JP4147211B2 - Pressure regulating valve - Google Patents

Pressure regulating valve Download PDF

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JP4147211B2
JP4147211B2 JP2004272063A JP2004272063A JP4147211B2 JP 4147211 B2 JP4147211 B2 JP 4147211B2 JP 2004272063 A JP2004272063 A JP 2004272063A JP 2004272063 A JP2004272063 A JP 2004272063A JP 4147211 B2 JP4147211 B2 JP 4147211B2
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valve
pressure regulating
pressure
flow path
box
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JP2006084004A (en
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義規 寺本
康範 飯田
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Nippon Pillar Packing Co Ltd
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Nippon Pillar Packing Co Ltd
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本発明は、圧力調整弁(リリーフバルブ)に係り、詳しくは、半導体製造装置、医療用機器、食品製造設備、化学処理設備等における洗浄液、薬液、腐食性液体等の流体の配管系に用いられる圧力調整弁に関する。   The present invention relates to a pressure regulating valve (relief valve), and more particularly, is used in a piping system for fluids such as cleaning liquid, chemical liquid, and corrosive liquid in semiconductor manufacturing equipment, medical equipment, food manufacturing equipment, chemical processing equipment, and the like. The present invention relates to a pressure regulating valve.

上記圧力調整弁は、供給側流路と排出側流路との連通口、及びこれを開閉する弁体を有する弁箱と、連通口が閉じ状態となるように弁体を付勢する付勢手段を有する蓋箱とが組付けられ、供給側流路の圧が所定値を上回ると付勢手段による付勢力に抗して弁体が開き移動されて連通口が開き、かつ、供給側流路の圧が所定値以下のときには連通口の閉じ状態が維持されるよう構成されており、ポンプ吐出圧の規制、回路の圧力制御及び安全弁として使用される。例えば、回路内の圧力を設定値以下に保持するリリーフ弁、減圧弁として、或いは、回路内の圧力が設定値に達すると自動的に回路の切換えをするシーケンス弁、アンロード弁として使用される弁である。   The pressure regulating valve includes a communication port between the supply-side channel and the discharge-side channel, a valve box having a valve body that opens and closes the valve, and a biasing unit that biases the valve body so that the communication port is closed. When the pressure of the supply side flow path exceeds a predetermined value, the valve body is opened and moved against the urging force of the urging means, the communication port is opened, and the supply side flow When the pressure in the passage is below a predetermined value, the communication port is kept closed, and is used as a pump discharge pressure regulation, circuit pressure control and safety valve. For example, used as a relief valve or pressure reducing valve that keeps the pressure in the circuit below the set value, or as a sequence valve or unload valve that automatically switches the circuit when the pressure in the circuit reaches the set value It is a valve.

従来、配管系において用いられる圧力調整弁としては、特許文献1において開示されたように、供給側流路と排出側流路とが連接される環状空間に、バネ箱(蓋箱)と弁箱との間に固定されるダイヤフラムを配置し、このダイヤフラムをバネ受けを介してリリーフバネで弁座に押圧付勢する構造、すなわちダイヤフラム式の弁に構成されている。このような構成の圧力調整弁においては、供給側流路に存在する流体の圧力がリリーフバネによってダイヤフラムに作用する付勢力よりも大になると、ダイヤフラムを介してバネ受けを押し返し、ダイヤフラムと弁座との間に生じた隙間から排出側流路へ流体が流れるようになる。つまり、リリーフバネの付勢力によって回路圧の上限が調整される。   Conventionally, as a pressure regulating valve used in a piping system, as disclosed in Patent Document 1, a spring box (lid box) and a valve box are provided in an annular space where a supply side flow path and a discharge side flow path are connected. A diaphragm fixed between them is arranged, and this diaphragm is pressed against the valve seat by a relief spring via a spring receiver, that is, a diaphragm type valve. In the pressure regulating valve having such a configuration, when the pressure of the fluid existing in the supply side flow path becomes larger than the urging force acting on the diaphragm by the relief spring, the spring receiver is pushed back via the diaphragm, and the diaphragm and the valve seat The fluid flows from the gap generated between the two to the discharge side flow path. That is, the upper limit of the circuit pressure is adjusted by the urging force of the relief spring.

上記構造の圧力調整弁によれば、ダイヤフラムを用いて弁座の開閉を行うことにより、液漏れがまず生じないようにできるという優れた利点が得られる。しかしながら、ダイヤフラムが弁全体の大きさの割りには大径で受圧面積の大きなものとなるので、供給側流路の流体圧の影響を受け易く、不用意に振動し易いという不利がある。流体を供給するポンプに脈動があるときにはその振動が顕著になる等、動作が不安定になり易い。圧力制御においてその圧力精度にばらつきが生じると、環境負荷が増すことも考えられる。また、ダイヤフラムは合成樹脂シート等の柔軟な薄膜状材料から構成されるので、過大な圧力が作用したときに破損するおそれもある。
特開平6−94147号公報
According to the pressure regulating valve having the above-described structure, an excellent advantage that liquid leakage does not occur first can be obtained by opening and closing the valve seat using the diaphragm. However, since the diaphragm has a large diameter and a large pressure receiving area with respect to the size of the entire valve, there is a disadvantage that the diaphragm is easily influenced by the fluid pressure of the supply side flow path and easily vibrates. When the pump that supplies the fluid has pulsation, the vibration tends to become remarkable, and the operation tends to become unstable. If pressure accuracy varies in pressure control, the environmental load may increase. Further, since the diaphragm is made of a flexible thin film material such as a synthetic resin sheet, it may be damaged when excessive pressure is applied.
JP-A-6-94147

本発明は、上述した実情に鑑みることにより、流体圧変動の影響を受け難くして、圧力調整動作が安定的に行えるとともに、多少の過大な圧が作用しても破損するおそれが生じないよう、改善された圧力調整弁を提供する点を目的とする。   In view of the above circumstances, the present invention is less susceptible to fluid pressure fluctuations, can stably perform pressure adjustment operations, and does not cause a possibility of being damaged even if a slight excessive pressure is applied. The object is to provide an improved pressure regulating valve.

請求項1による発明は、供給側流路3と排出側流路4との連通口3A、及びこれを開閉する弁体5を有する弁箱1と、前記連通口3Aが閉じ状態となるように前記弁体5を付勢する付勢手段7を有する蓋箱2とが組付けられ、前記供給側流路3の圧が所定値を上回ると前記付勢手段7による付勢力に抗して前記弁体5が開き移動されて前記連通口3Aが開き、かつ、前記供給側流路3の圧が所定値以下のときには前記連通口3Aの閉じ状態が維持されるよう構成されている圧力調整弁において、
前記弁体5は、先端の底面10aにより前記連通口3Aの開閉が自在で、かつ、前記付勢力が付与される弁部10と、この弁部10に一端が気密状に一体形成され、かつ、前記弁箱1に他端が気密状に固定されるベローズ11とを有して構成され
前記弁部10の底面8cから立ち上がる周面10bの高さHはこの周面10bと対向して形成された前記排出側流路4の開口縁4aの径よりも大きく設定されていることを特徴とする。
The invention according to claim 1 is such that the communication port 3A between the supply-side flow path 3 and the discharge-side flow path 4 and the valve box 1 having the valve body 5 for opening and closing the same are closed. The lid box 2 having the urging means 7 for urging the valve body 5 is assembled. When the pressure of the supply side flow path 3 exceeds a predetermined value, the urging force by the urging means 7 is resisted. A pressure regulating valve configured to maintain the closed state of the communication port 3A when the valve body 5 is opened and moved to open the communication port 3A and the pressure of the supply-side flow path 3 is not more than a predetermined value. In
The valve body 5 can be freely opened and closed by the bottom surface 10a at the front end , and the valve portion 10 to which the urging force is applied is formed integrally with the valve portion 10 in an airtight manner. And the bellows 11 whose other end is fixed in an airtight manner to the valve box 1 ,
The height H of the peripheral surface 10b rising from the bottom surface 8c of the valve portion 10 is set to be larger than the diameter of the opening edge 4a of the discharge-side flow path 4 formed to face the peripheral surface 10b. And

請求項2による発明は、請求項1に記載の圧力調整弁において、前記蓋箱2には、これの外部と前記付勢手段7が収容される内部空間22とを連通させる空気孔30が形成されていることを特徴とする。   According to a second aspect of the present invention, in the pressure regulating valve according to the first aspect, the lid box 2 is formed with an air hole 30 that allows the outside of the lid box 2 to communicate with the internal space 22 in which the biasing means 7 is accommodated. It is characterized by being.

請求項3よる発明は、請求項1又は2に記載の圧力調整弁において、前記連通口3Aを開閉するための前記弁体5の移動方向と前記供給側流路3の向きとが互いに同じに設定され、この向きに対して前記排出側流路4の向きが直交する状態に構成されていることを特徴とする。   The invention according to claim 3 is the pressure regulating valve according to claim 1 or 2, wherein the moving direction of the valve body 5 for opening and closing the communication port 3A and the direction of the supply side flow path 3 are the same. It is set and it is comprised so that the direction of the said discharge side flow path 4 may orthogonally cross with respect to this direction.

請求項4による発明は、請求項1〜3の何れか一項に記載の圧力調整弁において、前記付勢手段7が、棒状部材25aを介して前記弁部10を弾性付勢するコイルバネ26であり、前記ベローズ11は、その内周部が前記棒状部材25aでガイドされ、かつ、その外周部が前記弁箱1の弁体5を収容するための凹入空間8の周壁8aでガイドされる蛇腹筒状のものに形成されていることを特徴とする。   According to a fourth aspect of the present invention, in the pressure regulating valve according to any one of the first to third aspects, the biasing means 7 is a coil spring 26 that elastically biases the valve portion 10 via a rod-shaped member 25a. The bellows 11 has an inner peripheral portion guided by the rod-like member 25a and an outer peripheral portion guided by the peripheral wall 8a of the recessed space 8 for accommodating the valve body 5 of the valve box 1. It is characterized by being formed in a bellows cylindrical shape.

請求項5による発明は、請求項4に記載の圧力調整弁において、前記排出側流路4が前記凹入空間8の周壁8aに開口するように構成されるとともに、前記弁部10の先端周縁が面取りされていることを特徴とする。   The invention according to claim 5 is the pressure regulating valve according to claim 4, wherein the discharge-side flow path 4 is configured to open to the peripheral wall 8 a of the recessed space 8, and the distal end periphery of the valve portion 10. Is chamfered.

請求項6による発明は、請求項1〜5の何れか一項に記載の圧力調整弁において、前記弁部10と前記ベローズ11とが合成樹脂材によって一体形成されており、その蓋箱側端部は、前記弁箱1と前記蓋箱2との間で挟持されるフランジ部12に形成されていることを特徴とする。   The invention according to claim 6 is the pressure regulating valve according to any one of claims 1 to 5, wherein the valve portion 10 and the bellows 11 are integrally formed of a synthetic resin material, and the lid box side end The portion is formed in a flange portion 12 that is sandwiched between the valve box 1 and the lid box 2.

請求項7による発明は、請求項6に記載の圧力調整弁において、前記合成樹脂材がフッ素樹脂であることを特徴とする。   The invention according to claim 7 is the pressure regulating valve according to claim 6, wherein the synthetic resin material is a fluororesin.

請求項1の発明によれば、可動部分をベローズとしたので、平面視方向での弁体の大きさをコンパクト化できて、受圧面積の少ないものとしながら、弁部の動きが大きくても無理なく追従移動することができ、ダイヤフラム式のものに比べて、高圧にも耐える弁としながらコンパクト化が可能となる利点がある。その結果、流体圧変動の影響を受け難くして、圧力調整動作が安定的に行えるとともに、多少の過大な圧が作用しても破損するおそれが生じないよう、改善された圧力調整弁を提供することができる。この場合、請求項4のように、ベローズの内外が、付勢手段の付勢力を伝達する部材である棒状部材の外周部と凹入空間の周壁とでガイドされる構成とすれば、開弁並びに閉弁動作の際におけるベローズの昇降移動が倒れや変形無く円滑に行われて、開閉動作が良好で応答性の良い圧力調整弁を提供することができる。   According to the first aspect of the invention, since the movable part is a bellows, the size of the valve body in the plan view direction can be made compact, and it is impossible even if the movement of the valve portion is large while the pressure receiving area is small. Compared to the diaphragm type, there is an advantage that the valve can withstand high pressure and can be made compact. As a result, an improved pressure control valve is provided that is less susceptible to the effects of fluid pressure fluctuations, enables stable pressure adjustment operations, and does not cause damage even if a slight excessive pressure is applied. can do. In this case, as in claim 4, if the inner and outer sides of the bellows are guided by the outer peripheral portion of the rod-shaped member that is a member for transmitting the biasing force of the biasing means and the peripheral wall of the recessed space, In addition, it is possible to provide a pressure regulating valve which can smoothly move up and down of the bellows during the valve closing operation without being tilted or deformed, has a good opening / closing operation, and has a good response.

請求項2の発明によれば、次のような作用効果がある。即ち、供給側流路の流体圧が高まり、弁体を押上げて弁が開き移動する際には、ベローズ等で仕切られた蓋箱の内部空間が圧縮されることになるが、その内部空間はほぼ密室状態となっているので、弁体が開き移動することによって圧縮反力が作用し、弁体の開き移動が行われ難くなって応答性に悪影響を及ぼし、また流体圧変動に起因したハンチングの生じるおそれが高くなる。そこで、請求項2のように、内部空間と蓋箱の外部とを連通する空気孔を設けるようにすれば、内部空間の空気が圧縮されることによる上記悪影響等が生じないようになり、弁体の迅速な上昇移動が行えて、開弁作動が瞬時に行われるといった具合に応答性に優れるとともに、ハンチングも起こり難くなる効果が得られる。   According to invention of Claim 2, there exist the following effects. That is, when the fluid pressure in the supply-side flow path increases and the valve body is lifted and moved to open and move, the internal space of the lid box partitioned by the bellows or the like is compressed. Since the valve body is almost closed, the compression reaction force acts when the valve body opens and moves, making it difficult for the valve body to open and moving, adversely affecting the responsiveness, and also due to fluid pressure fluctuations The risk of hunting increases. Therefore, as described in claim 2, if an air hole is provided to communicate the internal space with the outside of the lid box, the above-described adverse effect due to the compression of the air in the internal space does not occur. As a result, the body can move up quickly and the valve opening operation is performed instantaneously, so that the responsiveness is excellent and hunting hardly occurs.

請求項3の発明によれば、連通口を開閉するための弁体の移動方向と供給側流路の向きとが互いに同じに設定され、この向きに対して排出側流路の向きが直交する状態、即ちL字型流路に構成されているので、圧上昇によって弁体が開き移動して開弁されたときの流体の流れは90度方向が1回変わるだけで済み、圧力調整弁を通過する際の圧力損失を小さく抑えることができており、配管系の圧損を低く抑えることに寄与できる圧力調整弁を提供できる。   According to the invention of claim 3, the moving direction of the valve body for opening and closing the communication port and the direction of the supply side flow path are set to be the same, and the direction of the discharge side flow path is orthogonal to this direction. Since it is configured in a state, that is, an L-shaped flow path, the flow of the fluid when the valve body is opened and moved by the pressure increase only needs to be changed once in the direction of 90 degrees. The pressure loss at the time of passing can be suppressed small, and the pressure regulating valve that can contribute to suppressing the pressure loss of the piping system can be provided.

請求項5の発明によれば、弁部の先端周縁の面取り処理により、弁室の周壁に開口する排出側流路の開口縁が尖った角部(ピン角部)になっていても、その開口縁と弁部とが相対的に摺動することによって弁部の先端縁が傷付けられたり削られたりする不都合が未然に防止されるようになり、良好で円滑な弁部の開閉移動が行えるものとなる。   According to the invention of claim 5, even if the opening edge of the discharge-side flow channel opening in the peripheral wall of the valve chamber is a sharp corner (pin corner) due to the chamfering process of the peripheral edge of the valve portion, Since the opening edge and the valve portion slide relative to each other, inconvenience that the tip edge of the valve portion is damaged or scraped can be prevented in advance, and the valve portion can be opened and closed smoothly and smoothly. It will be a thing.

請求項6の発明によれば、弁部及びベローズが一体化され、かつ、ベローズにフランジ部が一体形成されているので、このベローズを有する弁体の一体化構造により、ベローズを用いて弁室を流体存在側と流体非存在側とを気密状に仕切る機能を、ほぼ完全な気密状で、かつ、耐久性を持って実現させることができる利点がある。   According to the invention of claim 6, since the valve portion and the bellows are integrated, and the flange portion is formed integrally with the bellows, the valve body using the bellows is realized by the integral structure of the valve body having the bellows. There is an advantage that the function of partitioning the fluid-existing side and the fluid non-existing side in an airtight manner can be realized with almost perfect airtightness and durability.

請求項7の発明によれば、最重要部品であり、可動部材である弁体がフッ素樹脂で形成されているので、耐薬品性に優れ、外部雰囲気による耐力があるとともに、高温、高圧にも耐えることができる圧力調整弁が得られる。   According to the invention of claim 7, since the valve body, which is the most important part and is a movable member, is formed of a fluororesin, it has excellent chemical resistance, resistance to the external atmosphere, and high temperature and high pressure. A pressure regulating valve that can withstand is obtained.

以下に、本発明による圧力調整弁の実施形態を図面を参照しながら説明する。図1,2は圧力調整弁の正面図、底面図、図3は圧力調整弁の構造を示す断面図、図4は開弁状態を示す断面図、図5は弁箱単品の断面図、図6は図5におけるA部の詳細図、図7は管継手部の構造を示す断面図、図8は弁体単品の一部切欠きの正面図、図9は図8におけるベローズ部分の詳細図である。   Embodiments of a pressure regulating valve according to the present invention will be described below with reference to the drawings. 1 and 2 are a front view and a bottom view of the pressure regulating valve, FIG. 3 is a sectional view showing the structure of the pressure regulating valve, FIG. 4 is a sectional view showing a valve opening state, and FIG. 5 is a sectional view of a single valve box. 6 is a detailed view of a portion A in FIG. 5, FIG. 7 is a cross-sectional view showing the structure of the pipe joint portion, FIG. 8 is a front view of a partially cutout valve body, and FIG. 9 is a detailed view of the bellows portion in FIG. It is.

圧力調整弁Aは、図1〜図4に示すように、供給側流路3と、排出側流路4と、これらの連通口3Aと、弁体5とを有するフッ素樹脂(PTFE等)製の弁箱1と、圧力(リリーフ圧)調節機構6と付勢手段7とを有するフッ素樹脂(PTFE等)製の蓋箱2とを螺着自在に組付けて構成されている。この圧力調整弁においては、連通口3Aを開閉するための弁体5の移動方向と供給側流路3の向きとが互いに同じ弁軸心Pに設定され、調節機構6と付勢手段7とがその弁軸心Pを中心とする状態に構成されている。そして、圧力調整弁Aは、供給側流路3の流体圧が所定値を上回ると付勢手段7による付勢力に抗して弁体5が開き移動されて連通口3Aが開き、供給側流路3の流体が排出側流路4に流れ込むとともに、供給側流路3の流体圧が所定値以下のときには、その流体圧よりも付勢手段3による付勢力が勝り、弁体5による連通口3Aの閉じ状態が維持されるリリーフ弁として機能する。   The pressure regulating valve A is made of a fluororesin (PTFE or the like) having a supply side flow path 3, a discharge side flow path 4, these communication ports 3 </ b> A, and a valve body 5 as shown in FIGS. 1 to 4. The valve box 1 and a lid box 2 made of a fluororesin (PTFE or the like) having a pressure (relief pressure) adjusting mechanism 6 and an urging means 7 are assembled so as to be screwed together. In this pressure regulating valve, the moving direction of the valve body 5 for opening and closing the communication port 3A and the direction of the supply side flow path 3 are set to the same valve axis P, and the adjusting mechanism 6 and the urging means 7 Is configured with its valve axis P as the center. When the fluid pressure in the supply side flow path 3 exceeds a predetermined value, the pressure regulating valve A opens and moves the valve body 5 against the urging force of the urging means 7 to open the communication port 3A. When the fluid in the passage 3 flows into the discharge side passage 4 and the fluid pressure in the supply side passage 3 is equal to or less than a predetermined value, the urging force by the urging means 3 is greater than the fluid pressure, and the communication port by the valve body 5 It functions as a relief valve that maintains the closed state of 3A.

四角柱状の弁箱1には、図3〜図5に示すように、上面1Aに開口し、弁軸心Pを中心とする円柱状の弁室8と、この弁室8の下方に続く上下向きで弁軸心Pを中心とする管状の供給側流路3と、弁室8の周壁8aの下端部に開口する横向きで管状の排出側流路4とが形成されるとともに、上端部の外周には雄ネジ部9が形成されている。弁室8の底面8cは表面精度に優れる弁座として機能する部分であり、供給側流路3が弁座8cに開口する箇所が連通口3Aである。排出側流路4の管中心Xは弁中心Pに直交しており、それによって弁箱1における流体の通路としては、上下向きの供給側流路3に対して排出側流路4の向きが横向き(左右向き)となる略L字状の経路に形成されている。   As shown in FIGS. 3 to 5, the rectangular columnar valve box 1 has an upper surface 1 </ b> A that opens to the upper surface 1 </ b> A, a cylindrical valve chamber 8 centered on the valve axis P, and an upper portion that extends below the valve chamber 8. A tubular supply-side flow path 3 centering on the valve axis P in the downward direction and a lateral discharge-side flow path 4 opening in the lower end portion of the peripheral wall 8a of the valve chamber 8 are formed, and A male screw portion 9 is formed on the outer periphery. The bottom surface 8c of the valve chamber 8 is a portion that functions as a valve seat with excellent surface accuracy, and the communication port 3A is a location where the supply-side flow path 3 opens into the valve seat 8c. The tube center X of the discharge side flow path 4 is orthogonal to the valve center P, so that the flow path of the fluid in the valve box 1 is such that the direction of the discharge side flow path 4 is relative to the vertical supply side flow path 3. It is formed in a substantially L-shaped path that is horizontally oriented (left-right orientation).

弁箱1の上面1Aの中心側には、図5、図6に示すように、弁体5のフランジ部12と当接する面である高精度仕上げされたシール面1aが、その周りの部分よりも若干下がった面として形成されている。シール面1aの径方向で中間(中央)部分には、断面が楔形に盛り上がったリング状のシールリップ19が形成されている。弁室8の上端開口部の周縁8bは、傾斜面となるように面取り加工された形状となっており、連通口3Aも面取り加工された形状となっている。また、図1に示すように、弁箱1の正面には、開弁時にはにイン側の供給側流路3からアウト側の排出側流路4に向かう流れを示す矢印表示Bが設けられている。   On the center side of the upper surface 1A of the valve box 1, as shown in FIGS. 5 and 6, a highly precise finished seal surface 1a, which is a surface that comes into contact with the flange portion 12 of the valve body 5, is formed from the surrounding portion. Is also formed as a slightly lowered surface. A ring-shaped seal lip 19 having a wedge-shaped cross section is formed in the middle (center) portion in the radial direction of the seal surface 1a. The peripheral edge 8b of the upper end opening of the valve chamber 8 has a chamfered shape so as to be an inclined surface, and the communication port 3A has a chamfered shape. Further, as shown in FIG. 1, an arrow display B indicating the flow from the in-side supply side flow path 3 to the out-side discharge side flow path 4 when the valve is opened is provided on the front surface of the valve box 1. Yes.

弁箱1における各流路3,4の出口部分には、フッ素樹脂等の合成樹脂製の流体移送用チューブ41をシール状態で接続連結する管継手装置(管継手構造)Tを構成するための継手部Bが形成されている。参考に、これら公知構造の管継手装置T及び継手部Bの構造を、排出側流路4のもので説明する。   A pipe joint device (pipe joint structure) T for connecting and connecting a fluid transfer tube 41 made of synthetic resin such as fluororesin in a sealed state is provided at the outlet portion of each flow path 3, 4 in the valve box 1. A joint B is formed. For reference, the structures of the pipe joint device T and the joint part B having these known structures will be described using the discharge side flow path 4.

管継手装置Tは、図1〜5、及び図7に示すように、チューブ41の端部を受け入れる受口部58及びこの受口部58内に設けられた三箇所のシール面50〜52を有する給排ポート55と、チューブ41の端部に外嵌された状態で給排ポート55の受口部側端部に外嵌螺合自在なPFA等のフッ素樹脂製のユニオンナット56と、ユニオンナット56の給排ポート55への螺進による締付けによりチューブ41をこれの外側から押圧し、この押圧作用によってチューブ41の端部と給排ポート55のシール面50〜52とが密着することで形成される三箇所のシール部S1〜S3とから構成されている。継手部Bは、チューブ41を除いた部分、すなわち、給排ポート55、インナーリング65、ユニオンナット56から構成されている。   As shown in FIGS. 1 to 5 and FIG. 7, the pipe joint device T includes a receiving portion 58 that receives the end portion of the tube 41 and three sealing surfaces 50 to 52 provided in the receiving portion 58. An union nut 56 made of a fluororesin such as PFA, which can be externally fitted and screwed to an end of the supply / exhaust port 55 in a state of being externally fitted to the end of the tube 41, and a union The tube 41 is pressed from the outside by tightening the nut 56 to the supply / discharge port 55 by screwing, and the end portion of the tube 41 and the sealing surfaces 50 to 52 of the supply / discharge port 55 are brought into close contact with each other by this pressing action. It is comprised from the three seal parts S1-S3 formed. The joint part B is composed of portions excluding the tube 41, that is, a supply / discharge port 55, an inner ring 65, and a union nut 56.

給排ポート55は弁箱1から突出形成された筒状の部分であり、チューブ41が内嵌される箇所である受口部58を内周に有する本体筒部57と、これの内径側において小突出する補助筒部59とから成る略二重筒に形成されている。そして、図7に示すように、給排ポート55の受口部58の内部には第1〜3のシール面50〜52が設けられる。第1のシール面50は、給排ポート55の受口部58の入口より内奥に位置する補助筒部59の先端面であって、給排ポート55の管中心Xに対して交差状、つまり管中心X方向の外方に向けて漸次拡径するテーパ面により構成される。第2のシール面51は、受口部58の入口に、管中心Xに対して交差状、つまり管中心X方向の外方に向けて漸次拡径するテーパ面により構成される。第3のシール面52は、本体筒部57と補助筒部59との間の溝部、すなわち、給排ポート55の受口部58の内奥において第1のシール面50よりも径方向外方に管中心Xと平行に形成された環状溝部53により構成される。給排ポート55の受口部58の外周には雄ねじ54が形成されている。   The supply / discharge port 55 is a cylindrical portion protruding from the valve box 1, and a main body cylinder portion 57 having a receiving portion 58, which is a portion into which the tube 41 is fitted, on the inner diameter side thereof, It is formed in a substantially double cylinder composed of a small protruding auxiliary cylinder part 59. Then, as shown in FIG. 7, first to third seal surfaces 50 to 52 are provided inside the receiving portion 58 of the supply / discharge port 55. The first seal surface 50 is a front end surface of the auxiliary cylinder portion 59 located inward from the inlet of the receiving port 58 of the supply / discharge port 55 and intersects the tube center X of the supply / discharge port 55. That is, it is constituted by a tapered surface that gradually increases in diameter toward the outside in the tube center X direction. The second seal surface 51 is formed at the inlet of the receiving port 58 by a tapered surface that intersects the tube center X, that is, gradually increases in diameter toward the outside in the tube center X direction. The third seal surface 52 is radially outward from the first seal surface 50 in the groove between the main body cylinder portion 57 and the auxiliary cylinder portion 59, that is, in the back of the receiving portion 58 of the supply / discharge port 55. And an annular groove 53 formed in parallel with the tube center X. A male screw 54 is formed on the outer periphery of the receiving port 58 of the supply / discharge port 55.

一方、チューブ41の先端部にはPFA等のフッ素樹脂製のインナーリング65が圧入されている。インナーリング65は、図7に示すように、チューブ41の端部に圧入されて該端部を断面山形状に拡径膨出させる断面算盤玉形状の圧入部66と、この圧入部66に連設されてチューブ41の端部に突出する突出部69とを有するスリーブ形状に形成されている。断面山形状の圧入部66はこれの一斜面部に外向きテーパ面68を、他斜面部に第2のシール面51との間でチューブ41の端部を傾斜状態に挟持して第2のシール部S2を形成する内向きテーパ面60をそれぞれ形成している。突出部69の先端には第1のシール面50に密着状に当接して第1のシール部S1を形成するテーパ面からなる突出端面62、および環状溝部53に嵌入して第3のシール部S3を形成する円筒部64を形成してなる。このインナーリング65の内径はチューブ41の内径と同一か略同一に設定して流体が滞留することなく、円滑に流動できるようにしてある。   On the other hand, an inner ring 65 made of a fluororesin such as PFA is press-fitted into the distal end portion of the tube 41. As shown in FIG. 7, the inner ring 65 is press-fitted into the end portion of the tube 41, and a press-fit portion 66 having an abacus-shaped cross section that expands the end portion into a cross-sectional mountain shape, and is connected to the press-fit portion 66. It is formed in a sleeve shape having a protruding portion 69 that is provided and protrudes from an end portion of the tube 41. The press-fitting portion 66 having a mountain-shaped cross section has an end portion of the tube 41 sandwiched in an inclined state between an outwardly tapered surface 68 on one slope portion and a second seal surface 51 on the other slope portion. An inwardly tapered surface 60 that forms the seal portion S2 is formed. At the tip of the projecting portion 69, the projecting end surface 62, which is a tapered surface that is in close contact with the first seal surface 50 to form the first seal portion S1, and the annular groove 53 are fitted into the third seal portion. A cylindrical portion 64 that forms S3 is formed. The inner diameter of the inner ring 65 is set to be the same as or substantially the same as the inner diameter of the tube 41 so that the fluid can flow smoothly without stagnation.

図7に示すように、ユニオンナット56はこれの内周に給排ポート55の雄ねじ54に螺合される雌ねじ56aが形成され、かつ、一端部に環状鍔部61を内向きに張り出すとともに、その環状鍔部61の内周面の軸方向内端に鋭角または直角の押圧エッジ部63を設けてある。そして、インナーリング65が圧入されたチューブ41の端部を給排ポート55の受口部58に挿入し、チューブ41の端部の外周に予め遊嵌させてあるユニオンナット56の雌ねじ56aを給排ポート55の雄ねじ54に螺合させて締付ける。尚、給排ポート55の根元側部分には、ユニオンナット56の締込み限界を規定するべく四フッ化エチレン(エチレンテトラフルオロエチレン・ポリマー:ETFE)製のゲージリング49が外嵌装備されている。   As shown in FIG. 7, the union nut 56 is formed with a female screw 56a threadedly engaged with the male screw 54 of the supply / exhaust port 55 on its inner periphery, and an annular flange 61 is projected inwardly at one end. Further, an acute angle or right angle pressing edge 63 is provided at the axially inner end of the inner peripheral surface of the annular flange 61. Then, the end portion of the tube 41 into which the inner ring 65 is press-fitted is inserted into the receiving portion 58 of the supply / exhaust port 55, and the female screw 56a of the union nut 56 that is loosely fitted in advance to the outer periphery of the end portion of the tube 41 is supplied. Screw into the male thread 54 of the exhaust port 55 and tighten. A gauge ring 49 made of ethylene tetrafluoroethylene (ethylene tetrafluoroethylene polymer: ETFE) is fitted on the base side portion of the supply / discharge port 55 so as to define the tightening limit of the union nut 56. .

この締付けに伴いユニオンナット56の押圧エッジ部63がチューブ41の拡径部67の拡径付け根部に当接してインナーリング65を軸方向から押圧する。これにより、図7に示すように、インナーリング65の突出端面62が給排ポート55の第1のシール面50に対し押付けられて第1のシール部S1を形成するとともに、インナーリング65の内向きテーパ面60と給排ポート55の第2のシール面51との間でチューブ41の端部を傾斜状態に挟持して第2のシール部S2を形成し、さらにインナーリング65の円筒部64が環状溝部53に圧入して第3のシール部S3を形成する。これら第1〜3のシール部S1〜S3により信頼性の高いシール機能を発揮する。   Along with this tightening, the pressing edge portion 63 of the union nut 56 abuts against the enlarged diameter root portion of the enlarged diameter portion 67 of the tube 41 to press the inner ring 65 from the axial direction. As a result, as shown in FIG. 7, the protruding end surface 62 of the inner ring 65 is pressed against the first seal surface 50 of the supply / discharge port 55 to form the first seal portion S1, and the inner ring 65 The end portion of the tube 41 is sandwiched between the direction taper surface 60 and the second seal surface 51 of the supply / discharge port 55 to form the second seal portion S2, and the cylindrical portion 64 of the inner ring 65 is further formed. Is pressed into the annular groove 53 to form the third seal portion S3. These first to third seal portions S1 to S3 exhibit a highly reliable seal function.

さて、弁体5は、図3,4,8,9に示すように、先端の底面10aにより弁座8cに当接して連通口3Aの開閉が自在で、かつ、付勢手段7による付勢力が付与される弁部10と、この弁部10に下端が一体化され一端が気密状に固定され、かつ、弁箱1に上端が気密状に固定されるベローズ11とを有して構成されている。ベローズ11の上端は、蓋箱2と弁箱1との締め付けによってこれら両者1,2の上下間で挟持されるフランジ部12に形成されており、その結果、弁体5は、弁部10とベローズ11とフランジ部12とを有するフッ素樹脂(PTFE等)製で単一の部品であり、かつ、中心に押圧棒(後述)25bを嵌合するための円柱穴20が形成された筒状のものに形成されている。この弁体5の一体化構造により、例えば別体のものどうしを気密状に連結させる手段に比べて、ベローズ11を用いて弁室8を気密状に仕切る機能を、ほぼ完全な気密状で、かつ、耐久性を持って実現させることができている。 As shown in FIGS. 3, 4, 8, and 9, the valve body 5 is in contact with the valve seat 8 c by the bottom surface 10 a at the tip to freely open and close the communication port 3 </ b> A, and the urging force by the urging means 7. And a bellows 11 having a lower end integrated with the valve portion 10 and fixed at one end in an airtight manner, and an upper end fixed at the valve box 1 in an airtight manner. ing. The upper end of the bellows 11 is formed in a flange portion 12 that is sandwiched between the upper and lower sides of the lid box 2 and the valve box 1 by tightening the lid box 2 and the valve box 1. It is a single part made of a fluororesin (PTFE or the like) having a bellows 11 and a flange portion 12 and having a cylindrical hole 20 for fitting a pressing rod (described later) 25b at the center. Is formed into a thing. The function of partitioning the valve chamber 8 in an airtight manner by using the bellows 11 is almost completely airtight, for example, compared to means for connecting the separate members in an airtight manner by the integrated structure of the valve body 5. Moreover, it can be realized with durability.

弁部10は、弁座8cに面当接するべく精度良く平面仕上げされた円形の底面10aを有した円筒状の部分であり、底面10aの下端の角部である周縁10fは面取り処理された傾斜面に形成されている。この面取り処理により、弁部10の底面10aから立ち上がる周面10bに対向して弁室8の周壁8aに開口する排出側流路4の開口縁4aが尖った角部(いわゆるピン角部)になっていても、その開口縁4aによって弁部10の先端縁が傷付けられたり削られたりする不都合が未然に防止される構造となっている。弁部10の底面10aから立ち上がる周面10bの高さは、弁部10の周面10bに対向して形成された開口縁4aの径よりも大きい値としてあり、弁体5の伸縮時(上下移動時)に、開口縁4aの上端部と弁部10とが接触する状態と離間する状態との条件変化が起きないようにしてあり、その開口縁4a上端部と弁部10との接離による引掛りが生じない構成とされている。 The valve portion 10 is a cylindrical portion having a circular bottom surface 10a that has been surface-finished with high precision so as to come into surface contact with the valve seat 8c, and a peripheral edge 10f that is a corner portion at the lower end of the bottom surface 10a is chamfered and inclined. Formed on the surface. By this chamfering process, the opening edge 4a of the discharge-side flow path 4 that opens to the peripheral wall 8a of the valve chamber 8 is opposed to the peripheral surface 10b rising from the bottom surface 10a of the valve portion 10 to a sharp corner (so-called pin corner). Even if it becomes, it has the structure where the inconvenience that the front edge of the valve part 10 is damaged or scraped off by the opening edge 4a is prevented beforehand. The height H of the peripheral surface 10b rising from the bottom surface 10a of the valve portion 10 is a value larger than the diameter of the opening edge 4a formed facing the peripheral surface 10b of the valve portion 10, and when the valve body 5 is expanded or contracted ( When the upper edge of the opening edge 4a and the valve portion 10 are in contact with each other, the condition of the opening edge 4a is not changed. It is set as the structure by which the catch by separation does not arise.

また、底面10aには、フッ素ゴム製のOリング13を植設するための周溝14が形成されており、この周溝14は、Oリング13の下方脱落を阻止すべく、下端出口の幅を狭めて奥拡がり状となる断面形状に形成されている。弁体10の底面10aと弁座8cとが面当接するとともに、これら両者の間にOリング13が介装されることにより、閉じ状態においては連通口3Aが完全にシールされるという優れた遮断性能を実現させている。尚、弁体5を、互いに別部品である弁体10とベローズ11とフランジ部12とから成り、ベローズ11の上端部をフランジ部12に気密状に連結し、かつ、ベローズ11の下端部を弁体10に気密状に連結させる構造でも良い。   In addition, a circumferential groove 14 for planting a fluororubber O-ring 13 is formed on the bottom surface 10a, and this circumferential groove 14 has a width at the lower end outlet in order to prevent the O-ring 13 from dropping downward. It is formed in the cross-sectional shape which becomes narrow and narrows. The bottom surface 10a of the valve body 10 and the valve seat 8c are in surface contact with each other, and an O-ring 13 is interposed between the two so that the communication port 3A is completely sealed in the closed state. Realizing performance. The valve body 5 includes a valve body 10, a bellows 11, and a flange portion 12, which are separate parts. The upper end portion of the bellows 11 is connected to the flange portion 12 in an airtight manner, and the lower end portion of the bellows 11 is A structure in which the valve body 10 is connected in an airtight manner may be used.

ベローズ11は、図8、図9に示すように、上下複数段に配された上下の襞状部15,16と、これら襞状部15,16を交互に繋ぐ外周側の山折り部17と内周側の谷折り部18とから成る蛇腹状のものに形成されており、設計上は、全ての襞状部15,16が水平となる状態に、かつ、全ての山折り部17及び谷折り部18が垂直な周壁となる状態に設定されている。山折り部17の内周面17aは湾曲面に、かつ、外周面の上下の角部が斜めカットされた傾斜縁17bにそれぞれ形成されている。谷折り部18の外周面18bは湾曲面に、かつ、内周面の上下の角部が斜めカットされたような傾斜縁18aにそれぞれ形成されている。   As shown in FIGS. 8 and 9, the bellows 11 includes upper and lower hook-shaped portions 15 and 16 arranged in a plurality of upper and lower stages, and a mountain fold portion 17 on the outer peripheral side that alternately connects the hook-shaped portions 15 and 16. It is formed in a bellows-like shape composed of a valley fold portion 18 on the inner peripheral side, and all the mountain fold portions 17 and valleys are formed in a state where all the flange-like portions 15 and 16 are horizontal in design. The folded portion 18 is set to be a vertical peripheral wall. The inner peripheral surface 17a of the mountain fold portion 17 is formed on a curved surface and an inclined edge 17b in which the upper and lower corners of the outer peripheral surface are cut obliquely. The outer peripheral surface 18b of the valley fold portion 18 is formed on a curved surface and an inclined edge 18a in which the upper and lower corners of the inner peripheral surface are obliquely cut.

フランジ部12は、山折り部17の外径と同寸法の外径を有する小径部12Aと、弁箱1と蓋箱2との上下間に挟持される外周フランジ12Bとから成り、小径部12Aの内周側端部分に、最上端の谷折り部18が連続する状態に形成されている。弁箱1上面のシール面(後述)1aに当接される外周フランジ12Bのリング状の底面12bは、高いシール性能を得るべく精度の良い仕上げ加工処理が施されている。尚、弁部10の外径も山折り部17の外径と同寸法に形成されている。   The flange portion 12 includes a small-diameter portion 12A having the same outer diameter as that of the mountain fold portion 17, and an outer peripheral flange 12B sandwiched between the valve box 1 and the lid box 2, and the small-diameter portion 12A. The uppermost end valley fold 18 is formed in a continuous state at the inner peripheral side end portion. The ring-shaped bottom surface 12b of the outer peripheral flange 12B that is in contact with a sealing surface (described later) 1a on the upper surface of the valve box 1 is subjected to a highly accurate finishing process so as to obtain high sealing performance. In addition, the outer diameter of the valve part 10 is also formed in the same dimension as the outer diameter of the mountain fold part 17.

上記構造を有する弁体5は、その外径が弁室8の内径よりも少し小さい値の寸法に設定され、かつ、その内径、すなわち円柱穴20の径は、は押圧棒(後述)25bの外径よりも少し大きい値の寸法に設定されている。これにより、弁体5は、内外が押圧棒(後述)25bの外周部と弁室8の内周壁8aでガイドされており、ベローズ11が円滑に上下に伸縮できて、圧力調整弁Aとして弁の開閉に伴う弁体5の昇降移動がスムーズに行われるように構成されている。   The valve body 5 having the above structure is set to a dimension whose outer diameter is slightly smaller than the inner diameter of the valve chamber 8, and the inner diameter, that is, the diameter of the cylindrical hole 20 is a pressure bar (described later) 25 b. The dimension is set to a value slightly larger than the outer diameter. As a result, the valve body 5 is guided by the outer peripheral portion of a pressing rod (described later) 25b and the inner peripheral wall 8a of the valve chamber 8 so that the bellows 11 can be smoothly expanded and contracted vertically. The valve body 5 is moved up and down smoothly when the valve is opened and closed.

次に、蓋箱2は、図1、図3、図4に示すように、円柱ブロック体であり、その内部の下部には、弁箱1の雄ネジ部9に螺合自在な雌ネジ部21が形成され、上下中間部には、付勢手段7を収容するためのシリンダ室22が形成され、上部には圧力調節機構6を支持するための雌ネジであるナット部23が形成されている。このナット部23は、付勢手段7の付勢力を受ける調圧ネジ(後述)27を強度十分に螺合すべく十分長いものにものに構成されている。また、蓋箱2には、これの外部と付勢手段7が収容される内部空間であるシリンダ室22とを連通させる空気孔30が形成されている。尚、空気孔30は、上部バネ受け(後述)24と調圧ネジ(後述)27と摘み(後述)29とを上下に貫通する孔(図示省略)として形成する手段でも良い。   Next, as shown in FIGS. 1, 3, and 4, the lid box 2 is a cylindrical block body, and a female screw portion that can be screwed into the male screw portion 9 of the valve box 1 is provided at a lower portion inside the lid box 2. 21 is formed, a cylinder chamber 22 for accommodating the urging means 7 is formed in the upper and lower intermediate portions, and a nut portion 23 which is a female screw for supporting the pressure adjusting mechanism 6 is formed in the upper portion. Yes. The nut portion 23 is configured to have a sufficiently long length so that a pressure adjusting screw (described later) 27 that receives the urging force of the urging means 7 is sufficiently screwed. Further, the lid box 2 is formed with an air hole 30 that communicates the outside with the cylinder chamber 22 that is an internal space in which the biasing means 7 is accommodated. The air hole 30 may be a means for forming an upper spring receiver (described later) 24, a pressure adjusting screw (described later) 27, and a knob (described later) 29 as a hole (not shown) penetrating vertically.

付勢手段7は、図3、図4に示すように、シリンダ室22に摺動自在に内嵌合される上部及び下部のばね受け24,25と、これら上下のバネ受け24,25の上下間に介装されるばね鋼製のコイルバネ26とから構成されている。上部ばね受け24は断面形状が略下向きコ字状でステンレス製のものであり、下部バネ受け25は、断面形状が略上向きコ字状のバネ受け部25aと、円柱状で弁体5の円柱穴20に内嵌合される押圧棒(棒状部材の一例)25bとが一体形成されて成るステンレス製のものに構成されている。つまり、付勢手段7は、コイルバネ26の伸張方向への弾性復元力により、円柱穴13に挿入される押圧棒25bの先端が弁部10を押す構造のものとなっている。   As shown in FIGS. 3 and 4, the biasing means 7 includes upper and lower spring receivers 24 and 25 that are slidably fitted in the cylinder chamber 22, and upper and lower spring receivers 24 and 25. It comprises a coil spring 26 made of spring steel interposed therebetween. The upper spring receiver 24 is made of stainless steel with a substantially downward U-shaped cross section, and the lower spring receiver 25 is a spring receiver 25a having a substantially upward U-shaped cross section and a columnar cylinder of the valve body 5. A pressing rod (an example of a rod-like member) 25b fitted inside the hole 20 is integrally formed of a stainless steel. That is, the urging means 7 has a structure in which the tip of the pressing rod 25 b inserted into the cylindrical hole 13 presses the valve portion 10 by an elastic restoring force in the extension direction of the coil spring 26.

圧力調節機構6は、図1、図3、図4に示すように、蓋箱2のナット部23に螺入される調圧ネジ27と、ロックナット28と、調圧ネジ27の上端部に一体回動状態で外嵌装備されるPP(ポリプロピレン)製の摘み29とから構成されており、調圧ネジ27の下端部には上部バネ受け24に当接する径の大きな当接座27aが形成されている。調圧ネジ27には、図2に示すように、当接座27aの下面に開口する操作穴27hが、弁軸心Pの両側に計二箇所形成されている。これらの操作穴27hは、調圧ネジ27をシリンダ室22からナット部23に螺着するときに、調圧ネジ27を回動操作するためのものであり、例えば、ラジオペンチの一対の工具先端部を操作穴27hに差し込んで簡単に回すことができる。操作穴27hに代わる別例としては、弁軸心P上にマイナス或いはプラス形状のドライバー差込穴を形成する手段が可能である。   As shown in FIGS. 1, 3, and 4, the pressure adjusting mechanism 6 is provided at the upper end portion of the pressure adjusting screw 27, the lock nut 28, and the pressure adjusting screw 27 that are screwed into the nut portion 23 of the lid box 2. It is composed of a PP (polypropylene) knob 29 that is externally fitted in an integrally rotated state, and a contact seat 27 a having a large diameter that contacts the upper spring receiver 24 is formed at the lower end portion of the pressure adjusting screw 27. Has been. As shown in FIG. 2, the pressure adjusting screw 27 has two operation holes 27 h that are opened on the lower surface of the contact seat 27 a on both sides of the valve shaft center P. These operation holes 27h are for rotating the pressure adjusting screw 27 when the pressure adjusting screw 27 is screwed from the cylinder chamber 22 to the nut portion 23. For example, a pair of tool tips of radio pliers is used. The part can be inserted into the operation hole 27h and rotated easily. As another example of replacing the operation hole 27h, a means for forming a screwdriver insertion hole having a minus or plus shape on the valve shaft center P is possible.

フッ素樹脂(PTFE等)製の調圧ネジ27が蓋箱2に対する所定の位置に螺入されると、フッ素樹脂(PTFE等)製のロックナット28を回して調圧ネジ27固定する。上部バネ受け24の位置は、こらが当接する調圧ネジ27の位置によって決まる構造であるから、ロックナット28を緩めて調圧ネジ27の蓋箱2に対する位置を弁軸心P方向に調節することにより、弁部10が連通口3Aを押す力、すなわちリリーフ圧を調節設定することができる。   When the pressure adjusting screw 27 made of fluororesin (PTFE or the like) is screwed into a predetermined position with respect to the lid box 2, the lock nut 28 made of fluororesin (PTFE or the like) is turned to fix the pressure adjusting screw 27. Since the position of the upper spring receiver 24 is determined by the position of the pressure adjusting screw 27 with which it contacts, the lock nut 28 is loosened to adjust the position of the pressure adjusting screw 27 with respect to the lid box 2 in the direction of the valve axis P. Thus, the force by which the valve unit 10 pushes the communication port 3A, that is, the relief pressure can be adjusted and set.

調圧ネジ27の上端には、摘み29を相対回動不能に嵌合する断面小判形の上端軸部27bが形成されており、それとほぼ同形状の挿入穴29aが摘み29に形成されている。上端軸部27bに挿入された摘み29は、これに横から螺入される止ネジ31の先端が上端軸部27bの横穴27cに挿入されることにより、上端軸部27bからの抜け止めがされる構造となっている。   At the upper end of the pressure adjusting screw 27, an upper end shaft portion 27b having a cross-sectional shape that fits the knob 29 in a relatively non-rotatable manner is formed, and an insertion hole 29a having the same shape as that is formed in the knob 29. . The knob 29 inserted into the upper end shaft portion 27b is prevented from coming off from the upper end shaft portion 27b by inserting the tip of a set screw 31 screwed into the upper end shaft portion 27b into the horizontal hole 27c of the upper end shaft portion 27b. It has a structure.

次に、この圧力調整弁Aの持つ機能等について説明する。弁体5として、弁部10の往復移動に追従し、かつ、弁部10と弁箱1との間を密閉するための可動部分をベローズ11としたので、平面視方向での弁体5の大きさをコンパクトできるものとしながら、弁部10の動きが大きくても無理なく追従移動することができ、ダイヤフラム式のものに比べて、高圧にも耐える弁としながらコンパクト化が可能となる利点がある。この場合、ベローズ11の内外が、下部バネ受け25の押圧棒25aの外周部と弁室8の内周部とでガイドされる構成とされているので、開弁並びに閉弁動作の際におけるベローズ11の昇降移動が倒れや変形無く円滑に行われて、開閉動作が良好で応答性の良い圧力調整弁の実現に寄与している。   Next, functions and the like of the pressure regulating valve A will be described. Since the movable part for following the reciprocating movement of the valve part 10 and sealing between the valve part 10 and the valve box 1 is used as the valve body 5, the bellows 11 is used. While the size can be made compact, the valve unit 10 can move with ease even if the movement of the valve unit 10 is large. Compared with the diaphragm type, the valve can withstand high pressure and can be made compact. is there. In this case, since the inside and outside of the bellows 11 are guided by the outer peripheral portion of the pressing rod 25a of the lower spring receiver 25 and the inner peripheral portion of the valve chamber 8, the bellows during the valve opening and closing operations. The up-and-down movement of No. 11 is performed smoothly without falling over or deforming, contributing to the realization of a pressure regulating valve that has a good opening and closing operation and good responsiveness.

圧力調整弁Aを構成する部品は、上下のバネ受け24,25、コイルバネ26、摘み29以外は全てフッ素樹脂で形成されているので、耐薬品性に優れ、外部雰囲気による耐力があるとともに、高温、高圧にも耐えることができる。   The components constituting the pressure regulating valve A are all made of fluororesin except for the upper and lower spring receivers 24 and 25, the coil spring 26, and the knob 29, so that they are excellent in chemical resistance, have a resistance to the external atmosphere, and have a high temperature. Can withstand high pressure.

この圧力調整弁Aでは、供給側流路3の流体圧が高まり、弁体5を押上げて弁が開き移動する際には、弁室8とシリンダ室22とを仕切る弁体5の上昇移動により、シリンダ室22が圧縮されることになる。この場合、シリンダ室22はほぼ密室状態となっているので、ベローズ11が収縮変形することによる弁体5の上昇によってシリンダ室22側の空間部分の容積が減少して圧縮されるので、その圧縮反力が弁体5にも作用し、弁体5の上昇移動が行われ難くなって応答性が悪化するとともに、流体圧変動によるハンチングが生じ易い状態になるといった不都合を招き易くなる。   In the pressure regulating valve A, when the fluid pressure in the supply side flow path 3 increases and the valve body 5 is pushed up to open and move, the valve body 5 that partitions the valve chamber 8 and the cylinder chamber 22 moves upward. As a result, the cylinder chamber 22 is compressed. In this case, since the cylinder chamber 22 is almost in a closed chamber state, the volume of the space portion on the cylinder chamber 22 side is reduced and compressed by the rise of the valve body 5 due to the bellows 11 being contracted and deformed. The reaction force also acts on the valve body 5, and it is difficult for the valve body 5 to move upward and the responsiveness deteriorates, and inconveniences such as hunting due to fluid pressure fluctuations easily occur.

しかしながら、本発明によれば、シリンダ室22と蓋箱2の外部とを連通する空気孔30を設けてあるので、弁体5で仕切られるシリンダ室22側の空間部分の空気が圧縮(或いは膨張)されることによる上記悪影響が生じないようになり、弁体5の迅速な上昇移動が行えて、開弁作動が瞬時に行われるといった具合に応答性に優れるとともに、弁体5のハンチングも起こり難くなる効果が得られる。なお、このような優れた効果を得るには、シリンダ室22側の空間部分の容積Ycc(ml)と空気孔30の径Dmmとの比率であるY:Dを、10:1〜5:1の範囲に設定するのが好ましい。   However, according to the present invention, since the air hole 30 that communicates between the cylinder chamber 22 and the outside of the lid box 2 is provided, the air in the space portion on the cylinder chamber 22 side partitioned by the valve body 5 is compressed (or expanded). ), The valve body 5 can be quickly moved up and down and the valve opening operation is instantaneously performed, and the valve body 5 is hunted. A difficult effect is obtained. In order to obtain such an excellent effect, the ratio Y: D, which is the ratio between the volume Ycc (ml) of the space portion on the cylinder chamber 22 side and the diameter Dmm of the air hole 30, is set to 10: 1 to 5: 1. It is preferable to set in the range.

連通口3Aを開閉するための弁体5の移動方向と供給側流路3の向きとが互いに同じに設定され、この向きPに対して排出側流路4の向きXが直交する状態即ちL字型流路に構成されているので、圧上昇によって弁体5が上方移動して開弁されたときの流体の流れは上昇移動から横移動に90度方向が変わるだけで済み、圧力調整弁を通過する際の圧力損失を小さく抑えることができている。前述した特許文献1のものでは、供給側流路と排出側流路の向きが同じであり、開弁時の流体の流れとしては、横向き→上向き→横向き→下向き→横向きと、直角に曲がる経路が4回続いて延べ360度流れの向きが変わる構造であり、これに比べて本発明の圧力調整弁Aは明らかに有利である。   The movement direction of the valve body 5 for opening and closing the communication port 3A and the direction of the supply side flow path 3 are set to be the same, and the direction X of the discharge side flow path 4 is orthogonal to this direction P, that is, L Since it is configured as a letter-shaped flow path, the flow of the fluid when the valve body 5 is moved upward and opened by the pressure increase only needs to be changed by 90 degrees from the upward movement to the lateral movement. The pressure loss when passing through can be kept small. In the above-mentioned Patent Document 1, the directions of the supply-side flow path and the discharge-side flow path are the same, and the flow of the fluid at the time of valve opening is a path that bends at right angles: lateral direction → upward → lateral direction → downward → lateral direction. Is a structure in which the direction of the flow changes 360 degrees continuously for a total of 360 degrees. Compared with this, the pressure regulating valve A of the present invention is clearly advantageous.

また、前述した特許文献1のものでは、流体通路部分の大型化を避けるために、弁体即ちダイヤフラムが当接する弁座の肉厚を薄くせざるを得ず、高圧には向かないといった強度的に不利な構造であるに対して、本発明の圧力調整弁Aでは弁座である弁室8の底面8cの肉厚、即ち弁箱1の下部肉厚を十分厚くして強度十分なものに設定でき、高圧、高温にも耐える有利なものにできている。また、面積の大なるダイヤフラム式のものでは振動し易い不利があるが、ベローズ式の弁体5では受圧面積が小さくできて振動し難い点で有利である。   Moreover, in the thing of the patent document 1 mentioned above, in order to avoid the enlargement of a fluid channel | path part, the thickness of the valve seat which a valve body, ie, a diaphragm contacts, must be made thin, and it is not suitable for high pressure. On the other hand, in the pressure regulating valve A of the present invention, the thickness of the bottom surface 8c of the valve chamber 8, which is the valve seat, that is, the lower thickness of the valve box 1 is sufficiently increased so that the strength is sufficient. It can be set and is advantageous to withstand high pressure and high temperature. In addition, the diaphragm type having a large area is disadvantageous in that it easily vibrates, but the bellows type valve element 5 is advantageous in that the pressure receiving area can be reduced and vibration is difficult.

蓋箱2を弁箱1に螺着して締付けた場合、これら両者2,1の上下間で挟持される外周フランジ12Bの底面12bに、図6に示すように、シール面1aに形成されたシールリップ19が刺さり込む(食い込む)ようになり、それによって強固なシール機能が発揮される。ただし、経時変化等によって外周フランジ12Bが劣化(弱化)してくると、このシールリップ19の刺さり込みによる優れたシール性能が落ちるおそれがあるので、部品としての大きさが小さく廉価な弁体5を取り換える消耗部品に設定することにより、大きさが大きくコスト高な弁箱1は、弁体5の数回分は使えるようになり、これによって、耐久性とコストメリットとの両立が図られている。   When the lid box 2 is screwed to the valve box 1 and tightened, the bottom surface 12b of the outer peripheral flange 12B sandwiched between the upper and lower sides of these two 2, 1 is formed on the seal surface 1a as shown in FIG. The seal lip 19 is pierced (bite in), thereby exerting a strong sealing function. However, if the outer peripheral flange 12B deteriorates (weakens) due to a change over time or the like, the excellent sealing performance due to the sticking of the seal lip 19 may be lowered. By setting it as a consumable part that replaces the valve box 1, the valve box 1 having a large size and high cost can be used several times for the valve body 5, thereby achieving both durability and cost merit. .

弁部10と弁座8cとが当接する弁シール構造として樹脂どうしの場合、前述の弁箱1と外周フランジ12Bとのシール構造のように、一方にシールリップを設けるのが一般的であるが、経時変化によりシール性能が落ち易い。そこで、弁部10と弁座8cとの間に弾性に富むOリング13を介装させることにより(図8参照)、上下方向(弁部10の移動方向)の作動に柔軟に対応できるとともに、シール性能が低下した際には、Oリング13の部品交換で簡単に改善することができる。   When the resin is used as the valve seal structure in which the valve portion 10 and the valve seat 8c come into contact with each other, a seal lip is generally provided on one side as in the seal structure of the valve box 1 and the outer peripheral flange 12B. The sealing performance is likely to deteriorate due to changes over time. Therefore, by interposing an elastic O-ring 13 between the valve part 10 and the valve seat 8c (see FIG. 8), it is possible to flexibly cope with the operation in the vertical direction (movement direction of the valve part 10), When the sealing performance deteriorates, it can be easily improved by replacing the O-ring 13 parts.

圧力制御弁の全体正面図Overall front view of pressure control valve 図1の底面図Bottom view of FIG. 圧力制御弁の構造を示す断面図Sectional view showing structure of pressure control valve 圧力制御弁の開弁状態を示す断面図Sectional view showing the open state of the pressure control valve 弁箱単品の断面図Cross section of a single valve box 図5のA部を示す拡大図The enlarged view which shows the A section of FIG. 管継手構造を示す要部の拡大断面図Enlarged sectional view of the main part showing the pipe joint structure 弁体単品の断面図Cross section of a single valve body 図8のA部を示す拡大図The enlarged view which shows the A section of FIG.

符号の説明Explanation of symbols

1 弁箱
2 蓋箱
3 供給側流路
3A 連通口
4 排出側流路
4a 開口縁
5 弁体
7 付勢手段
8 凹入空間
8a 周壁
10 弁部
10a 底面
10b 周面
11 ベローズ
12 フランジ部
22 内部空間
25a 棒状部材
26 コイルバネ
30 空気孔
A 圧力調整弁
1 Valve box 2 Lid box 3 Supply side flow path 3A Communication port 4 Discharge side flow path
4a opening edge 5 valve body 7 urging means 8 recessed space 8a peripheral wall 10 valve part
10a bottom
10b peripheral surface 11 bellows 12 flange portion 22 internal space 25a rod-shaped member 26 coil spring 30 air hole A pressure regulating valve

Claims (7)

供給側流路と排出側流路との連通口、及びこれを開閉する弁体を有する弁箱と、前記連通口が閉じ状態となるように前記弁体を付勢する付勢手段を有する蓋箱とが組付けられ、前記供給側流路の圧が所定値を上回ると前記付勢手段による付勢力に抗して前記弁体が開き移動されて前記連通口が開き、かつ、前記供給側流路の圧が所定値以下のときには前記連通口の閉じ状態が維持されるよう構成されている圧力調整弁であって、
前記弁体は、先端の底面により前記連通口の開閉が自在で、かつ、前記付勢力が付与される弁部と、この弁部に一端が気密状に一体形成され、かつ、前記弁箱に他端が気密状に固定されるベローズとを有して構成され
前記弁部の底面から立ち上がる周面の高さはこの周面と対向して形成された前記排出側流路の開口縁の径よりも大きく設定されている圧力調整弁。
A lid having a communication port between the supply side channel and the discharge side channel, a valve box having a valve body for opening and closing the channel, and a biasing means for biasing the valve body so that the communication port is closed. And when the pressure of the supply side flow path exceeds a predetermined value, the valve body is opened and moved against the urging force of the urging means, the communication port is opened, and the supply side A pressure regulating valve configured to maintain a closed state of the communication port when the pressure of the flow path is a predetermined value or less,
The valve body can be freely opened and closed by a bottom surface at the tip , and a valve portion to which the urging force is applied is formed integrally with the valve portion in an airtight manner. The other end is configured with a bellows fixed in an airtight manner ,
The pressure regulating valve , wherein the height of the peripheral surface rising from the bottom surface of the valve portion is set to be larger than the diameter of the opening edge of the discharge-side flow passage formed facing the peripheral surface .
前記蓋箱には、これの外部と前記付勢手段が収容される内部空間とを連通させる空気孔が形成されている請求項1に記載の圧力調整弁。   The pressure regulating valve according to claim 1, wherein an air hole is formed in the lid box to communicate the outside of the lid box with an internal space in which the urging means is accommodated. 前記連通口を開閉するための前記弁体の移動方向と前記供給側流路の向きとが互いに同じに設定され、この向きに対して前記排出側流路の向きが直交する状態に構成されている請求項1又は2に記載の圧力調整弁。   The moving direction of the valve body for opening and closing the communication port and the direction of the supply side flow path are set to be the same, and the direction of the discharge side flow path is orthogonal to this direction. The pressure regulating valve according to claim 1 or 2. 前記付勢手段が、棒状部材を介して前記弁部を弾性付勢するコイルバネであり、前記ベローズは、その内周部が前記棒状部材でガイドされ、かつ、その外周部が前記弁箱の弁体を収容するための凹入空間の周壁でガイドされる蛇腹筒状のものに形成されている請求項1〜3の何れか一項に記載の圧力調整弁。   The biasing means is a coil spring that elastically biases the valve portion via a rod-shaped member, and the bellows has an inner peripheral portion guided by the rod-shaped member and an outer peripheral portion that is a valve of the valve box. The pressure regulating valve according to any one of claims 1 to 3, wherein the pressure regulating valve is formed in a bellows tube shape guided by a peripheral wall of a recessed space for accommodating a body. 前記排出側流路が前記凹入空間の周壁に開口するように構成されるとともに、前記弁部の先端周縁が面取りされている請求項4に記載の圧力調整弁。   The pressure regulating valve according to claim 4, wherein the discharge-side flow path is configured to open to a peripheral wall of the recessed space, and a distal end periphery of the valve portion is chamfered. 前記弁部と前記ベローズとが合成樹脂材によって一体形成されており、その蓋箱側端部は、前記弁箱と前記蓋箱との間で挟持されるフランジ部に形成されている請求項1〜5の何れか一項に記載の圧力調整弁。   2. The valve portion and the bellows are integrally formed of a synthetic resin material, and the lid box side end portion is formed in a flange portion that is sandwiched between the valve box and the lid box. The pressure regulation valve as described in any one of -5. 前記合成樹脂材がフッ素樹脂である請求項6に記載の圧力調整弁。   The pressure regulating valve according to claim 6, wherein the synthetic resin material is a fluororesin.
JP2004272063A 2004-09-17 2004-09-17 Pressure regulating valve Active JP4147211B2 (en)

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CN102395382A (en) * 2009-05-11 2012-03-28 株式会社爱科因托特 Steam sterilization apparatus
JP5641374B2 (en) * 2012-05-31 2014-12-17 セメス株式会社SEMES CO., Ltd Substrate processing equipment
JP7461195B2 (en) 2020-03-30 2024-04-03 株式会社鷺宮製作所 pressure regulating valve
CN112013142B (en) * 2020-07-17 2022-07-05 济宁落陵春辉机械制造有限公司 Spring impulse type safety valve
CN112664687A (en) * 2020-12-14 2021-04-16 西安航天动力研究所 Ultra-low temperature high pressure wide flow range's check valve
US11655912B2 (en) 2021-01-14 2023-05-23 Hitachi Metals, Ltd. Bellows diaphragm assembly
CN113357378B (en) * 2021-06-01 2023-06-20 陕钢集团汉中钢铁有限责任公司 High-temperature-resistant gas one-way valve

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