(3) 前記杭穴内に、ソイルセメント層をはじめとする固化物層を形成すると共に、杭穴内に既製杭を沈設する。
(4) 前記練り付けドラムは、ロッド本体に同一高さで直径対称な位置に配置したドラム取付部であって、前記ロッド本体に放射状に固定した2枚の固定板を突設して構成したドラム取付部に前記練付面を形成して構成する。
【0017】
また、前記において、練付面に、掘削補助手段として、縦方向の突条を形成し、該突条で、径Dの杭穴壁を削り、径Dに拡大しつつ、杭穴壁を均すことを特徴とする基礎杭の構築方法である。また、掘削及び練付け径D の練付けドラムの上方に、練付け径D(D<D)の練付けドラムを設置して杭穴壁を均す基礎杭の構築方法である。また、水分を杭穴内に供給せずに杭穴を掘削し、続けて水分を杭穴内に供給せずに前記杭穴の穴壁を均す基礎杭の構築方法である。更に、杭穴の地面に近い側の掘削の際に、投入するセメントミルクの分量に応じた掘削土を地上に排出し、その後の下方の掘削に際して、掘削土を地上に排出しないことを特徴とする基礎杭の構築方法である。
【0018】
前記における固化物層とは、杭穴内で所定固化強度に固化する層で、掘削泥土とセメントミルクを混合したソイルセメント層、掘削泥土と置換したセメントミルク層等を指す。
【0019】
また、掘削ロッドの周回方向とは、軸方向に略直交した円周方向で、掘削ロッドが回転する際の周回方向を指す。
【0020】
【発明の実施の形態】
(1) 杭穴軸部の掘削の際に、掘削用の注水をせずに、掘削ロッドの先端の掘削ヘッドを、沈設予定の既製杭の最大外径と略同一の径で掘削する。既製杭がいわゆる節杭等の突起付きの既製杭の場合には、突起部の外径を最大外径とする。
【0021】
掘削ロッドの先端の掘削ヘッドの掘削刃で、杭穴掘削をすると共に、掘削ロッドで、掘削ヘッドの直上に取り付けた錬り付けドラムの仕上げ刃(掘削補助手段)として、縦方向の突条を並列して、放射状に形成する。突条先端の外径を掘削外径と同一(ここでは、既製杭の最大外径と略同一)としてあり、杭穴壁を削って掘削しながら、杭穴壁を均す。
【0022】
この際、突条で、杭穴壁を削り、削った土を突条間の凹部に溜める。順次、新しく削った土が溜められ、溜まった土は、下方に落下していく。
【0023】
(2) 既製杭と略同径の杭穴掘削し、その上部に装着された前記改良ドラムを用いて更に杭穴内壁を拡張して所定杭穴径の仕上げ掘削を行うと共に凹部に掘削土を埋め込む。更に,上部に装着された撹拌棒および練付けドラムにより、更にそれぞれ掘削土を撹拌し、杭穴壁に押し込む。
【0024】
(3) このようにして掘削した杭穴の下端部にセメントミルクを注入して、根固め部を形成し、杭穴内に突起付きの既製杭を埋設して、基礎杭構造とする。
【0025】
【実施例1】
図面に基づきこの発明の実施例を説明する。
【0026】
[1]掘削ロッド40の構成
【0027】
(1) この発明の掘削ロッド40は、通常の練付けドラム38、38を装着した上部ロッド35の下端に、本発明の練付けドラム18、18を装着した下部ロッド10を連結し、続いて下部ロッド10の下端に掘削ヘッド1を連結して構成する(図1)。本実施例では、掘削ヘッド1の上に2本の下部ロッド10、10を連結し、その上に所定数の上部ロッド35、35を連結する。
【0028】
掘削ヘッド1は、掘削径Dで形成する。練付けドラム18の外屈曲板25の垂直方向(ロッド本体の軸方向の)の長さをL(L=330mm)とする。また、突条30の垂直方向(ロッド本体11の軸方向の)の長さも同じLである。
【0029】
また、下部ロッド10のロッド本体11の長さは、150〜200cm程度に形成されている。尚、掘削ヘッド1の掘削刃5、5による地盤掘削で、掘削土の粉砕性が良くない場合には、練付けドラム18の上下の適宜位置に、攪拌バーを設けて掘削土の粉砕を補うこともできる(図示していない)。この場合には、ロッド本体11の長さを長くする。
【0030】
(2)掘削ヘッド1の構成
【0031】
掘削ヘッド1は、中空筒状のヘッド本体2の上端部に、ロッド本体11、36との連結部3が形成され、ヘッド本体2の周囲に、外径Dの揚土用のスパイラル4、4が形成され、スパイラル4、4の下端に固定掘削刃5、5を刃先を下方に向けて突設して構成する(図1)。また、スパイラル4の中間部に、軸7周りに回動して、放射方向(横方向)に拡開する拡大掘削刃6、6が取り付けてある(図1)。
【0032】
固定掘削刃5は、最も外側(外周側)に位置する固定掘削刃5aの刃先は、杭穴壁に当接して穴壁を掘削する部分が垂直方向(ヘッド本体2の軸方向)長さL で形成されている。また、掘削手段の数nは、外側の固定掘削刃5aの数であるので、n=2 となる。
【0033】
また、拡大掘削刃6の刃先が杭穴壁に当接して穴壁を掘削する部分の鉛直方向(ヘッド本体の軸方向)長さLで形成されている。従って、拡大掘削時の杭穴壁を掘削する掘削手段の数nも(n=2)となる。
【0034】
また、このヘッド本体2の下端中央部に注水口(図示していない)があり、掘削しながら各ロッド本体36、11の中空部を通じて外部から水及びセメントミルクなどを所要量適宜注入出来るようになっている。
【0035】
(3)下部ロッド10の構成
【0036】
ロッド本体11の上下に夫々連結部12、12を形成し、他のロッド本体11、36又はヘッド本体2の連結部3、12、37等との連結できるようになっている。ロッド本体11に、角θ(ここでは、θ=90°)の2枚の固定板14、14を放射状に突設する。ロッド本体11の外面で、固定板14、14の間に配置した略扇形の支持板15の基端を固着する。支持板15の両端部は、固定板14、14の対向内面に固定されている。また、支持板15は、固定板14、14の上下端部及び中間部に3枚並列して、配置されている。各支持板15の略中央に、上下方向に同じ位置の貫通孔16が穿設されている。
【0037】
固定板14、14と支持板15、15とでドラム取付部13を構成する。ドラム取付部13は、同一高さに直径対称な位置に2箇所配置されている。
【0038】
扇形の中心側を小径の扇形で削ってなる部分扇形状の横板19、19を上下に並列し、並列した横板19の両直線部分(半径部分)を夫々縦板20、20で連結し、横板19の内周側に部分円筒状の内屈曲板21を固定し、横板19の外周側に部分円筒状の外屈曲板25を固定する。内屈曲板21の中央部に、ドラム取付部13の中間部の支持板15を嵌挿できる間隙22が形成され、内屈曲板21の内面で、間隙22の上下に、部分扇形状の小横板23、23を突設し、小横板23の直線部分(半径部分)を縦板20の内面に固定する。
【0039】
横板19及び小横板23に、支持板15、15の貫通孔16に対応した貫通孔24、24を、上下に連通するように形成する。
【0040】
外屈曲板25の上縁に、上方に向けて徐々に小径となる屈曲した板状の導入部26を連設する。同様に、外屈曲板25の下縁に、下方に向けて徐々に小径となる屈曲した板状の導入部27を連設する。
【0041】
外屈曲板25の外面に縦方向の突条30、30を外屈曲板25の周回方向(即ち、掘削ロッド40の周回方向)に並列固定する。突条30の上縁31は外屈曲板25の上縁付近に位置し、下縁31aは下側の導入部27の外面に位置し、下端部は導入部27の外面に沿って屈曲してある。また、突条30は断面正方形状で、外屈曲板28の外面から高さHで形成され、突条30、30間には間隙33が形成され、間隙30の巾Pは、少なくとも P>H で形成することが望ましい。また、突条30の直線部分(外屈曲板25部分)の縦方向の長さをLとする。
【0042】
また、突条30の露出面32(正面32a及び側面32b)は剥離防止の表面処理(例えば、トクデン(株)のCRH−4)を施してある。突条30の露出面32及び外屈曲板25の露出した外面から練付面を構成する。
【0043】
以上のようにして、練付けドラム18を構成する(図2)。
【0044】
練付けドラム18をドラム取付部13に取付ける。この際、ドラム取付部13の固定板14、14間に練付けドラム18の内屈曲板側21を挿入して、上下の支持板15、15と横板19、19とを対向し、中央の支持板15を小横板23、23で挟むように対向して間隙22に挿入する。連通した貫通孔16、24にピン34を嵌挿して、ドラム取付部13に練付けドラム18を固定する(図3)。
【0045】
以上のようにして、下部ロッド10を構成する(図1)。
【0046】
(4)上部ロッド35の構成
【0047】
上部ロッド35に使用する練付けドラム38は、下部ロッド10の練付けドラム18から突条30、30を除去した構成である。下部ロッド10と同様に、上下に連結部37、37を有するロッド本体36のドラム取付部13に練付けドラム38、38をピンで固定して上部ロッド35を構成する(図1)。練付けドラム38の練付け径(最大外径)をDとする。
【0048】
(5)各寸法
・掘削ヘッド1のスパイラルの径D=630mm
・掘削ヘッド1の固定掘削刃の長さL=50〜100mm
・練付けドラム18の突条30を含めた最大径D=730mm
・練付けドラム18の突条30の高さH=50mm
・練付けドラム18の突条30の縦の長さL=330mm
・練付けドラム38の外径D=630mm
・掘削ヘッド1の固定掘削刃5、5aと下部ロッドの練付けドラムの下端との間隔L=1250mm
・練付けドラム18、38の上下の間隔L=2000mm程度
尚、練付けドラム18、38に撹拌棒を設ける場合には、最大でL=5000mm 程度とする。
【0049】
[2]掘削方法
【0050】
(1) 掘削ロッド40を基礎杭の構築予定位置で、回転数N(r.p.m.)で回転して、掘削ヘッド1の回転により、固定掘削刃5、5aで、杭穴軸部を掘削する。とりわけ、外側の固定掘削刃5aは、長さLで杭穴壁を削ぐように、掘削土をほぐして掘削する。この際、掘削ヘッドから掘削補助用の注水をしない。
【0051】
また、この際、掘削土はスパイラル4、4で固定掘削刃5、5aの周辺からは揚土されるので、固定掘削刃5、5aによる掘削効率を高めるが、掘削土はスパイラル4、4の上方に留まる。
【0052】
また、地表側の掘削土は地盤の中間深さ及び支持地盤に比して強度が小さいので、地表側の掘削土のみ、後で注入するセメントミルクの分量に相当する量だけ地上に排土する。この掘削土は、一般排土として処理する。この排土した深さ以降の深さでは、掘削土を排土しない。
【0053】
(2) 続いて、下側の下部ロッド10の練付けドラム18により、杭穴壁が更に拡張掘削されると共に、掘削土が杭穴壁に押さえつけられながら、杭穴壁が均される。
【0054】
この際、突条30の高さHの分だけ、固定掘削刃5aの掘削径Dより大径(D)に形成されているので、突条30の表面により、杭穴壁は拡張して掘削され、掘削した掘削土が突条30、30間の間隙33、33による凹部に埋め込まれる。凹部内の掘削土は順次杭穴内に放出されるが、練付けドラム18、38により他の掘削土と共に撹拌され、練付けドラム18、38で杭穴壁に押し込まれる。
【0055】
(3) 続いて、上側の下部ロッド10でも、同様の作用がなされ、下側の下部ロッド10の練付けドラム18と同様に、拡張し残された杭穴壁を掘削するとともに、杭穴壁を径Dに拡張し、杭穴壁を均す。
【0056】
続く上部ロッド35の練付けドラム38では、杭穴壁内に留まる掘削土を外屈曲板25で、杭穴壁に押し込み、更に杭穴壁が均される。
【0057】
(4) 径D(=D)の杭穴軸部42の掘削が完了したならば、掘削ロッド40を逆回転して、拡大掘削刃6、6を軸7周りに回動して開き、杭穴軸部42の下端部に杭穴拡底部を掘削する。
【0058】
杭穴掘削完了後、掘削ヘッド1の下端の注出口からセメントミルクを抽出して、杭穴拡底部に、ソイルセメント又はセメントミルクによる根固め層を形成する。また、杭穴軸部にソイルセメントによる杭周固定液層を形成する。
【0059】
根固め層、杭周固定液層を形成した後、又は形成しながら掘削ロッドを地上に引き上げ、その後、杭穴内に既製杭を回転させながら沈設して、所定位置に設置する。
【0060】
(5) 前記における掘削ヘッド1の固定掘削刃(杭穴内壁用掘削刃)5aによる掘削に対して、練付けドラム18の突条30より杭穴掘削が補完されるように掘削される。
【0061】
予定する掘削ロッド40の回転数N(r.p.m.)、掘削ロッド40の押込み速度v(cm/min)に対して、固定掘削刃5aの長さL、練付けドラム18の長さLは、拡大掘削刃6の長さL3は、以下の関係式を満たすように、L、Lを設定し、あるいは、関係式を満たすように、掘削ロッドの回転数N、押し込み速度vを調節することが望ましい。
【0062】
≧v÷(n×N) 式1
≧v÷(n×N) 式2
≧v÷(n×N) 式3
ここで、nは同一高さの固定掘削刃5aの数(n=2)、nは同一高さの突条30の数(n=8)、nは同一高さでの拡大掘削刃6の数(n=2)を表す。
【0063】
この関係式を満たせば、少なくとも1回、固定掘削刃5a、突条30が杭穴壁を削ぐので、杭穴壁を漏れなく掘削できる。また、この関係式を満たせば、少なくとも1回掘削刃が杭穴壁を削ぐので、杭穴壁を漏れなく掘削できる。
【0064】
尚、施工地盤によっては、杭穴掘削時に、式1を満たさない場合でも、式2を充分に満たすように、例えば、
=v÷(n×N)
に対して、Lをその3倍程度に長くなるように形成し、あるいは突条30の数を所定の間隙33を維持できる範囲で多く形成すれば、練付けドラム18の突条30で、3回仕上げ掘削・練り付けして掘削ヘッドの掘削を補い、所望の高品質の杭穴を造成することも可能である。
【0065】
尚、施工効率を考慮せず、杭穴の品質面のみから検討すれば、上記式1、式2で、速度vをできるだけ遅くして(例えば3分の1程度)、杭穴掘削することが望ましい。とりわけ、杭穴拡底部の掘削において、式3を満たし、できるだけ遅い速度vで掘削することが望ましい。
【0066】
(6) 前記において、杭穴内に水を注入せずに掘削することが望ましいが、施工地盤の状況により、掘削途中で掘削困難な事態が生じた場合には、その特定の地盤(水平位置)又は特定の地層(深さ位置)でのみ掘削補助用の水を一部注水しながら掘削して杭穴壁を均すこともできる。即ち、以上の施工方法を採用することにより、別に注入するセメントミルク、水等の注入相当量を除き、杭穴掘削による排土をほとんど無くすことができる。
【0067】
[3]他の実施例
【0068】
(1) 練付けドラム18の構成は、外屈曲板25の外面に、ロッド本体11の周回方向に並列した突条30、30を配置した練付面を形成してあれば、任意であり、対応するロッド本体11のドラム取付部13の構造も任意である(図示していない)。
【0069】
(2) また、前記実施例において、上部ロッド35は、いわゆる従来のロッドであり、練付けドラム38の構成は任意であり、また撹拌バーを追加設置することもできる(図示していない)。また、上部ロッド35は、練付けドラム38及びドラム取付部13を省略することもできる(図示していない)。
【0070】
(3) また、前記実施例において、練付けドラム18を有する下部ロッド10を2本連結したが、1本とすることもできる(図示していない)。掘削土の粉砕を更に高める必要がある場合には、ロッド本体11に撹拌バーを適宜突設することがきる(図示していない)。掘削土をより細かく粉砕することにより、杭穴壁への掘削土の押し込み量等を調節できる。
【0071】
(4) 前記実施例において、下部ロッド10に練付けドラム18を1段取り付けたが、所定の間隔Lを保って練り付けドラム18を2段に形成することもでき、この場合には、より多くの掘削土を杭穴壁に押し込めることができ、杭穴壁をより均一に均すこともできる(図示していない)。
【0072】
【発明の効果】
(1) この発明は、所定の杭穴径より小径の掘削ヘッドで掘削し、中間部の練付けドラムの補助掘削手段で杭穴壁を拡張して所定径の杭穴を構築するので、掘削ロッドの先端に作用する負荷を軽減して、効率良い杭穴掘削が実現できる。
【0073】
(2) 砂質土等の比較的粉砕性の良い地盤では、注水せずに杭穴掘削ができるので、掘削土の排土量が大幅に低減でき、排出量を、せいぜい根固め層形成用のセメントミルクの投入量程度に軽減できる。
【0074】
(3) 練付けドラムの練付面に、掘削ロッドの軸方向の突条を形成して掘削補助手段を構成した場合には、掘削土が押し込まれた杭穴壁は、充分に均され強固であるため、杭穴壁が平滑となり杭穴造成後に、既製杭を沈設し易い効果がある。
【0075】
(4) 注水をせずに杭穴掘削及び掘削土の押し込みをする場合には、土質が安定化し、杭の周辺摩擦力が安定する効果があり、根固め部にセメントミルクに相当する量の掘削土が一部排出されるだけである。従って、根固め部のセメントミルク投入量に見合う量の上層地盤(地表側)の掘削土を、セメントミルクを投入する前、即ち、杭穴の上部(地表側)を掘削する際に排出することにより、セメントミルク等が混入していない掘削土を排出できる。よって、排土は一般処理土として構築現場から排出できる。
【0076】
(5) また、杭穴の地表側の掘削土のみ排土するので、軸部杭穴の上層部の地盤(一般に、支持力の観点からは良くない)の土を除去できるので、杭周部の土質を下層の良い地盤に入れ替えでき、杭周部の地盤を安定化させることができる。
【0077】
(6) また、基礎杭構造の造成において、既製杭の外側面に節等の凹凸形状を設ける等した異形杭を既製杭として使用する場合には、単なる円筒形状の既製杭に比べ、既製杭の断面積に対応する杭穴断面積が大きいため、従来から相対的に掘削土が多く、掘削土の排出が多かった。従って、本発明の基礎杭の構築方法に異形杭を使用した場合には、排土量の低減に特に有効である。
【図面の簡単な説明】
【図1】この発明の実施例の練付けドラムを使用した掘削ロッドの正面図である。
【図2】この発明の練付けドラムで、(a)は正面図、(b)は平面図、(c)はA−A断面図である。
【図3】同じくこの発明の練付けドラムとロッド本体との連結を説明する図で、(a)は平面図、(b)は一部を破切した正面図である。
【符号の説明】
1 掘削ヘッド
2 ヘッド本体(掘削ヘッド)
3 ヘッド本体の連結部
4 スパイラル(掘削ヘッド)
5 固定掘削刃(掘削ヘッド)
5a 固定掘削刃(外側)
6 拡大掘削刃(掘削ヘッド)
10 下部ロッド
11 ロッド本体(下部ロッド)
12 連結部(下部ロッド)
13 ドラム取付部(下部ロッド)
18 練付けドラム(下部ロッド)
25 外屈曲板(下部ロッド)
26 導入部(上。下部ロッド)
27 導入部(下。下部ロッド)
28 外屈曲板の露出面
30 突条(下部ロッド)
31 突条の上縁
31a 突条の上縁
32 突条の露出面
32a 突条の正面(露出面)
32b 突条の側面(露出面)
33 突条の間隙
34 ピン
35 上部ロッド
36 ロッド本体(上部ロッド)
37 連結部
38 練付ドラム
40 掘削ロッド
[0001]
BACKGROUND OF THE INVENTION
The present invention, architecture, used to construct the foundation piles in the field of civil engineering, etc., method for constructing a foundation pile characterized by a formation of Kuianakabe relates to drilling rod de used in the construction process.
[0002]
[Prior art]
The applicant has been constructing a kneading method (Trademark of Mitani SEXAN) for many years, in which a ready-made pile is embedded in a pile hole formed by kneading the hole wall (Patent Document 1).
[0003]
The excavation rod used in this pile hole forming method has an excavation head at the tip, and a stirring bar and a kneading drum are attached to the excavation head at predetermined intervals. The ground was excavated while pouring water with the excavating head, and this excavated mud was stirred with the stirring bar, and the mud was kneaded with the inner wall of the pile hole while rotating with the kneading drum, thereby solidifying the inner wall of the pile hole. Kneading with a kneading drum leveled the inner wall of the pile hole and arranged the pile hole into a predetermined shape to improve the quality of the foundation pile. Moreover, the inner wall of the pile hole was leveled with a drum to prevent the inner wall from collapsing, and when the ready-made pile was then pushed into the pile hole, the pressing resistance was reduced and the ready-made pile was easily set. Furthermore, the discharge of excavated soil was reduced by an amount equivalent to kneading by leveling the inner walls of the pile holes with a drum.
[0004]
In this case, with respect to the shape of the kneading drum attached to the conventional excavation rod, for example, the kneading plate corresponding to the kneading drum has a cylindrical body or arc-shaped piece whose pile hole inner diameter (excavation diameter) is substantially equal to the outer diameter. (Patent Document 2). That is, the kneading part is curved with respect to the inner wall of the pile hole, and has a kneading part structure that is rotated by the rotation of the excavating rod to press the excavated soil against the pile hole wall as a smooth kneading surface (Patent Document 2). In particular, FIGS. 1 and 2).
[0005]
Moreover, in patent document 3, the pile hole of a predetermined dimension is excavated by the same method as the above-mentioned, the mixing method of cement milk and excavated soil is devised, a high quality soil cement layer is formed, and the ready-made pile is sunk. . In this case as well, the shape and angle of the kneading surface of the kneading drum are devised, but it is the same as in Patent Documents 1 and 2 in that a smooth kneading surface is formed.
[0006]
[Patent Document 1]
JP 55-45960 A
[Patent Document 2]
JP 61-1113925 A
[Patent Document 3]
JP 2002-317594 A
[Problems to be solved by the invention]
In the conventional method for creating a pile hole using a drilling rod with a kneading drum, excavation and kneading work during excavation can be performed smoothly, and a pile hole of a predetermined quality with a uniform inner wall can be created. A large amount of water injection was required. Therefore, a large amount of excavated soil corresponding to the amount of water injection had to be discharged on the ground. Therefore, in order to reinforce the peripheral frictional force of the ready-made pile buried in the pile hole shaft filled with soil mud, the soil mud layer of the shaft in the pile hole is filled with cement milk to form a soil cement layer. It was also made to retain the solidification strength.
[0010]
Also, the excavated mud mixed with cement milk must be treated as industrial waste, and as a result, the excavated mud mixed with cement milk can be treated, so that a treatment plant is installed at or on site. However, there is a need to dispose of the waste as industrial waste.
[0011]
Therefore, even if a pile hole is excavated without water injection at the time of excavation, the pile hole does not collapse and a construction method that can create a pile hole of a predetermined quality is required.
[0012]
[Means for Solving the Problems]
However, in the present invention, since the pile hole is excavated using the kneading drum having the excavation auxiliary means such as the ridges, the above-mentioned problems have been solved.
[0013]
That the invention has a drilling head of the drilling diameter D 1 at the tip, a drill rod having a kneading with drum above the該掘cutting head, the batter with drum surface with kneading along Kuianakabe The ridges in the axial direction of the excavation rod are arranged in parallel with the circumferential direction of the excavation rod at a predetermined interval on the kneading surface, and the ridges excavate the pile hole wall. And forming a recess capable of accumulating excavated soil and dropping it downward between the ridges , and forming the outer diameter of the ridge of the kneading drum as D 4 and D 4 > D 1
The kneading drum is a drum mounting portion arranged at the same height and symmetrical diameter on the rod body, and is configured by projecting two fixing plates radially fixed to the rod body. The drilling rod is characterized in that the kneading surface is formed on the drilling rod.
[0014]
In the above, the kneading surface is a drilling rod characterized in that the lower end portion is gradually reduced in diameter toward the axis of the rod to form the introduction portion, and the lower end of the protrusion is positioned at the introduction portion. .
[0015]
In another invention, a drilling rod having a drilling head at the lower end and a kneading drum above it is used to drill a pile hole, followed by a solidified layer including a soil cement layer. A method of constructing a foundation pile by substituting a ready-made pile in the formed pile hole, wherein the excavation head excavates with a diameter smaller than a required pile hole diameter, and then kneading a kneading drum in the axial direction of the ridges of the drill rod which is formed on a facing the pile hole wall and pooled excavated soil in a recess formed between the ridges, is dropped the excavated soil downwards, given the Kuianakabe pile A method of expanding the hole diameter and leveling the wall of the pile hole , wherein the kneading drum is a drum mounting portion disposed at the same height and symmetric in diameter on the rod body, The drum mounting portion formed by projecting two fixing plates fixed radially is provided with the above-mentioned kneading. A method for constructing a foundation pile, characterized in that constructed by forming a surface.
[0016]
Moreover, another invention is a construction method of a foundation pile characterized by excavating a pile hole axial part and burying a ready-made pile as follows.
(1) using the drill rod having a paste with drum kneaded with diameter D 4 above the drilling head of a predetermined excavation diameter D 1, by rotating the該掘cutting rod, to pile holes drilled with the drilling head.
(2) kneading with diameter D 4 is formed to have a larger diameter than the drilling diameter D 1, said been diameter D 1 of the pile hole wall drilled with the drilling head, the drill rod formed in kneading with surface of the kneading with the drum cut with the axial direction of the ridges, and pooled excavated soil in a recess formed between the ridges, is dropped the excavated soil downward, expanding the Kuiana径the diameter D 4, smoothed out Kuianakabe Te, to form a Kuiana shank of diameter D 2.
(3) A solidified material layer including a soil cement layer is formed in the pile hole, and a ready-made pile is set in the pile hole.
(Four) The kneading drum is a drum mounting portion arranged at the same height and symmetrical diameter on the rod body, and is configured by projecting two fixing plates radially fixed to the rod body. And forming the kneading surface.
[0017]
Further, in the above, the kneading with surface as drilling aid, the longitudinal ridges formed in the projecting strip, cutting the pile hole wall of diameter D 1, expanding the diameter D 4, Kuianakabe It is the construction method of the foundation pile characterized by leveling. Further, above the kneading with the drum of the drilling and milling with diameter D 4, it is kneaded with diameter D 3 (D 3 <D 4 ) mixing with drum installed foundation piles leveling the pile hole wall building method . Moreover, it is the construction method of the foundation pile which excavates a pile hole, without supplying a water | moisture content in a pile hole, and equalizes the hole wall of the said pile hole, without supplying a water | moisture content in a pile hole continuously. Furthermore, when excavating the side closer to the ground of the pile hole, the excavated soil corresponding to the amount of cement milk to be input is discharged to the ground, and the excavated soil is not discharged to the ground during the subsequent excavation. It is the construction method of the foundation pile to do.
[0018]
The solidified material layer mentioned above is a layer solidified to a predetermined solidification strength in the pile hole, and refers to a soil cement layer in which excavated mud and cement milk are mixed, a cement milk layer in which excavated mud is replaced, and the like.
[0019]
The rotation direction of the excavation rod is a circumferential direction substantially orthogonal to the axial direction and refers to the rotation direction when the excavation rod rotates.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
(1) When excavating the pile hole shaft, the excavation head at the tip of the excavation rod is excavated with substantially the same diameter as the maximum diameter of the ready-made pile to be submerged without water injection for excavation. When the ready-made pile is a ready-made pile with a protrusion such as a so-called joint pile, the outer diameter of the protrusion is the maximum outer diameter.
[0021]
Excavation of pile holes with the excavation blade of the excavation head at the tip of the excavation rod, and the vertical ridge as a finishing blade (excavation aid) of the kneading drum attached directly above the excavation head with the excavation rod Parallel to form radially. The outer diameter of the tip of the ridge is the same as the outer diameter of the excavation (here, approximately the same as the maximum outer diameter of the ready-made pile), and the pile hole wall is leveled while excavating by shaving the pile hole wall.
[0022]
At this time, the pile hole wall is shaved with the ridges, and the shaved soil is collected in the recesses between the ridges. Sequentially, newly shaved soil is accumulated, and the accumulated soil falls downward.
[0023]
(2) Pile hole excavation with approximately the same diameter as that of the ready-made pile, and further expanding the inner wall of the pile hole using the improved drum mounted on the upper part of the pile, and performing final excavation with a predetermined pile hole diameter, and excavating soil in the recess Embed. Further, the excavated soil is further stirred by the stirring rod and the kneading drum mounted on the upper part and pushed into the pile hole wall.
[0024]
(3) Cement milk is poured into the lower end of the excavated pile hole in this way to form a rooted portion, and a ready-made pile with protrusions is buried in the pile hole to form a foundation pile structure.
[0025]
[Example 1]
Embodiments of the present invention will be described with reference to the drawings.
[0026]
[1] Configuration of excavation rod 40
(1) The excavation rod 40 of this invention connects the lower rod 10 equipped with the kneading drums 18 and 18 of the present invention to the lower end of the upper rod 35 equipped with ordinary kneading drums 38 and 38, and then The excavation head 1 is connected to the lower end of the lower rod 10 (FIG. 1). In this embodiment, two lower rods 10 and 10 are connected to the excavation head 1, and a predetermined number of upper rods 35 and 35 are connected to the lower rods 10 and 10.
[0028]
Drilling head 1 is formed by drilling diameter D 1. The length in the vertical direction (in the axial direction of the rod body) of the outer bent plate 25 of the kneading drum 18 is L 2 (L 2 = 330 mm). The length of the vertical direction of the ridges 30 (in the axial direction of the rod main body 11) is the same L 2.
[0029]
Moreover, the length of the rod main body 11 of the lower rod 10 is formed to be about 150 to 200 cm. In addition, when ground excavation with the excavating blades 5 and 5 of the excavating head 1 is not good, the excavated soil is not pulverized, and a stirring bar is provided at an appropriate position above and below the kneading drum 18 to supplement the excavated soil. (Not shown). In this case, the length of the rod body 11 is increased.
[0030]
(2) Configuration of the excavation head 1 [0031]
The excavation head 1 is formed with a connecting portion 3 for connection with rod main bodies 11 and 36 at the upper end of a hollow cylindrical head main body 2, and around the head main body 2, a spiral 4 for excavation with an outer diameter D 1 , 4 is formed, and the fixed excavating blades 5 and 5 are formed at the lower ends of the spirals 4 and 4 with the cutting edges projecting downward (FIG. 1). Moreover, the expansion excavation blades 6 and 6 which rotate around the axis 7 and expand in the radial direction (lateral direction) are attached to an intermediate portion of the spiral 4 (FIG. 1).
[0032]
The fixed digging blade 5 has a tip L of the fixed digging blade 5a located on the outermost side (outer peripheral side), which is in contact with the pile hole wall to excavate the hole wall in the vertical direction (axial direction of the head body 2). 1 is formed. Further, since the number n of the excavating means is the number of the outer fixed excavating blades 5a, n = 2.
[0033]
Also formed in the (axial direction of the head body) length L 3 vertical portion edge of the enlarged digging edge 6 is drilled to contact with the hole wall pile hole wall. Therefore, the number n of excavation means for excavating the pile hole wall during the expansion excavation is also (n = 2).
[0034]
In addition, a water injection port (not shown) is provided at the center of the lower end of the head body 2 so that necessary amounts of water and cement milk can be appropriately injected from the outside through the hollow portions of the rod bodies 36 and 11 while excavating. It has become.
[0035]
(3) Configuration of the lower rod 10
Connecting portions 12 and 12 are formed on the upper and lower sides of the rod main body 11, respectively, and can be connected to the other rod main bodies 11 and 36 or the connecting portions 3, 12, and 37 of the head main body 2. Two fixing plates 14 and 14 having an angle θ (here, θ = 90 °) are radially projected from the rod body 11. On the outer surface of the rod body 11, the base end of a substantially fan-shaped support plate 15 disposed between the fixing plates 14 and 14 is fixed. Both end portions of the support plate 15 are fixed to opposing inner surfaces of the fixing plates 14 and 14. Further, three support plates 15 are arranged in parallel at the upper and lower end portions and the middle portion of the fixing plates 14, 14. A through hole 16 at the same position in the vertical direction is formed in the approximate center of each support plate 15.
[0037]
The fixed plates 14 and 14 and the support plates 15 and 15 constitute a drum mounting portion 13. The drum mounting portions 13 are arranged at two positions at the same height and symmetrical with respect to the diameter.
[0038]
The partial fan-shaped horizontal plates 19 and 19 formed by cutting the center side of the fan shape with a small-diameter fan are arranged in parallel vertically, and both straight portions (radius portions) of the parallel horizontal plates 19 are connected by the vertical plates 20 and 20, respectively. The partially cylindrical inner bent plate 21 is fixed to the inner peripheral side of the horizontal plate 19, and the partially cylindrical outer bent plate 25 is fixed to the outer peripheral side of the horizontal plate 19. A gap 22 into which the intermediate support plate 15 of the drum mounting portion 13 can be inserted is formed at the center of the inner bending plate 21, and a partial fan-shaped small side is formed above and below the gap 22 on the inner surface of the inner bending plate 21. The plates 23, 23 are provided so as to fix the straight portion (radius portion) of the small horizontal plate 23 to the inner surface of the vertical plate 20.
[0039]
Through holes 24 and 24 corresponding to the through holes 16 of the support plates 15 and 15 are formed in the horizontal plate 19 and the small horizontal plate 23 so as to communicate vertically.
[0040]
At the upper edge of the outer bent plate 25, a bent plate-like introduction portion 26 that gradually becomes smaller in diameter is provided continuously. Similarly, a bent plate-like introduction portion 27 that gradually decreases in diameter toward the lower side is continuously provided at the lower edge of the outer bent plate 25.
[0041]
Longitudinal protrusions 30 and 30 are fixed to the outer surface of the outer bent plate 25 in parallel in the rotating direction of the outer bent plate 25 (that is, the rotating direction of the excavating rod 40). The upper edge 31 of the ridge 30 is positioned near the upper edge of the outer bent plate 25, the lower edge 31a is positioned on the outer surface of the lower introduction portion 27, and the lower end portion is bent along the outer surface of the introduction portion 27. is there. The protrusion 30 has a square cross section and is formed at a height H from the outer surface of the outer bent plate 28. A gap 33 is formed between the protrusions 30 and 30, and the width P of the gap 30 is at least P> H. It is desirable to form with. Also, the longitudinal length of the straight portion of the protrusion 30 (the outer bent plate 25 portion) and L 2.
[0042]
Further, the exposed surface 32 (front surface 32a and side surface 32b) of the protrusion 30 is subjected to a surface treatment for preventing peeling (for example, CRH-4 of Tokuden Co., Ltd.). A kneading surface is constituted by the exposed surface 32 of the protrusion 30 and the exposed outer surface of the outer bent plate 25.
[0043]
The kneading drum 18 is configured as described above (FIG. 2).
[0044]
The kneading drum 18 is attached to the drum attachment portion 13. At this time, the inner bending plate side 21 of the kneading drum 18 is inserted between the fixing plates 14 and 14 of the drum mounting portion 13 so that the upper and lower support plates 15 and 15 and the horizontal plates 19 and 19 face each other, The support plate 15 is inserted into the gap 22 so as to be sandwiched between the small horizontal plates 23 and 23. The pin 34 is inserted into the through holes 16 and 24 that communicate with each other, and the kneading drum 18 is fixed to the drum mounting portion 13 (FIG. 3).
[0045]
The lower rod 10 is configured as described above (FIG. 1).
[0046]
(4) Configuration of upper rod 35
The kneading drum 38 used for the upper rod 35 is configured by removing the protrusions 30 and 30 from the kneading drum 18 of the lower rod 10. Similar to the lower rod 10, the upper rod 35 is configured by fixing the kneading drums 38 and 38 to the drum mounting portion 13 of the rod main body 36 having upper and lower connecting portions 37 and 37 with pins (FIG. 1). Kneading with the diameter of the mixing with the drum 38 (the maximum outer diameter) and D 3.
[0048]
(5) Each dimension ・ Diameter of spiral D 1 of drilling head 1 = 630 mm
-Length L 3 of fixed excavation blade of excavation head 1 = 50 to 100 mm
・ Maximum diameter D 4 = 730 mm including the protrusion 30 of the kneading drum 18
・ Height H = 50 mm of the protrusion 30 of the kneading drum 18
-Vertical length L 2 of the ridge 30 of the kneading drum 18 = 330 mm
· The outer diameter of the kneading with the drum 38 D 3 = 630 mm
The distance L 5 = 1250 mm between the fixed excavation blades 5 and 5a of the excavation head 1 and the lower end of the kneading drum of the lower rod
About distance L 6 = 2000 mm of the upper and lower-kneaded with drums 18 and 38 In the case where the kneading with the drum 18 and 38 providing a stir bar, a maximum of L 6 = 5000 mm approximately.
[0049]
[2] Drilling method
(1) The excavation rod 40 is rotated at a rotational speed N (rpm) at the planned construction position of the foundation pile, and the excavation head 1 is rotated to excavate the pile hole shaft portion with the fixed excavation blades 5 and 5a. Especially, the outer fixed digging edge 5a, as discouraging the pile hole wall with a length L 1, drilling loosen the excavated soil. At this time, water for digging assistance is not poured from the digging head.
[0051]
At this time, since the excavated soil is unloaded from the periphery of the fixed excavation blades 5 and 5a by the spirals 4 and 4, the excavation efficiency by the fixed excavation blades 5 and 5a is increased. Stay up.
[0052]
Also, since the excavated soil on the surface side is less strong than the intermediate depth of the ground and the supporting ground, only the excavated soil on the surface side is discharged to the ground by an amount corresponding to the amount of cement milk to be injected later. . This excavated soil is treated as general soil. The excavated soil is not discharged at a depth after this depth.
[0053]
(2) Subsequently, the pile hole wall is further expanded by the kneading drum 18 of the lower rod 10 on the lower side, and the pile hole wall is leveled while the excavated soil is pressed against the pile hole wall.
[0054]
At this time, the pile hole wall is expanded by the surface of the ridge 30 because the ridge 30 is formed to have a diameter (D 4 ) larger than the digging diameter D 1 of the fixed digging blade 5 a by the height H. The excavated excavated soil is buried in the recesses formed by the gaps 33, 33 between the ridges 30, 30. The excavated soil in the recess is sequentially discharged into the pile hole, but is stirred together with the other excavated soil by the kneading drums 18 and 38 and is pushed into the pile hole wall by the kneading drums 18 and 38.
[0055]
(3) Subsequently, the upper lower rod 10 is also operated in the same manner, and in the same manner as the kneading drum 18 of the lower lower rod 10, the pile hole wall left expanded is excavated, and the pile hole wall It was extended to the diameter D 4, even out Kuianakabe.
[0056]
In the subsequent kneading drum 38 of the upper rod 35, the excavated soil staying in the pile hole wall is pushed into the pile hole wall by the outer bent plate 25, and the pile hole wall is further leveled.
[0057]
(4) When the excavation of the pile hole shaft portion 42 having the diameter D 2 (= D 4 ) is completed, the excavation rod 40 is reversely rotated, and the enlarged excavation blades 6 and 6 are rotated around the shaft 7 to be opened. Then, the bottom of the pile hole shaft 42 is excavated at the bottom of the pile hole.
[0058]
After the completion of excavation of the pile hole, cement milk is extracted from the spout at the lower end of the excavation head 1, and a solidified layer of soil cement or cement milk is formed on the bottom of the pile hole. Moreover, a pile periphery fixed liquid layer by soil cement is formed in the pile hole shaft.
[0059]
After forming the root consolidation layer and the pile periphery fixing liquid layer, or while forming, the excavation rod is pulled up to the ground, and then the prefabricated pile is submerged in the pile hole while being rotated and installed at a predetermined position.
[0060]
(5) The excavation by the fixed excavation blade (excavation blade for inner wall of the pile hole) 5a of the excavation head 1 is excavated so that the excavation of the pile hole is complemented by the protrusion 30 of the kneading drum 18.
[0061]
Rotational speed N of the drill rod 40 to schedule (rpm), the pushing speed v of the drill rod 40 with respect to (cm / min), the length L 1 of the fixed digging edge 5a, the length L 2 of the kneading with the drum 18, The length L3 of the enlarged excavation blade 6 is set to L 1 and L 2 so as to satisfy the following relational expression, or the rotation speed N and the pushing speed v of the excavation rod are adjusted so as to satisfy the relational expression. It is desirable.
[0062]
L 1 ≧ v ÷ (n 1 × N) Equation 1
L 2 ≧ v ÷ (n 2 × N) Equation 2
L 3 ≧ v ÷ (n 3 × N) Equation 3
Here, n 1 is the number of fixed excavating blades 5a having the same height (n 1 = 2), n 2 is the number of protrusions 30 having the same height (n 2 = 8), and n 3 is the same height This represents the number of enlarged excavating blades 6 (n 3 = 2).
[0063]
If this relational expression is satisfied, the fixed excavation blade 5a and the protrusion 30 cut the pile hole wall at least once, so that the pile hole wall can be excavated without leakage. Moreover, if this relational expression is satisfied, the excavating blade cuts the pile hole wall at least once, so that the pile hole wall can be excavated without leakage.
[0064]
In addition, depending on the construction ground, even when the formula 1 is not satisfied when excavating the pile hole,
L 2 = v ÷ (n 2 × N)
On the other hand, if L 2 is formed so as to be about three times as long as that, or if the number of the ridges 30 is increased within a range in which the predetermined gap 33 can be maintained, the ridges 30 of the kneading drum 18 are It is also possible to create a desired high quality pile hole by finishing excavation and kneading three times to supplement the excavation of the excavation head.
[0065]
In addition, if considering only the quality of the pile hole without considering the construction efficiency, the speed v can be made as slow as possible (for example, about one third) by the above formulas 1 and 2, and the drilling of the pile hole can be performed. desirable. In particular, in excavation of a pile hole widening part, it is desirable to satisfy | fill Formula 3 and excavate at the slowest possible speed v.
[0066]
(6) In the above, it is desirable to excavate without injecting water into the pile hole. However, when a situation in which excavation is difficult during excavation occurs due to the situation of the construction ground, the specific ground (horizontal position) Alternatively, it is possible to level the pile hole wall by excavating only a specific layer (depth position) while water is partially poured. That is, by adopting the construction method described above, it is possible to eliminate almost all of the soil discharged by pile hole excavation, except for the equivalent amount of cement milk, water, etc. to be injected separately.
[0067]
[3] Other embodiments
(1) The configuration of the kneading drum 18 is arbitrary as long as a kneading surface in which the protrusions 30 and 30 arranged in parallel in the circumferential direction of the rod body 11 are formed on the outer surface of the outer bending plate 25, The structure of the drum mounting portion 13 of the corresponding rod body 11 is also arbitrary (not shown).
[0069]
(2) Moreover, in the said Example, the upper rod 35 is what is called a conventional rod, the structure of the kneading drum 38 is arbitrary, and can also install an agitation bar (not shown). The upper rod 35 may omit the kneading drum 38 and the drum mounting portion 13 (not shown).
[0070]
(3) Moreover, in the said Example, although the two lower rods 10 which have the kneading drum 18 were connected, they can also be made into one (not shown). When it is necessary to further increase the pulverization of excavated soil, a stirring bar can be appropriately provided on the rod body 11 (not shown). By pulverizing the excavated soil more finely, the amount of excavated soil pushed into the pile hole wall can be adjusted.
[0071]
(4) In the above described embodiment, although the kneading with the drum 18 to lower rod 10 attached 1 setup, the kneading with the drum 18 can also be formed in two stages with a predetermined spacing L 6, in this case, More excavated soil can be pushed into the pile hole wall and the pile hole wall can be evened more evenly (not shown).
[0072]
【The invention's effect】
(1) This invention excavates with an excavation head having a diameter smaller than a predetermined pile hole diameter, and constructs a pile hole with a predetermined diameter by expanding the pile hole wall with the auxiliary excavation means of the kneading drum in the middle part. Efficient pile hole excavation can be realized by reducing the load acting on the tip of the rod.
[0073]
(2) Pile hole excavation can be done without water injection on the ground with relatively good grindability such as sandy soil, so the amount of excavated soil can be greatly reduced, and the amount of discharged soil can be at most used to form a solidified layer. The amount of cement milk can be reduced to the same level.
[0074]
(3) When a drilling auxiliary means is constructed by forming the axial ridges of the drilling rod on the kneading surface of the kneading drum, the pile hole wall into which the drilling soil has been pushed in is sufficiently smooth and strong. Therefore, there is an effect that the pile hole wall becomes smooth and it is easy to sink the ready-made pile after the formation of the pile hole.
[0075]
(4) When excavating pile holes and pushing in excavated soil without water injection, the soil quality is stabilized and the frictional force around the pile is stabilized. Only a part of the excavated soil is discharged. Therefore, the excavated soil of the upper ground (surface side) that matches the amount of cement milk input in the root consolidation part should be discharged before cement milk is input, that is, when excavating the upper part of the pile hole (surface side). Thus, excavated soil that is not mixed with cement milk or the like can be discharged. Therefore, the soil can be discharged from the construction site as general treated soil.
[0076]
(5) Also, since only the excavated soil on the surface side of the pile hole is discharged, the soil of the upper layer of the shaft pile hole (generally not good from the viewpoint of bearing capacity) can be removed, so the pile circumference It is possible to replace the soil quality of the soil with a good ground below, and to stabilize the ground around the pile.
[0077]
(6) In addition, in the creation of a foundation pile structure, when using a deformed pile with an uneven shape such as a node on the outer surface of the ready-made pile as a ready-made pile, the ready-made pile will be compared with a simple cylindrical pile. Since the cross-sectional area of the pile hole corresponding to the cross-sectional area is large, there has been a relatively large amount of excavated soil and a large amount of excavated soil. Therefore, when a deformed pile is used in the foundation pile construction method of the present invention, it is particularly effective for reducing the amount of soil discharged.
[Brief description of the drawings]
FIG. 1 is a front view of a drilling rod using a kneading drum according to an embodiment of the present invention.
2A is a front view, FIG. 2B is a plan view, and FIG. 2C is a cross-sectional view taken along line AA.
FIGS. 3A and 3B are views for explaining the connection between the kneading drum and the rod body of the present invention, wherein FIG. 3A is a plan view and FIG.
[Explanation of symbols]
1 Excavation head 2 Head body (Excavation head)
3 Head body connection 4 Spiral (Drilling head)
5 fixed excavation blade (excavation head)
5a Fixed excavating blade (outside)
6 Expansion drilling blade (Drilling head)
10 Lower rod 11 Rod body (lower rod)
12 Connecting part (lower rod)
13 Drum mounting part (lower rod)
18 Kneading drum (lower rod)
25 Outer bending plate (lower rod)
26 Introduction part (upper and lower rod)
27 Introduction part (bottom, lower rod)
28 Exposed surface 30 of outer bent plate ridge (lower rod)
31 Upper edge 31a of the ridges Upper edge 32 of the ridges Exposed surface 32a of the ridges Front (exposed surface) of the ridges
32b Side surface of exposed ridge (exposed surface)
33 Projection gap 34 Pin 35 Upper rod 36 Rod body (upper rod)
37 Connecting part 38 Kneading drum 40 Drilling rod

Claims (7)

先端に掘削径Dの掘削ヘッドを有し、該掘削ヘッドの上方に練付けドラムを有する掘削ロッドであって、前記練り付けドラムは、杭穴壁に沿った練付面を有し、該練付面に、前記掘削ロッドの軸方向の突条を、所定間隔を開けて、前記掘削ロッドの周回方向に並列して、前記突条は、前記杭穴壁を掘削して、前記突条間に、掘削土を溜めて下方に落下させることができる凹部を形成し、かつ練り付けドラムの前記突条の外径をDとして、D>D で形成し
前記練り付けドラムは、ロッド本体に同一高さで直径対称な位置に配置したドラム取付部であって、前記ロッド本体に放射状に固定した2枚の固定板を突設して構成したドラム取付部に前記練付面を形成して構成したことを特徴とする掘削ロッド。
Has a drilling head of the drilling diameter D 1 at the tip, a drill rod having a kneading with drum above the該掘cutting head, the batter with drum has a kneading with surfaces along the Kuianakabe, the The ridge in the axial direction of the excavation rod is arranged on the kneading surface in parallel with the circumferential direction of the excavation rod at a predetermined interval, the ridge excavates the pile hole wall, and the ridge during and pooled excavated soil to form a recess can fall down, and the outer diameter of the protrusion of the dough with the drum as D 4, formed by D 4> D 1
The kneading drum is a drum mounting portion arranged at the same height and symmetrical diameter on the rod body, and is configured by projecting two fixing plates radially fixed to the rod body. A drilling rod characterized in that the kneading surface is formed on the drilling rod.
練付面は下端部をロッドの軸に向けて徐々に縮径して導入部を形成し、突条の下端は、前記導入部に位置させたことを特徴とする請求項1記載の掘削ロッド。  The drilling rod according to claim 1, wherein the kneading surface gradually reduces the diameter of the lower end portion toward the axis of the rod to form an introduction portion, and the lower end of the protrusion is positioned at the introduction portion. . 下端に掘削ヘッドを有し、その上方に練り付けドラムを有する掘削ロッドを使用して、杭穴を掘削し、続いて、ソイルセメント層をはじめとする固化物層を形成した前記杭穴内に、既製杭を沈設して基礎杭を構築する方法であって、前記掘削ヘッドで、必要な杭穴径よりも小さな径で掘削し、続いて、練付けドラムの練付面に形成した掘削ロッドの軸方向の突条で前記杭穴壁を削り、前記突条間に形成した凹部に掘削土を溜めて、該掘削土を下方に落下させ、杭穴壁を所定杭穴径に拡張すると共に、該杭穴壁を均す方法であって、
前記練り付けドラムは、ロッド本体に同一高さで直径対称な位置に配置したドラム取付部であって、前記ロッド本体に放射状に固定した2枚の固定板を突設して構成したドラム取付部に前記練付面を形成して構成する
ことを特徴とする基礎杭の構築方法。
A drilling rod having a drilling head at the lower end and a kneading drum above it is used to drill a pile hole, and subsequently in the pile hole in which a solidified layer including a soil cement layer is formed, A method of constructing a foundation pile by substituting a ready-made pile, wherein the excavation head is excavated with a diameter smaller than the required pile hole diameter, and then the excavation rod formed on the kneading surface of the kneading drum cutting the pile hole wall in the axial direction of the ridges, and pooled excavated soil in a recess formed between the ridges, it is dropped the excavated soil downwards, while expanding the Kuianakabe a predetermined Kuiana diameter, A method of leveling the pile hole wall ,
The kneading drum is a drum mounting portion arranged at the same height and symmetrical diameter on the rod body, and is configured by projecting two fixing plates radially fixed to the rod body. A method for constructing a foundation pile, characterized by comprising forming the kneading surface on the ground.
以下のようにして、杭穴軸部を掘削して、既製杭を埋設することを特徴とする基礎杭の構築方法。
(1) 所定掘削径Dの掘削ヘッドの上方に練付け径Dの練付けドラムを有する掘削ロッドを使用し、該掘削ロッドを回動して、前記掘削ヘッドで杭穴掘削する。
(2) 練付け径Dは掘削径Dより大径に形成され、前記掘削ヘッドで掘削された径Dの杭穴壁を、前記練付けドラムの練付面に形成した掘削ロッドの軸方向の突条で削り、前記突条間に形成した凹部に掘削土を溜めて、該掘削土を下方に落下させ、杭穴径を径Dに拡大しつつ、杭穴壁を均して、穴径Dの杭穴軸部を形成する。
(3) 前記杭穴内に、ソイルセメント層をはじめとする固化物層を形成すると共に、杭穴内に既製杭を沈設する。
(4) 前記練り付けドラムは、ロッド本体に同一高さで直径対称な位置に配置したドラム取付部であって、前記ロッド本体に放射状に固定した2枚の固定板を突設して構成したドラム取付部に前記練付面を形成して構成する。
A construction method of a foundation pile characterized by excavating a pile hole shank and burying a ready-made pile as follows.
(1) using the drill rod having a paste with drum kneaded with diameter D 4 above the drilling head of a predetermined excavation diameter D 1, by rotating the該掘cutting rod, to pile holes drilled with the drilling head.
(2) kneading with diameter D 4 is formed to have a larger diameter than the drilling diameter D 1, said been diameter D 1 of the pile hole wall drilled with the drilling head, the drill rod formed in kneading with surface of the kneading with the drum cut with the axial direction of the ridges, and pooled excavated soil in a recess formed between the ridges, is dropped the excavated soil downward, expanding the Kuiana径the diameter D 4, smoothed out Kuianakabe Te, to form a Kuiana shank of diameter D 2.
(3) A solidified material layer including a soil cement layer is formed in the pile hole, and a ready-made pile is set in the pile hole.
(Four) The kneading drum is a drum mounting portion arranged at the same height and symmetrical diameter on the rod body, and is configured by projecting two fixing plates radially fixed to the rod body. And forming the kneading surface.
掘削及び練付け径Dの練付けドラムの上方に、練付け径D(D<D)の練付けドラムを設置して杭穴壁を均す請求項4記載の基礎杭の構築方法。Above the kneading with the drum of the drilling and milling with diameter D 4, the construction of kneading with diameter D 3 (D 3 <D 4 ) foundation pile according to claim 4, wherein the kneading with drum installed level the pile hole wall Method. 水分を杭穴内に供給せずに杭穴を掘削し、続けて水分を杭穴内に供給せずに前記杭穴の穴壁を均す請求項3又は4記載の基礎杭の構築方法。  The construction method of the foundation pile of Claim 3 or 4 which excavates a pile hole without supplying a water | moisture content in a pile hole, and equalizes the hole wall of the said pile hole without supplying a water | moisture content in a pile hole continuously. 杭穴の地面に近い側の掘削の際に、投入するセメントミルクの分量に応じた掘削土を地上に排出し、その後の下方の掘削に際して、掘削土を地上に排出しないことを特徴とする請求項3又は4記載の基礎杭の構築方法。  When excavating the side closer to the ground of the pile hole, the excavated soil corresponding to the amount of cement milk to be input is discharged to the ground, and the excavated soil is not discharged to the ground during the subsequent excavation. The construction method of the foundation pile of claim | item 3 or 4.
JP2003152405A 2003-05-29 2003-05-29 Construction method of excavation rod and foundation pile Expired - Lifetime JP4185998B2 (en)

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