JP4155533B2 - Mixing equipment - Google Patents

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JP4155533B2
JP4155533B2 JP28758298A JP28758298A JP4155533B2 JP 4155533 B2 JP4155533 B2 JP 4155533B2 JP 28758298 A JP28758298 A JP 28758298A JP 28758298 A JP28758298 A JP 28758298A JP 4155533 B2 JP4155533 B2 JP 4155533B2
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JP2000117084A (en
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源蔵 佐野
賢一 前川
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ヤヨイ化学工業株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば内装工事、塗装工事等で下地調整を目的としたパテ施工に際して、パテを撹拌混合するための混合装置に関するものである。
【0002】
【従来の技術】
一般的に、従来から壁紙貼り付け等の内装施工の際には、その下地調整として下地の不陸調整を目的としたパテ塗布作業が行われている。下地調整用パテには、主にペースト型と粉末型とがあるが、工期の短縮・ヤセ・持ち運びの簡便さから現在では粉末型パテの使用が多い。
【0003】
この粉末型パテは、粉末状パテ(パテ粉)と水とを撹拌混合して練り、適度の粘度に調整した後に使用するものである。撹拌混合には、バケツ等の金属製あるいはプラスチック製の容器にパテ粉と水とを入れ、電動ドリルの回動軸に撹拌羽根を取付け、作業者が電動ドリルを持って容器内に撹拌羽根を入れ、ドリルを駆動して回動軸を回転させることによって撹拌羽根でパテ粉と水を混合し、練り上げていた。また、直接パテベラやゴムベラ等の用具を用いて作業者自身が混合作業を行っていた。
【0004】
しかし、現在では、パテ調整作業の短縮化や作業者への負担軽減とともに、より均一なパテ混合を目的として、装置を用いて混合作業を機械化させている。従来の混合装置としては、バケツ等の容器を回転テーブル上に載置固定し、このテーブルをモータ等の駆動機構によって水平方向へ回転させると共に、容器内に挿入状態で取付けられた撹拌羽根を揺動させることによって、容器の回転と撹拌羽根の揺動との相対運動で容器内のパテ粉と水を撹拌混合し、適度な粘度になるまで練り上げる構成のものがある。
【0005】
【発明が解決しようとする課題】
通常、市販の粉末状パテは約4〜5kgで1袋となっており、混合作業は1袋単位で行うのが一般的であることから、混合装置も、1袋(5kgとして)のパテ粉と水とを混合するのに充分な約14Lの容器(バケツ)をセットできる設計となっている。
【0006】
しかしながら、現場によっては少量のパテしか必要ない場合があり、この際、少量のパテ粉と水との混合を上記の如き混合装置を用いて大径の容器内で行うと、容器の回転と撹拌具の揺動との相対運動範囲に亘って材料が広がらないため、逆にパテを均一に混合して所望の粘度まで練り上げることが非常に困難となる。結局、作業者自身がパテベラ等で撹拌したり、電動ドリルを用いたりしていた。従って、少量のパテ調整でありながら、作業者の負担の増加やパテ混合の不均一性等の問題が再び生じ、パテ施工の工程全体として作業効率の低下を招くことになる。
【0007】
本発明の目的は、上記問題点に鑑み、通常にパテ1袋単位の撹拌混合だけでなく、少量のパテでも均一に且つ効率的に撹拌混合できる混合装置を提供することにある。
【0008】
【課題を解決するための手段】
上記目的を達成するため、請求項1に記載の発明に係る混合装置では、駆動装置を備えた本体と、本体上で駆動装置により水平面内で回転される回転テーブルと、混合すべき材料を収容した容器の外底部を回転テーブル上に着脱可能に保持する保持手段と、回転テーブル上に保持された容器内に一端部が位置するように他端部で本体に枢支された撹拌具と、駆動装置により本体側で一定の角度範囲で揺動する揺動軸と、撹拌具の枢支部に揺動軸の揺動運動を伝達して撹拌具に水平面内の揺動運動を与える揺動伝達手段とを備え、容器内の材料を回転テーブルによる容器の回転と撹拌具の揺動との相対運動によって撹拌混合する混合装置において、
前記保持手段は、前記容器よりも小径の別の容器を回転テーブル上に着脱可能に保持する補助保持手段を含み、
前記揺動伝達手段としては、揺動軸の揺動運動を前記一定角度範囲のまま撹拌具の枢支部へ伝達する第1の伝達手段と、揺動軸の揺動運動を前記一定角度範囲より狭い角度範囲で伝達する第2の伝達手段とが交換可能に装着され
第2の伝達手段は、前記一定角度範囲と前記狭い角度範囲との差を吸収する遊び機構を備えているものである。
【0009】
また、請求項2に記載の発明に係る混合装置は、請求項1に記載の混合装置において、撹拌具としては第1の撹拌具と第2の撹拌具とが交換可能に装着され
第1の撹拌具は枢支部に第1の伝達手段を一体に備え、第2の撹拌具は枢支部に第2の伝達手段を一体に備えたものである。
【0010】
また、請求項3に記載の発明に係る混合装置は、請求項1に記載の混合装置において、第1の伝達手段と第2の伝達手段が共通の撹拌具の枢支部に交換可能に装着される別体のアタッチメントとして構成されているものである。
【0011】
また、請求項4に記載の発明に係る混合装置は、請求項1に記載の混合装置において、揺動軸が径方向に突出する突起部を備え、第1の伝達手段と第2の伝達手段がそれぞれ揺動軸に嵌合するソケット部を含み、第1の伝達手段のソケット部には前記突起部と実質的に遊び無く係合して揺動軸の揺動運動を前記一定角度範囲で撹拌具に伝達する第1の穴が設けられ、第2の伝達手段のソケット部には前記突起部と遊びをもって係合して揺動軸の揺動運動を前記狭い角度範囲で撹拌具に伝達する第2の穴が設けられ、第2の穴が揺動軸の周方向に延在する長穴として前記遊び機構を形成しているものである。
【0012】
さらに、請求項5に記載の発明に係る混合装置は、請求項1に記載の混合装置において、保持手段が第1の保持部材と第2の保持部材とを含み、第1の保持部材は前記別の容器よりも大径の前記容器を保持するために回転テーブルに固定設置され、第2の保持部材は前記別の容器を保持するために第1の保持部材の内側で回転テーブルに着脱可能に取付けられるものである。
【0013】
また、請求項6に記載の混合装置は、請求項1に記載の混合装置において、保持手段が第1の保持部材と第2の保持部材とを含み、第1の保持部材は前記別の容器よりも大径の前記容器を保持するために回転テーブルに固定設置され、第2の保持部材は前記別の容器を保持するために第1の保持部材の内側で回転テーブルのテーブル面に没入可能に突設されているものである。
【0014】
本発明の混合装置は、大径の容器を回転テーブル上に着脱可能に保持する保持手段が、補助保持手段を介して別の小径容器を着脱可能に保持できるものであると共に、撹拌具を大径容器内で一定角度範囲に揺動させる揺動伝達手段が第2の伝達手段によって小径容器に合わせた狭い角度範囲で撹拌具を揺動運動させることができるものであるため、例えば大径容器が通常のパテ粉1袋単位で撹拌混合するのに対応したものとすれば、本発明の混合装置においては従来は手作業で行っていた少量のパテ粉の撹拌混合を、小径容器を用いて容器回転と撹拌具揺動との相対運動を小さくした範囲内で良好に行うことができる。
【0015】
従って、本発明による混合装置を用いれば、施工に必要なパテが少量である場合も、少量のパテ粉と水を均一に且つ効率的に撹拌混合でき、作業者の負担も低減され、パテ施工工程全体の効率向上が図れる。
【0016】
なお、本発明の揺動伝達手段の第2の伝達手段は、大径容器での撹拌混合時に第1の伝達手段によって撹拌具へ伝達される揺動軸の一定角度範囲の揺動運動に対して、小径容器での撹拌混合時において揺動軸の揺動角度範囲を狭くして撹拌具に伝達することによって小径容器に対応させるものである。
【0017】
即ち、図4に示すように、本来の揺動軸の一定角度範囲での揺動運動が第1伝達手段によって伝達された撹拌具の大径容器内における揺動運動の範囲Dは、小径容器内で必要な撹拌具の揺動運動範囲dに対して、範囲A×2だけ余計である。そこで、第2の伝達手段は、小径容器内での撹拌具の揺動運動を範囲dに狭めるために、揺動軸の揺動運動の本来の一定角度範囲を狭い角度範囲へ調整したうえで撹拌具へ伝達するものでなければならないが、これは、第2の伝達手段が両者の角度範囲の差を吸収する遊び機構を備えることによって実現できる。
【0018】
このような伝達手段は、撹拌具に一体的に設けられた構成としても、あるいは撹拌具と別体のアタッチメントとして構成されるものとしてもいずれでも良い。前者の場合、第1の伝達手段と第2の伝達手段をそれぞれ備えた別体の第1の撹拌具と第2の撹拌具とを用意し、揺動軸に対して大径容器での撹拌混合時には第1の撹拌具が取付けられ、小径容器での撹拌混合時には第2の撹拌具が取付けられる。
【0019】
また、後者の場合は、第1の伝達手段を備えた第1のアタッチメントと第2の伝達手段と備えた第2のアタッチメントとをそれぞれ別体に用意し、揺動軸に対して共通の撹拌具を、大径容器での撹拌混合時には第1のアタッチメントを介して取付け、小径容器での撹拌混合時には第2のアタッチメントを介して取付ける。
【0020】
以上のように、伝達手段が、撹拌具に一体に設けられたもの、また同一の撹拌具に対して交換可能に取付けられるアタッチメントとして構成されるもの、いずれにしても、揺動軸を揺動させる駆動系を調整しなおすというような複雑で面倒な作業を必要とせず、揺動軸に対して部材を交換して取付けるという簡単な作業だけで、撹拌具の揺動運動の角度範囲を異なる径の容器にそれぞれ対応したものに容易に変更できる。
【0021】
また、これら伝達手段を揺動軸へ取付ける構成としては、揺動軸に形成された径方向に突出する突起部に対して嵌合する穴を備えたソケット部を伝達手段に設ける構成が簡便である。第1の伝達手段のソケット部の第1の穴は、前記突起部と実質的に遊び無く係合して揺動軸の揺動運動を前記一定角度範囲で撹拌具に伝達するものとし、第2の伝達手段のソケット部の第2の穴は、揺動軸の周方向に延在する長穴として遊び機構を形成するものとする。これによって、第2の穴は前記突起部と遊びをもって係合するため、この遊び部分が前記一定角度範囲と狭い角度範囲との差を吸収し、揺動軸の揺動運動を前記狭い角度範囲で撹拌具に伝達することとなる。
【0022】
また、容器の外底部を回転テーブル上に着脱可能に保持し、別の小径の容器を保持するための補助保持手段を有する保持手段としては、大径の容器を保持するための第1の保持手段と、小径の別の容器を保持するための第2の保持手段とからなる構成が挙げられる。保持手段は、保持する容器の外底部に合致する形状を持つものとすると、小径容器用の第2の保持手段は第1の保持手段より小さく、その内側に設置することができる。
【0023】
従って、第2の保持手段は、第1の保持手段を回転テーブルから取り外して交換される構成ではなく、第1の保持手段は回転テーブルに固定設置されるものとし、この第1の保持手段を取り外すことなくその内側で回転テーブルに取付ける構成とすることができる。これは、第1の保持手段を取り外す手間が必要ない分だけ作業時間が短縮化する。この場合、第2の保持手段を第1の保持手段の内側で回転テーブルに着脱可能に取付けられるものとすれば、第2の保持手段をそれぞれ異なる複数の小径の容器に応じて選択することができる。
【0024】
また、第2の保持手段を第1の保持手段の内側で回転テーブルのテーブル面に没入可能に突設されているものとすれば、第2の保持手段を取り外したり設置したりすることなく、大径の容器を設置することも小径の容器を設置することもできるため、より作業工程が簡略化される。
【0025】
また、第1の保持手段としては、回転テーブルと一体に形成されたものでも良い。このような保持手段としては、たとえば、籠形状のものが挙げられる。これは、回転テーブルを内底面として周上の籠側面内に容器外底部がはめ込まれるものである。この場合、着脱可能に取付けられる第2の保持手段も籠形状とすると、その下面部に第1の保持手段の内底面に嵌合する係止部を形成すれば良い。
【0026】
【発明の実施の形態】
本発明の一実施の形態として、第1の保持手段が回転テーブルと一体に形成された混合装置を図1〜図3に示す。図1は本実施形態による混合装置の概略構成図であり、図2は、本実施形態の第1の保持手段と第2の保持手段の構成を説明する模式図である。図3は本混合装置における第2の伝達手段と揺動軸の構成を説明する概略部分拡大図である。
【0027】
本実施形態による混合装置は、第1の保持手段である保持枠5が周上に一体に形成された回転テーブル3が、本体1内に搭載された駆動装置2により本体1上に水平面内で回転可能に固定設置されている。保持枠5は、1袋5kgのパテ粉を必要量の水と撹拌混合し練り上げるのに適した不図示の約14L容量の円柱型バケツ(大径容器)の外底部形状に嵌合する内周形状を持つものである。
【0028】
本実施形態においては、第2の保持手段として、5L容量の円柱型小径バケツ9の外底部形状に嵌合する内周形状を持つ保持枠部材6を備えている。この保持枠部材6は、底面の一部を構成する径方向に伸びた桟部7の下面にそれぞれ係止突起8が突設されている。
【0029】
この係止突起8が回転テーブル3の底面の一部を構成する径方向に伸びた桟部4のエッジ部に回転テーブル3の回転方向と対向する方向に嵌合して係止されることによって、保持枠部材6が回転テーブル3に設置され、回転テーブル3の回転に伴って保持枠部材6も一体的に回転し、保持枠部材6に設置された小径バケツ9も水平面内方向に回転する。
【0030】
従って、本実施形態では、回転テーブル3の保持枠5から大径バケツを取り外して保持枠部材6を回転テーブルに取り付け、小径バケツ9を保持枠部材6に嵌め込むという簡単な工程で、混合装置を少量のパテ調整モードに容易に切換えることができる。
【0031】
また、本混合装置では、本体1上の回転テーブル3から所定距離離れた位置に、駆動装置2によって一定の角度範囲で揺動する揺動軸10が垂直上方に突設されている。この揺動軸10は、先端部11に径方向に突設された突起12を持ち、一端側にバケツ内で揺動して中の材料を撹拌混合するための撹拌羽根を備えた撹拌具の他端側のソケット部の穴が突起に係合することによって撹拌具を枢止し、揺動軸10の揺動がこのソケット部から伝達されたバケツ内で一端側の撹拌羽根を揺動させる。
【0032】
大径バケツによる撹拌混合を行う場合に用いるための第1の撹拌具(不図示)は、ソケット部の穴は、遊びなく突起12に係合するものとし、揺動軸10の一定角度範囲の揺動運動をそのまま撹拌具へ伝達し、一端側の撹拌羽根をバケツ内で揺動させる。即ち、揺動軸10の揺動運動の一定角度範囲は、図4に示すように撹拌羽根が大径のバケツ内をその壁面から対向する壁面までの予め定められた距離範囲D内で揺動するように予め設定されている。
【0033】
本実施形態では、小径バケツ9での撹拌混合に対応した揺動運動をさせるための第2の伝達手段としてのソケット部14を他端側に有する別の第2の撹拌具13を備えた。この撹拌具13は、第1の撹拌具と同様に一端側にバケツ内で揺動して中の材料を撹拌混合するための撹拌羽根16を有し、ソケット部14には、図3に示すように、突起12に対して遊びをもって係合する周方向に延在する長穴15が形成されている。
【0034】
この長穴15の遊び分が、図4で説明したように、小径バケツ内で必要な撹拌羽根16の揺動運動範囲dと大径バケツ内での撹拌羽根の揺動運動範囲Dとの差に相当する揺動軸10の揺動運動の角度範囲の差を吸収する。
【0035】
従って、本実施形態の混合装置では、駆動系を調整するという複雑で面倒な作業を行うことなく、第1の撹拌具を第2の撹拌具13へ交換するという簡単な作業だけで、撹拌羽根16の揺動運動範囲を大径バケツに適したものから小径バケツに適したものへと容易に変更することができる。
【0036】
通常、撹拌羽根は、最もバケツ側壁面に近づく揺動範囲の両端位置で該バケツ側壁内面に縁部が接するように設定される。これは、撹拌羽根とバケツ側壁内面との間に間隙があると、壁面付近にパテ材料が滞留して充分な撹拌混合が行われない可能性があるためである。一方、本実施形態において、小径バケツ9での撹拌混合に対応して撹拌具13に交換した場合、撹拌羽根16の縁部が揺動範囲両端位置でバケツ9の側壁内面から離れていること、あるいは近すぎることも考えられる。
【0037】
そこで、図5にに示すように、撹拌羽根16xが撹拌具13本体に対して水平方向に移動可能な構成とし、バケツ9の側壁内面に縁部が接する位置で固定されるように位置調節機構17を備えることが望ましい。これにより、撹拌具13を揺動軸10に取付けた後、撹拌羽根16xをバケツ側壁内面に近づけあるいは離して適切な位置に調節することができる。
【0038】
なお、以上の実施の形態においては、それぞれソケット部に異なる穴が形成された第1の撹拌具と第2の撹拌具を備え、大径バケツでの大量パテ撹拌混合を行う場合と、小径バケツでの少量パテ撹拌混合を行う場合とで、両撹拌具を使い分ける構成を示したが、撹拌具とソケット部を着脱可能な別体のアタッチメント部材とし、共通の撹拌具に対してそれぞれ異なる穴が形成された第1のアタッチメントと第2のアタッチメントを備え、両アタッチメントを混合装置上の大径バケツと小径バケツの交換に応じて取り替えて撹拌具を揺動軸に取付ける構成としても良い。
【0039】
また、上記実施形態では、揺動軸の揺動運動の一定角度範囲を狭い角度範囲として撹拌具へ伝達するために、第2の伝達手段であるソケット部の穴を周方向に延在する長穴とすることによって揺動軸の突起に遊びを持って係合する遊び機構を設けたが、その他に、駆動系を調整することなく揺動軸の一定角度範囲の揺動運動を狭い角度範囲へ用意に変更できる構成であれば利用可能である。
【0040】
また、上記実施の形態では、小径バケツを保持する第2の保持手段としての保持枠部材は、回転テーブルに対して着脱可能に取付けられる構成としたが、回転テーブルに第1の保持手段としての保持枠の内側に突設する組込みタイプの構成としても良い。この場合、保持枠5による大径バケツの保持を邪魔することがない構成とする必要がある。
【0041】
例えば、図6の縦断面図及び上方から見た平面図に示すように、保持枠部材26をバネ機構27を介して回転テーブル23に形成されたスリット溝24内に没入可能に固定し、保持枠部材26上に大径バケツを載せると、保持枠部材26の上端がテーブル面まで沈み込む構成とすれば、保持枠部材26の影響を受けることなく大径バケツは保持枠25に保持される。なお、保持枠部材26は全周に亘って連続した枠となっているが、周上に配列された不連続な枠部材から構成されたものでも良い。
【0042】
【発明の効果】
以上説明したとおり、本発明の混合装置によれば、通常の大量パテ調整だけでなく、一部の部材を降下、取付けるという簡単な作業で、従来は手作業であった少量のパテ調整のための撹拌混合作業を同一装置で行うことができるため、少量パテの均一混合を短時間で行えると共に、作業者の負担も軽減でき、パテ施工工程全体の効率化が図れるという効果がある。
【図面の簡単な説明】
【図1】本発明の一実施の形態としての混合装置の概略構成図である。
【図2】図1の混合装置における第1および第2の保持手段の構成を説明する模式図である。
【図3】図1の混合装置における撹拌具と揺動軸との係合部を説明する概略部分図である。
【図4】本発明の混合装置における揺動軸による撹拌具の大径容器および小径容器内での揺動運動角度範囲を示した模式図である。
【図5】撹拌具の異なる構成の一例を示した概略部分図である。
【図6】図1に示した実施の形態とは異なる構成の保持手段の一例を説明する概略構成図である。
【符号の説明】
1:本体
2:駆動装置
3,23:回転テーブル
4:桟部
5,25:保持枠
6,26:保持枠部材
7:桟部
8:係止突起
9:小径バケツ
10:揺動軸
11:先端部
12:突起
13:撹拌具
14:ソケット部
15:穴
16,16x:撹拌羽根
17:位置調節機構
24:スリット溝
27:バネ機構
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a mixing device for stirring and mixing putty when performing putty construction for the purpose of groundwork adjustment, for example, in interior work and painting work.
[0002]
[Prior art]
Generally, when interior construction such as wallpaper pasting is performed, putty application work for the purpose of adjusting the unevenness of the base has been performed as the base. There are mainly paste-type and powder-type putty for base preparation, but at present, powder-type putty is often used because of the shortening of construction period, fraying and ease of carrying.
[0003]
This powder type putty is used after a powdery putty (putty powder) and water are stirred and mixed and kneaded and adjusted to an appropriate viscosity. For stirring and mixing, put putty powder and water into a metal or plastic container such as a bucket, attach the stirring blade to the rotating shaft of the electric drill, and the operator holds the stirring blade in the container with the electric drill. The putty powder and water were mixed and kneaded with a stirring blade by driving the drill and rotating the rotating shaft. In addition, the operator himself has been performing the mixing work directly using tools such as a putter and rubber spatula.
[0004]
At present, however, the mixing work is mechanized using an apparatus for the purpose of shortening the putty adjustment work and reducing the burden on the worker, and more uniform putty mixing. As a conventional mixing apparatus, a container such as a bucket is placed and fixed on a rotary table, the table is rotated in a horizontal direction by a driving mechanism such as a motor, and a stirring blade attached in an inserted state in the container is shaken. There is a configuration in which the putty powder and water in the container are agitated and mixed by relative movement between the rotation of the container and the oscillation of the stirring blades, and kneaded until an appropriate viscosity is obtained.
[0005]
[Problems to be solved by the invention]
Usually, a commercially available powdery putty is about 4 to 5 kg in one bag, and the mixing operation is generally carried out in units of one bag, so the mixing device is also one bag (as 5 kg) putty powder. It is designed to be able to set a container (bucket) of about 14L enough to mix water with water.
[0006]
However, depending on the site, only a small amount of putty may be required. At this time, if mixing of a small amount of putty powder and water is performed in a large-diameter container using the mixing device as described above, the container is rotated and stirred. Since the material does not spread over the range of relative motion with the rocking of the tool, it is very difficult to mix the putty uniformly and knead it to the desired viscosity. Eventually, the worker himself agitated with a patevera etc. or used an electric drill. Accordingly, problems such as an increase in the burden on the operator and non-uniformity of putty mixing again occur despite a small amount of putty adjustment, leading to a reduction in work efficiency as a whole of the putty construction process.
[0007]
In view of the above problems, an object of the present invention is to provide a mixing apparatus that can uniformly and efficiently stir and mix even a small amount of putty, as well as usually stir and mix in units of putty.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, a mixing apparatus according to the first aspect of the present invention contains a main body provided with a driving device, a rotary table rotated on the main body in a horizontal plane by the driving device, and a material to be mixed. Holding means for detachably holding the outer bottom of the container on the rotary table, and an agitator pivotally supported on the main body at the other end so that one end is located in the container held on the rotary table, A swing shaft that swings within a certain angle range on the main body side by the drive device, and a swing transmission that transmits the swing motion of the swing shaft to the pivotal support of the stirrer and swings the stirrer in a horizontal plane A mixing device that stirs and mixes the material in the container by relative movement between the rotation of the container by the rotary table and the swinging of the stirring tool,
The holding means includes auxiliary holding means for detachably holding another container having a smaller diameter than the container on the rotary table,
The swing transmission means includes first transmission means for transmitting the swing motion of the swing shaft to the pivotal support portion of the stirring tool while maintaining the constant angle range, and the swing motion of the swing shaft from the constant angle range. The second transmission means for transmitting in a narrow angle range is mounted so as to be exchangeable ,
The second transmission means includes a play mechanism that absorbs a difference between the constant angle range and the narrow angle range.
[0009]
The mixing device according to the invention described in claim 2 is the mixing device according to claim 1, the first stirring member and second agitating member is replaceably mounted as stirring device,
The first stirrer is integrally provided with the first transmission means at the pivot, and the second stirrer is integrally provided with the second transmission means at the pivot.
[0010]
According to a third aspect of the present invention, there is provided the mixing apparatus according to the first aspect, wherein the first transmission means and the second transmission means are exchangeably mounted on a pivotal support portion of a common stirring tool. It is configured as a separate attachment.
[0011]
According to a fourth aspect of the present invention, there is provided a mixing apparatus according to the first aspect of the present invention, wherein the rocking shaft includes a protruding portion protruding in the radial direction, and the first transmission means and the second transmission means. Each of which includes a socket portion that fits on the swing shaft, and engages the socket portion of the first transmission means with substantially no play to allow the swing motion of the swing shaft within the predetermined angle range. A first hole is provided for transmission to the agitator, and the socket portion of the second transmission means is engaged with the protrusion with play to transmit the oscillating motion of the oscillating shaft to the agitator within the narrow angle range. The play mechanism is formed as a long hole extending in the circumferential direction of the swing shaft.
[0012]
Furthermore, the mixing apparatus according to the invention described in claim 5 is the mixing apparatus according to claim 1, wherein the holding means includes a first holding member and a second holding member, and the first holding member is the first holding member. Fixed to the rotary table to hold the container having a diameter larger than that of another container, and the second holding member can be attached to and detached from the rotary table inside the first holding member to hold the other container. It can be attached to.
[0013]
The mixing apparatus according to claim 6 is the mixing apparatus according to claim 1, wherein the holding means includes a first holding member and a second holding member, and the first holding member is the another container. The second holding member can be immersed in the table surface of the rotary table inside the first holding member to hold the other container. It is something that is projected.
[0014]
In the mixing apparatus of the present invention, the holding means for detachably holding the large-diameter container on the rotary table can detachably hold another small-diameter container via the auxiliary holding means, and the stirring tool is large. Since the rocking transmission means for rocking in a constant angle range in the diameter container can swing the stirring tool in a narrow angle range matched to the small diameter container by the second transmission means, for example, a large diameter container However, in the mixing apparatus according to the present invention, a small amount of putty powder, which is conventionally manually mixed in the mixing apparatus of the present invention, is mixed using a small-diameter container. This can be carried out satisfactorily within a range in which the relative movement between the container rotation and the stirring tool swing is reduced.
[0015]
Therefore, when the mixing device according to the present invention is used, even when a small amount of putty required for construction is used, a small amount of putty powder and water can be uniformly and efficiently stirred and mixed, and the burden on the operator is reduced. The efficiency of the whole process can be improved.
[0016]
It should be noted that the second transmission means of the oscillation transmission means of the present invention is for the oscillation motion within a certain angular range of the oscillation shaft transmitted to the agitator by the first transmission means during the agitation and mixing in the large-diameter container. Thus, at the time of stirring and mixing in the small-diameter container, the swing angle range of the swing shaft is narrowed and transmitted to the stirring tool so as to correspond to the small-diameter container.
[0017]
That is, as shown in FIG. 4, the range D of the swinging motion in the large-diameter container of the stirrer in which the swinging motion of the original swinging shaft within a certain angle range is transmitted by the first transmission means is the small-diameter container. The range A × 2 is extra with respect to the required swinging motion range d of the stirring tool. Therefore, the second transmission means adjusts the original constant angle range of the swinging motion of the swing shaft to a narrow angle range in order to narrow the swinging motion of the stirring tool in the small diameter container to the range d. This must be transmitted to the stirrer, but this can be realized by providing the second transmission means with a play mechanism that absorbs the difference between the two angular ranges.
[0018]
Such a transmission means may be either provided integrally with the stirrer or may be configured as an attachment separate from the stirrer. In the former case, separate first stirrer and second stirrer provided with first and second transmission means are prepared, and stirring is performed in a large-diameter container with respect to the swing axis. A first stirrer is attached at the time of mixing, and a second stirrer is attached at the time of stirring and mixing in a small-diameter container.
[0019]
In the latter case, the first attachment provided with the first transmission means and the second attachment provided with the second transmission means are prepared separately, and a common agitation is applied to the swing shaft. The tool is attached via a first attachment when stirring and mixing in a large-diameter container, and is attached via a second attachment when stirring and mixing in a small-diameter container.
[0020]
As described above, the transmission means is provided integrally with the stirrer or configured as an attachment that can be exchangeably attached to the same stirrer. The angle range of the oscillating motion of the stirrer can be changed by simply replacing and attaching the member to the oscillating shaft without the need for complicated and troublesome operations such as adjusting the drive system to be adjusted. It can be easily changed to one corresponding to each diameter container.
[0021]
In addition, as a configuration for attaching these transmission means to the swing shaft, a configuration in which a socket portion provided with a hole for fitting into a projecting portion protruding in the radial direction formed on the swing shaft is provided in the transmission means is simple. is there. The first hole of the socket part of the first transmission means engages with the protrusion part substantially without play, and transmits the swinging motion of the swinging shaft to the stirring tool in the constant angle range. The 2nd hole of the socket part of 2 transmission means shall form an idle mechanism as an elongate hole extended in the circumferential direction of a rocking | fluctuation shaft. Accordingly, since the second hole engages with the protrusion with play, the play portion absorbs the difference between the constant angle range and the narrow angle range, and the swing motion of the swing shaft is reduced in the narrow angle range. Will be transmitted to the stirrer.
[0022]
In addition, as a holding means having an auxiliary holding means for holding the outer bottom portion of the container on the rotary table in a detachable manner and holding another small-diameter container, a first holding for holding a large-diameter container is provided. The structure which consists of a means and the 2nd holding means for hold | maintaining another container with a small diameter is mentioned. If the holding means has a shape that matches the outer bottom portion of the container to be held, the second holding means for the small-diameter container is smaller than the first holding means and can be installed on the inside thereof.
[0023]
Therefore, the second holding means is not configured to be removed and replaced with the first holding means, but the first holding means is fixedly installed on the rotary table. It can be set as the structure attached to a rotary table inside without removing. This shortens the work time by the amount that does not require the trouble of removing the first holding means. In this case, if the second holding means is detachably attached to the rotary table inside the first holding means, the second holding means can be selected according to a plurality of different small diameter containers. it can.
[0024]
Further, if the second holding means is provided so as to be immersible on the table surface of the rotary table inside the first holding means, without removing or installing the second holding means, Since a large-diameter container or a small-diameter container can be installed, the work process is further simplified.
[0025]
The first holding means may be formed integrally with the rotary table. Examples of such holding means include a bowl-shaped one. In this case, the outer bottom portion of the container is fitted in the side surface of the upper periphery with the rotary table as the inner bottom surface. In this case, if the second holding means that is detachably attached is also shaped like a hook, a locking portion that fits into the inner bottom surface of the first holding means may be formed on the lower surface portion thereof.
[0026]
DETAILED DESCRIPTION OF THE INVENTION
As an embodiment of the present invention, FIGS. 1 to 3 show a mixing apparatus in which a first holding means is formed integrally with a rotary table. FIG. 1 is a schematic configuration diagram of a mixing apparatus according to the present embodiment, and FIG. 2 is a schematic diagram illustrating configurations of first holding means and second holding means of the present embodiment. FIG. 3 is a schematic partially enlarged view for explaining the configuration of the second transmission means and the swing shaft in the mixing apparatus.
[0027]
In the mixing apparatus according to the present embodiment, a rotary table 3 in which a holding frame 5 as a first holding unit is integrally formed on the circumference is placed on a main body 1 in a horizontal plane by a driving device 2 mounted in the main body 1. It is fixedly installed so that it can rotate. The holding frame 5 is an inner periphery that fits into the outer bottom shape of a cylindrical bucket (large diameter container) of about 14 L capacity (not shown) suitable for stirring and mixing 5 kg of putty powder with a required amount of water. It has a shape.
[0028]
In the present embodiment, as the second holding means, a holding frame member 6 having an inner peripheral shape that fits into an outer bottom shape of a cylindrical small diameter bucket 9 having a capacity of 5 L is provided. The holding frame member 6 is provided with locking projections 8 projecting from the lower surface of a beam portion 7 extending in the radial direction that constitutes a part of the bottom surface.
[0029]
The engaging projection 8 is engaged with and engaged with the edge portion of the crosspiece 4 extending in the radial direction constituting a part of the bottom surface of the turntable 3 in a direction opposite to the rotation direction of the turntable 3. The holding frame member 6 is installed on the rotary table 3, and the holding frame member 6 rotates integrally with the rotation of the rotary table 3, and the small-diameter bucket 9 installed on the holding frame member 6 also rotates in the horizontal plane. .
[0030]
Therefore, in this embodiment, the mixing device is a simple process of removing the large diameter bucket from the holding frame 5 of the rotary table 3 and attaching the holding frame member 6 to the rotary table and fitting the small diameter bucket 9 into the holding frame member 6. Can be easily switched to a small amount of putty adjustment mode.
[0031]
Further, in the present mixing device, a swing shaft 10 that swings within a certain angle range by the drive device 2 is provided to project vertically upward at a position away from the rotary table 3 on the main body 1 by a predetermined distance. The rocking shaft 10 has a protrusion 12 projecting in the radial direction at the tip end portion 11, and is a stirring tool equipped with a stirring blade for stirring and mixing the material inside by swinging in a bucket on one end side. The hole of the socket part on the other end side engages with the projection to pivot the stirring tool, and the swinging of the swinging shaft 10 swings the stirring blade on one end side in the bucket transmitted from the socket part. .
[0032]
A first stirring tool (not shown) for use when stirring and mixing with a large-diameter bucket is such that the hole of the socket portion engages with the protrusion 12 without play, and the rocking shaft 10 has a certain angular range. The swinging motion is transmitted to the stirring tool as it is, and the stirring blade on one end side is swung in the bucket. In other words, the constant angular range of the swinging motion of the swinging shaft 10 is within a predetermined distance range D from the wall surface to the opposite wall surface in the large diameter bucket as shown in FIG. Is set in advance.
[0033]
In the present embodiment, another second stirrer 13 having a socket portion 14 on the other end side as a second transmission means for performing a rocking motion corresponding to the stirring and mixing in the small diameter bucket 9 is provided. The stirrer 13 has a stirring blade 16 for agitating and mixing the material in the bucket by swinging in the bucket on one end side like the first stirrer. Thus, a long hole 15 extending in the circumferential direction that engages with the protrusion 12 with play is formed.
[0034]
As described with reference to FIG. 4, the play of the elongated hole 15 is the difference between the swing motion range d of the stirring blade 16 required in the small diameter bucket and the swing motion range D of the stirring blade in the large diameter bucket. The difference in the angular range of the swing motion of the swing shaft 10 corresponding to is absorbed.
[0035]
Therefore, in the mixing apparatus according to the present embodiment, the stirring blade is simply replaced by replacing the first stirring tool with the second stirring tool 13 without performing a complicated and troublesome operation of adjusting the drive system. The range of 16 swinging motions can be easily changed from one suitable for a large diameter bucket to one suitable for a small diameter bucket.
[0036]
Usually, the stirring blade is set so that the edge portion is in contact with the inner surface of the bucket side wall at both end positions of the swing range closest to the bucket side wall surface. This is because if there is a gap between the stirring blade and the bucket side wall inner surface, putty material may stay in the vicinity of the wall surface, and sufficient stirring and mixing may not be performed. On the other hand, in this embodiment, when the stirrer 13 is replaced with a stirrer 13 corresponding to the stir and mix in the small diameter bucket 9, the edge of the stirrer blade 16 is separated from the inner surface of the side wall of the bucket 9 at both ends of the swing range. Or it may be too close.
[0037]
Accordingly, as shown in FIG. 5, the stirring blade 16x is configured to be movable in the horizontal direction with respect to the main body of the stirring tool 13, and the position adjusting mechanism is fixed so that the edge is in contact with the inner surface of the side wall of the bucket 9. 17 is desirable. Thereby, after attaching the stirring tool 13 to the rocking | fluctuation shaft 10, the stirring blade 16x can be adjusted to an appropriate position close to or away from the inner surface of the bucket side wall.
[0038]
In the above embodiments, the first stirrer and the second stirrer, each having a different hole formed in the socket part, are used to perform large-scale putty stirring and mixing in a large diameter bucket, and the small diameter bucket. In the case where a small amount of putty is mixed with a stirrer, the configuration in which both agitators are used properly is shown. It is good also as a structure provided with the formed 1st attachment and 2nd attachment, replacing both attachments according to replacement | exchange of the large diameter bucket and small diameter bucket on a mixing apparatus, and attaching a stirring tool to a rocking | fluctuation shaft.
[0039]
Moreover, in the said embodiment, in order to transmit the fixed angle range of the rocking | fluctuation motion of a rocking | fluctuation axis | shaft to a stirring tool as a narrow angle range, it is the length which extends the hole of the socket part which is a 2nd transmission means to the circumferential direction. A play mechanism that engages the protrusion of the swing shaft with play is provided by making a hole, but in addition, the swing motion of the swing shaft within a certain angular range can be performed without adjusting the drive system. Any configuration that can be changed easily can be used.
[0040]
In the above embodiment, the holding frame member as the second holding means for holding the small diameter bucket is detachably attached to the rotary table. However, the first holding means is attached to the rotary table as the first holding means. It is good also as a built-in type structure protruding inside the holding frame. In this case, it is necessary to have a configuration that does not interfere with the holding of the large diameter bucket by the holding frame 5.
[0041]
For example, as shown in the longitudinal sectional view of FIG. 6 and a plan view seen from above, the holding frame member 26 is detachably fixed to the slit groove 24 formed in the rotary table 23 via the spring mechanism 27 and held. If a large diameter bucket is placed on the frame member 26, the large diameter bucket is held by the holding frame 25 without being affected by the holding frame member 26 if the upper end of the holding frame member 26 sinks to the table surface. . Although the holding frame member 26 is a continuous frame over the entire circumference, the holding frame member 26 may be composed of discontinuous frame members arranged on the circumference.
[0042]
【The invention's effect】
As described above, according to the mixing apparatus of the present invention, not only a normal large-scale putty adjustment, but also a simple operation of lowering and attaching some members, a small amount of putty adjustment that has been a manual operation in the past is required. Since the stirring and mixing operation can be performed with the same apparatus, uniform mixing of a small amount of putty can be performed in a short time, and the burden on the operator can be reduced, and the overall efficiency of the putty construction process can be improved.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a mixing apparatus as an embodiment of the present invention.
FIG. 2 is a schematic diagram for explaining the configuration of first and second holding means in the mixing apparatus of FIG. 1;
3 is a schematic partial view for explaining an engaging portion between a stirring tool and a swing shaft in the mixing apparatus of FIG. 1; FIG.
FIG. 4 is a schematic diagram showing a swinging motion angle range in a large-diameter container and a small-diameter container of a stirring tool by a swinging shaft in the mixing apparatus of the present invention.
FIG. 5 is a schematic partial view showing an example of a different configuration of the stirring tool.
6 is a schematic configuration diagram illustrating an example of a holding unit having a configuration different from that of the embodiment illustrated in FIG.
[Explanation of symbols]
1: Main body 2: Drive device 3, 23: Rotary table 4: Cross section 5, 25: Holding frame 6, 26: Holding frame member 7: Cross section 8: Locking projection 9: Small diameter bucket 10: Oscillating shaft 11: Tip part 12: Protrusion 13: Stirrer 14: Socket part 15: Hole 16, 16x: Stirrer blade 17: Position adjusting mechanism 24: Slit groove 27: Spring mechanism

Claims (6)

駆動装置を備えた本体と、本体上で駆動装置により水平面内で回転される回転テーブルと、混合すべき材料を収容した容器の外底部を回転テーブル上に着脱可能に保持する保持手段と、回転テーブル上に保持された容器内に一端部が位置するように他端部で本体に枢支された撹拌具と、駆動装置により本体側で一定の角度範囲で揺動する揺動軸と、撹拌具の枢支部に揺動軸の揺動運動を伝達して撹拌具に水平面内の揺動運動を与える揺動伝達手段とを備え、容器内の材料を回転テーブルによる容器の回転と撹拌具の揺動との相対運動によって撹拌混合する混合装置において、
前記保持手段は、前記容器よりも小径の別の容器を回転テーブル上に着脱可能に保持する補助保持手段を含み、
前記揺動伝達手段としては、揺動軸の揺動運動を前記一定角度範囲のまま撹拌具の枢支部へ伝達する第1の伝達手段と、揺動軸の揺動運動を前記一定角度範囲より狭い角度範囲で伝達する第2の伝達手段とが交換可能に装着され
第2の伝達手段は、前記一定角度範囲と前記狭い角度範囲との差を吸収する遊び機構を備えていることを特徴とする混合装置。
A main body having a driving device, a rotary table rotated on the main body in a horizontal plane by the driving device, a holding means for detachably holding an outer bottom portion of a container containing a material to be mixed on the rotary table, and a rotation An agitator pivotally supported by the main body at the other end so that the one end is positioned in a container held on the table, an oscillating shaft that oscillates within a certain angle range on the main body side by the driving device, and agitation A swing transmitting means for transmitting the swinging motion of the swing shaft to the pivotal support of the tool to give the stirring tool a swinging motion in a horizontal plane. In a mixing device that stirs and mixes by relative motion with rocking,
The holding means includes auxiliary holding means for detachably holding another container having a smaller diameter than the container on the rotary table,
The swing transmission means includes first transmission means for transmitting the swing motion of the swing shaft to the pivotal support portion of the stirring tool while maintaining the constant angle range, and the swing motion of the swing shaft from the constant angle range. The second transmission means for transmitting in a narrow angle range is mounted so as to be exchangeable ,
The second transmission means includes a play mechanism that absorbs a difference between the constant angle range and the narrow angle range.
撹拌具としては第1の撹拌具と第2の撹拌具とが交換可能に装着され
第1の撹拌具は枢支部に第1の伝達手段を一体に備え、第2の撹拌具は枢支部に第2の伝達手段を一体に備えたことを特徴とする請求項1に記載の混合装置。
As the stirrer , the first stirrer and the second stirrer are interchangeably mounted ,
The mixing device according to claim 1, wherein the first stirring tool is integrally provided with the first transmission means at the pivot portion, and the second stirring tool is integrally provided with the second transmission means at the pivot portion. apparatus.
第1の伝達手段と第2の伝達手段が共通の撹拌具の枢支部に交換可能に装着される別体のアタッチメントとして構成されていることを特徴とする請求項1に記載の混合装置。  The mixing device according to claim 1, wherein the first transmission unit and the second transmission unit are configured as separate attachments that are exchangeably mounted on a pivotal support portion of a common stirring tool. 揺動軸が径方向に突出する突起部を備え、第1の伝達手段と第2の伝達手段がそれぞれ揺動軸に嵌合するソケット部を含み、第1の伝達手段のソケット部には前記突起部と実質的に遊び無く係合して揺動軸の揺動運動を前記一定角度範囲で撹拌具に伝達する第1の穴が設けられ、第2の伝達手段のソケット部には前記突起部と遊びをもって係合して揺動軸の揺動運動を前記狭い角度範囲で撹拌具に伝達する第2の穴が設けられ、第2の穴が揺動軸の周方向に延在する長穴として前記遊び機構を形成していることを特徴とする請求項1に記載の混合装置。  The swing shaft includes a protruding portion that protrudes in the radial direction, and the first transmission means and the second transmission means each include a socket portion that fits the swing shaft, and the socket portion of the first transmission means includes A first hole is provided for engaging the protrusion with substantially no play and transmitting the swinging motion of the swing shaft to the agitator within the predetermined angle range, and the socket of the second transmitting means has the protrusion. A second hole is provided for engaging the part with play and transmitting the swinging motion of the swinging shaft to the agitator in the narrow angle range, and the second hole extends in the circumferential direction of the swinging shaft. The mixing device according to claim 1, wherein the play mechanism is formed as a hole. 保持手段が第1の保持部材と第2の保持部材とを含み、第1の保持部材は前記別の容器よりも大径の前記容器を保持するために回転テーブルに固定設置され、第2の保持部材は前記別の容器を保持するために第1の保持部材の内側で回転テーブルに着脱可能に取付けられることを特徴とする請求項1に記載の混合装置。  The holding means includes a first holding member and a second holding member, and the first holding member is fixedly installed on the rotary table to hold the container having a larger diameter than the another container, and the second holding member The mixing device according to claim 1, wherein the holding member is detachably attached to the rotary table inside the first holding member to hold the another container. 保持手段が第1の保持部材と第2の保持部材とを含み、第1の保持部材は前記別の容器よりも大径の前記容器を保持するために回転テーブルに固定設置され、第2の保持部材は前記別の容器を保持するために第1の保持部材の内側で回転テーブルのテーブル面に没入可能に突設されていることを特徴とする請求項1に記載の混合装置。  The holding means includes a first holding member and a second holding member, and the first holding member is fixedly installed on the rotary table to hold the container having a larger diameter than the another container, and the second holding member The mixing device according to claim 1, wherein the holding member is provided so as to protrude into the table surface of the rotary table inside the first holding member so as to hold the another container.
JP28758298A 1998-10-09 1998-10-09 Mixing equipment Expired - Fee Related JP4155533B2 (en)

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