JP4160716B2 - Fitting with switching valve - Google Patents

Fitting with switching valve Download PDF

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Publication number
JP4160716B2
JP4160716B2 JP2000187570A JP2000187570A JP4160716B2 JP 4160716 B2 JP4160716 B2 JP 4160716B2 JP 2000187570 A JP2000187570 A JP 2000187570A JP 2000187570 A JP2000187570 A JP 2000187570A JP 4160716 B2 JP4160716 B2 JP 4160716B2
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Japan
Prior art keywords
switching valve
water
terminal device
side connection
heat source
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JP2002004349A (en
Inventor
一久 井川
隆文 川口
真理子 加藤
格 木村
正長 西浦
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Osaka Gas Co Ltd
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Osaka Gas Co Ltd
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  • Domestic Plumbing Installations (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Pipe Accessories (AREA)
  • Fluid-Driven Valves (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)

Description

【0001】
【発明の属する技術分野】
本願発明は、熱源機と端末機器とを接続するとともに、端末機器と熱源機との間の接続状態を、連通状態、又は、遮断状態に切り替える切替機能を備えており、かつ、器具内の水が凍結したときの体積膨張により器具が破壊することを防止する凍結破壊防止機構を備えている切替弁付き継手に関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
例えば水を熱媒として利用した暖房システムにおいては、熱源機(給湯装置)から供給される熱媒としての温水を、暖房回路を介して複数の端末機器(例えば、各部屋の床暖房用パネル、浴室乾燥機、食器洗浄器のファンコイルなど)に供給することが行われる。
【0003】
ところで、上述のように、水を熱媒として利用した暖房システムにおいては、例えば、運転休止中において、暖房回路が配設されている環境温度が氷点下にまで低下すると、暖房回路に設けられたバルブ内の水が凍結して体積膨脹することにより、バルブの内圧が著しく上昇し、場合によっては、バルブ本体などの破壊を招き、暖房システム全体が大きなダメージを受けるという問題点がある。
【0004】
特に、生産性の向上を目的として、樹脂製のバルブを用いた場合には、暖房回路の凍結によるバルブの破壊が問題となりやすく、信頼性の低下を招くという問題点がある。
【0005】
そこで、上記問題点を解決するために、暖房回路の凍結を防止すべく、循環液を不凍液としたり、あるいは環境温度が氷点下近くに低下すると作動するヒータを温水暖房回路に組み込んだりする方法が提案、実施されている。
【0006】
しかし、上記の不凍液を用いる方法の場合、経時的に不凍液成分の濃度が低下するため、長期的に濃度の維持、管理を行うことが必要となり、手間がかかるばかりでなく、濃度の維持、管理が困難で、信頼性が低いという問題点がある。
【0007】
また、ヒータを組み込む方法の場合、設備コストや運転コストの増大を招くばかりでなく、長期に留守をする場合などにおいて、電源が切られているような場合には、必要なときに作動しないという問題点がある。
また、上述のような、凍結による破壊の問題は、温水暖房回路の場合のみではなく、他の器具の場合にも当てはまるものである。
【0008】
本願発明は、上記問題点を解決するものであり、設備コストや運転コストの増大を招くことなく、凍結による器具の破壊を確実に抑制防止することが可能な凍結破壊防止機構を備えている切替弁付き継手を提供することを目的とする。
【0009】
【課題を解決するための手段】
上記目的を達成するために、本願発明(請求項1)の切替弁付き継手は、
水を加熱する加熱手段と、加熱手段により加熱された水が吐出される吐出口と、吐出口から吐出されて端末機器に循環供給された水が戻される戻り口とを備えてなる熱源機と、端末機器とを接続するとともに、端末機器と熱源機との間の接続状態を、連通状態、又は、遮断状態に切り替える切替機能を備えた切替弁付き継手であって、
熱源機の戻り口又は吐出口に接続される熱源機側接続部と、
端末機器側の水通流管が接続される端末機器側接続部と、
熱源機側接続部と端末機器側接続部とを連通させる水主通路が形成される筒状部材からなる連通部と、
水主通路を開閉して、熱源機側接続部と端末機器側接続部の間の接続状態を、連通状態と遮断状態とに切り替える切替弁と、
切替弁を動作させて水主通路の開閉を行うための開閉操作部を備えた操作部材であって、一部が切替弁を構成する弁体となっており、所定の位置に移動させることにより、切替弁を開閉して水主通路を連通、遮断する機能を果たす操作部材と、
前記操作部材を、器具の内部体積が減少する方向に付勢するバネ部材と、
を備えており、
前記操作部材は、その内部に水主通路に通じる連通路が形成され、かつ、所定の位置に連通路に通じるチャージ口が設けられ、切替弁が閉となって熱源機側接続部と端末機器側接続部とが遮断された位置にあるときに、チャージ口から端末機器側接続部に向かって、 前記連通路と前記水主通路とを連通させることができるように構成され、かつ、
前記操作部材の軸心が略直線で、前記軸心と略同軸上に前記連通路、及び、前記チャージ口が形成されており、
内部の水が凍結して体積膨脹が生じたときには、前記操作部材が、前記バネ部材の付勢力に抗して、内部体積が増大する外方向に移動し、水が凍結して体積膨脹することによる前記熱源機及び/又は前記端末機器の破壊を阻止するように構成されていること
を特徴としている。
【0010】
切替弁を動作させて水主通路の開閉を行うための操作部材に凍結破壊を防止する機能を持たせて、内部の水が凍結して体積膨脹が生じたときには、操作部材が、バネ部材の付勢力に抗して、内部体積が増大する外方向に移動するように構成することにより、水が凍結して体積膨脹することによる内部圧力の上昇を吸収して、熱源機及び/又は端末機器の破壊を確実に阻止する可能になる。
【0011】
すなわち、水の凍結による体積膨張に起因する圧力の上昇が、内部体積の増大により吸収されるため、環境温度が氷点下にまで低下した場合にも、温水暖房回路を構成する熱源機、端末機器、端末機器と熱源機との間の接続状態を切り替える切替弁付き継手やその近傍部などが凍結により破壊することを効率よく防止することが可能になり、温水暖房システム全体としての信頼性を大幅に向上させることが可能になる。
【0012】
また、切替弁を操作するための操作部材の内部を、水主通路に通じる連通路とし、かつ、この操作部材に、前記水主通路に通じる連通路とチャージ口を設けるようにしているので、チャージ用の流体を供給するための検査用流体供給管をチャージ口に接続することが可能になり、従来の切替弁付き継手では必要であった、端末機器側接続部とは別に検査用接続部を設けることが不要になり、小型化、構造の簡素化を図ることが可能になるとともに、操作部材は、通常アクセスしやすい位置に配設されることになるため、検査用流体供給管をチャージ口に接続する場合も、その接続作業が容易になり、気密検査時の作業性を向上させることが可能になる。
【0013】
また、操作部材を軸心が略直線であるような形状(例えば、円筒状などの形状)とし、軸心と略同軸上に連通路、及び、チャージ口を形成するようにしているので、さらに、形状を簡素化することが可能になるとともに、検査用流体供給管をチャージ口に接続する場合の作業性を向上させることが可能になるとともに、水の凍結時に、操作部材をバネ部材の付勢力に抗して器具の内部体積が増大する外方向に移動させる際の動作にも適切に対応することが可能な構成とすることが容易になる。
【0014】
また、請求項の切替弁付き継手は、通常使用状態においては、前記バネ部材が、前記操作部材と係合して、前記操作部材が所定の位置に保持されるように動作規制されていることを特徴としている。
【0015】
通常使用状態においては、バネ部材が操作部材と係合することにより、操作部材が所定の位置に保持される(動作規制される)ように構成した場合、誤動作や操作部材の脱落などを確実に防止することが可能になり、温水暖房システム全体としての凍結破壊に対する信頼性をさらに向上させることが可能になる。
【0016】
また、請求項の切替弁付き継手は、水主通路から水が逆流してチャージ口から漏れ出すことを防止するための逆止弁を備えていることを特徴としている。
【0017】
逆止弁を設けることにより、気密検査の終了後などにおいて、検査用流体供給管をチャージ口から取り外す場合に、水主通路から水や気密検査時の昇圧のためにチャージした流体が、逆流してチャージ口から漏れ出すことを確実に防止することが可能になる。
【0018】
また、請求項の切替弁付き継手は、少なくとも、前記熱源機側接続部、前記端末機器側接続部、前記筒状部材からなる連通部、及び、前記切替弁と前記操作部材の一部が収容される弁収容部が合成樹脂にて一体的に形成されていることを特徴としている。
【0019】
本願発明によれば、小型化、構造の簡素化を図ることが可能になることから、請求項のように、少なくとも、熱源機側接続部、端末機器側接続部、筒状部材からなる連通部、及び、切替弁と操作部材の一部が収容される弁収容部を合成樹脂にて一体的に形成することが可能になり、材料費や加工費を抑えて、製造コストを低減することが可能になる。
【0020】
【発明の実施の形態】
以下、本願発明の実施の形態を示してその特徴とするところをさらに詳しく説明する。
【0021】
[実施形態1]
この実施形態1では、一般家庭用の給湯装置を利用した暖房・給湯システムに付随して使用される切替弁付き継手(以下、単に「切替弁付き継手」という)を例にとって説明する。
【0022】
図1はこの実施形態1にかかる切替弁付き継手を示す図であって、気密検査を行う場合の切替状態(気密検査モード)にある切替弁付き継手を示す正面断面図、図2はその要部を示す正面図、図3は通常の運転を行う際の切替状態(通常運転モード)にある切替弁付き継手の要部を示す正面断面図であり、図4はその正面である。
また、図5はこの実施形態1の切替弁付き継手が用いられている暖房・給湯システムの構成を示す図である。
さらに、図6は給湯装置に接続していない、この実施形態1の切替弁付き継手の要部を示す図であって、(a)は正面図、(b)は側面図、(c)は平面図、図7は操作部材20を示す図であって、(a)は左側面図、(b)は正面断面図、(c)は右側面図、(d)は(c)のd−d線断面図、(e)は(c)のe−e線断面図である。
【0023】
この実施形態1の切替弁付き継手Aが用いられている暖房・給湯システムは、図5に示すように、熱源機(給湯装置)1から、高温(90℃)の熱媒(水)を高温側ヘッダ2を経由して、端末機器3(この実施形態1では浴室乾燥機3a及び温水食器洗浄器用ファンコイル3b)に供給し、低温(60℃)の熱媒(水)を、低温側ヘッダ4を経由して、端末機器3(この実施形態1では2つの床暖房パネル3c,3d)に供給するとともに、各端末機器3(浴室乾燥機3a,温水食器洗浄器用ファンコイル3b,床暖房パネル3c,3d)に循環供給された熱媒(水)を、戻りヘッダ5を経由して熱源機(給湯装置)1に戻し、熱源機1において再び熱媒(水)を加熱して、端末機器3に循環供給するように構成されている。
【0024】
そして、このように構成された暖房・給湯システムにおける戻りヘッダ5として、図1〜図4に示すような、この実施形態1の切替弁付き継手Aが用いられている。
【0025】
図1〜7に示すように、この切替弁付き継手(戻りヘッダ)Aは、熱源機1(図5)に接続される熱源機側接続部12と、4つの端末機器3(浴室乾燥機3a,温水食器洗浄器用ファンコイル3b,床暖房パネル3c,3d)(図5)で使用された熱媒(水)を熱源機1に戻すための4本の水通流管13(図5)が接続される4つの端末機器側接続部14と、熱源機側接続部12と端末機器側接続部14とを連通させる水主通路15が形成される筒状部材からなる連通部16と、水主通路15を連通又は遮断して、熱源機側接続部12と端末機器側接続部14の間の接続状態を、連通状態と遮断状態とに切り替える切替弁17を備えている(図1)。
【0026】
なお、この実施形態1の切替弁付き継手Aにおいて、水主通路15はL字状で、例えば、図1及び2に示すように、垂直方向の通路(垂直方向主通路)15aと、水平方向の通路(水平方向主通路)15bとを備えており、熱源機側接続部12は内部に垂直方向主通路15aが形成された連通部16の垂直部分16aの上端側に設けられており、4つの端末機器側接続部14(図1)は連通部16の水平部分16bに配設されている。
【0027】
そして、切替弁17が収容された円筒状の弁収容部18には、先端部(上端部)20aが切替弁17の一部を構成して弁体として機能する操作部材20(図7参照)が挿入されており、操作部材20の下端側の外周部には、操作部材20を操作するための開閉操作部(つまみ部)23が設けられている。
この操作部材20は、上方に移動させると、その基端側の主要部分より直径の小さい先端部20aが垂直方向主通路15aの下端部内周面に当接して、水主通路15の垂直方向主通路15aと水平方向主通路15bとが遮断され、下方に移動させると、水主通路15の垂直方向主通路15aと水平方向主通路15bとが連通状態となるように構成されている。
【0028】
なお、図7(b)に示すように、この操作部材20の内部には、水主通路15(図1及び2)に通じる連通路21が形成されており、下端部には、連通路21に通じるチャージ口22が設けられている。
また、操作部材20の先端部20aの少し下側には、操作部材20の内部の連通路21と水主通路15とを連通させるための貫通穴(連通穴)20bが形成されている。
なお、操作部材20は、軸心が直線状の筒状部材から形成されおり、連通路21及びチャージ口22は軸心上に形成されている。
【0029】
また、図7(a)〜(e)に示すように、操作部材20の外周面の一部が、軸方向視で略D字状にカットされており、カットされた領域41(図7(c))とカットされていない領域42(図7(c))の境界には、段部43a,44aが形成されているとともに、上側の段部43aと隣接するように、水平方向の溝(上側係合溝)43bが形成され、下側の段部44aと隣接するように水平方向の溝(下側係合溝)44bが形成されており、この上側係合溝43b及び下側係合溝44bにより、後述するように、操作部材20の上下方向の動作が規定されるように構成されている。
【0030】
また、操作部材20には、図1,3,10に示すように、ボール状の弁体28及び弁座29を備えた逆止弁30が配設されており、この逆止弁30により、水主通路15から熱媒である水が、操作部材20の(連通穴)20b、連通路21を経て逆流し、チャージ口22から漏れ出すことが防止されるように構成されている。
さらに、操作部材20の先端部20aの外周部には水主通路シール用のOリング31が配設され、また、操作部材20の基端側大径部の外周部には外部シール用のOリング32が配設されている。
【0031】
すなわち、この実施形態1の切替弁付き継手Aにおいては、開閉操作部23を操作して、操作部材20を上側位置に移動させた場合、切替弁17が閉となり、熱源機側接続部12と端末機器側接続部14とは遮断されるが、チャージ口22から端末機器側連通部14に向かっては、連通路21と水主通路15(水平方向主通路15b)は、連通した状態に保たれることになる。
【0032】
そして、この実施形態1の切替弁付き継手Aには、図1〜4及び図6に示すように、操作部材20を、熱源機1の内部体積が減少する方向に付勢するバネ部材33が配設されており、内部の水が凍結して体積膨脹が生じたときには、操作部材20が、バネ部材33の付勢力に抗して、内部体積が増大する外方向に移動し、水の体積膨脹による内部圧力の急激な上昇を防止することができるように構成されている。
【0033】
バネ部材33は、例えば図6などに示すように、キックバネとして機能するリング状部33aが2箇所に形成され、かつ、一対の端部33bが、円筒状の弁収容部18に形成された係合部18aと係合し、リング状部33aが、両端部に抜止め用鍔35aが形成された支持ピン35と係合するとともに、バネ部材33の水平部分33cの一部が、円筒状の弁収容部18に形成された溝18bにはまり込み、操作部材20の外周に形成された上側係合溝43b又は下側係合溝44bと係合するように構成されており、このバネ部材33により、通常は、操作部材20が、熱源機1の内部体積が減少する方向に付勢されることになる。
【0034】
また、操作部材20が上方位置にある状態(熱源機1と切替弁付き継手Aの水主通路15とが遮断された状態)で、操作部材20を図7(d)の矢印Xの方向に回転させたときに、操作部材20の外周に形成された下側係合溝44bと係合し、また、操作部材20が引き下げられた状態(熱源機1と切替弁付き継手Aの水主通路15とが連通した状態)で、操作部材20を図(e)の矢印Yの方向に回転させたときに、操作部材20の外周に形成された上側係合溝43bと係合し、操作部材20が固定される(すなわち、操作部材20の動作規制が行われる)ように構成されている。
【0035】
また、この実施形態1の切替弁付き継手Aは、図9に示すように、弾性金属材料から形成され、自らの弾性により、切替弁付き継手A側のファスナー係合用鍔部49(図2,図4,図6など)と、熱源機1側のファスナー係合用鍔部47(図2,図4,図8など)を外周両側から挟み込むことができるように構成された一対のクリップ部53を備え、かつ、クリップ部53には、互いに対向・当接した状態の切替弁付き継手A側のファスナー係合用鍔部49(図2,図4,図6など)と、熱源機1側のファスナー係合用鍔部47に係合して両者を結合する係合溝(開口部)54が配設された結合部材(ファスナー)55を、図2,4,10などに示すように装着することにより、熱源機1に接続されるように構成されている。なお、図1,3では、結合部材(ファスナー)の図示を省略している。
【0036】
また、この実施形態1の切替弁付き継手Aは、図6に示すように、上部の熱源機1の暖房回路継手45との接続部分に、一対の周り止め用突起46を備えており、この周り止め用突起46が、図8に示す、暖房回路継手45の下端部の外周に設けられたファスナー係合用鍔部47に、周方向に所定の間隔をおいて配設された周り止め用凹部48と係合することにより、切替弁付き継手Aが所定の角度で熱源機1の暖房回路継手45に接続、固定されるように構成されている。
【0037】
さらに、この実施形態1の切替弁付き継手Aにおいては、操作部材20を除く主要部、すなわち、熱源機側接続部12、前記端末機器側接続部14、筒状部材からなる連通部16、及び、切替弁17と操作部材20の一部が収容される弁収容部18が射出成型法により、合成樹脂にて一体的に形成されており、一般的な射出成形法により効率よく製造することができる。
【0038】
上述のように構成された切替弁付き継手Aは、操作部材20がバネ部材33により、内部体積が減少する方向に付勢されるように構成されており、内部の水が凍結して体積膨脹が生じたときには、図10に示すように、操作部材20が、バネ部材33の付勢力に抗して、内部体積が増大する外方向(図10では下向きの方向)に移動し、水の体積膨脹による著しい内部圧力の上昇を阻止する。その結果、凍結による器具の破壊を確実に防止することが可能になる。
【0039】
なお、以下に、上記の切替弁付き継手Aが用いられている暖房・給湯システムの気密検査を行う場合の切替弁付き継手Aの動作の一例について説明する。
( )図5に示すような暖房・給湯システムについて端末機器側の気密検査を行う場合、まず、高温側ヘッダ2及び低温側ヘッダ4の開閉弁を閉にして、熱源機1と端末機器3の間を遮断する。
( )それから、図1,2に示すように、切替弁付き継手Aの開閉操作部23を操作することにより操作部材20を上方に動作させることにより、熱源機側接続部12と端末機器側接続部14の間が遮断され(すなわち、切替弁17が閉になる)、チャージ口22と端末機器側接続部14の間が連通した状態とする。これにより、切替弁付き継手Aは気密検査モードとなる。
( )次いで、図1,2に示すように、端末機器3側加圧用の流体(例えば水)を供給するための検査用流体供給管(図示せず)を介してチャージ口22に接続する。なお、端末機器3側を加圧するためのチャージ用流体としては、コンプレッサーにより加圧したエアを用いたり、上水道への逆流を防止するための工夫をした上で水道水を用いたり、あるいは熱源機からの高圧水を加圧源として用いたりすることも可能であり、加圧用の流体の種類に特に制約はない。
( )そして、検査用流体供給管33からチャージ口22を経て、チャージ用流体を連通路21内に供給することにより、端末機器3側を所定の圧力になるまで加圧する。
( )そして、端末機器3側が所定の圧力になった時点で加圧操作を停止して、端末機器3側の圧力の挙動を観察し、圧力低下の速度が所定の速度を超えない場合には端末機器3側の気密状態が良好であると判断し、所定の圧力低下速度を超える急速な圧力の低下が認められた場合には、端末機器側を調べ、漏れをなくしてから再度気密検査を行い、所定の圧力低下速度を超える急速な圧力の低下がなくなるまでこれを繰り返す。
( )このようにして気密検査が終了すると、チャージ口22に接続した検査用流体供給管を取り外し、操作部23を操作して、図3,4に示すように、操作部材20を下方に移動させ、切替弁17を開として、熱源機側接続部12と端末機器側接続部14の間を連通させた後、チャージ口22に閉塞栓36を取り付ける。これにより、切替弁付き継手Aは通常運転モードとなる。
【0040】
ただし、気密検査の順序や具体的な方法は、上記( )( )の順序や方法に限定されるものではなく、端末機器3側を所定の圧力になるまで加圧した後の、端末機器3側の圧力の低下状態を観察することが可能である限りにおいて、種々の変更を加えることが可能である。
【0041】
なお、この実施形態1の切替弁付き継手Aにおいては、操作部材20の内部の連通路21の下端部に、逆止弁30を設けているので、気密検査の終了後などにおいて、検査用流体供給管33をチャージ口22から取り外す場合に、水主通路15から熱媒である水や検査時の昇圧のためにチャージした流体が逆流してチャージ口22から漏れ出すことを確実に防止することができる。したがって、昇圧用のコンプレッサーなどを使用しないで済むように、検査時のチャージ流体として水を使用するようにした場合にも、検査完了後における水の漏れ出しを防止することができる。
【0042】
なお、この実施形態1の切替弁付き継手Aにおいては、操作部材20が,機密検査モード位置(上位置)にある場合及び通常運転モード位置(下位置)にある場合のいずれの場合にも、内部の水が凍結して体積膨脹が生じたときには、操作部材20が、バネ部材33の付勢力に抗して、内部体積が増大する外方向に移動して器具の破壊を防止する動作を行うように構成されており、有用性が高い。
また、操作部材20は、軸心が直線状の筒状部材から形成されており、連通路21及びチャージ口22は軸心上に形成されているため、水の凍結時に、操作部材20をバネ部材23の付勢力に抗して器具の内部体積が増大する外方向に移動させる際の動作に無理のない適切な構成とすることが容易になり、十分な動作信頼性を確保することができる。
【0043】
なお、上記実施形態1では、操作部材20に連通路21及びチャージ口22を形成し、切替弁17が閉となって熱源機側接続部12と端末機器側接続部14とが遮断された位置にあるときに、チャージ口22から端末機器側接続部14に向かって、連通路21と水主通路15とを連通させることができるように構成した場合について説明したが、操作部材に連通路及びチャージ口を設けないような構成とすることも可能である。なお、その場合、例えば、上記実施形態1でいえば、端末機器側接続部14をチャージ口として用いるように構成することも可能である。
【0044】
また、上記実施形態1では、高温側ヘッダ2から下流側の端末機器3(浴室乾燥機3a及び温水食器洗浄器用ファンコイル3b)と、低温側ヘッダ4から下流側の端末機器3(床暖房パネル3c,3d)の両方について、同時に気密検査を行うようにした場合について説明したが、各端末機器側を別々に検査することも可能である。
【0045】
また、上記実施形態1では、端末機器が、浴室乾燥機、温水食器洗浄器用ファンコイル、床暖房パネルである場合について説明したが、本願発明においては、端末機器の種類や配設数などに特別の制約はない。
【0046】
また、本願発明の切替弁付き継手は、上述の戻りヘッダとしてだけではなく、場合によっては、低温側ヘッダや高温側ヘッダとしても用いることが可能である。
【0047】
なお、本願発明の切替弁付き継手は、さらにその他の点においても上記実施形態1に限定されるものではなく、熱源機の具体的な構成、熱源機側接続部や端末機器側接続部などの具体的な構造、切替弁の構成、操作部材の具体的な構造などに関し、発明の要旨の範囲内において、種々の応用、変形を加えることが可能である。
【0048】
本願発明が関連する凍結破壊防止栓を備えた器具に関する参考実施形態]
図11は、本願発明が関連する凍結破壊防止栓を備えた器具(この参考実施形態では給湯装置)の要部を示す図である。
この凍結破壊防止栓70は、筒状部材からなる栓本体71と、栓本体71内に挿入、配設され、上端側部分が水路を開閉するための弁体72を構成しているとともに、下端側部分が弁体72を動作させることにより、水通路73を開閉して、器具60が外部に対して解放された開状態と、外部に対して閉止された閉状態とを切り替えるための開閉操作部74となっている操作部材(弁体兼操作部)80と、通常は、操作部材80を器具60の内部体積が減少する方向に付勢するバネ部材33とを備えており、器具60の内部の水が凍結して体積膨脹が生じたときには、操作部材(弁体兼操作部)80が、バネ部材33の付勢力に抗して、器具60の内部体積が増大する外方向(図11では下方向)に移動し、水の体積膨脹による内部の圧力の著しい上昇が吸収されるように構成されている。
【0049】
バネ部材33の形状や取付構造などは、上記実施形態1の場合と同様であることから、重複を避けるため、ここではその説明を省略する。なお、図11において、図1,2と同一符号を付した部分は、同一又は相当部分を示している。
【0050】
この参考実施形態のように、器具(給湯装置)60に上述のような凍結破壊防止栓70を取り付けることにより、内部の水が凍結して体積膨脹が生じた場合に、操作部材80が、バネ部材33の付勢力に抗して、内部体積が増大する外方向(図11では下向きの方向)に移動し、水の体積膨脹による内部の圧力の著しい上昇が吸収され、結果として、凍結による器具(給湯装置)60の破壊を確実に防止することが可能になる。
【0051】
また、この凍結破壊防止栓は、水抜き栓としての機能を併せ持たせるように構成することも可能である。
【0052】
【発明の効果】
上述のように、本願発明(請求項1)の切替弁付き継手のように、切替弁を動作させて水主通路の開閉を行うための操作部材に凍結破壊を防止する機能を持たせて、内部の水が凍結して体積膨脹が生じたときには、操作部材が、バネ部材の付勢力に抗して、内部体積が増大する外方向に移動するように構成することにより、水が凍結して体積膨脹することによる内部圧力の上昇を吸収して、熱源機及び/又は端末機器の破壊を確実に阻止する可能になる。
【0053】
すなわち、水の凍結による体積膨張に起因する圧力の上昇が、内部体積の増大により吸収されるため、環境温度が氷点下にまで低下した場合にも、温水暖房回路を構成する熱源機、端末機器、端末機器と熱源機との間の接続状態を切り替える切替弁付き継手やその近傍部などが凍結により破壊することを効率よく防止することが可能になり、温水暖房システム全体としての信頼性を大幅に向上させることが可能になる。
【0054】
また、切替弁を操作するための操作部材の内部を、水主通路に通じる連通路とし、かつ、この操作部材に、前記水主通路に通じる連通路とチャージ口を設けるようにしているので、チャージ用の流体を供給するための検査用流体供給管をチャージ口に接続することが可能になり、従来の切替弁付き継手では必要であった、端末機器側接続部とは別に検査用接続部を設けることが不要になり、小型化、構造の簡素化を図ることが可能になるとともに、操作部材は、通常アクセスしやすい位置に配設されることになるため、検査用流体供給管をチャージ口に接続する場合も、その接続作業が容易になり、気密検査時の作業性を向上させることが可能になる。
【0055】
また、操作部材を軸心が略直線であるような形状(例えば、円筒状などの形状)とし、軸心と略同軸上に連通路、及び、チャージ口を形成するようにしているので、形状を簡素化することが可能になるとともに、検査用流体供給管をチャージ口に接続する場合の作業性を向上させることが可能になるとともに、水の凍結時に、操作部材をバネ部材の付勢力に抗して器具の内部体積が増大する外方向に移動させる際の動作にも適切に対応することが可能な構成とすることが容易になり、本願発明をさらに実効あらしめることができる。
【0056】
また、請求項の切替弁付き継手のように、通常使用状態においては、バネ部材が操作部材と係合することにより、操作部材が所定の位置に保持される(動作規制される)ように構成した場合、誤動作や操作部材の脱落などを確実に防止することが可能になり、温水暖房システム全体としての凍結破壊に対する信頼性をさらに向上させることができるようになる。
【0057】
また、請求項の切替弁付き継手のように、逆止弁を設けることにより、気密検査の終了後などにおいて、検査用流体供給管をチャージ口から取り外す場合に、水主通路から水や気密検査時の昇圧のためにチャージした流体が、逆流してチャージ口から漏れ出すことを確実に防止することが可能になる。
【0058】
また、本願発明によれば、凍結による破壊のおそれがなくなることから、小型化、構造の簡素化を図ることが可能になり、ひいては、請求項の切替弁付き継手のように、少なくとも、熱源機側接続部、端末機器側接続部、筒状部材からなる連通部、及び、切替弁と操作軸の一部が収容される弁収容部を合成樹脂にて一体的に形成することが可能になり、材料費や加工費を抑えて、製造コストを低減することが可能になる。
【図面の簡単な説明】
【図1】 本願発明の一実施形態(実施形態1)にかかる切替弁付き継手を示す図であって、気密検査を行う場合の切替状態(気密検査モード)にある切替弁付き継手を示す正面断面図である。
【図2】 本願発明の実施形態1の切替弁付き継手の要部を示す図であって、気密検査モードにある切替弁付き継手を示す正面図である。
【図3】 本願発明の実施形態1の切替弁付き継手の要部を示す図であって、通常の運転を行う際の切替状態(通常運転モード)にある切替弁付き継手を示す正面断面図である。
【図4】 本願発明の実施形態1の切替弁付き継手の要部を示す図であって、通常運転モードにある切替弁付き継手を示す正面図である。
【図5】 本願発明の実施形態1の切替弁付き継手が用いられている暖房・給湯システムの構成を示す図である。
【図6】 給湯装置に接続していない、本願発明の実施形態1の切替弁付き継手の要部を示す図であって、(a)は正面図、(b)は側面図、(c)は平面図である。
【図7】 本願発明の実施形態1の切替弁付き継手の操作部材を示す図であって、(a)は左側面図、(b)は正面断面図、(c)は右側面図、(d)は(c)のd−d線断面図、(e)は(c)のe−e線断面図である。
【図8】 本願発明の実施形態1の切替弁付き継手が取り付けられる熱源機の暖房回路継手を示す図であり、(a)は正面図、(b)は底面図、(c)は正面断面図である。
【図9】 本願発明の一実施形態(実施形態1)において用いた結合部材(ファスナー)を示す図であり、(a)は平面図、(b)は正面図である。
【図10】 本願発明の実施形態1の切替弁付き継手の、内部の水が凍結したときの動作状態を示す断面図である。
【図11】 本願発明関連する参考実施形態にかかる凍結破壊防止栓を備えた器具(給湯装置)の要部を示す図である。
【符号の説明】
A 切替弁付き継手(戻りヘッダ)
1 熱源機(給湯装置)
2 高温側ヘッダ
3 端末機器
3a 浴室乾燥機
3b 温水食器洗浄器用ファンコイル
3c,3d 床暖房パネル
4 低温側ヘッダ
5 戻りヘッダ
12 熱源機側接続部
13 水通流管
14 端末機器側接続部
15 水主通路
15a 垂直方向主通路
15b 水平方向主通路
16 筒状部材からなる連通部
16a 連通部の垂直部分
16b 連通部の水平部分
17 切替弁
18 弁収容部
18a 弁収容部の係合部
18b 弁収容部の溝
20 操作部材
20a 先端部(上端部)
20b 貫通穴(連通穴)
21 連通路
22 チャージ口
23 開閉操作部(つまみ部)
24 ガイド用スリット
24a 軸方向スリット
24b 斜め方向スリット
24c 水平方向スリット
28 弁体
29 弁座
30 逆止弁
31,32 Oリング
33 バネ部材
33a リング状部材
33b バネ部材の一対の端部
33c バネ部材の水平部分
35 支持ピン
35a 支持ピンの両端部の抜止め用鍔
36 閉塞栓
41 カットされた領域
42 カットされていない領域
43a 上側の段部
43b 上側係合溝
44a 下側の段部
44b 下側係合溝
45 暖房回路継手
46 周り止め用突起
47 ファスナー係合用鍔部
48 周り止め用凹部
49 切替弁付き継手側のファスナー係合用鍔部
53 一対のクリップ部
54 係合溝(開口部)
55 結合部材(ファスナー)
60 器具
70 凍結破壊防止栓
71 栓本体
72 弁体
73 水通路
74 開閉操作部
80 操作部材(弁体兼操作部)
[0001]
BACKGROUND OF THE INVENTION
  Invention of the present applicationThe heat sourceAnd a switching function for switching the connection state between the terminal device and the heat source device to the communication state or the shut-off state, andPrevents destruction of the instrument due to volume expansion when the water in the instrument is frozenThe present invention relates to a joint with a switching valve provided with a freeze fracture prevention mechanism.
[0002]
[Prior art and problems to be solved by the invention]
  For example, in a heating system using water as a heat medium, hot water as a heat medium supplied from a heat source machine (hot water supply device) is converted into a plurality of terminal devices (for example, floor heating panels in each room, It is supplied to a bathroom dryer, a fan coil of a dishwasher, etc.).
[0003]
  By the way, in the heating system using water as a heat medium as described above, for example, when the environmental temperature in which the heating circuit is disposed falls below the freezing point during operation stop, the valve provided in the heating circuit When the water in the inside freezes and the volume expands, the internal pressure of the valve is remarkably increased. In some cases, the valve main body and the like are destroyed, and the entire heating system is seriously damaged.
[0004]
  In particular, when a resin valve is used for the purpose of improving productivity, the destruction of the valve due to freezing of the heating circuit is likely to be a problem, leading to a decrease in reliability.
[0005]
  Therefore, in order to solve the above problems, a method is proposed in which the circulating fluid is made antifreeze or a heater that operates when the environmental temperature drops below freezing is incorporated in the hot water heating circuit in order to prevent the heating circuit from freezing. ,It has been implemented.
[0006]
  However, in the case of the above method using the antifreeze, the concentration of the antifreeze component decreases with time, so it is necessary to maintain and manage the concentration over the long term, which is troublesome and also maintains and manages the concentration. Is difficult and has low reliability.
[0007]
  In addition, in the case of a method of incorporating a heater, not only will the equipment cost and operating cost increase, but also when the power is turned off when leaving for a long period of time, it will not operate when necessary. There is a problem.
  In addition, the problem of destruction due to freezing as described above applies not only to the case of the hot water heating circuit but also to other appliances.
[0008]
  The present invention solves the above-mentioned problems, and can reliably prevent and prevent the destruction of the instrument due to freezing without causing an increase in equipment cost and operation cost.Equipped with a freeze fracture prevention mechanismAn object is to provide a joint with a switching valve.
[0009]
[Means for Solving the Problems]
  To achieve the above objective,The joint with a switching valve of the present invention (Claim 1)
  A heat source device comprising heating means for heating water, a discharge port through which water heated by the heating unit is discharged, and a return port through which water discharged from the discharge port and circulated and supplied to the terminal device is returned. In addition to connecting the terminal device, the connection state between the terminal device and the heat source unit is a joint with a switching valve having a switching function for switching to a communication state or a cutoff state,
  A heat source machine side connection part connected to the return port or discharge port of the heat source machine;
  A terminal device side connection part to which a water flow pipe on the terminal device side is connected;
  A communication part made of a cylindrical member in which a water main passage for communicating the heat source machine side connection part and the terminal device side connection part is formed;
  A switching valve that opens and closes the water main passage and switches the connection state between the heat source unit side connection portion and the terminal device side connection portion between a communication state and a cutoff state;
  An operation member having an opening / closing operation unit for operating the switching valve to open / close the water main passage, part of which is a valve body constituting the switching valve, and is moved to a predetermined position An operation member that opens and closes the switching valve to communicate and block the water main passage;
  A spring member for biasing the operation member in a direction in which the internal volume of the instrument decreases;
  With
The operation member is formed therein with a communication passage leading to the water main passage, a charge port leading to the communication passage is provided at a predetermined position, the switching valve is closed, and the heat source machine side connection portion and the terminal device When the side connection part is in a blocked position, from the charge port toward the terminal device side connection part, The communication passage and the water main passage are configured to communicate with each other, and
The axis of the operation member is substantially straight, and the communication path and the charge port are formed substantially coaxially with the axis.
  When volume expansion occurs due to freezing of the internal water, the operation member moves outward against the biasing force of the spring member, and the internal volume increases, and the volume of water freezes and expands. It is configured to prevent destruction of the heat source device and / or the terminal device by
  It is characterized by.
[0010]
  The operation member for opening and closing the water main passage by operating the switching valve has a function of preventing freezing destruction, and when the volume of water expands due to freezing of the internal water, the operation member By being configured to move outward in which the internal volume increases against the urging force, the increase in internal pressure due to water freezing and volume expansion is absorbed, and the heat source device and / or the terminal device It becomes possible to prevent the destruction of.
[0011]
  That is, since the increase in pressure due to volume expansion due to freezing of water is absorbed by the increase in internal volume, even when the environmental temperature falls below the freezing point, the heat source machine, terminal equipment, which constitutes the hot water heating circuit, It becomes possible to efficiently prevent the joint with the switching valve that switches the connection state between the terminal equipment and the heat source unit and its vicinity from being destroyed by freezing, greatly improving the reliability of the entire hot water heating system It becomes possible to improve.
[0012]
  Also,The inside of the operation member for operating the switching valve is a communication passage that communicates with the water main passage, and the operation member is provided with a communication passage that communicates with the water main passage and a charge port.So thatThe inspection fluid supply pipe for supplying the charging fluid can be connected to the charge port, and the inspection connection portion is required separately from the terminal device side connection portion, which was necessary for the conventional joint with a switching valve. It is possible to reduce the size and simplify the structure, and the operation member is normally disposed at a position where it can be easily accessed. Also when connecting to the mouth, the connection work becomes easy, and the workability at the time of the airtight inspection can be improved.
[0013]
In addition, since the operation member has a shape with a substantially straight axis (for example, a shape such as a cylindrical shape), the communication path and the charge port are formed substantially coaxially with the shaft. It is possible to simplify the shape, improve the workability when connecting the inspection fluid supply pipe to the charge port, and attach the operating member to the spring member when water is frozen. It becomes easy to set it as the structure which can respond | correspond appropriately also to the operation | movement at the time of moving to the outward direction which the internal volume of an instrument increases against force.
[0014]
  Claims2The switching valve-equipped joint is characterized in that, in a normal use state, the spring member is engaged with the operation member, and the operation is restricted so that the operation member is held at a predetermined position. .
[0015]
  In a normal use state, when the spring member is engaged with the operation member so that the operation member is held at a predetermined position (operation is restricted), it is possible to reliably prevent malfunction or dropping of the operation member. It becomes possible to prevent, and it becomes possible to further improve the reliability with respect to the freezing destruction as the whole hot water heating system.
[0016]
  Claims3The switching valve-equipped joint includes a check valve for preventing water from flowing back from the water main passage and leaking from the charge port.
[0017]
  By providing a check valve, when the fluid supply pipe for inspection is removed from the charge port after the airtight inspection is completed, the water charged from the water main passage for the pressure increase during the airtight inspection flows backward. Thus, it is possible to reliably prevent leakage from the charge port.
[0018]
  Claims4The switching valve-equipped joint includes at least the heat source device side connecting portion, the terminal device side connecting portion, the communication portion including the cylindrical member, and a valve housing in which a part of the switching valve and the operation member is accommodated. The portion is integrally formed of a synthetic resin.
[0019]
  According to the present invention, it is possible to reduce the size and simplify the structure.4As described above, at least the heat source device side connection portion, the terminal device side connection portion, the communication portion formed of the cylindrical member, and the valve housing portion in which the switching valve and a part of the operation member are accommodated are integrally made of synthetic resin. It is possible to reduce the manufacturing cost by suppressing the material cost and the processing cost.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
  Hereinafter, the features of the present invention will be described in more detail with reference to embodiments of the present invention.
[0021]
[Embodiment 1]
  In the first embodiment, a joint with a switching valve (hereinafter simply referred to as “joint with a switching valve”) used in association with a heating / hot water system using a hot water supply device for general households will be described as an example.
[0022]
  FIG. 1 is a view showing a joint with a switching valve according to the first embodiment, and is a front sectional view showing the joint with a switching valve in a switching state (airtight inspection mode) when performing an airtight inspection. FIG. FIG. 3 is a front sectional view showing a main part of the joint with a switching valve in a switching state (normal operation mode) when performing normal operation, and FIG. 4 is a front view thereof.
  FIG. 5 is a diagram showing a configuration of a heating / hot water supply system in which the joint with a switching valve according to the first embodiment is used.
  Furthermore, FIG. 6 is a figure which shows the principal part of the coupling with a switching valve of this Embodiment 1 which is not connected to the hot water supply apparatus, (a) is a front view, (b) is a side view, (c) is FIG. 7 is a diagram showing the operating member 20, wherein (a) is a left side view, (b) is a front sectional view, (c) is a right side view, and (d) is a d- d line sectional drawing, (e) is the ee sectional view taken on the line (c).
[0023]
  As shown in FIG. 5, the heating / hot water supply system using the joint A with a switching valve according to the first embodiment generates a high temperature (90 ° C.) heat medium (water) from the heat source device (hot water supply device) 1 at a high temperature. The low temperature (60 ° C.) heating medium (water) is supplied to the terminal device 3 (in this embodiment 1, the bathroom dryer 3a and the hot water dishwasher fan coil 3b) via the side header 2, and the low temperature side header. 4 to the terminal device 3 (two floor heating panels 3c and 3d in this embodiment 1) and each terminal device 3 (bathroom dryer 3a, fan coil 3b for hot water dishwasher, floor heating panel) The heat medium (water) circulated and supplied to 3c, 3d) is returned to the heat source device (hot water supply device) 1 via the return header 5, and the heat medium (water) is heated again in the heat source device 1, and the terminal device 3 is configured to circulate and supply.
[0024]
  And the coupling A with a switching valve of this Embodiment 1 as shown in FIGS. 1-4 is used as the return header 5 in the heating and hot water supply system comprised in this way.
[0025]
  As shown in FIGS. 1-7, this switching valve-equipped joint (return header) A includes a heat source unit side connecting portion 12 connected to the heat source unit 1 (FIG. 5) and four terminal devices 3 (bathroom dryer 3a). The four water flow pipes 13 (FIG. 5) for returning the heat medium (water) used in the fan coil 3b for the hot water dishwasher, the floor heating panels 3c, 3d) (FIG. 5) to the heat source unit 1 are provided. Four terminal device side connection portions 14 to be connected, a communication portion 16 formed of a cylindrical member in which a water main passage 15 for communicating the heat source device side connection portion 12 and the terminal device side connection portion 14 is formed, There is provided a switching valve 17 that communicates or blocks the passage 15 and switches the connection state between the heat source unit side connection part 12 and the terminal device side connection part 14 between a communication state and a cutoff state (FIG. 1).
[0026]
  In the coupling A with a switching valve of the first embodiment, the water main passage 15 is L-shaped, for example, as shown in FIGS. 1 and 2, a vertical passage (vertical main passage) 15a and a horizontal direction The heat source unit side connection portion 12 is provided on the upper end side of the vertical portion 16a of the communication portion 16 in which the vertical direction main passage 15a is formed. One terminal device side connection portion 14 (FIG. 1) is disposed in the horizontal portion 16 b of the communication portion 16.
[0027]
  And in the cylindrical valve accommodating part 18 in which the switching valve 17 was accommodated, the front-end | tip part (upper end part) 20a comprises a part of switching valve 17, and the operation member 20 which functions as a valve body (refer FIG. 7). And an opening / closing operation portion (knob portion) 23 for operating the operation member 20 is provided on the outer peripheral portion on the lower end side of the operation member 20.
  When the operation member 20 is moved upward, the distal end portion 20a having a diameter smaller than the main portion on the base end side comes into contact with the inner peripheral surface of the lower end portion of the vertical main passage 15a. When the passage 15a and the horizontal main passage 15b are blocked and moved downward, the vertical main passage 15a and the horizontal main passage 15b of the water main passage 15 are in communication with each other.
[0028]
  As shown in FIG. 7B, a communication passage 21 that communicates with the water main passage 15 (FIGS. 1 and 2) is formed inside the operation member 20, and a communication passage 21 is formed at the lower end. A charge port 22 leading to is provided.
  Further, a through hole (communication hole) 20 b for communicating the communication passage 21 and the water main passage 15 inside the operation member 20 is formed slightly below the distal end portion 20 a of the operation member 20.
  The operation member 20 is formed of a cylindrical member having a linear axis, and the communication path 21 and the charge port 22 are formed on the axis.
[0029]
  Further, as shown in FIGS. 7A to 7E, a part of the outer peripheral surface of the operation member 20 is cut into a substantially D shape when viewed in the axial direction, and the cut region 41 (FIG. 7 ( c)) and an uncut region 42 (FIG. 7 (c)) are formed with step portions 43a and 44a, and a horizontal groove (adjacent to the upper step portion 43a). An upper engaging groove 43b is formed, and a horizontal groove (lower engaging groove) 44b is formed adjacent to the lower step 44a. The upper engaging groove 43b and the lower engaging groove As described later, the operation of the operation member 20 in the vertical direction is defined by the groove 44b.
[0030]
  Further, as shown in FIGS. 1, 3, and 10, the operation member 20 is provided with a check valve 30 including a ball-shaped valve body 28 and a valve seat 29. Water that is a heat medium from the water main passage 15 is prevented from flowing back through the (communication hole) 20 b and the communication passage 21 of the operation member 20 and leaking out from the charge port 22.
  Further, an O-ring 31 for water main passage sealing is disposed on the outer peripheral portion of the distal end portion 20a of the operation member 20, and an O for external sealing is provided on the outer peripheral portion of the base end side large diameter portion of the operation member 20. A ring 32 is provided.
[0031]
  That is, in the joint A with a switching valve of the first embodiment, when the opening / closing operation unit 23 is operated to move the operation member 20 to the upper position, the switching valve 17 is closed, and the heat source unit side connection unit 12 and Although disconnected from the terminal device side connection portion 14, the communication passage 21 and the water main passage 15 (horizontal main passage 15 b) are kept in communication from the charge port 22 toward the terminal device side communication portion 14. Will be drunk.
[0032]
  And in the joint A with a switching valve of this Embodiment 1, the spring member 33 which urges | biases the operation member 20 in the direction in which the internal volume of the heat-source equipment 1 reduces as shown in FIGS. When the internal water freezes and volume expansion occurs, the operation member 20 moves in the outward direction in which the internal volume increases against the urging force of the spring member 33, and the volume of water is increased. A rapid increase in internal pressure due to expansion can be prevented.
[0033]
  For example, as shown in FIG. 6 and the like, the spring member 33 has a ring-shaped portion 33a functioning as a kick spring formed in two locations, and a pair of end portions 33b formed in a cylindrical valve housing portion 18. The ring portion 33a engages with the joint portion 18a, the ring portion 33a engages with the support pin 35 having the retaining ribs 35a formed at both ends, and a part of the horizontal portion 33c of the spring member 33 is cylindrical. The spring member 33 is configured to be fitted into the groove 18 b formed in the valve accommodating portion 18 and engage with the upper engagement groove 43 b or the lower engagement groove 44 b formed on the outer periphery of the operation member 20. Thus, normally, the operation member 20 is biased in a direction in which the internal volume of the heat source device 1 decreases.
[0034]
  Further, in a state where the operation member 20 is in the upper position (a state where the heat source machine 1 and the water main passage 15 of the joint A with the switching valve are blocked), the operation member 20 is moved in the direction of the arrow X in FIG. When rotated, it engages with the lower engagement groove 44b formed on the outer periphery of the operation member 20, and the operation member 20 is pulled down (the main water passage of the heat source unit 1 and the joint A with the switching valve). 15 is in communication with the upper engaging groove 43b formed on the outer periphery of the operating member 20 when the operating member 20 is rotated in the direction of arrow Y in FIG. 20 is fixed (that is, operation restriction of the operation member 20 is performed).
[0035]
  Further, as shown in FIG. 9, the joint A with the switching valve of the first embodiment is formed of an elastic metal material, and by its own elasticity, the fastener engaging collar 49 (FIG. 2, FIG. 4 and 6) and a pair of clip portions 53 configured to be able to sandwich the fastener engaging collar portion 47 (FIGS. 2, 4 and 8, etc.) on the heat source device 1 side from both sides of the outer periphery. The clip portion 53 includes a fastener engaging collar portion 49 (FIG. 2, FIG. 4, FIG. 6 and the like) on the coupling valve-equipped joint A side facing and abutting each other, and a fastener on the heat source device 1 side. By attaching a coupling member (fastener) 55 provided with an engagement groove (opening) 54 that engages with the engagement flange 47 and couples them together as shown in FIGS. The heat source device 1 is configured to be connected. 1 and 3, the illustration of the coupling member (fastener) is omitted.
[0036]
  Further, as shown in FIG. 6, the joint A with a switching valve according to the first embodiment includes a pair of anti-rotation protrusions 46 at the connection portion with the heating circuit joint 45 of the upper heat source unit 1. The rotation stopper protrusion 46 is disposed at a predetermined interval in the circumferential direction on the fastener engaging collar 47 provided on the outer periphery of the lower end portion of the heating circuit joint 45 as shown in FIG. By engaging with 48, the joint A with the switching valve is configured to be connected and fixed to the heating circuit joint 45 of the heat source unit 1 at a predetermined angle.
[0037]
  Furthermore, in the joint A with a switching valve according to the first embodiment, the main part excluding the operation member 20, that is, the heat source machine side connection part 12, the terminal device side connection part 14, the communication part 16 including a tubular member, and The switching valve 17 and the valve accommodating portion 18 in which a part of the operation member 20 is accommodated are integrally formed of synthetic resin by an injection molding method, and can be efficiently manufactured by a general injection molding method. it can.
[0038]
  The switching valve-equipped joint A configured as described above is configured such that the operating member 20 is urged by the spring member 33 in a direction in which the internal volume decreases, and the internal water freezes to expand the volume. As shown in FIG. 10, the operating member 20 moves outward (in the downward direction in FIG. 10) in which the internal volume increases against the urging force of the spring member 33, and the volume of water as shown in FIG. Prevents significant internal pressure increase due to expansion. As a result, it is possible to reliably prevent the destruction of the instrument due to freezing.
[0039]
  Hereinafter, an example of the operation of the joint A with a switching valve when performing an airtight inspection of a heating / hot water supply system in which the joint A with the switching valve is used will be described.
  ( 1 )When the airtight inspection on the terminal device side is performed for the heating / hot water supply system as shown in FIG. 5, first, the on / off valves of the high temperature side header 2 and the low temperature side header 4 are closed, and the space between the heat source unit 1 and the terminal device 3 is closed. Cut off.
  ( 2 )Then, as shown in FIGS. 1 and 2, the operating member 20 is moved upward by operating the opening / closing operation portion 23 of the switching valve-equipped joint A, whereby the heat source device side connection portion 12 and the terminal device side connection portion 14. Between the charge port 22 and the terminal device side connecting portion 14 is in communication with each other. Thereby, the joint A with a switching valve is in an airtight inspection mode.
  ( 3 )Next, as shown in FIGS. 1 and 2, the terminal device 3 is connected to the charge port 22 via a test fluid supply pipe (not shown) for supplying a fluid for pressurization (for example, water). As the charging fluid for pressurizing the terminal device 3 side, air pressurized by a compressor is used, tap water is used after devising to prevent backflow to the water supply, or a heat source device It is also possible to use high-pressure water from as a pressurizing source, and there is no particular limitation on the type of fluid for pressurization.
  ( 4 )The terminal fluid 3 is pressurized to a predetermined pressure by supplying the charging fluid from the inspection fluid supply pipe 33 through the charge port 22 into the communication path 21.
  ( 5 )Then, when the terminal device 3 side reaches a predetermined pressure, the pressurization operation is stopped, the behavior of the pressure on the terminal device 3 side is observed, and when the pressure drop speed does not exceed the predetermined speed, the terminal device If it is judged that the airtight state on the 3rd side is good and a rapid pressure drop exceeding the specified pressure drop rate is observed, the terminal device side is examined, and after leaking, the airtightness check is performed again. This is repeated until there is no rapid pressure drop exceeding the predetermined pressure drop rate.
  ( 6 )When the airtight inspection is completed in this manner, the inspection fluid supply pipe connected to the charge port 22 is removed, and the operation unit 23 is operated to move the operation member 20 downward as shown in FIGS. After the switching valve 17 is opened and the heat source device side connection portion 12 and the terminal device side connection portion 14 are communicated with each other, the closing plug 36 is attached to the charge port 22. Thereby, the joint A with a switching valve is in a normal operation mode.
[0040]
  However, the order of airtight inspection and the specific method are as above.( 1 )~( 6 )However, as long as it is possible to observe the reduced state of the pressure on the terminal device 3 side after pressurizing the terminal device 3 side to a predetermined pressure, it is not limited to this order or method. It is possible to make changes.
[0041]
  In the joint A with a switching valve according to the first embodiment, since the check valve 30 is provided at the lower end portion of the communication passage 21 inside the operation member 20, a fluid for inspection is used after the airtight inspection is completed. When removing the supply pipe 33 from the charge port 22, it is possible to reliably prevent the water that is the heat medium from the water main passage 15 and the fluid charged for the pressure increase during the inspection from flowing back and leaking out from the charge port 22. Can do. Therefore, even when water is used as the charge fluid at the time of inspection so as not to use a boosting compressor or the like, it is possible to prevent leakage of water after completion of the inspection.
[0042]
  In the joint A with a switching valve of the first embodiment, the operation member 20 is either in the confidential inspection mode position (up position) or in the normal operation mode position (down position). When the internal water freezes and volume expansion occurs, the operation member 20 moves outward to increase the internal volume against the urging force of the spring member 33 to prevent the instrument from being destroyed. It is configured as described above and is highly useful.
  Further, since the operation member 20 is formed of a cylindrical member having a linear axis, and the communication path 21 and the charge port 22 are formed on the axis, the operation member 20 is spring-loaded when water is frozen. It becomes easy to have an appropriate configuration that does not overload the movement of the device 23 in the outward direction against the biasing force of the member 23, and sufficient operational reliability can be ensured. .
[0043]
  In the first embodiment, the communication member 21 and the charge port 22 are formed in the operation member 20, the switching valve 17 is closed, and the heat source device side connection portion 12 and the terminal device side connection portion 14 are blocked. The case where the communication passage 21 and the water main passage 15 are configured to communicate with each other from the charge port 22 toward the terminal device side connection portion 14 has been described. It is also possible to adopt a configuration in which no charge port is provided. In this case, for example, in the first embodiment, the terminal device side connection unit 14 may be used as a charge port.
[0044]
  Moreover, in the said Embodiment 1, the terminal device 3 (bathroom dryer 3a and the fan coil 3b for hot-water dishwashers) downstream from the high temperature side header 2 and the terminal device 3 (floor heating panel) downstream from the low temperature side header 4 In both cases 3c and 3d), the case where the airtight inspection is performed at the same time has been described, but it is also possible to inspect each terminal device separately.
[0045]
  Moreover, in the said Embodiment 1, although the terminal device demonstrated the case where it was a bathroom dryer, the fan coil for hot-water dishwashers, and a floor heating panel, in this invention, it is special in the kind, the number of arrangement | positioning, etc. of a terminal device. There are no restrictions.
[0046]
  Moreover, the joint with a switching valve of the present invention can be used not only as the return header described above but also as a low-temperature header or a high-temperature header depending on circumstances.
[0047]
  In addition, the joint with a switching valve of the present invention is not limited to the first embodiment in other points as well, such as a specific configuration of the heat source machine, a heat source machine side connection part, a terminal device side connection part, and the like. With respect to the specific structure, the configuration of the switching valve, the specific structure of the operation member, and the like, various applications and modifications can be made within the scope of the gist of the invention.
[0048]
[References related to instruments with freeze-fracture-preventing stoppers to which the present invention relatesEmbodiment]
  FIG. 11 shows the present invention.Is relatedAppliances with freeze-fracture prevention plugs (thisreferenceIt is a figure which shows the principal part of a hot water supply apparatus) in embodiment.
  The freeze fracture prevention plug 70 is a plug body 71 made of a cylindrical member, and is inserted and disposed in the plug body 71. The upper end portion constitutes a valve body 72 for opening and closing the water channel, and the lower end. Opening / closing operation for switching between an open state in which the instrument 60 is released to the outside and a closed state in which the instrument 60 is closed to the outside by opening and closing the water passage 73 by operating the valve body 72 by the side portion. An operating member (valve body / operating unit) 80 serving as a portion 74 and a spring member 33 that normally biases the operating member 80 in a direction in which the internal volume of the instrument 60 decreases. When the internal water freezes and volume expansion occurs, the operating member (valve body / operating portion) 80 resists the urging force of the spring member 33 in the outward direction (FIG. 11). In the downward direction) of the internal pressure due to the volume expansion of the water Correct rise is configured to be absorbed.
[0049]
  Since the shape and mounting structure of the spring member 33 are the same as those in the first embodiment, the description thereof is omitted here to avoid duplication. In FIG. 11, the parts denoted by the same reference numerals as those in FIGS. 1 and 2 indicate the same or corresponding parts.
[0050]
  thisreferenceAs in the embodiment, the appliance (hot water supply device) 60As aboveBy attaching the freeze-fracture prevention plug 70, when the internal water freezes and volume expansion occurs, the operation member 80 resists the urging force of the spring member 33 and the internal volume increases in the outward direction (see FIG. 11 in the downward direction), a significant increase in the internal pressure due to the volume expansion of water is absorbed, and as a result, it is possible to reliably prevent the destruction of the appliance (hot water supply device) 60 due to freezing.
[0051]
  Also,thisThe freeze-fracture preventing plug can also be configured to have a function as a drain plug.
[0052]
【The invention's effect】
  As mentioned above,Like the joint with a switching valve of the present invention (Claim 1),The operation member for opening and closing the water main passage by operating the switching valve has a function of preventing freezing destruction, and when the volume of water expands due to freezing of the internal water, the operation member By being configured to move outward in which the internal volume increases against the urging force, the increase in internal pressure due to water freezing and volume expansion is absorbed, and the heat source device and / or the terminal device It becomes possible to prevent the destruction of.
[0053]
  That is, since the increase in pressure due to volume expansion due to freezing of water is absorbed by the increase in internal volume, even when the environmental temperature falls below the freezing point, the heat source machine, terminal equipment, which constitutes the hot water heating circuit, It becomes possible to efficiently prevent the joint with the switching valve that switches the connection state between the terminal equipment and the heat source unit and its vicinity from being destroyed by freezing, greatly improving the reliability of the entire hot water heating system It becomes possible to improve.
[0054]
  Switching valveThe inside of the operation member for operating the water is a communication passage that communicates with the water main passage, and the operation member is provided with a communication passage that communicates with the water main passage and a charge port.So thatThe inspection fluid supply pipe for supplying the charging fluid can be connected to the charge port, and the inspection connection portion is required separately from the terminal device side connection portion, which was necessary for the conventional joint with a switching valve. It is possible to reduce the size and simplify the structure, and the operation member is normally disposed at a position where it can be easily accessed. Also when connecting to the mouth, the connection work becomes easy, and the workability at the time of the airtight inspection can be improved.
[0055]
Further, the operation member is shaped so that the shaft center is substantially straight (for example, a cylindrical shape), and the communication path and the charge port are formed substantially coaxially with the shaft center. Can be simplified, and the workability when the inspection fluid supply pipe is connected to the charge port can be improved, and when the water is frozen, the operating member is used as the biasing force of the spring member. Accordingly, it becomes easy to adopt a configuration capable of appropriately responding to an operation when the device is moved in the outward direction in which the internal volume of the device increases, and the present invention can be further effectively realized.
[0056]
  Claims2If the operation member is held at a predetermined position (restricted in operation) by engaging the spring member with the operation member in a normal use state, such as a joint with a switching valve, a malfunction occurs. And the operation member can be reliably prevented from falling off, and the reliability of the entire hot water heating system with respect to freezing and breaking can be further improved.
[0057]
  Claims3By providing a check valve, such as a joint with a switching valve, when the fluid supply pipe for inspection is removed from the charge port after completion of the airtight inspection, the water pressure from the water main passage is increased during the airtight inspection. Therefore, it is possible to reliably prevent the charged fluid from flowing backward and leaking from the charge port.
[0058]
  Further, according to the present invention, since there is no risk of destruction due to freezing, it is possible to achieve downsizing and simplification of the structure.4At least a heat source unit side connection part, a terminal device side connection part, a communication part made of a cylindrical member, and a valve accommodating part that accommodates a part of the switching valve and the operating shaft are synthesized. It is possible to integrally form the resin, and it is possible to reduce the manufacturing cost by suppressing the material cost and the processing cost.
[Brief description of the drawings]
FIG. 1 is a view showing a joint with a switching valve according to an embodiment (first embodiment) of the present invention, and shows a joint with a switching valve in a switching state (airtight inspection mode) when an airtight inspection is performed. It is sectional drawing.
FIG. 2 is a view showing a main part of the joint with a switching valve according to the first embodiment of the present invention, and is a front view showing the joint with the switching valve in an airtight inspection mode.
FIG. 3 is a view showing a main part of the joint with a switching valve according to the first embodiment of the present invention, and is a front sectional view showing the joint with a switching valve in a switching state (normal operation mode) when performing normal operation; It is.
FIG. 4 is a view showing a main part of the joint with a switching valve according to the first embodiment of the present invention, and is a front view showing the joint with a switching valve in a normal operation mode.
FIG. 5 is a diagram showing a configuration of a heating / hot water supply system using the joint with a switching valve according to the first embodiment of the present invention.
FIGS. 6A and 6B are diagrams showing a main part of the joint with a switching valve according to the first embodiment of the present invention, which is not connected to the hot water supply device, wherein FIG. 6A is a front view, FIG. 6B is a side view, and FIG. Is a plan view.
7A and 7B are diagrams showing an operation member of the joint with a switching valve according to the first embodiment of the present invention, in which FIG. 7A is a left side view, FIG. 7B is a front sectional view, and FIG. 7C is a right side view; d) is a sectional view taken along the line dd of (c), and (e) is a sectional view taken along the line ee of (c).
FIGS. 8A and 8B are diagrams showing a heating circuit joint of a heat source machine to which a joint with a switching valve according to Embodiment 1 of the present invention is attached, wherein FIG. 8A is a front view, FIG. 8B is a bottom view, and FIG. FIG.
FIGS. 9A and 9B are diagrams showing a coupling member (fastener) used in an embodiment (Embodiment 1) of the present invention, where FIG. 9A is a plan view and FIG. 9B is a front view.
FIG. 10 is a cross-sectional view showing an operating state of the joint with a switching valve according to the first embodiment of the present invention when water inside is frozen.
FIG. 11 The present inventionRelated reference embodimentsIt is a figure which shows the principal part of the instrument (hot-water supply apparatus) provided with the freeze destruction prevention stopper concerning.
[Explanation of symbols]
  A Fitting with selector valve (return header)
  1 Heat source machine (hot water supply device)
  2 High-temperature header
  3 Terminal equipment
  3a Bathroom dryer
  3b Fan coil for hot water dishwasher
  3c, 3d floor heating panel
  4 Low temperature header
  5 Return header
  12 Heat source side connection
  13 Water flow pipe
  14 Terminal equipment side connection
  15 Water main passage
  15a Vertical main passage
  15b Horizontal main passage
  16 Communication part which consists of cylindrical members
  16a Vertical part of communication part
  16b Horizontal part of the communication part
  17 Switching valve
  18 Valve housing
  18a Engagement part of valve accommodating part
  18b Groove in valve housing
  20 Operation members
  20a Tip (upper end)
  20b Through hole (communication hole)
  21 passage
  22 Charge port
  23 Opening / closing operation part (knob part)
  24 Slit for guide
  24a Axial slit
  24b Diagonal slit
  24c Horizontal slit
  28 Disc
  29 Valve seat
  30 Check valve
  31, 32 O-ring
  33 Spring member
  33a Ring-shaped member
  33b A pair of ends of the spring member
  33c Horizontal part of spring member
  35 Support pin
  35a Retaining rods at both ends of the support pin
  36 Blocking plug
  41 Cut area
  42 Uncut area
  43a Upper step
  43b Upper engagement groove
  44a Lower step
  44b Lower engagement groove
  45 Heating circuit joint
  46 Protrusion for stopping rotation
  47 Fastener engagement collar
  48 Recessed recess
  49 Hook for fastener engagement on joint side with switching valve
  53 A pair of clip parts
  54 Engagement groove (opening)
  55 Connecting member (fastener)
  60 instruments
  70 Freezing breakage prevention stopper
  71 Plug body
  72 Disc
  73 Water passage
  74 Opening / closing operation part
  80 Operation member (valve body and operation part)

Claims (4)

水を加熱する加熱手段と、加熱手段により加熱された水が吐出される吐出口と、吐出口から吐出されて端末機器に循環供給された水が戻される戻り口とを備えてなる熱源機と、端末機器とを接続するとともに、端末機器と熱源機との間の接続状態を、連通状態、又は、遮断状態に切り替える切替機能を備えた切替弁付き継手であって、
熱源機の戻り口又は吐出口に接続される熱源機側接続部と、
端末機器側の水通流管が接続される端末機器側接続部と、
熱源機側接続部と端末機器側接続部とを連通させる水主通路が形成される筒状部材からなる連通部と、
水主通路を開閉して、熱源機側接続部と端末機器側接続部の間の接続状態を、連通状態と遮断状態とに切り替える切替弁と、
切替弁を動作させて水主通路の開閉を行うための開閉操作部を備えた操作部材であって、一部が切替弁を構成する弁体となっており、所定の位置に移動させることにより、切替弁を開閉して水主通路を連通、遮断する機能を果たす操作部材と、
前記操作部材を、器具の内部体積が減少する方向に付勢するバネ部材と、
を備えており、
前記操作部材は、その内部に水主通路に通じる連通路が形成され、かつ、所定の位置に連通路に通じるチャージ口が設けられ、切替弁が閉となって熱源機側接続部と端末機器側接続部とが遮断された位置にあるときに、チャージ口から端末機器側接続部に向かって、前記連通路と前記水主通路とを連通させることができるように構成され、かつ、
前記操作部材の軸心が略直線で、前記軸心と略同軸上に前記連通路、及び、前記チャージ口が形成されており、
内部の水が凍結して体積膨脹が生じたときには、前記操作部材が、前記バネ部材の付勢力に抗して、内部体積が増大する外方向に移動し、水が凍結して体積膨脹することによる前記熱源機及び/又は前記端末機器の破壊を阻止するように構成されていること
を特徴とする切替弁付き継手。
A heat source device comprising heating means for heating water, a discharge port through which water heated by the heating unit is discharged, and a return port through which water discharged from the discharge port and circulated and supplied to the terminal device is returned. In addition to connecting the terminal device, the connection state between the terminal device and the heat source unit is a joint with a switching valve having a switching function for switching to a communication state or a cutoff state,
A heat source machine side connection part connected to the return port or discharge port of the heat source machine;
A terminal device side connection part to which a water flow pipe on the terminal device side is connected;
A communication part composed of a cylindrical member in which a water main passage for communicating the heat source machine side connection part and the terminal device side connection part is formed;
A switching valve that opens and closes the main water passage and switches the connection state between the heat source unit side connection portion and the terminal device side connection portion between a communication state and a cutoff state;
An operation member having an opening / closing operation unit for operating the switching valve to open / close the water main passage, part of which is a valve body constituting the switching valve, and is moved to a predetermined position An operation member that opens and closes the switching valve to communicate and block the water main passage;
A spring member for biasing the operation member in a direction in which the internal volume of the instrument decreases;
With
The operation member is formed therein with a communication passage leading to the water main passage, a charge port leading to the communication passage is provided at a predetermined position, the switching valve is closed, and the heat source machine side connection portion and the terminal device When the side connection portion is in a blocked position, the communication passage and the water main passage can be communicated from the charge port toward the terminal device side connection portion, and
The axis of the operation member is substantially straight, and the communication path and the charge port are formed substantially coaxially with the axis.
When volume expansion occurs due to freezing of the internal water, the operation member moves outward against the biasing force of the spring member, and the internal volume increases, and the volume of water freezes and expands. It is comprised so that destruction of the said heat-source machine by said and / or the said terminal device may be prevented, The coupling with a switching valve characterized by the above-mentioned.
通常使用状態においては、前記バネ部材が、前記操作部材と係合して、前記操作部材が所定の位置に保持されるように動作規制されていることを特徴とする請求項記載の切替弁付き継手。In normal use, the spring member, the operating member engaging with said operation member according to claim 1, wherein the switching valve, characterized in that it is operated regulated so as to be held in place With fitting. 水主通路から水が逆流してチャージ口から漏れ出すことを防止するための逆止弁を備えていることを特徴とする請求項1又は2記載の切替弁付き継手。The joint with a switching valve according to claim 1 or 2, further comprising a check valve for preventing water from flowing backward from the water main passage and leaking from the charge port. 少なくとも、前記熱源機側接続部、前記端末機器側接続部、前記筒状部材からなる連通部、及び、前記切替弁と前記操作部材の一部が収容される弁収容部が合成樹脂にて一体的に形成されていることを特徴とする請求項1〜3のいずれかに記載の切替弁付き継手。At least the heat source unit side connection part, the terminal device side connection part, the communication part made of the cylindrical member, and the valve accommodating part in which the switching valve and a part of the operation member are accommodated are integrated with a synthetic resin. The joint with a switching valve according to any one of claims 1 to 3 , wherein the joint is formed.
JP2000187570A 2000-06-22 2000-06-22 Fitting with switching valve Expired - Lifetime JP4160716B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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JP4160716B2 true JP4160716B2 (en) 2008-10-08

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004025062B4 (en) * 2004-05-18 2006-09-14 Hydraulik-Ring Gmbh Freezer-compatible metering valve
CN116025755A (en) * 2022-04-27 2023-04-28 宁波方太厨具有限公司 Frost crack prevention valve body and gas water heater containing same
CN116293023A (en) * 2022-04-27 2023-06-23 宁波方太厨具有限公司 Frost crack prevention valve body and gas water heater containing same

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