JP4143351B2 - Protective equipment and manufacturing method thereof - Google Patents

Protective equipment and manufacturing method thereof Download PDF

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Publication number
JP4143351B2
JP4143351B2 JP2002216176A JP2002216176A JP4143351B2 JP 4143351 B2 JP4143351 B2 JP 4143351B2 JP 2002216176 A JP2002216176 A JP 2002216176A JP 2002216176 A JP2002216176 A JP 2002216176A JP 4143351 B2 JP4143351 B2 JP 4143351B2
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Japan
Prior art keywords
fiber
flange portion
fibers
blended
protector
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Expired - Fee Related
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JP2002216176A
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Japanese (ja)
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JP2004057260A (en
Inventor
良成 里田
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Nitoms Inc
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Nitoms Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、椅子の脚などによって床面が傷付くのを防止する保護具に関し、さらに詳しく言えば、貼着部位から剥離しにくく、かつ、周りにゴミが付着しにくい保護具に関する。
【0002】
【従来の技術】
最近の住宅では、デザイン性や清掃性の良さからフローリング床がよく用いられている。図5に例示するように、フローリング床Fは、複数枚の床板メンバーFmを凹凸嵌合によって平面的に多数連結したものからなり、各床板メンバーFmの連結部には、継ぎ目Jが形成されるのが一般的である。なお、合成樹脂製であって、模様を兼ねた擬似的な継ぎ目を有する床材もある。
【0003】
ところで、フローリング床Fは、椅子やテーブルの脚などの擦れによって傷付きやすく、一旦傷が付くと、そこから傷が広がり、ひどい傷の場合には、専用の補修用具を使って補修しなければならない。
【0004】
そこで、フローリング床Fを擦り傷から簡易的に保護する保護具が提供されており、図5にその一例を示す。この保護具1は、例えばフェルトなどのクッション性を有する繊維基材2の一方の面(図5では上面)に両面粘着テープ3からなる粘着面21を有し、他方の面(図5では下面)をフローリング床F(被接触面)に接触する保護面22としたもので、粘着面21を例えば椅子の脚Lの底面に貼着して用いられる。
【0005】
これによれば、椅子の脚Lとフローリング床Fとの間に保護具1が介装されることにより、椅子の脚Lが直にフローリング床Fに接触しないため、床面を傷付けることがない。
【0006】
【発明が解決しようとする課題】
しかしながら、この保護具1は、経時使用するにつれて、次のような問題が生ずる。すなわち、椅子を動かした際、保護具1には貼着面に対して平行な方向(図中矢印方向)に摩擦力が加わる。
【0007】
上述したようにフローリング床Fの表面には、床板メンバーFmの連結によって継ぎ目Jが露出しているため、図5の拡大図に示すように、保護具1の端縁が継ぎ目Jに引っ掛かりやすく、引っ掛かった状態のままさらに摩擦力が加わると、保護具1が脚Lから剥がれ落ちることがあった。
【0008】
また、剥がれ落ちないまでも、継ぎ目Jに引っ掛かることより、保護具1の周縁がほつれ、そのほつれた部分にゴミが毛玉状に付着する場合があり、見た目に不潔感を与える。
【0009】
そこで、本発明は上述した問題を解決するためになされたものであって、その目的は、貼着部位から剥がれ落ちにくく、また、周りにゴミが付着しにくい保護具を提供することにある。
【0010】
【課題を解決するための手段】
上述した目的を達成するため、本発明は、クッション性を有する繊維基材の一方の面に粘着面を有し、他方の面が床面などの被接触面に接触する保護面とされていて、上記粘着面側を椅など脚に貼着して、上記保護面側を上記被接触面に接触させて、上記被接触面の傷付きを保護する保護具において、上記繊維基材は、溶融繊維を含む少なくとも2種類以上の混紡繊維からなり、上記繊維基材の周縁に上記混紡繊維を加熱圧着してなる硬いフランジ部と、上記フランジ部にて囲まれた中央部分に未融着の上記混紡繊維からなるクッション部とを備え、上記クッション部は、上記脚に取り付けられる上記粘着面側が平坦であり、その中央頂部から上記フランジ部に向かうにつれて高さが漸次低くなる半球凸状に形成されていることを特徴としている。
【0011】
これによれば、繊維基材の周縁に硬いフランジ部が形成されており、周縁部が直接床面に接触することがないため、例えばフローリング床の継ぎ目に引っ掛かって剥がれ落ちることもない。また、周縁部が加熱圧着されているので、解れが生じずゴミが付着することもない。
【0012】
本発明には、この保護具の製造方法も含まれる。すなわち、本発明の製造方法は、溶融繊維を含む少なくとも2種類以上の混合繊維シート上に、環状に形成された加熱金具を押圧して、周縁に上記溶融繊維を加熱圧着してなる硬いフランジ部を備え、上記フランジ部にて囲まれた中央部分に未融着の上記混紡繊維からなり、その中央頂部から上記フランジ部に向かうにつれて高さが漸次低くなる半球凸状に形成されたるクッション部を有する保護具を得ることを特徴としている。
【0013】
【発明の実施の形態】
次に、本発明の実施形態について図面を参照しながら説明する。図1は本発明の一実施形態に係る保護具の斜視図であり、図2はその断面図である。図3は、保護具を椅子の脚Lに装着した状態の断面図である。
【0014】
この保護具10は、一方の面(図2では下面)に粘着面21を有し、他方の面(図2では上面)が床面などの被接触面に接触する保護面22とされた繊維基材20を備え、繊維基材20の周縁に硬いフランジ部23が形成されており、フランジ部23にて囲まれた中央部分にクッション部24が設けられている。
【0015】
なお、繊維基材20の粘着面21側には、未使用時に粘着面21を保護する剥離紙30が設けられている。剥離紙30は、例えば両面粘着テープなどに用いられているセパレータと同じものであってよい。
【0016】
繊維基材20は、溶融繊維を含む少なくとも2種類以上の混紡繊維からなり、溶融繊維には、例えば低融点のポリプロピレンが用いられ、これに混紡される繊維としては、ポリエステルなどの樹脂繊維や綿糸などの天然繊維を用いることができる。
【0017】
この実施形態において、繊維基材20は、溶融繊維(低融点ポリプロピレン):樹脂繊維(ポリエステル)=30:70の混紡比率で配合されたものからなるが、繊維間の接着強度をより向上させたい場合には、溶融繊維の混紡比率を上げればよく、混紡比率は保護具1の仕様によって適宜変更可能である。また、各種顔料や各種添加剤などをさらに加えてもよい。
【0018】
フランジ部23は、繊維基材20の周縁部に加熱金具を圧着することにより、形成することができる。この実施形態において、フランジ部23は、半球凸状のクッション部24の周りに沿って円形リング状に形成されているが、これ以外に四角状に形成されていてもよく、加熱融着によって固着されたものであれば、その形状は特に制限されない。
【0019】
クッション部24は、フランジ部23にて囲まれた中央部分に残された未融着の混紡繊維からなり、図3に示すように、床面F方向に向けて膨らんでいる。この実施形態において、クッション部24は、中央頂部からフランジ部23側に向かうにつれて高さが漸次低くなるよう半球状に形成されている。
【0020】
この実施形態において、粘着面21は、繊維基材20に対して貼着された両面粘着テープ40からなるが、粘着剤が塗布されたものであってもよい。いずれにしても、粘着面21は、未使用時に剥離紙30によって保護されることが好ましい。
【0021】
次に、図4を参照して、保護具10の好適な製造方法について説明する。まず、保護具10を多数個採りできる大きさのフェルト状に形成された混紡繊維シート10Mを用意し、その上に例えばワッシャーリングなどの環状に形成された加熱金具Hを所定間隔で並べる。
【0022】
そして、その上から図示しない熱プレスを加え、加熱金具Hを介して混紡繊維シート10Mを加圧加熱する。これにより、加熱金具Hにて押圧された部分の溶融繊維が固められて環状の硬いフランジ部23が形成され、フランジ部23によって囲まれた内部に未融着の混紡繊維が残されてクッション部24が形成されることになる。熱プレス後に、混紡繊維シート10Mから保護具10を個々に切り出す。
【0023】
なお、上記の製造方法では、簡易的にワッシャーリングからなる加熱金具Hを採用しているが、この加熱金具Hを図示しない加熱プレス金型に一体に形成してもよいことはもちろんである。
【0024】
この保護具10を使用するには、図1に示す剥離紙30を繊維基材20から取り外して両面粘着テープ40を露出させ、椅子などの脚Lの底面に両面粘着テープ40を介して貼り付ければよい。
【0025】
これによれば、図3に示すように、凸球面状のクッション部24のみが床面Fに接触し、周縁のフランジ部23は床面Fから浮いた状態とされるため、保護具10が床面Fの継ぎ目Jに引っ掛かったとしても、その端部から剥がされるおそれがない。
【0026】
また、クッション部24の周縁に形成された硬いフランジ部23によって繊維基材20全体の剛性が高められるため、床面Fとの摩擦力を椅子の脚Lに均等に分散することができるので、より剥がれ落ちにくい。さらには、周縁に硬いフランジ部23が形成されているため、周縁がほつれにくくゴミが付着しにくい。
【0027】
上記実施形態では、保護具10を椅子の脚Lに装着した例について説明しているが、テーブルやソファなどの脚に適用してもよいことはもちろんである。また、保護具10全体の形状は任意であってよく、円形のほかに四角形や三角形など種々変形可能である。
【0028】
【発明の効果】
以上説明したように、本発明によれば、溶融繊維と樹脂繊維の混紡繊維からなる繊維基材のほぼ中央に溶融繊維を未融着状態のまま残して凸球面状に形成してなるクッション部と、クッション部を囲むように配置され、溶融繊維を熱融着によって板状に固められたフランジ部とを備えていることにより、摩擦力による貼着部位からの剥がれ落ちを確実に防止でき、また、端部がほつれないためゴミなどが付着することもない保護具が提供される。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る保護具の斜視図。
【図2】上記実施形態の保護具の断面図。
【図3】本発明による保護具の使用状態を示す模式図。
【図4】本発明の製造方法の一例を説明するための説明図。
【図5】従来の保護具の使用状態を示す模式図。
【符号の説明】
10 保護具
20 繊維基材
21 粘着面
22 保護面
23 フランジ部
24 クッション部
30 剥離紙
40 両面粘着テープ
F 床面(フローリング床)
J 継ぎ目
L 脚
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a protector that prevents a floor surface from being damaged by a chair leg or the like, and more specifically, relates to a protector that is difficult to peel off from a sticking site and to which dust does not easily adhere.
[0002]
[Prior art]
In recent houses, the flooring is often used because of its good design and cleanability. As illustrated in FIG. 5, the flooring floor F is formed by connecting a plurality of floor board members Fm in a planar manner by uneven fitting, and joints J are formed at the connecting portions of the floor board members Fm. It is common. Some flooring materials are made of synthetic resin and have a pseudo seam that also serves as a pattern.
[0003]
By the way, the flooring floor F is easily damaged by rubbing of chairs or table legs. Once scratched, the wound spreads out, and if it is severely damaged, it must be repaired using a dedicated repair tool. Don't be.
[0004]
Therefore, a protective device that simply protects the flooring floor F from scratches is provided, and an example is shown in FIG. The protective device 1 has an adhesive surface 21 made of a double-sided adhesive tape 3 on one surface (upper surface in FIG. 5) of a fiber base material 2 having cushioning properties such as felt, and the other surface (lower surface in FIG. 5). ) Is a protective surface 22 that contacts the flooring floor F (contacted surface), and the adhesive surface 21 is attached to, for example, the bottom surface of the leg L of the chair.
[0005]
According to this, since the protector 1 is interposed between the chair leg L and the flooring floor F, the leg L of the chair does not directly contact the flooring floor F, so that the floor surface is not damaged. .
[0006]
[Problems to be solved by the invention]
However, this protective device 1 has the following problems as it is used over time. That is, when the chair is moved, a frictional force is applied to the protector 1 in a direction parallel to the sticking surface (the arrow direction in the figure).
[0007]
As described above, since the seam J is exposed on the surface of the flooring floor F by the connection of the floor board member Fm, as shown in the enlarged view of FIG. 5, the edge of the protective device 1 is easily caught on the seam J. When a frictional force is further applied while being caught, the protective device 1 may be peeled off from the leg L.
[0008]
Moreover, even if it does not peel off, the peripheral edge of the protective device 1 may be frayed by being caught by the joint J, and dust may adhere to the frayed portion in a hairball shape, giving an unclean appearance.
[0009]
Then, this invention was made | formed in order to solve the problem mentioned above, Comprising: The objective is to provide the protector which is hard to peel off from a sticking site | part, and to which dust does not adhere around easily.
[0010]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention has an adhesive surface on one surface of a fiber base material having cushioning properties, and the other surface is a protective surface that comes into contact with a contacted surface such as a floor surface. , by sticking the pressure-sensitive surface on the leg, such as chair child, the protective surface side in contact with the contacted surface, the protector for protecting the damage to the above the contact surface, the fiber base material , unfused at least 2 consists or more mixed fibers, and rigid flange portion formed by heat-pressing the blended fibers to the periphery of the fiber substrate, a central portion surrounded by the flange including a molten fibers A cushion part made of the above-mentioned blended fiber, and the cushion part is flat on the side of the adhesive surface attached to the leg, and has a hemispherical convex shape whose height gradually decreases from the center top to the flange part. and characterized in that it is formed To have.
[0011]
According to this, since the hard flange part is formed in the peripheral edge of the fiber base material and the peripheral edge part does not directly contact the floor surface, the fiber base material is not caught by the seam of the flooring floor, for example. Moreover, since the peripheral part is heat-pressed, unraveling does not occur and dust does not adhere.
[0012]
The manufacturing method of this protective device is also included in the present invention. That is, the manufacturing method of the present invention includes a hard flange portion formed by pressing a heated metal fitting formed in an annular shape on at least two or more types of mixed fiber sheets containing molten fibers and thermocompression-bonding the molten fibers to the periphery. comprising a made from the blend fibers of the unfused to a central portion surrounded by the flange portion, the cushion portion thereof that height as the central top portion toward the flange portion formed at gradually lower hemispherical convex It is characterized by obtaining protective equipment having
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of a protector according to an embodiment of the present invention, and FIG. 2 is a sectional view thereof. FIG. 3 is a cross-sectional view of a state in which the protective equipment is attached to the leg L of the chair.
[0014]
The protective device 10 has an adhesive surface 21 on one surface (lower surface in FIG. 2), and the other surface (upper surface in FIG. 2) is a protective surface 22 that contacts a contacted surface such as a floor surface The base material 20 is provided, the hard flange part 23 is formed in the periphery of the fiber base material 20, and the cushion part 24 is provided in the center part enclosed by the flange part 23. As shown in FIG.
[0015]
In addition, the release paper 30 which protects the adhesive surface 21 when not in use is provided on the adhesive surface 21 side of the fiber base material 20. The release paper 30 may be the same as the separator used for, for example, a double-sided adhesive tape.
[0016]
The fiber substrate 20 is made of at least two or more kinds of blended fibers including melted fibers. For the melted fibers, for example, low melting point polypropylene is used. As the fibers blended with the melted fibers, resin fibers such as polyester and cotton yarns are used. Natural fibers such as can be used.
[0017]
In this embodiment, the fiber base material 20 is composed of a blended ratio of molten fiber (low melting point polypropylene): resin fiber (polyester) = 30: 70, but it is desired to further improve the adhesive strength between the fibers. In such a case, it is sufficient to increase the blending ratio of the molten fiber, and the blending ratio can be appropriately changed according to the specifications of the protective device 1. Various pigments and various additives may be further added.
[0018]
The flange part 23 can be formed by crimping a heating metal fitting to the peripheral part of the fiber base material 20. In this embodiment, the flange portion 23 is formed in a circular ring shape around the hemispherical convex cushion portion 24, but may be formed in a square shape in addition to this and fixed by heat fusion. If it is made, the shape is not particularly limited.
[0019]
The cushion portion 24 is made of unfused blended fibers left in the central portion surrounded by the flange portion 23, and swells in the direction of the floor surface F as shown in FIG. In this embodiment, the cushion part 24 is formed in a hemispherical shape so that the height gradually decreases from the central top part toward the flange part 23 side.
[0020]
In this embodiment, although the adhesive surface 21 consists of the double-sided adhesive tape 40 affixed with respect to the fiber base material 20, the adhesive agent may be apply | coated. In any case, the adhesive surface 21 is preferably protected by the release paper 30 when not in use.
[0021]
Next, with reference to FIG. 4, the suitable manufacturing method of the protector 10 is demonstrated. First, a blended fiber sheet 10M formed in a felt shape having a size capable of taking a large number of protectors 10 is prepared, and an annularly formed heating metal fitting H such as a washer ring is arranged at a predetermined interval.
[0022]
Then, a hot press (not shown) is applied from above, and the mixed fiber sheet 10M is pressurized and heated through the heating fitting H. As a result, the melted fiber of the portion pressed by the heating metal fitting H is hardened to form an annular hard flange portion 23, and the unfused blended fiber is left inside the cushioned portion surrounded by the flange portion 23. 24 will be formed. After the heat pressing, the protective device 10 is cut out from the blended fiber sheet 10M individually.
[0023]
In the above manufacturing method, the heating metal fitting H made of a washer ring is simply adopted. However, it goes without saying that the heating metal fitting H may be formed integrally with a heating press mold (not shown).
[0024]
In order to use this protector 10, the release paper 30 shown in FIG. 1 is removed from the fiber base material 20, the double-sided adhesive tape 40 is exposed, and is attached to the bottom surface of a leg L such as a chair via the double-sided adhesive tape 40. That's fine.
[0025]
According to this, as shown in FIG. 3, only the convex spherical cushion portion 24 comes into contact with the floor surface F, and the peripheral flange portion 23 is lifted from the floor surface F. Even if it catches on the joint J of the floor surface F, there is no possibility of peeling off from the end.
[0026]
In addition, since the rigidity of the entire fiber base material 20 is enhanced by the hard flange portion 23 formed on the periphery of the cushion portion 24, the frictional force with the floor surface F can be evenly distributed to the legs L of the chair. More difficult to peel off. Furthermore, since the hard flange part 23 is formed in the periphery, it is hard to fray the periphery and it is hard to adhere dust.
[0027]
Although the said embodiment demonstrated the example which mounted | wore the leg L of the chair with the protector 10, of course, you may apply to legs, such as a table and a sofa. Further, the overall shape of the protective device 10 may be arbitrary, and various modifications such as a quadrangle and a triangle are possible in addition to a circle.
[0028]
【The invention's effect】
As described above, according to the present invention, the cushion portion is formed in a convex spherical shape by leaving the molten fiber in an unfused state in the approximate center of the fiber base composed of the blended fiber of the molten fiber and the resin fiber. And by providing a flange portion that is arranged so as to surround the cushion portion and the molten fiber is hardened in a plate shape by heat fusion, it is possible to reliably prevent peeling off from the sticking site due to frictional force, Moreover, since the end portion is not frayed, a protective device that does not attach dust or the like is provided.
[Brief description of the drawings]
FIG. 1 is a perspective view of a protector according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view of the protector according to the embodiment.
FIG. 3 is a schematic diagram showing a use state of the protective equipment according to the present invention.
FIG. 4 is an explanatory diagram for explaining an example of the manufacturing method of the present invention.
FIG. 5 is a schematic view showing a use state of a conventional protective device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Protective tool 20 Fiber base material 21 Adhesive surface 22 Protective surface 23 Flange part 24 Cushion part 30 Release paper 40 Double-sided adhesive tape F Floor surface (flooring floor)
J Seam L Leg

Claims (2)

クッション性を有する繊維基材の一方の面に粘着面を有し、他方の面が床面などの被接触面に接触する保護面とされていて、上記粘着面側を椅など脚に貼着して、上記保護面側を上記被接触面に接触させて、上記被接触面の傷付きを保護する保護具において、
上記繊維基材は、溶融繊維を含む少なくとも2種類以上の混紡繊維からなり、上記繊維基材の周縁に上記混紡繊維を加熱圧着してなる硬いフランジ部と、上記フランジ部にて囲まれた中央部分に未融着の上記混紡繊維からなるクッション部とを備え、
上記クッション部は、上記脚に取り付けられる上記粘着面側が平坦であり、その中央頂部から上記フランジ部に向かうにつれて高さが漸次低くなる半球凸状に形成されていることを特徴とする保護具。
Having one surface to the adhesive surface of the fibrous base material having a cushioning property, the other surface is not designated as a protected surface in contact with the contacted surface such as a floor surface, the adhesive surface side legs, such as chair child In a protector that attaches and contacts the contacted surface with the contacted surface to protect the contacted surface from scratches,
The fiber base is composed of at least two or more kinds of blended fibers including molten fibers, a hard flange portion formed by heat-pressing the blended fibers on the periphery of the fiber base , and a center surrounded by the flange portion With a cushion part made of the above-mentioned blended fiber unfused to the part ,
The protector, wherein the cushion part is formed in a hemispherical convex shape having a flat adhesive surface attached to the leg and gradually decreasing in height from the center top to the flange part .
溶融繊維を含む少なくとも2種類以上の混合繊維シート上に、環状に形成された加熱金具を押圧して、周縁に上記溶融繊維を加熱圧着してなる硬いフランジ部を備え、上記フランジ部にて囲まれた中央部分に未融着の上記混紡繊維からなり、その中央頂部から上記フランジ部に向かうにつれて高さが漸次低くなる半球凸状に形成されたクッション部を有する保護具を得ることを特徴とする保護具の製造方法。Provided with a hard flange portion formed by pressing an annularly formed heating metal fitting on at least two types of mixed fiber sheets including a molten fiber and heat-pressing the molten fiber on the periphery, and surrounded by the flange portion It is characterized by obtaining a protective device having a cushion part formed in a hemispherical convex shape, which is made of the above-mentioned blended fiber unfused at the center part and gradually decreases in height from the center top part toward the flange part. A method for manufacturing protective equipment.
JP2002216176A 2002-07-25 2002-07-25 Protective equipment and manufacturing method thereof Expired - Fee Related JP4143351B2 (en)

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