JP4153844B2 - Polishing method, polishing apparatus, polishing material, washing-free rice production method and washing-free rice production apparatus - Google Patents

Polishing method, polishing apparatus, polishing material, washing-free rice production method and washing-free rice production apparatus Download PDF

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JP4153844B2
JP4153844B2 JP2003288173A JP2003288173A JP4153844B2 JP 4153844 B2 JP4153844 B2 JP 4153844B2 JP 2003288173 A JP2003288173 A JP 2003288173A JP 2003288173 A JP2003288173 A JP 2003288173A JP 4153844 B2 JP4153844 B2 JP 4153844B2
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rice
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JP2005103334A (en
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照夫 犬木
栄子 三村
康夫 犬木
武夫 犬木
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株式会社グッド・ライフ
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B7/00Auxiliary devices

Description

本発明は、精米を原料とし、これを更に研米する方法、装置及び炊飯時に洗米をする必要のない清浄な状体の無洗米の製造方法、製造装置並びにこの研米に使用する研米材に関する。本発明は、水を使わずに研米して清浄米あるいは無洗米を乾式法によって製造する技術に関する。   The present invention relates to a method and apparatus for further polishing rice using rice mill as a raw material, and a method and apparatus for producing clean, clean rice that does not require washing at the time of rice cooking, and a rice polishing material used in this rice polishing. About. The present invention relates to a technique for producing clean rice or non-washed rice by a dry method by polishing rice without using water.

精米した白米の表面には精米機では取りきれない粘性のヌカが残っている。お米をとぎ洗いすることで、このお米の表面についているヌカが洗い落とされ、おいしいご飯になる。お米をとぎ洗いするという手間をなくしたのが無洗米である。無洗米は 洗う必要のない衛生的(きれい)なお米である。袋からお米を出して、水を注ぎ、すぐご飯を炊くことができる。
無洗米を製造する方法として、水を使ってヌカを米の表面から除去して乾燥させた湿式法、水を使わずに研米材などを使用してヌカを落とす乾式法などがある。研米材を使用せず水を利用して精米を水中で摩擦させて研米するいわゆる水洗する湿式法が現在の無洗米の製造方法の主流となっている。しかし、この方法の欠点は食味の低下や精米の劣化等の問題があるが特筆すべきはカビ等の発生の難題がある。
本出願人は、乾式法による無洗米の製造法及び装置に関する発明を提案してきた。即ち、特許2958885号公報「清浄米の製造装置及び製造方法」(特許文献1)および、特開2001−327881号公報「脱脂糠を用いた清浄米の製造装置及び製造方法」(特許文献2)である。
これらの発明は、研米材として脱脂糠に注目して、精米に残っているヌカを取り除こうとするものである。精米と研米材を混ぜ合わせて攪拌することにより、お米の表面に残っているヌカと脱脂糠を接触させるために、回転軸に回転体を装着して攪拌研米する方法である。この研米技術は、研米材が精米と精米の間に介在しながら一体となって回転するものであって精米の濁度を十分に下げる程度まで研米するには、長時間を必要とするなど、改良の余地があるものであった。
On the surface of the polished white rice, there remains a viscous nuka that cannot be removed by a rice mill. By scouring the rice, the nuka on the surface of the rice is washed away, making it delicious. Wash-free rice eliminates the hassle of washing rice. Wash-free rice is sanitary (clean) rice that does not need to be washed. You can take rice out of the bag, pour water and cook rice right away.
There are two methods for producing washing-free rice: a wet method in which water is used to remove nuka from the surface of the rice and then dried, and a dry method in which nuka is removed without using water. The so-called water-washing wet method, which uses water to rub the polished rice in the water without using the polished rice material, is the mainstream of the current washing-free rice production method. However, the disadvantages of this method are problems such as a decrease in taste and deterioration of the polished rice, but it is worth mentioning that there is a difficulty in generating mold and the like.
The present applicant has proposed an invention relating to a method and an apparatus for producing washing-free rice by a dry method. That is, Japanese Patent No. 2958885 “Cleaning Rice Manufacturing Apparatus and Manufacturing Method” (Patent Document 1) and Japanese Patent Laid-Open No. 2001-327881 “Cleaning Rice Manufacturing Apparatus and Manufacturing Method Using Degreased Rice” (Patent Document 2). It is.
These inventions pay attention to defatted rice bran as a polishing material and try to remove the residue remaining in the polished rice. This is a method of stirring and polishing rice by attaching a rotating body to the rotating shaft in order to bring the milled rice and the polished rice into contact with the dehydrated rice bran remaining on the surface of the rice by mixing and stirring. This polishing technology is a process in which the polished rice material rotates between the polished rice and the polished rice, and it takes a long time to polish the polished rice to a level that sufficiently reduces the turbidity of the polished rice. There was room for improvement.

特許文献1は、原料精米に、脱脂糠とナット状の加圧材とを配合し、これらの配合物を回転ドラムに投入し、回転攪拌処理し、清浄米、加圧材、並びに清浄材を選別し、米粒に付着する微粉を除去して、無洗米である清浄米を製造する発明である。
特許文献2は、特許文献1で提案した発明を改良した発明であって、加圧材を用いることなく被処理米と脱脂糠を配合して清浄米を製造する製造装置であって、研米手段と装置構成に改良を加えたものである。
In Patent Document 1, defatted rice bran and a nut-shaped pressurizing material are blended with raw rice polished rice, and these blends are put into a rotating drum, subjected to rotary stirring treatment, and cleaned rice, pressurizing material, and cleaning material are mixed. It is an invention for producing clean rice which is screened and removes fine powder adhering to the rice grains.
Patent Document 2 is an improved version of the invention proposed in Patent Document 1, which is a manufacturing apparatus for producing clean rice by mixing treated rice and defatted rice cake without using a pressurizing material. Means and device configuration are improved.

一方、脱脂糠は、脱脂されているので精米の表面にある脂質を含むヌカを吸着しやすいこと、強く擦っても米に傷をつけない硬さであること、含水率が米と同程度に調整しやすく米と混ざっても米を乾燥することなく乾燥割れを防止できること、米から得られる天然素材なので安全な材料であること、大量に安価に得られることなどの特徴があって米と馴染みが良いので本発明者は、従来より注目してきた研米材料である。
米と馴染みが良いことは米の表面に付着して、逆に落ちにくいこともあって、先に出願したような工夫を凝らしてきたものである。この発明においては、更に、装置及び脱脂糠にも工夫を加えて更に、効率性とお米の表面の清浄度を向上させた提案をするものである。
On the other hand, defatted rice cake is defatted, so it is easy to adsorb nuka containing lipids on the surface of polished rice, it is hard enough not to damage rice even if rubbed strongly, and its moisture content is about the same as rice. It is easy to adjust and can be mixed with rice to prevent dry cracking without drying it, it is a natural material obtained from rice, it is a safe material, and it can be obtained inexpensively in large quantities and is familiar with rice However, the present inventor is an abrasive material that has been attracting attention from the past.
The familiarity with rice is that it adheres to the surface of the rice and, on the contrary, it is hard to fall off, so it has been devised as previously filed. In this invention, further, the device and the defatted rice bran are further devised to further improve the efficiency and the cleanliness of the surface of the rice.

特許2958885号公報Japanese Patent No. 2958885 2001−327881号2001-327881

本発明者は、脱脂糠と精米を効率よく接触させ、摩擦して、精米に残存するヌカを脱脂糠に付着させて除去する方法と装置を研究してきている。その成果として、加圧材を介在させることにより脱脂糠を米の表面に押しつける手段を提案し、また、攪拌方法に工夫を加える方法及び装置を提案してきた。更に、研究開発を続けた結果、従来の提案では、多数の精米と脱脂糠を一緒に攪拌するために、個々の米粒に対して確実に脱脂糠を接触させる工夫が不足しているために、長時間の攪拌や仕上がりが不安定になっていることに気づき、個々の米粒に効果的なこすり付けを実現する方法及び装置を開発することが本発明の課題とするものである。
また、研米材である脱脂糠の性状についても詳細に検討し、精米粒に残存するヌカを確実に付着して取り除く性状、及び、米と馴染みがあることによる欠点として微粉化した脱脂糠が米側に付着してしまい再除去に手間がかかることを改善することを本発明の課題とするものである。
また、精米と研米材とを自動的に配合して、研米効率・精度を維持する手段を発明し、システムとしての研米装置を提供するものである。
また、研米材を循環利用して、廃棄物の発生を少なくし、低価の原料コストを提供することである。
The present inventor has been researching a method and an apparatus for efficiently contacting and rubbing the defatted rice bran and the polished rice to attach and remove the residue remaining on the polished rice. As a result, a means for pressing the defatted rice bran against the surface of rice by interposing a pressurizing material has been proposed, and a method and an apparatus for improving the stirring method have been proposed. Furthermore, as a result of continuing research and development, in the conventional proposal, in order to stir a large number of polished rice and defatted rice cake together, there is a lack of ingenuity to make sure that the defatted rice cake comes into contact with individual rice grains. It is an object of the present invention to develop a method and apparatus that realizes effective rubbing of individual rice grains by recognizing that stirring and finishing for a long time are unstable.
In addition, the properties of the defatted rice bran, which is a polished rice material, will be examined in detail, and the properties that reliably remove and remove the residue remaining on the polished rice grains, and the defatted defatted rice cake as a defect due to familiarity with rice It is an object of the present invention to improve the problem of sticking to the rice side and taking time for re-removal.
In addition, the present invention provides a rice polishing apparatus as a system by inventing a means for automatically mixing rice milling material and a rice polishing material to maintain the rice polishing efficiency and accuracy.
In addition, it is intended to reduce the generation of waste and provide low-cost raw material costs by recycling and using polished rice.

本発明者は、研米棒などの攪拌手段と精米と研米材が一体となって回転してしまい、研米材が米粒にこすりつけられる機会が少なくなる弊害を抑制するために、研米槽内での精米の移動を制限する手段を設けるものである。あるいは、個々の米粒に確実に摺り合わせる作用を加えるために、米粒の移動空間の隙間を制限する方法及び機構を設けたものである。
さらに、この方法の精度を向上させるために、個々の米粒にこすりあわせる作用を施すことによって、研米材が米粒に逆に貼り付いてしまう欠点を除去するために、研米材の付着成分であるアルファ化した白色澱粉を除去した脱脂糠を提案するものである。
In order to suppress the adverse effect that the stirring means such as a polishing rice stick and the polished rice and the polished rice material rotate together and the chance that the polished rice material is rubbed against the rice grains is reduced, A means for restricting the movement of the milled rice is provided. Or in order to add the effect | action which slides on each rice grain reliably, the method and mechanism which restrict | limit the clearance gap of the movement space of a rice grain are provided.
Furthermore, in order to improve the accuracy of this method, by applying the action of rubbing to individual rice grains, in order to eliminate the disadvantage that the polished rice is stuck to the rice grains, The present invention proposes a defatted lees from which a pregelatinized white starch is removed.

即ち、本発明は、次の構成による。
1.2〜20mmの間隔を開けて配置した2つの物体間を相対移動させつつ、2つの物体間隔に米粒と脱脂糠とを供給し、
一方あるいは異なる方向に前記2つの物体を移動させて、多数の米粒の各粒に脱脂糠を作用させながら米粒を摩擦研米する研米方法であって、摩擦研米工程においては脱脂糠を分離放出しないことを特徴とする研米方法。
2.研米槽において、精米と脱脂糠とを回転体と固定体によって回転抵抗を付与しながら、脱脂糠を研米槽から分離排出することなく回転攪拌することによって精米を研米する方法であって、回転体と固定体の間隔を2〜20mmとし、多数の米粒の各粒に脱脂糠を作用させて米粒に研磨作用を施すことを特徴とする研米方法。
3.間隔を空けて櫛歯状に配置した複数の固定棒と該固定棒間の間隔をすり抜け移動する移動棒体が設けられた研米容器内に精米と脱脂糠を投入し、脱脂糠を研米容器から分離排出することなく研米容器内において、前記固定棒と前記移動棒体のすれ違い間隔が2〜20mmであって、前記移動棒体固定棒による抵抗を精米に負荷しながら精米と脱脂糠を移動させることにより多数の米粒の各粒に脱脂糠を作用させて米粒に研磨作用を施す処理を行うことを特徴とする1.記載の研米方法。
4.研米槽の研米部分への送り込み手段と研米槽の出口の開閉度合いを制御して、回転攪拌される精米に圧力を加えて研米することを特徴とする2.又は3.記載の研米方法。
5.研米処理終了後に研米された精米と脱脂糠は篩により分離し、分離された脱脂糠は再度循環使用され、一方精米は微粉を除去することを特徴とする2.〜4.のいずれかに記載の研米方法。
6.1.〜5.のいずれかに記載の方法を適用して無洗米を製造する方法。
7.精米と脱脂糠を研米容器に収納し、研米容器では脱脂糠を分離排出することなく精米と脱脂糠とを回転攪拌することによって精米を研米する装置であって、研米容器内壁に長さ方向に間隔を空けて固定して設けられた複数本の抵抗体と、研米容器内に2〜20mmのすれ違い間隔で対向して棒状体の研米棒を配置し、研米容器と研米棒とは、相対移動するように構成された研米機を備えたことを特徴とする研米装置。
8.7.に記載された研米機を備えた研米装置において、精米ストッカーから供給される原料精米と研米材ストッカーから供給される脱脂糠とを所定量供給する定量供給機(A)、該定量供給機からホッパーを介して原料精米と脱脂糠を研米容器に受け入れ、抵抗体と研米棒によって攪拌研米する前記研米機(B)、該研米機(B)から排出された精米と脱脂糠を廃棄微粉と精白米と再利用脱脂糠とに選別分離する篩(C)、再利用脱脂糠に新規脱脂糠を追加して定量供給機に送り出す研米材補充機構(D)、精白米を微粉除去用の篩(E)及び/又は微粉吸引機(F)を介在させるか又は介在せずに収容する精白米タンク(G)を設けたことを特徴とする研米装置。
9.定量供給機が、供給樋と精米供給筒と研米材供給筒を備えた振動フィーダーであって、両筒先端と供給樋の底面の受け面との間隔を変動させることにより供給量を調整し、下流側に位置する供給筒に対応する受け面は、上流側から供給される材料流面よりも上方に位置するように設けてある供給量調整機構を有する定量供給機であることを特徴とする8.記載の研米装置。
10.研米棒が研米容器の中心を通る回転軸に固定された研米機を用いることを特徴とする7.〜9.のいずれかに記載の研米装置。
11.研米容器が回転し、研米棒は固定されている研米機を用いることを特徴とする7.〜9.のいずれかに記載の研米装置。
12.円筒形、多角形又は台形で、縦、横又は斜めに設置された研米容器を備えた研米機を用いることを特徴とする7.〜11.のいずれかに記載の研米装置。
13.精米と脱脂糠の投入口と排出口及び内壁に抵抗体棒が設けられた研米容器殻体と、該研米容器殻体の中心軸に設けられた回転軸体に研米棒を設けた研米槽であって、
該研米槽には、抵抗体が棒状に内壁から中心に向けて放射状に1〜数本、かつ、長手方向に間隔を空けて複数本が櫛歯状に設けられ、研米棒が櫛歯状に設けられた抵抗体棒の隙間に対向する回転軸体の位置に放射方向に1〜数本設けられ、回転軸の投入口側には送り込みスクリューが設けられた研米機を用いることを特徴とする7.〜12.のいずれかに記載の研米装置。
14.抵抗体と研米棒は、排出口側に向かって傾斜して設けられていることを特徴とする7.〜13.のいずれかに記載の研米装置。
15.抵抗体と研米棒との最接近間隔は、米粒の短径〜長径の2倍の範囲に設定することを特徴とする7.〜14.のいずれかに記載の研米装置。
16.抵抗体と研米棒の横断面は、半円状、楕円あるいは面取りした長方形であることを特徴とする7.〜15.のいずれかに記載の研米装置。
17.研米機内の精米の温度を54℃以下となるように、抵抗体棒と回転棒の形状及び設置間隔及び/又は回転を制御することを特徴とする7.〜16.のいずれかに記載の研米装置。
18.研米材補充機構Dは、選別分離篩(C)から定量供給機(A)へ再利用脱脂糠を送る研米材循環供給筒と、研米材ストッカーからの新研米材供給筒とを備え、該循環供給筒の途中に新研米材供給筒を合流させ、該合流地点において、新研米材供給筒の合流位置側に回動支点を設け、研米材循環供給筒側に先端側を自由として位置させた調節弁を設け、該調節弁の最低開度を調整する機構を備えた構造を有することを特徴とする8.〜17.のいずれかに記載の研米装置。
19. 7.〜18.のいずれかに記載の研米装置を用いて無洗米を製造する装置。
20.脱脂糠からアルファ化した白色の澱粉を取り除いたことを特徴とする研米材。
21.脱脂糠からアルファ化した白色の澱粉を取り除いた研米材を用いることを特徴とする1.〜6.のいずれかに記載の研米方法あるいは無洗米の製造方法。
22.脱脂糠からアルファ化した白色の澱粉を取り除いた研米材を用いることを特徴とする7.〜19.のいずれかに記載の研米装置あるいは無洗米製造装置。
23.研米機の具体的な構成として、研米容器殻体の外径は、500〜50mm、回転体の軸径は485〜5mmとし、
研米容器殻内壁に設ける棒状体の幅は、10〜100mmとし、
回転体に設けられる棒状体の幅は、5〜50mmとし、
両棒状体の厚みは、回転抵抗によって、破損しない強度とし、
両棒状体の先端は、対向する内壁あるいは回転体表面から米粒の短径〜長径の3倍の隙間を設けて配置することができる。
24.研米装置の研米機の回転数は、350回転/分以下など、従来の研米機の回転数よりも低い回転数で十分である。
That is, the present invention has the following configuration.
1. While relatively moving between two objects arranged with an interval of 2 to 20 mm , rice grains and defatted rice bran are supplied to the two object intervals,
This is a polishing method in which the two objects are moved in one direction or in different directions, and the rice grains are friction-polished while allowing the defatted koji to act on each of a large number of rice grains. A polishing method characterized by not releasing .
2. In a polishing rice tank, a method of polishing rice by rotating and stirring the degreased rice cake without separating it from the polishing rice tank while imparting rotational resistance to the polished rice and the defatted rice cake with a rotating body and a fixed body. A polishing method characterized in that the spacing between the rotating body and the fixed body is 2 to 20 mm, and a degreasing koji is applied to each of a large number of rice grains to polish the rice grains .
3. Milled rice and defatted rice cake are put into a polishing rice vessel provided with a plurality of fixed rods arranged in a comb-like shape at intervals and a moving rod body that moves through the space between the fixed rods, and the defatted rice cake is polished. in Ken US vessel without separating the discharge from the container, the passing distance fixing rod to the moving rod is a 2 to 20 mm, and milled with a load resistance by a fixing rod to the moving rod on rice 1. A process of applying a polishing action to rice grains by moving the defatted rice cake to cause the defatted rice cake to act on each of a large number of rice grains . The described rice polishing method.
4). 1. Controlling the opening / closing degree of the feeding means to the rice polishing portion of the rice polishing tank and the outlet of the rice polishing tank, and polishing the rice by applying pressure to the milled rice that is being stirred by rotation. Or 3. The described rice polishing method.
5. 1. Polished rice and defatted rice bran separated after scouring treatment are separated by a sieve, and the separated defatted rice bran is recycled again, while polished rice removes fine powder. ~ 4. The polishing method according to any one of the above.
6.1. ~ 5. A method for producing wash-free rice by applying the method according to any one of the above.
7). An apparatus for polishing milled rice by rotating and stirring the milled rice and defatted rice bran without separating and discharging the defatted rice bran in the polished rice container. A plurality of resistors provided fixedly spaced in the lengthwise direction, and a rod-shaped polishing rod arranged at a passing interval of 2 to 20 mm facing each other in the polishing vessel, A rice polishing apparatus is a rice polishing machine comprising a rice polishing machine configured to move relative to each other.
8). 7). In the rice polishing apparatus equipped with the rice polishing machine described in 1 ), the quantitative supply machine (A) for supplying a predetermined amount of the raw rice polished rice supplied from the rice polishing stocker and the defatted rice bran supplied from the rice polishing material stocker, the quantitative supply from machine via a hopper receiving the material polished rice and defatted rice bran in KenYone container, resistor and Ken US rod by stirring Labs rice to the Research rice machine (B), and rice discharged from該研US machine (B) sieve for sorting separating defatted bran and waste fines and polished rice and reuse defatted bran (C), by adding a new defatted rice bran to reuse defatted bran feeding the metering feeder Ken US material replenishing mechanism (D), fine A rice polishing apparatus provided with a polished rice tank (G) for containing white rice with or without a sieve (E) and / or a fine powder suction machine (F) for removing fine powder.
9. The metering feeder is a vibratory feeder equipped with a feed trough, a polished rice feed tube and a polished rice feed tube, and the feed amount is adjusted by changing the distance between the tip of both tubes and the receiving surface of the bottom surface of the feed trough. The receiving surface corresponding to the supply cylinder positioned on the downstream side is a quantitative supply machine having a supply amount adjusting mechanism provided so as to be positioned above the material flow surface supplied from the upstream side. 8. The described rice polishing equipment.
10. 6. A polishing machine in which a polishing bar is fixed to a rotating shaft passing through the center of the polishing container is used. ~ 9. The polishing apparatus according to any one of the above.
11. 6. A polishing machine is used in which the polishing container rotates and the polishing bar is fixed. ~ 9. The polishing apparatus according to any one of the above.
12 6. A rice polishing machine having a cylindrical shape, a polygonal shape or a frustum shape and equipped with a polishing rice vessel arranged vertically, horizontally or diagonally is used. ~ 11. The polishing apparatus according to any one of the above.
13. A polished rice vessel shell provided with a resistor rod on the inlet and outlet and inner wall of the milled rice and defatted rice bran , and a polished rod provided on the rotary shaft provided on the central axis of the polished rice vessel shell It ’s a research rice tank,
In the polishing tank, one to several resistors are provided in a rod shape from the inner wall toward the center, and a plurality of resistors are provided in a comb-like shape at intervals in the longitudinal direction. 1 to several in the radial direction at the position of the rotating shaft opposite to the gap between the resistor rods provided in the shape, and use a rice polishing machine provided with a feed screw on the inlet side of the rotating shaft Characterize 7. -12. The polishing apparatus according to any one of the above.
14 6. The resistor and the polished rice rod are provided to be inclined toward the discharge port side. ~ 13. The polishing apparatus according to any one of the above.
15. 6. The closest approach distance between the resistor and the polished rice rod is set in the range of the minor axis to twice the major axis of the rice grain. -14. The polishing apparatus according to any one of the above.
16. The cross section of the resistor and the polished rice rod is semicircular, oval or chamfered rectangle. -15. The polishing apparatus according to any one of the above.
17. 6. The shape, installation interval and / or rotation of the resistor rod and the rotating rod are controlled so that the temperature of the polished rice in the polishing machine becomes 54 ° C. or less. -16. The polishing apparatus according to any one of the above.
18. The polished rice material replenishment mechanism D includes a polished rice material circulation supply tube that sends a reused degreasing paddle from the sorting and separating sieve (C) to the quantitative feeder (A), and a new polished rice material supply tube from the polished rice material stocker. And a new blasted rice material supply tube is joined in the middle of the circulating supply tube, and at the merging point, a rotation fulcrum is provided at the merging position side of the new polished rice material supply tube, and a tip is provided at the edible material circulation supply tube side. 7. A control valve having a free side is provided, and a structure having a mechanism for adjusting the minimum opening of the control valve is provided. -17. The polishing apparatus according to any one of the above.
19. 7). -18. An apparatus for producing washing-free rice using the polishing apparatus according to any one of the above.
20. A polished rice material obtained by removing whitened starch from defatted rice bran.
21. 1. Use of a polished rice material obtained by removing whitened starch from defatted rice bran. ~ 6. Or a method for producing wash-free rice.
22. 6. A polished rice material obtained by removing whitened starch from defatted rice bran is used. ~ 19. The polishing apparatus or washing-free rice production apparatus according to any one of the above.
23. As a specific configuration of the rice polishing machine, the outer diameter of the polishing rice vessel shell is 500 to 50 mm, the shaft diameter of the rotating body is 485 to 5 mm,
The width of the rod-shaped body provided on the inner wall of the polished rice container shell is 10 to 100 mm,
The width of the rod-shaped body provided on the rotating body is 5 to 50 mm,
The thickness of both rod-shaped bodies shall be the strength that will not break due to the rotational resistance,
The tips of both rod-like bodies can be arranged with a gap three times as long as the minor axis to major axis of rice grains from the opposing inner wall or the surface of the rotating body.
24. The rotation speed of the rice polishing machine of the rice polishing apparatus is sufficiently lower than the rotation speed of the conventional rice polishing machine, such as 350 rotations / minute or less.

・乾式法による無洗米の製造が可能となった。
・保存性を高め、食味を落とさずに無洗米を製造できる。
(社)日本精米工業会によると、夏季条件下において、1ヶ月保管しても品質が保持されることも無洗米の条件の一つとされているが、十分にクリアするものである。
・定量供給機を開発し、2種類の粉粒体を一定比率で配合しながら供給可能とし、連続運転を可能とした。
・研米材を循環使用するに当たり、新研米材を一定以上追加補充を自動的に行う機構を開発し、連続運転を可能とした。
・研米機構の改善及び後工程の研米材と精白米との分離選別手法に改善を加え、従来の脱脂糠を用いた本装置にて、得られた精白米の濁度は低下させることができ、清浄なお米を提供できる。
・従来の脱脂糠を使って得られた清浄米に認められた多少の濁りも、アルファ化白色澱粉を除去した脱脂糠を用いることによって、解消できる。
・精米と研米材とを自動的に配合して、研米効率・精度を維持する手段を発明し、システムとしての研米装置を提供するものである。
・研米材を循環利用して、廃棄物の発生を少なくし、低価の原料コストを提供することである。
・ Non-washed rice can be produced by the dry method.
-Improves shelf life and can produce washed rice without sacrificing taste.
According to the Japan Rice Milling Industry Association, maintaining the quality even if stored for one month under summer conditions is one of the conditions for washing-free rice, but it is sufficiently clear.
・ Developed a fixed-volume feeder, enabling two types of powders to be fed while blending at a constant ratio, enabling continuous operation.
・ In order to circulate and use polished rice, we developed a mechanism that automatically replenishes new polished rice more than a certain amount to enable continuous operation.
・ Improve the mechanism of rice polishing and improve the separation and selection method of polished rice and polished rice in the subsequent process, and reduce the turbidity of the resulting polished rice with this device using conventional defatted rice bran. Can provide clean rice.
-Some turbidity observed in clean rice obtained using conventional defatted rice bran can be eliminated by using defatted rice cake from which pregelatinized white starch has been removed.
-A rice polishing apparatus as a system is provided by inventing a means for automatically mixing rice milling material and rice polishing material to maintain rice polishing efficiency and accuracy.
・ To recycle and use low-cost raw materials to reduce waste generation and to provide low-cost raw material costs.

以下に本発明を詳細に説明する。
<研米方法、無洗米の製造方法>
本発明は、米粒に如何にして、研米材である脱脂糠(以下本発明では、研米材として「脱脂糠」を用いるものである)を接触作用させるか、即ちこすり合わせる方法、手段そして米粒の表面に残っているヌカ分を引き剥がす最良の研磨材を発明したものである。まず、本発明の概略を説明する。
1.研米材を用いない従来の研米機:酒米などに用いられる米粒表層を研磨する方法は米粒同士を強くこすり合わせることによって、米粒同士の相互研磨作用を利用したもの。これは、米の表層を削り取ってしまうもので、研米槽の研米部に圧力をかけて攪拌して、研磨力を出すものである。この結果、摩擦熱と削り粉が発生し悪影響を及ぼすので、中心から冷却用の空気を送り込み、研米槽の外周に設けた微細孔から、空気を吸引すると共に削り粉も排出する手段がとられている。
2.研米材を用いる本発明は、米粒の表層を削り取るのではなく、精米後の米粒に残存するヌカ(「ヌカ」は、精米表面に残っている米糠を意味し、区別し、強調するためにあえてカタカナ表記にした。以下同。)を引き剥がすために、研米材を用いるものである。たとえて曰く、米粒の表面を布巾で拭き取り磨きをする様な行為である。このためには、米粒を捕まえて一粒毎に磨けば良いが、甚だ非効率で、経済的に成立しない。
3.従来の研米材を用いない研米方法を採用して、圧力をかけて攪拌し、米粒同士の摩擦を利用する手法は、(1)研米槽の外周に孔を開けると研米材が排出してしまうので採用できないこと、(2)研米槽の外周に孔を開けずに強圧摩擦をすると、熱の除去ができず、米の劣化をきたすこと、(3)最大の問題は、脱脂糠などの米粒よりもやや柔らかい研米材を使用すると、研米材が緩衝材の役割をして、十分な圧力が加わらないこと、(4)米粒のラグビーボールのような形は、圧力がかかっても、一定の姿勢を保つことが無く、十分な研磨作用を与えることができないこと、の問題点があった。
4.米粒よりも固い研米材を用いることは、米粒の表面を傷つけることとなり好ましくない。
5.多量の米を短時間に処理する効率性と、各米粒の表面に磨きを掛けてきれいにする手法、構成、研米材料を開発して、本発明は完成したものである。
6.本発明は、精米を研米して、米粒表面からにヌカ分などを除去して、炊飯時に洗米の必要のない程度の清浄な米を提供する方法及び装置、研米材を提供するものである。このような清浄米として「無洗米」が市場で流通しており、本発明では、「無洗米」として(社)日本精米工業会の定義を用いている。
The present invention is described in detail below.
<Grinding method, washing-free rice production method>
The present invention relates to a method, means, and a method for contacting a rice grain with a defatted rice bran (hereinafter referred to as “defatted rice bran” as an abrasive material). Invented the best abrasive to peel off the residue remaining on the surface of the rice grain. First, the outline of the present invention will be described.
1. A conventional polishing machine that does not use polished rice: The method of polishing the surface layer of rice grains used in sake rice, etc., utilizes the mutual polishing action between rice grains by strongly rubbing the rice grains together. This scrapes off the surface layer of the rice, and applies a pressure to the polished portion of the polished rice tank to agitate and give a polishing force. As a result, frictional heat and swarf are generated and adversely affected.Therefore, means for feeding cooling air from the center and sucking air and discharging swarf from the fine holes provided in the outer periphery of the polishing rice tank It has been.
2. The present invention using the polished rice material does not scrape the surface layer of the rice grain, but remains in the rice grain after milling ("Nuka" means the rice bran remaining on the surface of the milled rice in order to distinguish, emphasize In order to peel off the katakana notation. It is an act like wiping and polishing the surface of a rice grain with a cloth. For this purpose, it is only necessary to catch rice grains and polish them one by one, but it is extremely inefficient and economically impossible.
3. The conventional grinding method that does not use a rice polishing material, agitation is applied under pressure, and the friction between rice grains is utilized. (1) When a hole is made in the outer periphery of the rice polishing tank, It cannot be used because it is discharged, (2) If high-pressure friction is carried out without making a hole in the outer periphery of the polishing tank, heat cannot be removed and the rice will deteriorate, (3) The biggest problem is When using a polished rice material that is slightly softer than defatted rice grains such as defatted rice grains, the polished rice will act as a cushioning material and sufficient pressure will not be applied. (4) The shape of rice grains like rugby balls Even if it is applied, there is a problem that a certain posture is not maintained and a sufficient polishing action cannot be given.
4). It is not preferable to use a polished rice material that is harder than the rice grain, since it will damage the surface of the rice grain.
5. The present invention has been completed by developing the efficiency of processing a large amount of rice in a short time, and the method, structure, and polishing material for polishing and polishing the surface of each rice grain.
6). The present invention provides a method and apparatus for polishing rice milled rice, removing rice bran from the surface of the grain of rice, and providing clean rice that does not require washing during cooking, and a polishing material. is there. “Non-washed rice” is distributed in the market as such clean rice. In the present invention, the definition of the Japan Rice Milling Association is used as “no-wash rice”.

[無洗米の定義]
(社)日本精米工業会内に設けられた無洗化処理精米検討会が平成13年10月26日付けで報告した「無洗化処理精米検討会の検討取りまとめ結果について」による。この報告書によると、2.無洗化処理精米(無洗米)の定義として次のように定義される。
(1) 無洗化処理精米(無洗米)の一般的定義
「無洗化処理精米(無洗米)とは、普通の精米を専用の無洗化処理装置により処理し、炊飯の際、水洗を必要としない程度に精製された精米をいう。」とする。
そして、3.無洗化処理精米(無洗米)の品質基準として、イ.に「炊飯の際、水洗を必要としない程度に精製されていること。また、専用装置で処理する前の精米と同程度の食味であること。ただし、乾式研米仕上げ方式のものにあっては、2回程度洗米すること。(1)工業化が定めた計測法「洗米水乾固物試験法:後掲」を本件として計測し、「濁度試験法:後掲」は併用することとする。・・・(2)洗米水濁度試験法に準拠した方法よる濁度が試料20g中70ppm以下であること。なお、原料となる精米及び環境条件により5%程度の補正が生じてもやむをえない。ただし、乾式研米仕上方式にあっては濁度が試料20g中90ppm以下であること。」などが記載されている。
更に、この報告書の別紙として、(社)日本精米工業会の名前で平成13年10月26日付け「洗米水乾固物試験方法と洗米水濁度試験方法について」がある。
洗米水濁度試験方法は次のとおり
1.米試料20gを三角フラスコに入れ、200mlの水を注いだ後、ゴム栓をして振とう機(注1)により10分間振とう(注2)する。
2.振とう後、溶液をビーカーに取り、これから50mlをさらに水で10倍(500ml)に希釈する。
3.希釈後濁度計(注3)により3回測定し、その平均値を測定値とする。
本発明では、この洗米水濁度試験方法に準拠して濁度を計測している。なお、濁度は「ppm」で示される数値である。
[Definition of no-wash rice]
According to the “Summary of the results of the study on the washing-free processing rice milling study” reported on October 26, 2001 by the washing-free processing rice milling study group established within the Japan Rice Milling Industry Association. According to this report, It is defined as follows as the definition of non-washed rice (wash-free rice).
(1) General definition of washing-free processed rice (wash-free rice) “Wash-free processed rice (wash-free rice) is the treatment of ordinary polished rice using a dedicated washing-free processing device and washing with rice during cooking. “Rice milled to the extent that it is not necessary.”
And 3. As a quality standard for non-washed rice (wash-free rice), “When cooking rice, it must be refined to such an extent that it does not require washing. Also, it should have the same taste as that of the polished rice before it is processed by the dedicated equipment. (1) The measurement method “Rice Washed Water Drying Solids Test Method: Postscript” determined by industrialization shall be measured in this case, and “Turbidity Test Method: Postscript” shall be used in combination. To do. ... (2) Turbidity according to a method based on the water washing turbidity test method is 70 ppm or less in 20 g of the sample. In addition, it is inevitable that a correction of about 5% occurs depending on the milled rice used as a raw material and environmental conditions. However, the turbidity must be 90 ppm or less in 20 g of the sample in the dry-type polished rice finishing method. Is described.
Further, as a separate sheet of this report, there is “About the rice washing water dried solids test method and the rice washing water turbidity test method” dated October 26, 2001 in the name of the Japan Rice Milling Association.
The washing water turbidity test method is as follows: 1. Put 20g of rice sample into Erlenmeyer flask, pour 200ml water, put rubber stopper and shake for 10 minutes with shaker (Note 1) (Note 2).
2. After shaking, the solution is taken into a beaker, from which 50 ml is further diluted 10 times (500 ml) with water.
3. After dilution, measure three times with a turbidimeter (Note 3), and use the average value as the measured value.
In the present invention, the turbidity is measured in accordance with this water washing turbidity test method. The turbidity is a numerical value indicated by “ppm”.

<基本構成例>
具体的な、研米方法、研米装置、研米材並びに無洗米の製造方法及び無洗米製造装置について、説明する。
第1に、多数の米粒の各粒に研米材を確実に作用させるために、米粒を挟む狭い間隔を開けて2つの面を対向させて、一方あるいは異なる方向に面を移動させることによって、確実に米粒に研磨作用を施すことができる。この隙間は、米粒の短径から長径の3倍程度が適当である。穀粒は、品種によっても大きさが違うので一概には規定できないが、概ね2mm〜20mm程度とすることができる。
面の形は、平面、曲面、あるいは、間隔を変動させてバリエーションを付けても良い。
平面の場合は、傾斜させて面を往復動させ、上方から下流側に原料精米を移動しながら研磨作用を施すことができる。曲面の場合は、外側円筒と内側円筒によって、2重円筒によって構成することができる。2重円筒の隙間を米粒が通過することによって研磨作用を施すこととなる。円筒の場合は、どちらかの円筒を回転させるか、双方を回転数に差を持たせて回転させるか、逆回転させるかなど、動作にバリエーションを付加することができる。
どちらの場合も、研磨作用面に米粒が滞留することが必要であるので、バッチで処理するか、出口側を絞って米粒の滞留時間(=研磨時間)を制御することが必要である。
<Example of basic configuration>
Specific examples of the rice polishing method, the rice polishing apparatus, the rice polishing material, the washing-free rice production method, and the washing-free rice production apparatus will be described.
First, in order to ensure that the polishing material acts on each of a large number of rice grains, the two surfaces are opposed to each other with a narrow interval between the rice grains, and the surfaces are moved in one or different directions, It is possible to reliably polish the rice grains. The gap is suitably about 3 times the minor axis to the major axis of the rice grain. The grain is different depending on the varieties and cannot be defined unconditionally, but it can be about 2 mm to 20 mm.
The shape of the surface may be varied by changing the plane, curved surface, or interval.
In the case of a flat surface, the surface can be reciprocated and the polishing operation can be performed while moving the raw rice mill from the upper side to the downstream side. In the case of a curved surface, it can be constituted by a double cylinder by an outer cylinder and an inner cylinder. The polishing action is applied when the rice grains pass through the gap between the double cylinders. In the case of a cylinder, variations can be added to the operation, such as rotating either cylinder, rotating both with a difference in the number of rotations, or rotating them in reverse.
In either case, it is necessary for the rice grains to stay on the polishing surface. Therefore, it is necessary to process in batch or control the residence time (= polishing time) of the rice grains by narrowing the outlet side.

研磨間隔の構成として、面に凸状部を付けて、凸状部の先端と対向面との隙間を前記の間隔とすることもでき、凸状部と凸状部の間に米粒が溜まるポケット部が形成され、ポケット部とネック部が交互に連続して形成されることとなるので、それぞれのネック部で徐々に研磨が進められる。突状は、点在、粗密、線条に設けることができる。
この突起を、毛状のブラシで形成することは、毛の間に、研米材などの粉体がつまり、研磨作用が低下するので好ましくない。また、脱脂糠や米の表面から剥落した微粉がブラシの間に溜まり、放置すると雑菌の繁殖や異臭の原因となるので、衛生面やメンテナンスの面で適当ではない。
As a configuration of the polishing interval, a convex portion can be attached to the surface, and the gap between the tip of the convex portion and the opposing surface can be set to the above-described interval, and a pocket in which rice grains accumulate between the convex portion and the convex portion. Since the portion is formed and the pocket portion and the neck portion are alternately and continuously formed, the polishing is gradually advanced at each neck portion. Protrusions can be provided in scattered, dense, and striped shapes.
It is not preferable to form this protrusion with a bristle brush because powder such as a polished rice, that is, the polishing action is reduced between the bristles. Further, fine powder peeled off from the surface of the defatted rice bran or rice accumulates between the brushes, and if left untreated, it causes the growth of various germs and a strange odor, which is not appropriate in terms of hygiene and maintenance.

第2の手法として、第1の突起による研磨間隔を設ける手法を発展させ、さらに大量の穀粒を処理する手法として、研米槽に米粒を入れ、前記の間隔を開けて干渉しないように配置した棒状体を相対移動させて、相対移動する棒状体が接近した隙間に米粒が挟まれた時に研磨作用が発揮されるようにするものである。
棒状体を相対移動させると、対向する棒状体同士がすれ違う際に、研米槽において、研米材と米粒が挟まれて、抵抗が発生して研磨作用を与えることができる。この棒状体の一方を固定し回転させる場合において、間隔を空けて櫛歯状に配置した複数の固定棒と該固定棒間の間隔をすり抜け移動する棒体が設けられた研米容器内に、該研米容器内に精米と研米材を投入し、研米容器内において、前記移動棒体によって、固定棒による抵抗を負荷しながら精米と研米材を移動させる処理を行うことができる。
さらに、研米槽の研米部分への送り込み手段と研米槽の出口の開閉度合いを制御して、回転攪拌される精米に圧力を加えて研米作用を高めることができる。
このような、研米処理の後に、精米と研米材は篩により分離し、分離された研米材は再度循環使用され、一方精米は微粉を除去して、表面を清浄な状体とする。研米材は再利用して、廃棄物を減少させ、コストを下げることができる。
確実に研磨作用を各米粒に作用させることができるので、処理された精白米は、無洗米として十分に基準を満たすものである。本発明では、被処理精米を精白米、清浄米、無洗米と状況に応じて使い分けているが、全て、研米処理された精米を指している。
棒状体の形状としては、丸棒、角棒があるが、丸状は最接近間隔が点状であるので、研磨作用は短く、効率性は上がりにくい。角棒は、断面長方形、面取りして角を落とすなどの変化を持たせることができる。棒体としては、丸棒の一部を研削して平面を形成したもの(略半円形など)、楕円形の断面も含まれる。
As a second technique, a technique for providing a polishing interval by the first protrusion is developed, and as a technique for processing a large amount of grains, rice grains are placed in a polishing rice tank so that the intervals are not interfered and arranged. The rod-like body is moved relative to each other so that the polishing action is exhibited when the rice grains are sandwiched in the gap where the rod-like body moving relatively moves closer.
When the rod-shaped bodies are moved relative to each other, when the opposing rod-shaped bodies pass each other, the polishing material and the rice grains are sandwiched in the polishing rice tank, and resistance is generated to provide a polishing action. In the case of fixing and rotating one of the rod-shaped bodies, in a polished rice vessel provided with a plurality of fixed rods arranged in a comb-like manner with a space between them and a rod body that moves through the space between the fixed rods, The polished rice and the polished rice material can be put into the polished rice container, and the polished rice and the polished rice material can be moved in the polished rice container while the resistance of the fixed bar is applied by the moving rod body.
Furthermore, by controlling the degree of opening and closing of the feeding means to the polished portion of the polished rice tank and the outlet of the polished rice tank, pressure can be applied to the rotationally stirred rice to enhance the polished rice action.
After such a rice polishing treatment, the polished rice and the polished rice material are separated by a sieve, and the separated polished rice material is recycled again, while the polished rice removes the fine powder and makes the surface clean. . Polished rice can be reused to reduce waste and lower costs.
Since the polishing action can be surely applied to each rice grain, the processed polished rice sufficiently satisfies the standard as non-washed rice. In the present invention, the treated rice is selectively used depending on the situation, such as polished rice, clean rice, and non-washed rice, but all indicate polished rice.
As the shape of the rod-shaped body, there are a round bar and a square bar. Since the round shape has a point-like interval, the polishing action is short and the efficiency is hardly increased. A square bar can have changes such as a rectangular cross-section, chamfering and dropping corners. Examples of the rod include those obtained by grinding a part of a round bar to form a flat surface (such as a substantially semicircular shape) and an elliptical cross section.

<製造工程例>
本発明の工程にしたがって説明する。
図1は、本発明の工程図を示す。図2は、本発明の実施例の研米装置の全体構成図を示す。図3は、本発明の実施例に使用する研米機を示す。図4は、本発明の実施例に使用する定量供給機を示す。図5は、本発明の実施例に使用する再利用研米材に新研米材を添加して研米材の循環供給する研米材混合機構を示す。図6は、図3の研米機の研米処理部(円A表記部)の拡大図を示す。
<Example of manufacturing process>
It demonstrates according to the process of this invention.
FIG. 1 shows a process diagram of the present invention. FIG. 2 is an overall configuration diagram of the polishing apparatus according to the embodiment of the present invention. FIG. 3 shows a polishing machine used in the embodiment of the present invention. FIG. 4 shows a metering feeder used in the embodiment of the present invention. FIG. 5 shows a polishing material mixing mechanism in which a new polishing rice material is added to the reused polishing rice material used in the embodiment of the present invention and the polishing material is circulated and supplied. FIG. 6 shows an enlarged view of the rice polishing processing section (circle A notation section) of the rice polishing machine of FIG.

本発明の実施例の装置を図1〜6にしたがって、説明する。
原料精米Aと研米材である脱脂糠Bを定量供給機Cで一定比率で配合し、昇降機Dを介して研米槽のホッパーEに供給する。ホッパーEから研米機の研米槽Fに投入され、攪拌研米処理を経て、選別篩Gにて、精白米と廃棄微粉Jと再利用して循環研米材として利用する循環研米材糠Kの3つに選別する。選別された精白米は、更に精白米に混在している微粉を微粉除去篩H、風力微粉末除去器Lを経由して除去した清浄な状態の精白米を製造して清浄米貯蔵槽Mに貯蔵する。一方、循環研米材糠Kは、研米処理工程で微粉化するなどして、一部が廃棄されているので不足分として新研米材を補充して定量供給機へ循環させる。
本実施例では、定量供給機を研米槽のホッパーよりも下段側に配置している。配合された原料精米と脱脂糠は、昇降機で移送される間やホッパーに投入されることによって、混ざり合って研米処理部に送り込まれる。
The apparatus of the Example of this invention is demonstrated according to FIGS.
Raw rice milled rice A and defatted rice bran B, which is a polished rice material, are blended at a constant ratio by a quantitative feeder C and supplied to a hopper E of a polished rice tank through an elevator D. Recycled rice material that is put into the rice blasting tank F of the rice blasting machine from hopper E, passed through agitation rice polishing process, and reused as milled rice and waste fine powder J in the sorting sieve G to be used as a circular rice polishing material. Sorted into 3 of 糠 K. The refined rice is further refined by removing fine powder mixed in the refined rice through the fine powder removing sieve H and the wind fine powder remover L, and producing the purified polished rice in the clean rice storage tank M. Store. On the other hand, since the portion of the circulated rice bran K is pulverized in the blasting process, etc., it is discarded.
In this embodiment, the metering feeder is disposed on the lower side of the hopper of the polishing rice tank. The blended raw rice mill and defatted rice bran are mixed and fed into the polishing rice processing unit while being transported by an elevator or by being put into a hopper.

<研米装置構成(無洗米製造装置)例>
本発明の一実施例の装置構成が図2に示されている。
1は原料精米と研米材を定量供給機から研米槽のホッパー2へ運び揚げて投入する昇降機、2は研米槽の投入用のホッパー、3は新規の研米材を供給するホッパー、4は精白米と研米材と廃棄微粉の3者に選別する篩、5、6、7はそれぞれ篩の4の精白米排出口、循環研米材排出口、廃棄研米材排出口、8、9は篩4、28に振動を付与する振動モーター、10、11は篩4の精白米及び研米材を選別する選別篩、12は攪拌棒、13は抵抗体、14はモーター、15は篩4の底面、16は微粉捕り用のネット、17は微粉捕り用のエアー吸引口、18は清浄米を収容する製品タンク、19は原料精米タンク、20は篩の精白米排出口、21は精白米を送り上げる昇降機の受け入れ用ホッパー、22は振動フィーダー、23は昇降機1の受け入れ用ホッパー、24は再利用研米材を送るシュート、25は再利用研米材のオーバーフロー孔、26は昇降機1と34の駆動用モーター、27は原料精米を送り出すシュート、28は微粉除去用の篩、29はシュート27aと24の下端を上下位置調整をする長穴、30は新研米材を送るシュート、31は送り用のスクリュー、32はスクリュー31と攪拌棒12を取り付けたシャフト、33は研米槽、34は精白米を貯留タンク18に送り込む昇降機、35は供給される研米材を受ける調整板、36は定量供給機、37は再利用研米材と新研米材との追加補充量を調整する混合調整機構である。
<Example of configuration of rice polishing equipment (washless rice production equipment)>
An apparatus configuration of an embodiment of the present invention is shown in FIG.
1 is an elevator that feeds and feeds raw rice and polished rice material from a quantitative feeder to a hopper 2 of a polishing rice tank, 2 is a hopper for charging a polishing rice tank, 3 is a hopper that supplies new polishing material, 4 is a sieve for selecting three kinds of polished rice, polished rice and waste fine powder. 5, 6 and 7 are 4 polished rice outlets, circulating abrasive outlets, waste abrasive outlets, 8 , 9 is a vibration motor for applying vibration to the sieves 4 and 28, 10 and 11 are sorting sieves for sorting the polished rice and polished rice of the sieve 4, 12 is a stirring bar, 13 is a resistor, 14 is a motor, 15 is The bottom of sieve 4, 16 is a net for catching fine powder, 17 is an air suction port for catching fine powder, 18 is a product tank containing clean rice, 19 is a raw rice milling tank, 20 is a milled rice discharge port for sieve, and 21 is Elevator receiving hopper that feeds polished rice, 22 is a vibratory feeder, 23 is a receiving hopper for the elevator 1, and 24 is used to send recycled abrasives 25 is an overflow hole for the recycled abrasive material, 26 is a motor for driving the elevators 1 and 34, 27 is a chute for feeding the raw rice mill, 28 is a sieve for removing fine powder, 29 is the lower end of the chute 27a and 24 Long hole for adjusting the vertical position, 30 is a chute for feeding newly polished rice, 31 is a screw for feeding, 32 is a shaft with screw 31 and stirring rod 12 attached, 33 is a polishing rice tank, 34 is storing polished rice Elevator to be fed into the tank 18, 35 is an adjustment plate for receiving the supplied polished rice, 36 is a quantitative supply machine, and 37 is a mixing adjusting mechanism for adjusting the additional replenishment amount of the recycled polished rice and new polished rice. .

お米の動きを順に沿って説明すると次のようである。
原料精米タンクから送り出された精米は、シュート27を経由して、定量供給機36にて一定量の送り量にされ、一方研米材もこの定量供給機36にて一定量の送り量にされて、精米と研米材が一定比率に配合されて、昇降機1で運び上げられて研米槽のホッパー2に投入される。ホッパーに投入された精米は、研米槽33に落下し、スクリュー31によって、研米槽33の研米処理部に密集状体で順次送り込まれる。研米処理部において、櫛状に多数設けられている攪拌棒12によって攪拌されながら、抵抗体13によって移動を妨げられ、攪拌棒と抵抗体との為す間隔や研米槽内壁と攪拌棒の先端との為す間隔又はシャフト表面と抵抗棒先端との為す間隔の間を順次すり抜けながら研磨作用をうけて、ホッパー側から出口に向かって移動する。
The movement of rice is explained in the following order.
The polished rice fed from the raw rice mill tank is made a fixed amount of feed by a fixed amount feeder 36 via a chute 27, while the polished rice is also made a fixed amount of feed by this fixed amount feeder 36. Then, the polished rice and the polished rice material are mixed in a certain ratio, carried by the elevator 1 and put into the hopper 2 of the polished rice tank. The polished rice thrown into the hopper falls into the polishing rice tank 33 and is sequentially fed into the polishing rice processing section of the polishing rice tank 33 by the screw 31 in a dense form. While being stirred by a large number of comb-like stirrers 12 in the polishing unit, the movement is hindered by the resistor 13, and the distance between the stirrer and the resistor and the inner wall of the polishing tank and the tip of the stirrer Or the gap between the shaft surface and the tip of the resistance bar, while passing through the gap between the shaft surface and the tip of the resistance rod, undergoes a polishing action and moves from the hopper side toward the outlet.

研米槽を出た精米は、研米された米粒と研米材と摩耗した研米材や米粒から剥落したヌカなどの微粉が混じった状体となって篩4に入ってくる。篩4内では、2段に設けられた選別篩10、11によって米粒、再利用される研米材、廃棄される微粉の3種類に篩い分けられて、それぞれの排出口5、6、7から放出され次工程に送られる。篩4は、震動式の篩であって、モーター8によって駆動される。   The polished rice that has exited the polishing tank enters the sieve 4 in the form of a mixture of the polished rice grains, the polished rice material, the worn polished rice material, and fine powder such as nuka peeled from the rice grains. In the sieve 4, the sieves 10, 11 provided in two stages are sieved into three types: rice grains, polished rice materials to be reused, and fine powder to be discarded, from the respective outlets 5, 6, 7. Released and sent to the next process. The sieve 4 is an oscillating sieve and is driven by a motor 8.

篩4から出た精米には、まだ微粉が混在していることがあるので、篩28を通して微粉を取り除き、清浄にされた米を貯蔵する製品タンク18に送る昇降機34の受け入れホッパーに送られる。昇降機34で上端まで持ち上げられた精白米は、製品タンク19に投入される前に、エア吸引口17とジグザグに設けられた微粉捕り用のネット16を備えた仕上げの微粉吸引部を経由させる。篩4以降の仕上げの微粉捕りは、省略することもできるし、また、さらに追加することができる。   Fine rice may still be mixed in the milled rice from the sieve 4, so the fine powder is removed through the sieve 28 and sent to the receiving hopper of the elevator 34 that sends the cleaned rice to the product tank 18. The polished rice that has been lifted up to the upper end by the elevator 34 is passed through a fine powder suction section having an air suction port 17 and a net 16 for catching fine powder provided in a zigzag before being put into the product tank 19. The finishing fine powder catch after the sieve 4 can be omitted or further added.

一方、篩4の排出口6から排出された再利用用の研米材は、シュート24を経由して定量供給機36に供給される。再利用研米材は、研磨処理によって消耗し廃棄される分があるので、シュート24の途中で新研米材を収容しているホッパー3に繋がるシュート30と合流させて、不足する研米材を補充する。また、再利用研米材は循環利用によって、研磨能力が落ちていくので、常に、一定比率で新規の研米材を補充することとしている。その具体的な構成は、特開2001−327881号公報に開示された機構を使用することができる。   On the other hand, the reused polished rice material discharged from the discharge port 6 of the sieve 4 is supplied to the quantitative supply device 36 via the chute 24. Since there is a part of the recycled abrasive material that is consumed and discarded by the polishing process, the insufficiently polished abrasive material is joined with the chute 30 connected to the hopper 3 containing the new abrasive material in the middle of the chute 24. Replenish. In addition, since the polishing ability of recycled polished rice materials decreases due to recycling, new polished rice materials are always replenished at a constant rate. The specific configuration can use the mechanism disclosed in Japanese Patent Laid-Open No. 2001-327881.

このようにして、本装置例は連続して運転できるシステムであるが、研米槽と連続運転するための定量供給機、研米材の循環機構に独自の工夫を凝らしているので、具体的な構造について説明する。   In this way, this device example is a system that can be operated continuously, but since the fixed amount feeder for continuous operation with the polishing rice tank and the circulation mechanism of the polished rice material are devised, it is concrete. A simple structure will be described.

<研米機の例>
研米槽の構成は図3及びその一部拡大した構成を図65に示す。
研米槽33は、外径が円筒形であって、図3の右側上部に精米受け入れ口33aが設けられ、左端には出口33bが設けられ、研米槽の精米受け入れ口側を除いて、研米槽の内壁に棒状の抵抗体13を櫛歯状に多数設置し、円筒の中心軸部に回転するシャフト32を挿通し、該シャフトには、精米受け入れ口側に送り込み用のスクリュー31と多数の攪拌棒を櫛歯状に設けて、抵抗体13と攪拌棒12は干渉しないように互いに櫛歯状の間隔に入り込み、シャフトの回転ができるように構成されている。
攪拌棒12と抵抗体13は、精米を出口側に搬出力が加わるように傾斜して設けられている。傾斜角は特に特定されるものではないが、30〜80度程度が適当であって、本実施例で約60度に設定している。スクリュー31の送り込み力は、抵抗体と攪拌棒による搬出力よりも大きくなるように設定して、研米処理される精米に圧力が加わるように設定する。
<Examples of research machines>
FIG. 3 shows the configuration of the polishing rice tank and FIG. 65 shows a partially enlarged configuration thereof.
The rice polishing tank 33 has a cylindrical outer diameter, and is provided with a rice mill receiving port 33a at the upper right side in FIG. 3 and an outlet 33b at the left end, excluding the rice polishing port side of the rice polishing tank, A large number of rod-like resistors 13 are installed in a comb-like shape on the inner wall of the rice polishing tank, and a rotating shaft 32 is inserted into the central shaft portion of the cylinder. The shaft has a screw 31 for feeding to the milled rice receiving port side. A large number of stirring rods are provided in a comb-like shape, and the resistor 13 and the stirring rod 12 enter a comb-like interval so as not to interfere with each other, so that the shaft can rotate.
The stirring rod 12 and the resistor 13 are provided so as to be inclined so that a carry output is applied to the exit side of the polished rice. The inclination angle is not particularly specified, but about 30 to 80 degrees is appropriate, and is set to about 60 degrees in this embodiment. The feeding force of the screw 31 is set so as to be larger than the carrying output by the resistor and the stirring rod, and is set so that pressure is applied to the polished rice to be polished.

本実施例の装置では、攪拌棒12と抵抗体13は細長い板状であって、角部は面取りされている。また、円周方向には、1本に限らず複数本放射状に設けることも可能である。
図6に示す部分拡大図を参照すると、主に研米処理が作用する部位は抵抗体13と攪拌棒12との隙間Δd2、攪拌棒12の先端と攪拌槽の内壁との隙間Δd1、抵抗体13の先端とシャフト32の隙間Δd3であって、その間隔は、米粒がすり抜けられる最小間隔である米粒の幅から米粒の長さの2乃至3倍程度とすることができる。多数の米粒が隙間Δd1〜Δd3に幾重にも介在すると効果的に米粒に摩擦圧力を加えることができず、さらに研米材が緩衝材となって研磨力が発生しない。米粒の大きさは、品種によって異なるので一概にはいえないが、日本の米粒の大きさは、玄米の長さが4.9mm〜6mmで幅の1.6〜2倍とされている。これから、隙間Δd1〜Δd3は、2.5mm〜20mm程度に設定する。本実施例では、約6mmに設定している。
シャフトの回転数は、研米処理の精米温度の上昇を抑えた方が、米の劣化をきたすことが無く望ましく、特に、澱粉が糊化し始める54℃以下に抑えることが重要である。この精米温度に注意してなるようにシャフトの回転数を設定するが、従来の研削する研米装置の回転数よりも少なくすることができる。
In the apparatus of the present embodiment, the stirring rod 12 and the resistor 13 are elongated plate-like, and the corners are chamfered. In the circumferential direction, not only one but also a plurality of radials can be provided.
Referring to the partially enlarged view shown in FIG. 6, the regions where the polishing process mainly works are the gap Δd2 between the resistor 13 and the stirring rod 12, the gap Δd1 between the tip of the stirring rod 12 and the inner wall of the stirring tank, the resistor 13 is the gap Δd3 between the tip of the shaft 32 and the shaft 32, and the interval can be about 2 to 3 times the length of the rice grain from the width of the rice grain, which is the minimum interval through which the rice grain can pass. If a large number of rice grains are interposed in the gaps Δd1 to Δd3 several times, it is not possible to effectively apply frictional pressure to the rice grains, and the polishing material serves as a cushioning material and no polishing force is generated. Although the size of rice grains varies depending on the variety, it cannot be generally stated, but the size of rice grains in Japan is 4.9 mm to 6 mm in brown rice length and 1.6 to 2 times the width. Accordingly, the gaps Δd1 to Δd3 are set to about 2.5 mm to 20 mm. In this embodiment, it is set to about 6 mm.
The number of rotations of the shaft is preferably suppressed without causing an increase in the rice milling temperature during the polishing process so that the rice does not deteriorate. In particular, it is important to suppress the temperature to 54 ° C. or less at which starch begins to gelatinize. The rotational speed of the shaft is set so as to pay attention to the rice milling temperature, but it can be made lower than the rotational speed of a conventional grinding machine for grinding.

研米槽の大きさは、処理能力や用途に応じて、円筒の外径を500〜50mm、回転体の軸径は485〜5mmとし、研米容器殻内壁に設ける棒状体の幅は、10〜100mmとし、回転体に設けられる棒状体の幅は、5〜50mmとし、両棒状体の厚みは、回転抵抗によって、破損しない強度とすることができる。円筒の長さは、研米処理の目的に応じて設計することができる。研米処理の送りスピードが速ければ長くなり、遅くなれば短くて済む。棒状体の角度にもよるので、一概にはいえないが、長さは、100cmでも業務用として設計できる。大型はお米屋さんが用いる業務用、小型は家庭用とすることもできる。小型は、一回の炊飯用分の無洗米を製造する能力としては、シャフトを手動回しでも可能であり、後段の選別篩を特に設けなくても良い。   The size of the polishing rice tank is 500 to 50 mm for the outer diameter of the cylinder, 485 to 5 mm for the rotating body, and the width of the rod-shaped body provided on the inner wall of the polishing vessel shell is 10 depending on the processing capacity and application. The width of the rod-shaped body provided on the rotating body is 5 to 50 mm, and the thickness of both the rod-shaped bodies can be set so as not to be damaged by the rotational resistance. The length of the cylinder can be designed according to the purpose of the polishing process. The longer the polishing speed, the longer the speed, and the slower the speed, the shorter. Since it depends on the angle of the rod-like body, it cannot be generally stated, but even a length of 100 cm can be designed for business use. Large size can be used for business use by rice shops, and small size can be used for home use. As for the small size, the ability to produce wash-free rice for one rice cooking can be achieved by manually rotating the shaft, and it is not particularly necessary to provide a sorting screen at the latter stage.

<定量供給機の例>
定量供給機の例は図4に示されている。
粉体を振動フィーダーを利用して供給する装置は、特開平9−5148号公報にあるように知られているが、振動フィーダーそのもので計量と配合を実現できる装置は見られない。本発明は、2種類の粉体を定量的に連続して供給できるように工夫して、2種類の粉粒体を一定比率に配合して供給して連続運転できるようにしたものである。本例は原料精米と研米材の2種類に着目しているが、これらの物質に限らず、粉粒体一般に適用できるものである。例えば、塩と胡椒、小麦粉と砂糖、七味などを挙げることができる。七味などの2種以上の場合も、原料供給部を増やすことで対応できる。
定量供給機36は、振動フィーダー22と原料精米供給シュート27から続く原料供給用の先端シュート27aと研米材供給シュート24の先端シュート24aとを備えている。先端シュート27a、24aには振動フィーダー側の先端部位置を上下動調整可能に長穴29が設けられ、この長穴と螺子などを利用して固定する。先端シュート27aの先端は、間隔ΔSを空けて振動フィーダーの樋の平らな底面22aと対向し、この間隔ΔSが原料精米の供給間隔となる。単位時間あたりの供給量は、振動フィーダーの送り速度とこの間隔ΔSに依存することとなる。
<Example of quantitative feeder>
An example of a metering feeder is shown in FIG.
An apparatus for supplying powder using a vibration feeder is known as disclosed in Japanese Patent Application Laid-Open No. 9-5148, but no apparatus capable of measuring and blending with the vibration feeder itself has been found. The present invention is devised so that two types of powders can be supplied quantitatively and continuously, and two types of powders are blended and supplied in a fixed ratio so that continuous operation is possible. Although this example pays attention to two types of raw rice milling and polished rice materials, the present invention is not limited to these substances, and can be applied to general granular materials. For example, salt and pepper, flour and sugar, shichimi and the like can be mentioned. Even in the case of two or more kinds such as Shichimi, it can be dealt with by increasing the raw material supply section.
The fixed-quantity feeder 36 includes a feed chute 27a for feeding the raw material continuing from the vibration feeder 22 and the milled rice feed chute 27 and a chute 24a for the polished rice feed chute 24. A long hole 29 is provided in the tip chutes 27a and 24a so that the position of the tip portion on the vibration feeder side can be adjusted up and down, and is fixed using the long hole and a screw. The tip of the tip chute 27a faces the flat bottom surface 22a of trough of the vibrating feeder at intervals [Delta] S 1, the distance [Delta] S 1 is supplied intervals raw rice. The supply amount per unit time depends on the feeding speed of the vibration feeder and this interval ΔS 1 .

一方、先端シュート24aの先端は、間隔ΔSを空けて底面22aから上方に設けた調整板35と対向し、この間隔ΔSが研米材の供給間隔となる。調整板35は基端部を振動フィーダーの樋に装着され、上面は平に形成されていて、上流から供給される原料精米流表面よりも上側になるように装着される。先端シュート24aを上下調節することに代えて、調整板35を上下調整できるように構成することも可能である。再利用研米材シュート24には、シュート24内が研米材で充満したときに、研米材を逃がすためのオーバーフロー孔25を上方に設けている。
間隔ΔSと間隔ΔSを調整することによって、原料精米と研米材の配合比率を決めることができ、加えて、振動フィーダーの送り速度によって、装置全体への送り量を制御することができる。
なお、原料精米と研米材は振動フィーダー上である程度は混合されるが、均一な混合状体とならず、次の移送工程で混合が進められ、研米槽内では均一な状体となる。例えば、本実施例では、昇降機はバケットを用いて、比重の違う米と研米材が分離することを防止し、バケットからホッパー2に放出される際には、当たり板を設けて、ばらけるようにするなどの工夫を加えている。
On the other hand, the tip of the tip chute 24a faces the adjusting plate 35 provided from the bottom surface 22a upwardly spaced [Delta] S 2, this interval [Delta] S 2 is supplied intervals Lab rice material. The adjusting plate 35 has a base end portion attached to the cage of the vibration feeder, and an upper surface formed flat, and is attached so as to be above the surface of the raw rice milling flow supplied from upstream. Instead of adjusting the tip chute 24a up and down, the adjustment plate 35 can be configured to be adjusted up and down. The recycle polishing material chute 24 is provided with an overflow hole 25 for allowing the polishing material to escape when the chute 24 is filled with the polishing material.
By adjusting the interval ΔS 1 and the interval ΔS 2 , it is possible to determine the blending ratio of the raw rice milled rice and the polished rice material, and in addition, the feed amount to the entire apparatus can be controlled by the feed speed of the vibration feeder. .
The raw rice mill and the polished rice are mixed to some extent on the vibratory feeder, but do not become a uniform mixed body, but are mixed in the next transfer step, and become a uniform body in the polishing rice tank. . For example, in this embodiment, the elevator uses a bucket to prevent separation of rice and polished rice from different specific gravities, and when it is discharged from the bucket to the hopper 2, a hitting plate is provided and scattered. The device is added.

<研米材の循環機構>
研米材は、米粒の表面溝に残るヌカや糊化層を除去するために用いるために、米粒よりも小さく、米粒表面を傷つけない硬さをもった研磨材、例えば、脱脂糠を使用する。研米材は、研米槽で米粒に圧着、摺擦されて一部は摩耗破損する。十分再利用可能な研米材は、新研米材を補充し、循環利用することにより装置の連続運転をする機構を開発した。研米材の性能は、再利用によって徐々に低下するので、一定回数で更新する必要がある。そのため、新研米材は、常に一定比率を追加補充して、研米材の性能を維持することとした。本装置の例では、新研米材を最低精米量とは1kgに対して30g補充するように設定している。
循環機構全体、及び定量供給機については既に説明したので、再利用研米材と新研米材の補給機構は構成例を図5したがって説明する。
篩4で選別された再利用可能な研米材は排出口5からシュート24に送られる。シュート24の途中で新規の研米材を貯留するホッパー3に繋がるシュート30と合流する。合流点には、追加補充量を自動調整する混合調整機構を設ける。この混合調整機構37は、例えば、シュート30合流位置側に回動支点37bを設け、シュート24側に先端側を自由として位置させた調節弁体37aを設け、シュート30の合流点下部に調節螺子37cを設け螺子の先端をシュート30の内側に突出させて該調節弁体37aの下端側に当接して最低開度を調整可能にした構造とする。
この構造によって、新研米材はシュート30内に常に充満して、調節弁体37aに圧力をかけている。一方、シュート24には、排出口5からの再利用研米材が供給され、同様に調節弁体37aに圧力をかけている。両圧力が均衡した角度に調節弁体37a位置して、双方の研米材を定量供給機36へ送ることができる。シュート24側の圧力が強く、シュート30側が全閉となるようなことがないように、螺子37cの先端が調節弁体37a最低開度を保ち、一定量の新研米材は常に供給されるようになっている。この構造によって装置の運転開始時には、全量が新研米材となることは明らかである。
<Recycling mechanism of polished rice>
Polished rice is used to remove the residue and gelatinized layer remaining in the surface grooves of rice grains, and uses abrasives that are smaller than rice grains and have a hardness that does not damage the surface of the rice grains, such as defatted rice cakes. . The polished rice is pressed and rubbed against the rice grains in the polished rice tank, and some of them are worn and damaged. We have developed a mechanism for continuous operation of the equipment by replenishing and recycling the newly-polished rice material, which is sufficiently reusable. Since the performance of polished rice gradually declines due to reuse, it needs to be updated a certain number of times. For this reason, Shinkenmai is constantly supplemented with a certain ratio to maintain the performance of the polished rice. In the example of the present apparatus, Shinken rice is set to be supplemented with 30 g for 1 kg of the minimum polished rice amount.
Since the entire circulation mechanism and the quantitative feeder have already been described, the replenishment mechanism for recycled rice and new polished rice will be described with reference to FIG.
The reusable polished rice material selected by the sieve 4 is sent to the chute 24 from the discharge port 5. In the middle of the chute 24, it joins with the chute 30 connected to the hopper 3 that stores the new polished rice material. A mixing adjustment mechanism for automatically adjusting the additional replenishment amount is provided at the junction. For example, the mixing adjustment mechanism 37 is provided with a rotation fulcrum 37 b on the shoot 30 merging position side, an adjustment valve body 37 a with the tip side freely positioned on the shoot 24 side, and an adjustment screw below the merging point of the chute 30. 37c is provided so that the tip of the screw protrudes to the inside of the chute 30 and comes into contact with the lower end side of the control valve body 37a so that the minimum opening can be adjusted.
With this structure, Shinken rice is always filled in the chute 30 and applies pressure to the regulating valve body 37a. On the other hand, the recycled polishing material from the discharge port 5 is supplied to the chute 24, and pressure is similarly applied to the control valve body 37a. The control valve body 37a is positioned at an angle where both pressures are balanced, and both the polished rice materials can be sent to the metering feeder 36. The tip of the screw 37c keeps the minimum opening of the control valve body 37a so that the pressure on the chute 24 side is not strong and the chute 30 side is not fully closed, and a certain amount of Shinken rice is always supplied. It is like that. With this structure, it is clear that the entire amount becomes Shinken rice at the start of operation of the apparatus.

<研米材>
本発明は、一般市販されている精米を製造する精米工程で取りきれずに残っているヌカ成分と米粒胚乳表層にある糊粉層を研磨除去して清浄な表面をもつ米に仕上げようとするものである。清浄の程度は目的に応じて調整することができるが、洗米を必要としない程度(前述の無洗米)まで清浄にできるものである。
炊飯前に洗米をする理由は、米に混じっている夾雑物や糠や表層部の糊化しやすい澱粉を除去し、おいしいご飯を炊きあげることにある。前述した無洗化処理精米検討会の報告書には、無洗化処理精米(無洗米)の学術的定義が参考として次のように紹介されている。「茨城大学・松田教授の定義:「無洗化処理精米(無洗米)とは、専用の無洗化処理装置により、とう精過程で形成された米粒表面の糊化層が完全に除去され、米粒表面には胚乳細胞壁と糊化していない澱粉粒のみが存在し、その他何らの付着物も認められない精米である。」と、している。」
一般に精米処理においては、玄米を構成する糠層(5%)、胚芽(3%)、胚乳(92%)のうち、糠層と胚芽を除去するが、玄米に対するとう精歩留まりは、91%前後となっている。このような精米を炊飯においては、さらに米粒表面に残っている、ヌカや糊化しやすい澱粉を除去する必要があるのである。ちなみに、この糊化しやすい澱粉は、そのままにすると炊飯加熱時に、この米粒の表層部の澱粉が糊化し、それによって米粒の中心部への水の浸透も熱の伝導も妨げられ、芯のある米飯になりやすいとされている。このためにも、水洗と水浸が必要とされている。
<Kenmai materials>
The present invention is intended to finish the rice having a clean surface by polishing and removing the Nuka component remaining in the milling process for producing the commercially available milled rice and the paste layer on the surface of the rice grain endosperm. Is. Although the degree of cleaning can be adjusted according to the purpose, it can be cleaned to such an extent that washing rice is not required (the above-mentioned non-washing rice).
The reason for washing the rice before cooking rice is to remove the impurities, rice cake, and starch that tends to gelatinize the surface layer, and cook delicious rice. In the above-mentioned report of the washing-free rice polishing study group, the academic definition of washing-free rice (wash-free rice) is introduced as a reference as follows. “Definition of Ibaraki University / Professor Matsuda:“ Non-washed rice (non-washed rice) is a non-washed rice treatment machine that completely removes the gelatinized layer on the surface of the rice grains formed during the milling process. The rice grain has only the endosperm cell wall and non-gelatinized starch grains on the surface of the rice grain, and no other adhering matter is observed. ” "
Generally, in milled rice processing, the bran layer and germ are removed from the bran layer (5%), germ (3%), and endosperm (92%) that comprise brown rice, but the final yield for brown rice is around 91%. It has become. When cooking such polished rice, it is necessary to further remove the starch remaining on the surface of the rice grains and starch that is easily gelatinized. By the way, if this starch that is easy to gelatinize is left as it is, when the rice is heated, the starch in the surface layer of this rice grain becomes gelatinized, thereby preventing water penetration into the center of the rice grain and heat conduction, and the rice with a core. It is said that it is easy to become. For this reason, water washing and water immersion are required.

無洗米は、参考の学術的定義によれば、このような澱粉を除去する必要があるし、工業会では、洗米水乾固物量や洗米水濁度によって無洗米に基準を定め、洗米をしなくても十分おいしい米飯ができるお米を提供しようとしている。
さらに、詳しく、精米後の残存状体を観察すると、米粒の表面にある筋状の溝部に糠分が残っている。糠以外のじゃまになる糊化しやすい澱粉は、主に胚乳の最外層を形成する糊粉層から遊離する。これも当然、筋状の溝部の糠の下に多く存在する。これらの糠と糊粉層をいかにして除去するかが各社の無洗米製造技術である。
Wash-free rice, according to the scientific definition of reference, needs to remove such starch, and the industrial association sets the standard for wash-free rice according to the amount of rice-washed water dry matter and water-washed water turbidity. We are trying to provide rice that can produce delicious rice without having to.
Further, in detail, when the remaining state after the rice polishing is observed, a portion of the residue remains in the streak-like groove portion on the surface of the rice grain. Starch that is easy to gelatinize, other than strawberries, is released mainly from the starch layer that forms the outermost layer of endosperm. Naturally, this is also often present under the ridges of the streak-like groove. Each company's washing-free rice production technology is how to remove these koji and paste layers.

本発明は、米粒の表面の溝部に研米材を作用させて、糠と糊粉層を擦り落とそうとするものである。このような研米材として、油脂分を吸収し易い「脱脂糠」を本発明でも使用できる。研米材は、溝に入り込む程度の大きさや角や突起をもつことが好ましく、角や突起が米の表面を傷つけることがない様な素材であることが好ましい。また、これらの研米材は、安全性の観点から、食べても害のないものが好ましい。
研米材の使用量は、配合比で、脱脂糠は精米に対して容積比で、0.5〜1.5で、例えば、同量程度が適当である。米1リットル(900g)に対して同容積の脱脂糠は約450gに相当し、循環使用に際しては、微粉化されて廃棄される脱脂糠は25〜30gである。したがって、実施例では、脱脂糠の循環利用系においては、新脱脂糠を30g以上追加補充するように設定している。
In the present invention, a polishing material is allowed to act on the groove portion on the surface of the rice grain so as to rub off the wrinkles and the paste powder layer. As such a polished rice material, “defatted rice cake” that easily absorbs oil and fat can also be used in the present invention. The polished rice material preferably has a size, corners and protrusions enough to enter the groove, and is preferably a material such that the corners and protrusions do not damage the surface of the rice. Further, these polished rice materials are preferably those which are harmless even if eaten from the viewpoint of safety.
The amount of the polished rice used is a mixing ratio, and the defatted rice bran is a volume ratio of 0.5 to 1.5 with respect to the polished rice. For example, the same amount is appropriate. The same volume of defatted rice cake is equivalent to about 450 g per liter (900 g) of rice, and the amount of defatted rice cake that is pulverized and discarded is 25 to 30 g. Therefore, in an Example, in the circulation utilization system of a defatted soot, it sets so that 30g or more of new degreased soot may be supplemented.

本発明者は、元々米由来である米糠、特に、脱脂糠に注目してその効率的な利用を研究してきた。玄米から米糠の大部分を除去した精米表面には、前述した糠や糊粉層の外に、米糠に含まれている油脂分がある。この油脂分は、微粉類を付着させてしまうので、米の表面を小さい粉粒体で研磨した場合、これらの粉粒体を吸着して分離しにくくなる問題がある。また、摩耗して微粉化した研磨粉粒体や剥落した糠や糊粉層由来の澱粉が再付着してしまい、研米処理の後工程の分離選別工程などでも落ちにくいことがある。これが、乾式法による洗米水濁度を下げられない一因であることを究明した。本発明者は、脱脂糠に注目し、油脂分が除去された脱脂糠が効率よく米表面の油脂分を吸収する作用を見出し活用している。米表面の油脂分は酸化劣化の原因ともなり精米の保存性も悪くしていたが、これを除くことにより、無洗米の保存性も改善することができた。通常精米では、常温保存で食味変化が小さいとされるのは1ヶ月程度であるが、本発明では3ヶ月と保存期間を延ばすことができた。   The present inventor has studied rice bran originally derived from rice, particularly defatted rice bran, and its efficient use. On the surface of the polished rice from which most of the rice bran has been removed from the brown rice, there are oils and fats contained in the rice bran in addition to the aforementioned rice bran and paste layer. Since this oil and fat causes fine powders to adhere, there is a problem that when the surface of rice is polished with small powder particles, these powder particles are adsorbed and difficult to separate. In addition, abrasive particles that have been abraded and pulverized, flakes that have been peeled off, and starch derived from the paste powder layer are reattached, which may be difficult to remove even in a separation / separation step after the polishing process. It was clarified that this was one of the reasons why the water turbidity of the washed rice could not be lowered. The inventor pays attention to the defatted rice bran and finds out and uses the action of the defatted rice cake from which the fat and oil have been removed efficiently absorbs the fat and oil on the rice surface. The fats and oils on the surface of the rice also caused oxidative deterioration and the preservability of the polished rice was poor, but by removing this, the preservability of unwashed rice could be improved. Ordinary polished rice is considered to have a small change in taste when stored at room temperature for about one month, but in the present invention, the storage period could be extended to three months.

脱脂糠は、元来、米由来であるので、米粒との馴染みや硬さも問題なく使用できる点で有利である。米糠には、約20%の油脂分が含まれているとされ、その内の17%前後を原油として脱脂されるとされている。米糠からノルマルヘキサンを用いた脱脂方法による産物である脱脂糠には、食物繊維29.2%(重量%、以下同)、糖質24.6%、タンパク質17.5%、脂質9.9%、灰分12.1%、水分6.7%という分析データがある。
研米材の1例がこの脱脂糠である。脱脂糠を研米処理に用いる場合は、精米水分14.5%前後に調整して用いる。精米は、13%以下となるとひび割れが発生するので、過度な乾燥状態の脱脂糠を使用すると、米から水分を奪い悪影響が発生する。この状態で研米材として使用した場合の、清浄米の洗米水濁度は、90以下を実現でき、工業会の乾式法による無洗米基準を満たしている。
さらに、乾式法によっても洗米水濁度70以下を実現すべく研究した結果、装置的な改良以外に研米材の改良にも着目し、新たに、脱脂糠に改良を加えることによって、これを実現できたものである。
Since defatted rice bran is originally derived from rice, it is advantageous in that it can be used without any problem with the familiarity and hardness of rice grains. It is said that rice bran contains about 20% of fat and oil, and about 17% of that is degreased as crude oil. In the defatted rice bran, which is a product of rice bran using normal hexane, 29.2% dietary fiber (% by weight, hereinafter the same), 24.6% carbohydrate, 17.5% protein, 9.9% fat There is analysis data of ash content 12.1%, moisture 6.7%.
One example of a polished rice is this defatted rice bran. When defatted rice bran is used for the polishing process, it is used after adjusting the water content of polished rice to around 14.5%. Since the milled rice cracks when it becomes 13% or less, using an excessively dry defatted rice bran removes moisture from the rice and produces an adverse effect. When used as a polishing material in this state, clean rice has a turbidity of 90 or less, and satisfies the no-wash rice standard according to the dry method of the industry association.
In addition, as a result of research to achieve a water turbidity of 70 or less by the dry method, we focused on improving the polished rice in addition to the improvement in equipment, and by adding improvements to the defatted rice bran, It has been realized.

<精製脱脂糠>
前記した脱脂糠に含まれる糖質には、脱脂工程で加熱処理されてアルファ化した澱粉が含まれることを見出した。アルファ化した澱粉はいわゆる糊化したものであるから付着性が強く、これを含んだ状体で米粒同士を擦り合わせると、一部が米粒表面に付着し剥がれにくくなり、それに他の成分も付着して、洗米水濁度の低下の困難要因となることに気づき、このアルファ化した澱粉を除去した脱脂糠を開発した結果、洗米水濁度を70以下にすることができた。
アルファ化した澱粉は、白色のうどん粉状の微粉として、脱脂糠に混在しているので、篩でふるうことで分離することができる。白色のアルファ化澱粉を除去した脱脂糠と表現することとする。白色のアルファ化澱粉を除去した脱脂糠は、食物繊維が主成分のひとつになっている。
<Purified defatted lees>
It has been found that the saccharide contained in the defatted cocoon includes starch that has been heat-treated in the defatting step and thus pregelatinized. Since the pregelatinized starch is so-called gelatinized, it has strong adhesion, and when the rice grains are rubbed together in a form containing this, some of them adhere to the surface of the rice grains and are difficult to peel off, and other components also adhere to it. As a result of noticing that it becomes a difficult factor for lowering the turbidity of washed rice and developing a defatted rice bran from which the pregelatinized starch has been removed, the turbidity of washed rice could be reduced to 70 or less.
The pregelatinized starch is mixed in the defatted rice cake as fine white powdery powder, and can be separated by sieving with a sieve. It shall be expressed as defatted lees from which white pregelatinized starch has been removed. The defatted lees from which white pregelatinized starch has been removed has dietary fiber as one of the main components.

<試験例1>
次の研米槽を使用して研米処理し、篩をかけて得た清浄米の洗米水濁度を計測した。
1. 研米槽:直径130mm 長さ600mmの円筒形。
・回転速度250回/分 研米量150kg/時間。
・回転軸にはスクリュー及び左右に攪拌棒である研米棒体を装備。
・櫛歯状の抵抗板体は円内を均等に4分割して投入口より排出口向かって配列して装備したものとの濁度比較。
・研米材として精製脱脂糠とはアルファ化澱粉(白色)を除去した脱脂糠使用。
※ 比較試験:抵抗体を除去した研米槽を使用した。
2. 研米水濁度
財団法人日本精米工業会の規定による方法にしたがって計測した結果を表1に示す。
比較データは、原料精米、抵抗板を除いた研米処理米を用いた。
この結果、濁度は90以下は十分に満足する、74,68,59を実現することができ、抵抗板体を装備した方が濁度は明らかに低下している。
なお、濁度はppm表示である。
<Test Example 1>
The following rice polishing tank was used for the rice polishing treatment, and the washed rice turbidity of the clean rice obtained by sieving was measured.
1. Kenken tank: cylindrical shape with a diameter of 130 mm and a length of 600 mm.
・ Rotating speed 250 times / min. Polished rice amount 150kg / hour.
-The rotating shaft is equipped with a screw and a polishing rod body that is a stirring rod on the left and right.
-Comb-like resistance plate body is divided into four equal parts in a circle, and turbidity is compared with that equipped by arranging from the inlet to the outlet.
-As a polished rice material, refined defatted rice cake is a defatted rice cake from which pregelatinized starch (white) has been removed.
* Comparative test: A polished rice tank from which resistors were removed was used.
2. Kenkyu Water Turbidity Table 1 shows the results of measurements according to the method stipulated by the Japan Rice Milling Association.
The comparison data used the polished rice except the rice milling and the resistance plate.
As a result, a turbidity of 90 or less is sufficiently satisfied, and 74, 68, and 59 can be realized. The turbidity is clearly lowered when the resistance plate is provided.
The turbidity is expressed in ppm.

Figure 0004153844
Figure 0004153844

<試験例2>
通常脱脂糠と精製脱脂糠を研米材とした研米濁度の比較
1.研米条件
・精製脱脂糠とはアルファ化澱粉(白色)を除去した脱脂糠。
・濁度計測法は財団法人日本精米工業会の規定による方法。
・研米装置は、本発明者が提案した特許No2958885の研米方法採用。
回転ドラム、直径190mm 奥行300mm
加圧材(ナット)4kg 精米及び研米材各1リットル
回転速度36回転/分 研米時間40分
※ 研米処理温度の上昇影響を排除する為、この機構の試験機を採用した。回転速度の遅い研米機構なので研米上昇温度はほとんどなく、通常の脱脂糠に含まれるアルファ化澱粉を米表面に押しつける作用が少ない装置のほうが、差は出にくいので敢えて、従来の装置で比較試験をした。
<Test Example 2>
Comparison of turbidity of polished rice using normal defatted rice bran and purified defatted rice bran Polishing conditions ・ Purified defatted cocoon is defatted cocoon from which pregelatinized starch (white) has been removed.
・ The turbidity measurement method is based on the rules of the Japan Rice Milling Association.
-The rice polishing apparatus adopts the rice polishing method proposed by the inventor of Patent No. 2988885.
Rotating drum, diameter 190mm, depth 300mm
Pressurized material (nut) 4kg Polished rice and polished rice 1 liter each Rotating speed 36 rev / min Polishing time 40 minutes * In order to eliminate the effect of increasing the polishing temperature, the tester of this mechanism was adopted. Since the rotation speed is low, there is almost no increase in the temperature of the rice polishing. Compared with the conventional device, the device that has less action to press the pregelatinized starch contained in the normal defatted rice bran against the rice surface is less likely to produce a difference. Tested.

2.結果を表2に示す
アルファ化澱粉を除去した方が濁度が低下し、72,64,67を実現することができた。本発明の研米装置を使用することによって、あるいは、原料精米の精製度を上げる洗米水の濁度を70以下、即ち、乾式無洗米以外の装置の無洗米基準も満たすことができる。
回転速度の遅い研米機構なので研米上昇温度はほとんどないので精米に粘着性が生ずることはは考えられず、通常脱脂糠、研米濁度は、不溶性である澱粉の付着によるものと考えられる。
2. The results are shown in Table 2. Turbidity decreased when the pregelatinized starch was removed, and 72, 64, and 67 could be realized. By using the polishing apparatus of the present invention, or the turbidity of the washing water for raising the purity of the raw rice mill is 70 or less, that is, the washing-free rice standard of the apparatus other than the dry washing-free rice can be satisfied.
Since the rice milling mechanism has a slow rotation speed, there is almost no temperature rise in the rice milling, so it is unlikely that the rice will be sticky. Usually, the defatted rice bran and the rice turbidity are thought to be due to adhesion of insoluble starch. .

Figure 0004153844
Figure 0004153844

試験例1と試験例2の結果を合わせて評価すると、精製脱脂糠を用いた場合、さらに、精製脱脂糠を研米材に用いた本発明の装置を用いた場合は濁度が低下し、効果があることは明らかである。   When the results of Test Example 1 and Test Example 2 are evaluated together, the turbidity decreases when using the refined defatted rice bran, and further using the apparatus of the present invention using the refined defatted rice bran as an abrasive material, It is clear that there is an effect.

<試験例3>
米表面の油脂状体試験
和紙で作った袋に、試験例1で用いた原料精米Bと本試験処理米とを封入して、袋の表面の状体を観察した。原料精米Bは、2,3日経過後に表面に油が染み出したが本試験処理米に以上は認められなかった。1週間観察を継続したが、変化は認められなかった。
<Test Example 3>
Rice surface oil and fat test The raw rice mill B used in Test Example 1 and this test-treated rice were sealed in a bag made of Japanese paper, and the surface of the bag was observed. In the raw rice B, oil oozed out on the surface after a few days, but no more was observed in the test-treated rice. Observation was continued for 1 week, but no change was observed.

<参考例>
前記した報告書の別紙、(社)日本精米工業会の名前で平成13年10月26日付け「洗米水乾固物試験方法と洗米水濁度試験方法について」には、機種別無洗化処理精米の白度、濁度、乾固物量の計測データが添付されているので、参考例として表3に示す。ただし、機種名は、伏せる。
注1:K、S、Tの3種類の無洗米は、湿式法による無洗米であって、洗い無しで濁度の濁度を測定し、R、KPの2種類の無洗米は、乾式法による無洗米であって、2回洗米して計測している。
この参考例と、試験例1,2とを比較すると、本発明は、従来の湿式法と遜色のない濁度が得られていることがわかる。
<Reference example>
In the attached sheet of the report mentioned above, the name of the Japan Rice Milling Industry Association on October 26, 2001, “Regarding the method for testing water-washed and dried solids and the method for testing turbidity in washed rice”, The measurement data of the whiteness, turbidity, and dry solid content of the treated polished rice is attached, and is shown in Table 3 as a reference example. However, the model name is hidden.
Note 1: Three types of K, S, and T non-washed rice are non-washed rice by the wet method, and the turbidity of turbidity is measured without washing. The two types of R and KP non-washed rice are dry methods. Washed rice by, washed and measured twice.
When this reference example is compared with Test Examples 1 and 2, it can be seen that the present invention has a turbidity comparable to that of the conventional wet method.

Figure 0004153844
Figure 0004153844

工程図Process chart 研米装置Research equipment 研米機Ken rice machine 定量供給機Fixed quantity feeder 研米材混合機構Polished rice mixing mechanism 研米機研米処理部の拡大図Enlarged view of the rice processing department

符号の説明Explanation of symbols

1 昇降機
2 ホッパー(研米材、米)
3 ホッパー(新研米材)
4 篩(研米材、米)
5 米排出口
6 循環研米材排出口
7 廃棄研米材排出口
8 振動モーター
9 振動モーター
10 篩(米材、米)
11 篩(研米材)
12 攪拌棒
13 抵抗体
14 モーター
15 底面
16 ネット
17 エアー吸引口
18 製品タンク
19 原料精米タンク
20 米排出口
21 ホッパー
22 振動フィーダー
23 ホッパー
24 シュート(研米材)
25 オーバーフロー孔
26 モーター
27 シュート(米)
28 篩(米微粉除去)
29 長穴(上下調整)
30 シュート(研米材)
31 スクリュー
32 シャフト
33 研米槽
34 昇降機
35 調整板(流量)
36 調整ネジ(流量)
37 混合調整弁
1 Elevator 2 Hopper (Kenmai, Rice)
3 Hopper (Shinken Rice)
4 Sieve (Rice rice, rice)
5 Rice discharge port 6 Recycled paddy material discharge port 7 Disposal laboratory rice material discharge port 8 Vibration motor 9 Vibration motor 10 Sieve (rice material, rice)
11 Sieve (Kenmai)
DESCRIPTION OF SYMBOLS 12 Stirring bar 13 Resistor 14 Motor 15 Bottom surface 16 Net 17 Air suction port 18 Product tank 19 Raw rice milling tank 20 Rice discharge port 21 Hopper 22 Vibrating feeder 23 Hopper 24 Chute (Rice polishing material)
25 Overflow hole 26 Motor 27 Chute (US)
28 Sieve (rice fine powder removal)
29 Long hole (up / down adjustment)
30 Chute (Kenmai)
31 Screw 32 Shaft 33 Polishing tank 34 Elevator 35 Adjusting plate (flow rate)
36 Adjustment screw (flow rate)
37 Mixing control valve

Claims (19)

2〜20mmの間隔を開けて配置した2つの物体間を相対移動させつつ、2つの物体間隔に米粒と脱脂糠とを供給し、
一方あるいは異なる方向に前記2つの物体を移動させて、多数の米粒の各粒に脱脂糠を作用させながら米粒を摩擦研米する研米方法であって、摩擦研米工程においては脱脂糠を分離放出しないことを特徴とする研米方法。
While relatively moving between two objects arranged with an interval of 2 to 20 mm , rice grains and defatted rice bran are supplied to the two object intervals,
This is a polishing method in which the two objects are moved in one direction or in different directions, and the rice grains are friction-polished while allowing the defatted koji to act on each of a large number of rice grains. A polishing method characterized by not releasing .
研米槽において、精米と脱脂糠とを回転体と固定体によって回転抵抗を付与しながら、脱脂糠を研米槽から分離排出することなく回転攪拌することによって精米を研米する方法であって、回転体と固定体の間隔を2〜20mmとし、多数の米粒の各粒に脱脂糠を作用させて米粒に研磨作用を施すことを特徴とする研米方法。 In a polishing rice tank, a method of polishing rice by rotating and stirring the degreased rice cake without separating it from the polishing rice tank while imparting rotational resistance to the polished rice and the defatted rice cake with a rotating body and a fixed body. A polishing method characterized in that the spacing between the rotating body and the fixed body is 2 to 20 mm, and a degreasing koji is applied to each of a large number of rice grains to polish the rice grains . 間隔を空けて櫛歯状に配置した複数の固定棒と該固定棒間の間隔をすり抜け移動する移動棒体が設けられた研米容器内に精米と脱脂糠を投入し、脱脂糠を研米容器から分離排出することなく研米容器内において、前記固定棒と前記移動棒体のすれ違い間隔が2〜20mmであって、前記移動棒体固定棒による抵抗を精米に負荷しながら精米と脱脂糠を移動させることにより多数の米粒の各粒に脱脂糠を作用させて米粒に研磨作用を施す処理を行うことを特徴とする請求項1記載の研米方法。 Milled rice and defatted rice cake are put into a polishing rice vessel provided with a plurality of fixed rods arranged in a comb-like shape at intervals and a moving rod body that moves through the space between the fixed rods, and the defatted rice cake is polished. in Ken US vessel without separating the discharge from the container, the passing distance fixing rod to the moving rod is a 2 to 20 mm, and milled with a load resistance by a fixing rod to the moving rod on rice 2. The polishing method according to claim 1 , wherein the defatted rice bran is moved to cause the defatted rice bran to act on each of a large number of rice grains, thereby polishing the rice grains . 研米槽の研米部分への送り込み手段と研米槽の出口の開閉度合いを制御して、回転攪拌される精米に圧力を加えて研米することを特徴とする請求項2又は3記載の研米方法。   4. The method according to claim 2, wherein the rice is polished by applying pressure to the milled rice that is stirred by rotation by controlling the opening and closing degree of the feeding means to the polished portion of the polished rice tank and the outlet of the polished rice tank. Study method. 研米処理終了後に研米された精米と脱脂糠は篩により分離し、分離された脱脂糠は再度循環使用され、一方精米は微粉を除去することを特徴とする請求項2〜4のいずれかに記載の研米方法。 The polished rice and the defatted rice bran separated after the polishing process are separated by a sieve, and the separated defatted rice bran is recycled again, while the polished rice removes fine powder. The polishing method described in 1. 請求項1〜5のいずれかに記載の方法を適用して無洗米を製造する方法。   A method for producing wash-free rice by applying the method according to claim 1. 精米と脱脂糠を研米容器に収納し、研米容器では脱脂糠を分離排出することなく精米とに脱脂糠とを回転攪拌することよって精米を研米する装置であって、研米容器内壁に長さ方向に間隔を空けて固定して設けられた複数本の抵抗体と、研米容器内に2〜20mmのすれ違い間隔で対向して棒状体の研米棒を配置し、研米容器と研米棒とは、相対移動するように構成された研米機を備えたことを特徴とする研米装置。 An apparatus for polishing rice mill by storing the milled rice and defatted rice cake in a polished rice vessel, and rotating and stirring the defatted rice cake with the polished rice without separating and discharging the defatted rice cake. A plurality of resistors fixed at intervals in the length direction, and a rod-shaped polishing rod arranged at a passing interval of 2 to 20 mm in the polishing vessel. A rice polishing apparatus comprising a rice polishing machine configured to move relative to each other. 請求項7に記載された研米機を備えた研米装置において、精米ストッカーから供給される原料精米と研米材ストッカーから供給される脱脂糠とを所定量供給する定量供給機(A)、該定量供給機からホッパーを介して原料精米と脱脂糠を研米容器に受け入れ、抵抗体と研米棒によって攪拌研米する前記研米機(B)、該研米機(B)から排出された精米と脱脂糠を廃棄微粉と精白米と再利用脱脂糠とに選別分離する篩(C)、再利用脱脂糠に新規脱脂糠を追加して定量供給機に送り出す研米材補充機構(D)、精白米を微粉除去用の篩(E)及び/又は微粉吸引機(F)を介在させるか又は介在せずに収容する精白米タンク(G)を設けたことを特徴とする研米装置。 In the rice polishing apparatus equipped with the rice polishing machine according to claim 7, a quantitative feeder (A) for supplying a predetermined amount of raw rice polished rice supplied from the rice polishing stocker and defatted rice bran supplied from the rice polishing material stocker, through the hopper from the constant amount feeder accepts raw rice and defatted rice bran in KenYone container, resistor and Ken US rod by stirring Labs rice to the Research rice machine (B), discharged from該研US machine (B) and polished rice and defatted bran sieves for sorting separated into waste fines and polished rice and reuse defatted bran (C), by adding a new defatted rice bran to reuse defatted bran feeding the metering feeder Ken US material replenishing mechanism (D ), A polished rice tank provided with a polished rice tank (G) for containing polished rice with or without a sieve (E) and / or a fine powder suction machine (F) for removing fine powder . 定量供給機が、供給樋と精米供給筒と研米材供給筒を備えた振動フィーダーであって、両筒先端と供給樋の底面の受け面との間隔を変動させることにより供給量を調整し、下流側に位置する供給筒に対応する受け面は、上流側から供給される材料流面よりも上方に位置するように設けてある供給量調整機構を有する定量供給機であることを特徴とする請求項8記載の研米装置。The metering feeder is a vibratory feeder equipped with a feed trough, a polished rice feed tube and a polished rice feed tube, and the feed amount is adjusted by changing the distance between the tip of both tubes and the receiving surface of the bottom surface of the feed trough. The receiving surface corresponding to the supply cylinder positioned on the downstream side is a quantitative supply machine having a supply amount adjusting mechanism provided so as to be positioned above the material flow surface supplied from the upstream side. The polishing apparatus according to claim 8. 研米棒が研米容器の中心を通る回転軸に固定された研米機を用いることを特徴とする請求項7〜9のいずれかに記載の研米装置。 The rice polishing apparatus according to any one of claims 7 to 9 , wherein a rice polishing machine is used in which the rice polishing rod is fixed to a rotating shaft passing through the center of the rice polishing vessel. 研米容器が回転し、研米棒は固定されている研米機を用いることを特徴とする請求項7〜9のいずれかに記載の研米装置。   The polishing apparatus according to any one of claims 7 to 9, wherein a polishing machine in which the polishing container is rotated and the polishing bar is fixed is used. 円筒形、多角形又は台形で、縦、横又は斜めに設置された研米容器を備えた研米機を用いることを特徴とする請求項7〜11のいずれかに記載の研米装置。 The rice polishing apparatus according to any one of claims 7 to 11, wherein a rice polishing machine having a cylindrical shape, a polygonal shape, or a frustum shape and provided with a rice polishing container installed vertically, horizontally, or obliquely is used. 精米と脱脂糠の投入口と排出口及び内壁に抵抗体棒が設けられた研米容器殻体と、該研米容器殻体の中心軸に設けられた回転軸体に研米棒を設けた研米槽であって、
該研米槽には、抵抗体が棒状に内壁から中心に向けて放射状に1〜数本、かつ、長手方向に間隔を空けて複数本が櫛歯状に設けられ、研米棒が櫛歯状に設けられた抵抗体棒の隙間に対向する回転軸体の位置に放射方向に1〜数本設けられ、回転軸の投入口側には送り込みスクリューが設けられた研米機を用いることを特徴とする請求項7〜12のいずれかに記載の研米装置。
A polished rice vessel shell provided with a resistor rod on the inlet and outlet and inner wall of the milled rice and defatted rice bran , and a polished rod provided on the rotary shaft provided on the central axis of the polished rice vessel shell It ’s a research rice tank,
In the polishing tank, one to several resistors are provided in a rod shape from the inner wall toward the center, and a plurality of resistors are provided in a comb-like shape at intervals in the longitudinal direction. 1 to several in the radial direction at the position of the rotating shaft opposite to the gap between the resistor rods provided in the shape, and use a rice polishing machine provided with a feed screw on the inlet side of the rotating shaft The polishing apparatus according to any one of claims 7 to 12, which is characterized by the following.
抵抗体と研米棒は、排出口側に向かって傾斜して設けられていることを特徴とする請求項7〜13のいずれかに記載の研米装置。   The rice polishing apparatus according to any one of claims 7 to 13, wherein the resistor and the rice polishing rod are provided to be inclined toward the discharge port side. 抵抗体と研米棒との最接近間隔は、米粒の短径〜長径の2倍の範囲に設定することを特徴とする請求項7〜14のいずれかに記載の研米装置。   15. The rice polishing apparatus according to any one of claims 7 to 14, wherein the closest approach distance between the resistor and the rice polishing rod is set in a range of a minor axis to a double major axis of the rice grain. 抵抗体と研米棒の横断面は、半円状、楕円あるいは面取りした長方形であることを特徴とする請求項7〜15のいずれかに記載の研米装置。   The rice polishing apparatus according to any one of claims 7 to 15, wherein a cross section of the resistor and the polishing rod is a semicircle, an ellipse, or a chamfered rectangle. 研米機内の精米の温度を54℃以下となるように、抵抗体棒と回転棒の形状及び設置間隔及び/又は回転を制御することを特徴とする請求項7〜16のいずれかに記載の研米装置。   The shape, installation interval, and / or rotation of the resistor rod and the rotating rod are controlled so that the temperature of the polished rice in the rice polishing machine is 54 ° C or lower. Research equipment. 研米材補充機構Dは、選別分離篩(C)から定量供給機(A)へ再利用脱脂糠を送る研米材循環供給筒と、研米材ストッカーからの新研米材供給筒とを備え、該循環供給筒の途中に新研米材供給筒を合流させ、該合流地点において、新研米材供給筒の合流位置側に回動支点を設け、研米材循環供給筒側に先端側を自由として位置させた調節弁を設け、該調節弁の最低開度を調整する機構を備えた構造を有することを特徴とする請求項〜17のいずれかに記載の研米装置。 The polished rice material replenishment mechanism D includes a polished rice material circulation supply tube that sends a reused degreasing paddle from the sorting and separating sieve (C) to the quantitative feeder (A), and a new polished rice material supply tube from the polished rice material stocker. And a new blasted rice material supply tube is joined in the middle of the circulating supply tube, and at the merging point, a rotation fulcrum is provided at the merging position side of the new polished rice material supply tube, and a tip is provided at the edible material circulation supply tube side. The rice polishing apparatus according to any one of claims 8 to 17, further comprising a control valve provided with a side positioned freely and having a mechanism for adjusting a minimum opening of the control valve. 請求項7〜18のいずれかに記載の研米装置を用いて無洗米を製造する装置。   The apparatus which manufactures wash-free rice using the polishing apparatus in any one of Claims 7-18.
JP2003288173A 2003-08-06 2003-08-06 Polishing method, polishing apparatus, polishing material, washing-free rice production method and washing-free rice production apparatus Expired - Fee Related JP4153844B2 (en)

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JP7097868B2 (en) * 2019-10-11 2022-07-08 照夫 犬木 Rice finishing equipment, rice polishing tank, rice polishing equipment, manufacturing method of clean rice

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