JP4170537B2 - Wheel wheel and rubber wheel using the same - Google Patents

Wheel wheel and rubber wheel using the same Download PDF

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Publication number
JP4170537B2
JP4170537B2 JP28455899A JP28455899A JP4170537B2 JP 4170537 B2 JP4170537 B2 JP 4170537B2 JP 28455899 A JP28455899 A JP 28455899A JP 28455899 A JP28455899 A JP 28455899A JP 4170537 B2 JP4170537 B2 JP 4170537B2
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Japan
Prior art keywords
wheel
bodies
rubber
rim
split rim
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JP28455899A
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Japanese (ja)
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JP2001105802A (en
Inventor
謙一 酒井
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Sumitomo Rubber Industries Ltd
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Sumitomo Rubber Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば、畑作作業機に使用される車輪ホイール及びそれを使用したゴム車輪に関する。
【0002】
【従来の技術】
畑作作業機等に使用されるゴム車輪としては、空気入り幅狭タイヤ車輪と、鉄パイプリムにゴムを焼き付けていて田植機に多用されているソリッドタイヤ車輪等がある。
前記畑作車輪の場合、タイヤ幅に制限があるため荷重負担能力を大きくすることが困難であり、そのため、大型作業機に対して荷重負担能力が不足して、適用し難い。
【0003】
その点、ソリッドタイヤ車輪は、幅狭であっても荷重負担能力を大きくすることができ、小径のものから大径のものまで製作することができる。
このソリッドタイヤ車輪としては、特開平6−106908号公報に開示されているように、車軸に対して取付けられる左右一対の割リム体にゴム輪体を挟持させたものがある。
【0004】
【発明が解決しようとする課題】
前記従来技術のソリッドタイヤ車輪は、割リム体が円形又は環状の一体成形品であって、この左右各割リム体を板金からプレスで成形する場合、プレス型にはリム全体の大きさのものを用意しなくてはならなく、初期投資コストが多大となる。
車輪が小径で多量生産する場合は、円形又は環状で全体一体成形することが好ましいが、畑作作業機のように、稲作に比して機種が多くかつ量的に多くを望めない作業機の場合、しかも車輪外径に大径のものがある場合には、割リム形態であっても、車輪ホイールの全体形状を一体成形をすると採算が合わないことがある。
【0005】
本発明は、このような従来技術の問題点を解決できるようにした車輪ホイール及びそれを使用したゴム車輪を提供することを目的とする。
本発明は、左右各割リム体を周方向複数に分割したものとすることにより、安価に製作できるようにした車輪ホイール及びそれを使用したゴム車輪を提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明に係る車輪ホイールは、車軸に取付けられるリムベースに、ゴム輪体を挟持する左右一対の割リム体固定されており、前記左右一対の割リム体は、それぞれが周方向において複数の単位体に分割され、かつそれぞれの分割位置が左右で互いに周方向位相がずらされている
これによって、分割単位体5の加工型は小さくなり、製作コストが安価になる。
【0007】
また、左右各割リム体が周方向複数の単位体に分割されていても、十分な組み付け強度確保される。
好ましく、前記左右一対の割リム体におけるそれぞれの分割単位体は、総て同一形状に形成されている
これによって、小さな1つの加工型で総ての分割単位体を加工することができ、製作コストがより安価になる。
好ましく、前記リムベースと前記左右一対の割リム体とが周方向複数の締結具で共締めされている
【0008】
これによって、リムベース及び左右割リム体が一度に締結されて、部品点数少なくかつ組立容易に行うことができる。
本発明に係るゴム車輪は、前記いずれかに記載の車輪ホイールに、環状に一体成形されたゴム輪体、又はベルト状に加硫成形されたの後に両端を連結されたゴム輪体嵌着されている。
これによって、大小各種外径のゴム車輪を簡単かつ安価に製作できる。
【0009】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。
図1〜3において、ゴム車輪7は、車輪ホイール1に、環状に成形されたゴム輪体4を嵌着して構成されており、前記車輪ホイール1は車軸2に取付けられるリムベース3の一側面に、左右一対の割リム体5A、5Bを固定して構成されている。
前記リムベース3は円板の内周に車軸2に嵌合するボス部3aを形成し、外周側に周方向等間隔にボルト孔3bを形成したものであり、ボルト孔3bを形成したリングをボス部3aと複数本のスポークで連結したものでもよい。
【0010】
前記左右各割リム体5A、5Bは、周方向複数の単位体5a、5bに分割している。実施の形態では左右各割リム体5A、5Bを4等分していて、周方向分割位置Pa、Pbは90度毎にあり、従って、各分割単位体5a、5bは各割リム体5A、5Bの90度範囲を形成している。
左右各分割単位体5a、5bは総て同一形状であり、左右対称状に配置されており、それぞれが3つのボルト孔9を形成した内周部10と、この内周部10の外周から軸芯方向でかつ次第に大径となるテーパ部11と、このテーパ部11の端部から径外方向に延びる挟持部12とを有、プレス加工等で一体成形されている。
【0011】
左右各割リム体5A、5Bは、それぞれ4枚の分割単位体5a、5bを周方向に突き合わせることにより環状になり、それを左右対称に合わせ、両方のボルト孔9をリムベース3のボルト孔3bに対向させ、それらに締結具6としてのボルト13を貫通し、ナット14を螺合することにより、3者が一体となるように締結している。
前記左右各割リム体5A、5Bの分割単位体5a、5bは総てリムベース3に対して固定されることになるので、分割単位体5aの周方向分割位置Paと分割単位体5bの周方向分割位置Pbとが周方向において一致していてもよいが、周方向位相をずらす方が強度が高くなる。
【0012】
実施の形態では、周方向分割位置Paと周方向分割位置Pbとは15度ずらされており、1つの分割単位体5aは2本のボルト13で1つの分割単位体5bと締結し、残りの1本のボルト13で前記締結した分割単位体5bの隣の分割単位体5bと締結している。
前記ゴム輪体4は、ソリッドゴムで形成され、外周部にラグ17を周方向等間隔に突出した環状体であり、成形型で環状に一体加硫成形するか、または、成形型でまずベルト状に加硫成形した後に、そのベルト状中間物の両端をジョイント連結して形成する。
【0013】
このゴム輪体4は、小径で製作個数が比較的多いものは、ゴム金型の投資も少ないので、成形型で一体加硫成形する方が好ましく、逆に、大径で製作個数が比較的少ないものは、径に応じてベルトの長さを変更するだけで製作できる方が、投資コストを抑えてニーズに応えることができるので好ましい。
前記ゴム輪体4は、負荷の高い用途に対しては、内部にスチール、ナイロン等の周方向抗張体を埋設したり、硬度の異なる複数層に形成したりしておいてもよい。
【0014】
前述した前記ゴム車輪7は、環状のゴム輪体4の内周側に、一側方から4枚の分割単位体5aを隣合わせに配置して環状の割リム体5Aを形成し、同様に、他側方から4枚の分割単位体5bを隣合わせに配置して環状の割リム体5Bを形成し、左右両割リム体5A、5Bの内周部10にリムベース3の外周部を当てがい、3者のボルト孔3b、9にボルト13を貫通して共締めしていき、左右両割リム体5A、5Bのテーパ部11でゴム輪体4の内周を押し広げながら、挟持部12でゴム輪体4を挟持して、左右割リム体5A、5Bの外周にゴム輪体4を装着する。
【0015】
前記車輪ホイール1は、ゴム輪体4を挟持する左右一対の割リム体5A、5Bがそれぞれ周方向複数の分割単位体5a、5bに分割されているので、プレス型等の加工型は小さくなり、製作コストが安価になり、この左右割リム体5A、5Bの周方向分割位置Pa、Pbを左右で互いに周方向位相をずらしているので、周方向複数に分割していても十分な組み付け強度を確保でき、分割単位体5a、5bを総て同一形状に形成しているので、小さな1つの加工型で総ての分割単位体5a、5bを加工することができ、製作コストがより安価になると共に少量生産品に対応し易く、しかも、リムベース3及び左右割リム体5A、5Bを周方向複数の締結具6で共締めしているので、これらを少ない部品点数で一度に組立てることができる。
【0016】
また、ゴム車輪7は、ゴム輪体4を環状に一体成形したり、ベルト状に加硫成形されたの後に両端を連結して形成したりできるので、大小各種外径のものを簡単かつ安価に製作できる。
図4は、車輪ホイール1の変形例を示しており、分割単位体5a、5bはそれぞれ4分の一円を形成するものであるが、分割単位体5aと分割単位体5bとは周方向位相が45度ずれていて、それぞれボルト孔9は4つ形成され、1枚の分割単位体5aに対して2枚の分割単位体5bが半分づつ重合し、その各重合部分の両端近くをボルトで締結するようになっている。
【0017】
従って、1枚の分割単位体の4つのボルト孔9は、分割単位体の両端に2つと、中央付近に2つとなっていて、4つのボルト孔9は等間隔には形成されていない。
このように、車輪ホイール1の左右割リム体5A、5Bは、周方向にずらす角度に応じて、ボルト孔9の位置及び数を適宜設定し、分割単位体5a、5bを互いに強固に連結できるように構成すればよい。
なお、本発明は前記実施の形態及び変形例に限定されるものではなく、種々変形することができる。例えば、ゴム車輪7は田植機、フォークリフト等にも使用でき、車輪ホイール1は左右割リム体5A、5Bの内周部10の間にリムベース3を配置したり、テーパ部11及び/又は挟持部12にゴム輪体4側に突出する回り止め突起を形成したりしてもよい。
【0018】
また、左右割リム体5A、5Bの分割は、4分割以外に2分割、3分割又は5分割以上でもよく、各分割単位体5a、5bは1つについて2以上の締結具6で締結されることが好ましい。
【0019】
【発明の効果】
以上詳述した本発明によれば、リムベースに固定の左右割リム体を、周方向複数の単位体に分割しているので、車輪ホイールの加工型を小さくでき、製作コストを安価にできる。
【図面の簡単な説明】
【図1】 本発明のゴム車輪の実施の形態を示す斜視図である。
【図2】 同側面図である。
【図3】 同断面正面図である。
【図4】 割リム体の変形例を示す側面図である。
【符号の説明】
1 車輪ホイール
2 車軸
3 リムベース
4 ゴム輪体
5A 割リム体
5B 割リム体
5a 分割単位体
5b 分割単位体
6 締結具
7 ゴム車輪
Pa 周方向分割位置
Pb 周方向分割位置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a wheel wheel used for, for example, a field work machine and a rubber wheel using the wheel wheel.
[0002]
[Prior art]
Examples of rubber wheels used for upland farming machines include pneumatic narrow tire wheels and solid tire wheels that are often used in rice transplanters by burning rubber on an iron pipe rim.
In the case of the above-mentioned field crop wheel, it is difficult to increase the load bearing capacity because there is a limitation on the tire width.
[0003]
In that respect, even if the solid tire wheel is narrow, the load bearing ability can be increased, and the tire can be manufactured from a small diameter to a large diameter.
As this solid tire wheel, as disclosed in JP-A-6-106908, there is one in which a rubber ring is sandwiched between a pair of left and right split rim bodies attached to an axle.
[0004]
[Problems to be solved by the invention]
The solid tire wheel of the prior art is an integrally formed product having a split rim body that is circular or annular, and when the left and right split rim bodies are formed by pressing from sheet metal, the press die has the size of the entire rim. The initial investment cost becomes large.
If the wheels have a small diameter and are to be produced in large quantities, it is preferable to form a circular or annular whole as a single unit. However, in the case of a working machine that has many models compared to rice farming and cannot expect much in quantity Moreover, when there is a wheel with a large outer diameter, even if it is a split rim form, it may not be profitable if the entire shape of the wheel is integrally formed.
[0005]
An object of the present invention is to provide a wheel wheel and a rubber wheel using the same, which can solve such problems of the prior art.
An object of the present invention is to provide a wheel wheel that can be manufactured at a low cost by dividing the left and right split rim bodies into a plurality of circumferential directions, and a rubber wheel using the wheel.
[0006]
[Means for Solving the Problems]
Plural wheels wheel according to the present invention, the Rimube scan mounted in the vehicle axis, the rubber ring body has a pair of left and right split rim body for clamping is fixed, the pair of right and left split rim body, in each circumferential direction Are divided into unit bodies , and the respective division positions are left and right, and their circumferential phases are shifted from each other .
As a result, the processing mold of the divided unit body 5 is reduced, and the manufacturing cost is reduced.
[0007]
Further, even if the right and left split rim body is divided in the circumferential direction a plurality of unit members, Ru sufficient assembly strength is ensured.
Preferably, each of the divided unit body before Kisayu pair of split rim body is formed in all the same shape.
As a result, all divided unit bodies can be processed with one small processing die, and the manufacturing cost is further reduced.
Preferably, the pre-Symbol rim base and the pair of right and left split rim body is fastened in the peripheral direction a plurality of fasteners.
[0008]
Thus, Rimube scan及 beauty lateral split rim body is fastened at a time, Ru can be performed less and assembling parts easily.
Rubber car wheel according to the present invention, the the wheel WHEEL according to any, the rubber ring body integrally formed in an annular, or belt shape is connected at both ends after being vulcanized molded rubber Watai is Ru fitted by Tei.
Thus, a rubber wheel ring and small various outside diameter can be easily and inexpensively manufactured.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 to 3, a rubber wheel 7 is configured by fitting a ring-shaped rubber ring body 4 to a wheel wheel 1, and the wheel wheel 1 is one side of a rim base 3 attached to an axle 2. In addition, a pair of left and right split rim bodies 5A and 5B are fixed to each other.
The rim base 3 is formed by forming a boss portion 3a fitted to the axle 2 on the inner periphery of the disc, and forming bolt holes 3b on the outer peripheral side at equal intervals in the circumferential direction. The part 3a may be connected with a plurality of spokes.
[0010]
Each of the left and right split rim bodies 5A, 5B is divided into a plurality of unit bodies 5a, 5b in the circumferential direction. In the embodiment, the left and right split rim bodies 5A and 5B are divided into four equal parts, and the circumferentially divided positions Pa and Pb are every 90 degrees. Therefore, each divided unit body 5a and 5b is divided into each split rim body 5A, A 90 degree range of 5B is formed.
Each of the left and right divided unit bodies 5a and 5b has the same shape and is arranged symmetrically. Each of the divided unit bodies 5a and 5b has an inner peripheral portion 10 in which three bolt holes 9 are formed, and a shaft extending from the outer periphery of the inner peripheral portion 10. The taper portion 11 that gradually increases in diameter in the core direction and the sandwiching portion 12 that extends radially outward from the end of the taper portion 11 are integrally formed by pressing or the like.
[0011]
Each of the left and right split rim bodies 5A and 5B is formed into an annular shape by abutting the four divided unit bodies 5a and 5b in the circumferential direction. The bolts 13 serving as the fasteners 6 are passed through the bolts 13 and screwed into the nuts 14 so as to be fastened so that the three members are integrated.
Since the divided unit bodies 5a and 5b of the left and right split rim bodies 5A and 5B are all fixed to the rim base 3, the circumferential division position Pa of the divided unit body 5a and the circumferential direction of the divided unit body 5b The division position Pb may coincide with the circumferential direction, but the intensity increases when the circumferential phase is shifted.
[0012]
In the embodiment, the circumferential division position Pa and the circumferential division position Pb are shifted by 15 degrees, and one division unit body 5a is fastened to one division unit body 5b with two bolts 13, and the remaining One bolt 13 is used to fasten the divided unit body 5b adjacent to the fastened divided unit body 5b.
The rubber ring body 4 is an annular body made of solid rubber and having lugs 17 projecting from the outer peripheral portion at equal intervals in the circumferential direction. Then, both ends of the belt-like intermediate are jointly formed.
[0013]
The rubber ring body 4 having a small diameter and a relatively large number of manufactured pieces is preferred to be integrally vulcanized with a mold because the investment of the rubber mold is small. It is preferable that a small number can be manufactured simply by changing the length of the belt according to the diameter, since the investment cost can be reduced and the needs can be met.
The rubber ring body 4 may be embedded with a circumferential tensile body such as steel or nylon, or may be formed in a plurality of layers having different hardness, for high load applications.
[0014]
In the rubber wheel 7 described above, four split unit bodies 5a are arranged next to each other on the inner peripheral side of the annular rubber ring body 4 so as to form an annular split rim body 5A. Four divided unit bodies 5b from the other side are arranged next to each other to form an annular split rim body 5B, and the outer peripheral portion of the rim base 3 is applied to the inner peripheral portion 10 of the left and right split rim bodies 5A, 5B. The bolts 13 are passed through the three bolt holes 3b and 9 and fastened together, and the inner periphery of the rubber ring body 4 is expanded by the tapered portions 11 of the left and right split rim bodies 5A and 5B. The rubber ring body 4 is clamped and the rubber ring body 4 is mounted on the outer periphery of the left and right split rim bodies 5A and 5B.
[0015]
The wheel wheel 1 has a pair of left and right split rim bodies 5A and 5B sandwiching the rubber ring body 4 divided into a plurality of divided unit bodies 5a and 5b in the circumferential direction. Since the manufacturing cost is reduced and the circumferential division positions Pa and Pb of the left and right split rim bodies 5A and 5B are shifted from each other in the circumferential direction, sufficient assembly strength can be obtained even if they are divided into a plurality of circumferential directions. Since all the divided unit bodies 5a and 5b are formed in the same shape, all the divided unit bodies 5a and 5b can be processed with one small processing die, and the production cost is lower. In addition, the rim base 3 and the left and right split rim bodies 5A and 5B are fastened together by a plurality of fasteners 6 in the circumferential direction so that they can be assembled at a time with a small number of parts. .
[0016]
Further, since the rubber wheel 7 can be formed by integrally molding the rubber ring body 4 in an annular shape, or by connecting both ends after being vulcanized and formed into a belt shape, it can be easily and inexpensively used with various large and small outer diameters. Can be produced.
FIG. 4 shows a modification of the wheel 1 in which the divided unit bodies 5a and 5b each form a quarter circle. The divided unit body 5a and the divided unit body 5b are in the circumferential phase. Are shifted by 45 degrees, and four bolt holes 9 are formed, and two divided unit bodies 5b are overlapped by half with respect to one divided unit body 5a. It comes to conclude.
[0017]
Accordingly, the four bolt holes 9 of one divided unit body are two at both ends of the divided unit body and two near the center, and the four bolt holes 9 are not formed at equal intervals.
As described above, the left and right split rim bodies 5A and 5B of the wheel 1 can set the position and number of the bolt holes 9 appropriately according to the angle shifted in the circumferential direction, and can firmly connect the divided unit bodies 5a and 5b to each other. What is necessary is just to comprise.
In addition, this invention is not limited to the said embodiment and modification, It can deform | transform variously. For example, the rubber wheel 7 can be used for a rice transplanter, a forklift, etc., and the wheel wheel 1 has a rim base 3 disposed between the inner peripheral portions 10 of the left and right split rim bodies 5A, 5B, a tapered portion 11 and / or a clamping portion. 12 may be formed with an anti-rotation protrusion that protrudes toward the rubber ring body 4 side.
[0018]
Further, the division of the left and right split rim bodies 5A and 5B may be two divisions, three divisions, five divisions or more in addition to four divisions, and each division unit body 5a, 5b is fastened by two or more fasteners 6 for one. It is preferable.
[0019]
【The invention's effect】
According to the present invention described in detail above, since the left and right split rim bodies fixed to the rim base are divided into a plurality of circumferentially unit bodies, the wheel wheel machining die can be reduced, and the manufacturing cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an embodiment of a rubber wheel of the present invention.
FIG. 2 is a side view of the same.
FIG. 3 is a front view of the same section.
FIG. 4 is a side view showing a modification of the split rim body.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Wheel wheel 2 Axle 3 Rim base 4 Rubber ring 5A Split rim body 5B Split rim body 5a Split unit body 5b Split unit body 6 Fastener 7 Rubber wheel Pa Circumferential division position Pb Circumferential division position

Claims (4)

車軸に取付けられるリムベースにゴム輪体を挟持する左右一対の割リム体固定されており、
前記左右一対の割リム体は、
それぞれが周方向において複数の単位体に分割され、かつそれぞれの分割位置が左右で互いに周方向位相がずらされている
ことを特徴とする車輪ホイール。
The rim base attached to the axle, a pair of left and right split rim body for holding the rubber ring body is fixed,
The pair of left and right split rim bodies are
Wheel wheel, each divided into a plurality of unit bodies in the circumferential direction, and wherein the respective division positions are shifted in the circumferential direction phases in the left and right.
前記左右一対の割リム体におけるそれぞれの分割単位体は、総て同一形状に形成されている
ことを特徴とする請求項1に記載の車輪ホイール。
2. The wheel according to claim 1 , wherein all of the divided unit bodies in the pair of left and right split rim bodies are formed in the same shape .
前記リムベースと前記左右一対の割リム体とが周方向複数の締結具で共締めされている
ことを特徴とする請求項1又は2に記載の車輪ホイール。
The wheel wheel according to claim 1 or 2, wherein the rim base and the pair of left and right split rim bodies are fastened together by a plurality of fasteners in the circumferential direction .
前記請求項1〜3のいずれか1項に記載の車輪ホイールに、環状に一体成形されたゴム輪体、又はベルト状に加硫成形された後に両端を連結されたゴム輪体が嵌着されている
ことを特徴とするゴム輪。
A rubber ring body integrally formed in an annular shape or a rubber ring body having both ends connected after being vulcanized and formed into a belt shape is fitted to the wheel wheel according to any one of claims 1 to 3. rubber car wheel, characterized in that is.
JP28455899A 1999-10-05 1999-10-05 Wheel wheel and rubber wheel using the same Expired - Fee Related JP4170537B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28455899A JP4170537B2 (en) 1999-10-05 1999-10-05 Wheel wheel and rubber wheel using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28455899A JP4170537B2 (en) 1999-10-05 1999-10-05 Wheel wheel and rubber wheel using the same

Publications (2)

Publication Number Publication Date
JP2001105802A JP2001105802A (en) 2001-04-17
JP4170537B2 true JP4170537B2 (en) 2008-10-22

Family

ID=17680024

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP4170537B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101907024B1 (en) 2017-06-02 2018-10-11 장호철 Functional wheels
KR101984854B1 (en) * 2018-01-29 2019-06-03 (주)세진티비엠 Segment wheel and cart having it

Also Published As

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