JP4136582B2 - Garbage disposal equipment - Google Patents

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JP4136582B2
JP4136582B2 JP2002291721A JP2002291721A JP4136582B2 JP 4136582 B2 JP4136582 B2 JP 4136582B2 JP 2002291721 A JP2002291721 A JP 2002291721A JP 2002291721 A JP2002291721 A JP 2002291721A JP 4136582 B2 JP4136582 B2 JP 4136582B2
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garbage
container
garbage container
guide tube
lid
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JP2004122035A (en
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昭雄 有賀
宏夫 山屋
郁哉 久保田
良治 北沢
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MK Seiko Co Ltd
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MK Seiko Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は、マイクロ波と送風を生ゴミに作用させて生ゴミの減量を図る生ゴミ処理装置に関するものである。
【0002】
【従来の技術】
従来の生ゴミ処理装置は、生ゴミが投入されるゴミ容器と、ゴミ容器内の生ゴミにマイクロ波を照射するマイクロ波照射装置と、ゴミ容器内に送風する送風ファンと、ゴミ容器からの排気を吸引する排気ファンと、ゴミ容器の底部で回転し生ゴミを撹拌・切断する回転羽根と、ゴミ容器が着脱される処理槽とを備え、ゴミ容器内に収容した生ゴミを回転しながらマイクロ波と送風を作用させて生ゴミの減量化を図るものが知られている。このような装置において、送風ファンからの風をゴミ容器内の生ゴミに直接作用させることと、送風や粉砕によって舞い上がったゴミがゴミ容器から処理槽へ飛び出すのを防ぐことを目的として、本出願人は蓋体の内面に送風案内筒を設ける構成を提案している。
【0003】
【発明が解決しようとする課題】
ところが、上記従来の装置のように、蓋体の内面に送風案内筒を設けて、ゴミ容器の内側に嵌まる構成にしても、送風案内筒とゴミ容器の開口部とを密着させて嵌合することは設計上困難であり、全周にわたってわずかな隙間ができてしまっている。よって、細かなゴミはその隙間から処理槽に飛び出してしまい、処理槽内を汚してしまうという問題があった。
そこで本発明は、送風案内筒をゴミ容器の開口部に内嵌したときに生じる隙間を閉塞し、ゴミ容器から処理槽へのゴミの飛び散りを完全に防止することを目的とするものである。
【0004】
【課題を解決するための手段】
本発明はこのような課題を解決するため、蓋体の内面に送風ファンからの風をゴミ容器に収容した生ゴミの上方から供給する送風案内筒を設け、この送風案内筒は蓋体を閉じた状態でゴミ容器の上面開口部に隙間を持って内嵌される大きさをなし、ゴミ容器に嵌まる部分にゴミ容器との隙間を閉塞する閉塞体を取り付け、閉塞体は、軟質材料で構成し、ゴミ容器の回転抵抗が少なくて済むような形状をなすものである。
【0005】
【作用】
本発明によれば、生ゴミを収容したゴミ容器を処理槽内にセットし蓋体を閉じると、蓋体の内面に設けた送風案内筒の先端部がゴミ容器の開口部に内嵌する。このとき、送風案内筒の閉塞体が送風案内筒とゴミ容器との隙間を閉塞し、送風案内筒とゴミ容器とを密着した状態にする。処理が開始すると、マイクロ波と送風が生ゴミに作用し乾燥が図られる。ある程度、加熱した後は、回転羽根を駆動させて生ゴミを撹拌し、まんべんなくマイクロ波を照射させて全体的な乾燥が図られる。そして、最終的に乾燥した生ゴミを回転羽根で粉砕してゴミの減量化が図られる。これらの処理過程において、送風ファンによる送風や回転羽根による撹拌・粉砕により生ゴミはゴミ容器内で舞い上がるが、送風案内筒とゴミ容器が閉塞体により密着しているので、外部に飛散して処理槽内を汚すことがない。
【0006】
【実施例】
本発明の生ゴミ処理装置の一実施例について説明する。図1は本発明一実施例の生ゴミ処理装置を示す外観斜視図、図2は同装置の正面断面図、図3は側面断面図、図4は平面断面図である。本発明の生ゴミ処理装置は、箱形の本体ケーシング1の内部に、上面を開口した処理槽2と、処理槽2内に着脱されるゴミ容器3と、ゴミ容器3から排出される水分を受ける排水容器4と、ゴミ容器3に収容される生ゴミに対してマイクロ波を照射するマイクロ波発生装置5と、ゴミ容器3内に送風する送風ファン6と、ゴミ容器3内から排気する排気ファン7と、ゴミ容器3を回転する容器駆動モータ8と、ゴミ容器3内の回転羽根9を回転する羽根駆動モータ10とを備え、ケーシング1の上面に、処理槽2の上面開口を開閉する蓋体11と、操作パネル12を露出した操作ボックス13を備え、ケーシング1の前面下部に、開閉自在の前面扉14を備え、ケーシング1の底面に移動用キャスター15を備えている。
【0007】
処理槽2は、内面にマイクロ波照射口16・送風口17・排気口18・排水口19を開口している。マイクロ波照射口16は、一側面の中央部付近に開口されており、マイクロ波を透過する材料で構成されたマイクロ波透過板20を取り付け、導波管21を介してマイクロ波照射装置5が接続されている。送風口17は、マイクロ波照射口16の上側に位置する処理槽2の上面開口部近傍に開口されており、マイクロ波が漏洩しない大きさの通気孔を有する通気カバー22を取り付け、送風管23を介して送風ファン6が接続されている。排気口18は、送風口17と直交する処理槽2の後面側上部に開口されており、送風口17同様の通気カバー22を取り付け、排気洞24と排気ダクト25を介して排気ファン7が接続されている。排水口19は、処理槽2の底面に開口されており、マイクロ波が漏洩しない大きさの通水孔を有する通水カバー26を取り付け、ドレンホース27を介して排水容器4と連通している。
【0008】
前記送風管23は、マイクロ波照射装置5の放熱部を通過するように配置され(図3参照)、送風ファン6の送風によってマイクロ波照射装置5が冷却されるとともに、熱交換によって熱風となった送風がゴミ容器3内に供給されるようになっている。また、送風管23におけるマイクロ波照射装置5の上流側に温度センサ28が設けられており、送風ファン6によって吸い込む周囲温度(つまり外気温)が検出できるようになっている。
【0009】
前記排気洞24は、仕切板24cによって内部が仕切られており(図4参照)、排気ダクト25が接続されて排気ファン7によって直接吸引される速流室24aと、仕切板24cと排気洞24内面との隙間で速流室24aと連通し吸引力が制限される遅流室24bが形成されている。速流室24aには、排気温度を検出するための排気温センサ29が設けられ、遅流室24bには、ゴミ容器3からの排気湿度を検出する湿度センサ30が設けられている。
【0010】
また、処理槽2は、底面中心部にゴミ容器3を着脱する係合部材31を備えている。係合部材31は、上面を開放した円筒形状をなし、内面にゴミ容器3の取付部材(後述する)を周知のバヨネット結合により連結する係合爪(図示しない)を備えている。係合部材31の下面には、中空の外回転軸32が取り付けられており、この外回転軸32が処理槽2底面に貫通させた軸受33に軸支され、係合部材31が処理槽内で回転自在にされる。
【0011】
前記外回転軸32は、プーリやVベルトからなる周知の連係手段を介して容器駆動モータ8と連係している。この外回転軸32は、中空内に内回転軸34が貫通されており、この内回転軸34を回転自在に軸支する軸受35を内装している。内回転軸34は、上端にゴミ容器3の受動軸(後述する)と合致する下カップリング36を取り付け、下端にプーリやVベルトからなる周知の連係手段を備えて羽根駆動モータ10と連係している。
【0012】
更に、処理槽2は、背面部に駆動回路基板37を備え、内底面に係合部材31を囲むようにゴミ受トレイ38を着脱自在に備え、内側4面の上部にゴミ容器3の上部を固定するための凸片39を備えている。
【0013】
ゴミ容器3は、マイクロ波を透過する材料により上面を開口した有底円筒状に形成され、前記処理槽2の係合部材31に着脱される。ゴミ容器3の外底面には、係合部材31にバヨネット結合する取付部材40が設けられ、この取付部材40の中心部には、前記処理槽2の内回転軸34と連結して回転駆動する受動軸41が貫通されており、この受動軸41の上端にはゴミ容器3内で回転する回転羽根9が固着され、下端には内回転軸34の下カップリング36と合致する上カップリング42が取り付けられている。
【0014】
排水容器4は、本体ケーシング1における処理槽2下部に形成される排水室43に着脱自在に取り付けられる。この排水室43は、本体1の前面扉14を開いた状態で排水容器4が出し入れできる位置に形成され、処理槽2の排水口19に連結されるドレンホース2が上面に露出している。また、この排水室43内には、排水容器4の有無を確認するためのマイクロスイッチ44が設けられており、排水容器4が無い状態で、装置を駆動させないようになっている。
【0015】
蓋体11は、内面にゴミ容器3内に臨む送風案内筒45と、この送風案内筒45の周囲にマイクロ波を外部に漏洩させないためのチョーク溝46を設けている。また、蓋体11の前部には蓋体を開閉するための取手47が取り付けられ、基板ケース13と隣接する側面には、蓋体11が閉じられているか否かを検出するスイッチマグネット48が設けられる。更に、蓋体11の内面側前方には、蓋体11を閉塞状態に保持する固定マグネット49と、本体ケーシング1の上面に設けたスイッチ板50を押し込む押込棒51が凸設されている。尚、本体ケーシング1のスイッチ板50は、内蔵される3対のマイクロスイッチ52に連係されており、蓋体11を閉じると押込棒51がこのスイッチ板50を押し込んでマイクロスイッチ52が入る構造をなし、蓋体11を閉じていない状態で装置を動作させない安全スイッチの役割を果たす
【0016】
前記送風案内筒45は、蓋体11を閉じた際に、ゴミ容器3の内周面と隙間を有する状態で内嵌される大きさを有し、ゴミ容器内に入り込まない部位における前記処理槽2の送風口17と対面する位置に送風導入洞45aを一体形成するとともに、処理槽2の排気口22と対面する円周面にゴミが飛び出さない程度の金網を取り付けた排気孔45bを開口している。この送風案内筒45の内面は、仕切板45cによって送風導入洞45aと排気孔45bとの間が仕切られた状態になっており、送風ファン6からの送風をゴミ容器3内の生ゴミに指向させ、送風が排気孔45bへ直接導かれることを防止する役割を果たしている。
【0017】
また、送風案内筒45は、図5に示すように、開口部外周面におけるゴミ容器3に入り込む部分(長さlの部分)に、ゴミ容器3との隙間sを塞ぐ閉塞体53を備えている。この閉塞体53は、ブラシ状をなし送風案内筒45の開口に沿って全周に取り付けられる。ブラシ起毛部は、ゴミ容器3の回転抵抗にならないように先端部がわずかにゴミ容器内面に接触する程度の長さが望ましい。ゴミ容器3が回転することにより、ゴミ容器3の開口部がブラシ状の閉塞体53により摺接され、ゴミ容器3と送風案内筒45との隙間sからゴミ容器内のゴミが飛び出すことが防止される。
【0018】
操作ボックス13は、上面に操作パネル12を備え、内部に操作パネル12のスイッチ基板54と、前記蓋体11のスイッチマグネット48に反応して蓋体11が閉塞されていることを検出する磁気センサ55を備えている。
【0019】
次に、本実施例の制御系について図6のブロック図を用いて説明する。前記駆動回路基板37には、各メニューの動作プログラムが記憶されたメモリ56を内蔵したマイクロコンピュータ57が備えられ、各駆動機器であるマイクロ波照射装置5、送風ファン6、排気ファン7、容器駆動モータ8、羽根駆動モータ10と、入力装置である操作パネル12と、各検出機器である外気温センサ28、排気温センサ29、湿度センサ30、排水容器スイッチ44、蓋スイッチ52、磁気センサ55が接続されている。
【0020】
操作パネル12には、動作時間表示とエラー表示を行う時間表示部58、動作の進行状況を表示する工程表示部59、排水容器がセットされていない時に点滅する容器ランプ60、点検が必要な時に点灯する点検ランプ61の各表示部と、スタートキー62、ストップキー63、動作時間を設定する時間設定キー64、「標準」「オリジナル」の両メニューに対応したメニューキー65・66、追加乾燥キー67、手動粉砕キー68の各操作キーを備えている。この操作パネル12で各種設定を行った後、動作をスタートさせると設定した内容に応じてマイクロコンピュータ57が各駆動機器を制御し、生ゴミの処理が行われるのである。
【0021】
続いて、以上のように構成される本実施例の動作について説明する。
処理する生ゴミをゴミ容器3に投入し、このゴミ容器3を処理槽2内にセットする。蓋体11を閉じると、蓋体内面の送風案内筒45がゴミ容器3の開口に内嵌される。この時、送風案内筒45の外周面に設けた閉塞体53によってゴミ容器内面との隙間がないように密着して取り付けられる。蓋体11が閉じられていることを蓋スイッチ52及び磁気センサ55で確認し、排水容器4が排水室43にセットされていることを排水容器スイッチ44で確認すると、メニュー受付状態となる。
【0022】
メニュー受付状態で、メニューキー79・80により希望のメニューが選択されると、選択したメニューに応じたプログラムが実行される。ここで、「オリジナル」メニューは、「標準」メニューをベースに各設定値(温度・湿度・時間)を処理するゴミの種類に合わせてカスタマイズしたものであり、基本動作は「標準」メニューと同じである。以下、「標準」メニューの動作について、図7のフローチャートを用いて説明する。
【0023】
「標準」メニューのプログラムがスタートすると、まずマイクロ波照射装置5・送風ファン6・排気ファン7・容器駆動モータ8のみを駆動させる初期加熱工程が実行される(1)。この工程は、回転羽根9で生ゴミを撹拌する前に、生ゴミの水分をある程度取り除いておくための工程であり、ゴミ容器3を回転させながらマイクロ波を照射し、送風ファン6及び排気ファン7により通風させることで、生ゴミにムラ無くマイクロ波を作用させると同時に、取り除いた水分が円滑に外気へ排出される。これにより、以後の撹拌によってゴミ同士が結合してしまうことを防ぐことができる。
【0024】
初期加熱工程によって、生ゴミから発生する排気温度が所定値まで上昇し、且つ排気湿度が所定値まで下がったら、羽根駆動モータ10を数秒間駆動させて回転羽根9を回転させる1次撹拌工程が実行される(2)。この工程は、生ゴミをかき回して生ゴミ内に閉じこめられた蒸気を排出するための工程であり、排気湿度が一定量低下する度に実行される。これにより、マイクロ波による加熱位置の分散が図られ、生ゴミ内の水分が活発に排出される。
【0025】
1次撹拌工程が進行し、排気湿度が所定値まで低下したら、今度は羽根駆動モータ10を間欠駆動して回転羽根9を間欠的に回転させる2次撹拌工程が実行される(3)。この工程は、生ゴミ同士を結合させることなく、生ゴミ内に含まれる水分を最終的に取り除くための工程であり、排気湿度が限度値に低下するまで実行される。これにより、1次撹拌で適度にばらけた生ゴミが更に細かく分離され、細部に及んで水分の排出が行われる。
【0026】
2次撹拌工程が終了すると、羽根駆動モータ10を連続駆動させて乾燥した生ゴミの粉砕工程が実行される(4)。この工程は、ほぼ水分が取り除かれた生ゴミを粉々にして減量する工程であり、工程開始から所定時間経過した後に排気温度が所定値まで上昇したことを確認したら、マイクロ波照射装置5、回転羽根9を停止する。
【0027】
動作終了後は、送風ファン6・排気ファン7・容器駆動モータ8を引き続き動作させて、処理後のゴミ及びマイクロ波照射装置5の冷却が図る冷却工程が実行される(5)。その後、排気温度がゴミの取り出しやすい温度まで低下すると、送風ファン6・排気ファン7・容器駆動モータ8を停止させて動作終了となる。
【0028】
さて、このような工程中において、送風ファンによる送風や回転羽根の回転により、ゴミ容器3内の乾燥して細分化されたゴミは舞い上がってくるが、ゴミ容器3と送風案内筒45との隙間は閉塞体53によって塞がれているので、この舞い上がったゴミが処理槽内に飛散することはない。
【0029】
このようにして処理された後のゴミは、減量・細分化された状態となり、ゴミ容器3を処理槽2から取り外して廃棄する。また、ゴミ容器3底面から排出される水分は、処理槽2の排水口19から排水ドレン27を通じて排水容器4に溜められ、処理後にこの容器を取り出して廃棄されるのである。
【0030】
尚、閉塞体53の形状は、上記したものに限らず、様々な実施態様が考えられる。図8〜10は閉塞体の別の実施例を示している。
図8における閉塞体53aは、耐熱性を有するスポンジ等の軟質材料で構成し、ゴミ容器内面に内接する。ゴミ容器3は下面の取付部材で処理槽底面に結合されているので、上部はがたつきが生じやすいため、送風案内筒45への嵌合も部分的に密着度が異なる場合がある。この実施例のようにスポンジ等の軟質材料で閉塞体を構成することで、ある程度の許容は可能になり、ゴミ容器3の回転抵抗も少なくて済む。
【0031】
図9における閉塞体53bは、ゴム等の可撓性材料で構成し、ゴミ容器内面とリップL1,L2で接触し隙間sをシールする。ゴミ容器内面への密着度が高くゴミの飛散が確実に防止できる。
【0032】
図10における閉塞体53cは、ゴム等のシール材をゴミ容器3の開口部の上面を覆うように傘状に形成し、ゴミ容器3との隙間sをシールする。ゴミ容器3取付時のがたつきを許容することができる。
【0033】
【発明の効果】
本発明は以上のように構成され、蓋体の内面にゴミ容器の開口部に内嵌する送風案内筒を設け、この送風案内筒にゴミ容器内との隙間を塞ぐ閉塞体を設けたので、送風や粉砕によって飛び上がったゴミがゴミ容器から飛び出して処理槽内を汚すことがない。
【図面の簡単な説明】
【図1】本発明一実施例の生ゴミ処理装置を示す外観斜視図である。
【図2】同装置の正面断面図である。
【図3】同装置の側面断面図である。
【図4】同装置の平面断面図である。
【図5】図2におけるA部の拡大図である。
【図6】同装置の制御系を示すブロック図である。
【図7】同装置の動作を示すフローチャート図である。
【図8】本発明の閉塞体の別の実施例を示す説明図である。
【図9】本発明の閉塞体の別の実施例を示す説明図である。
【図10】本発明の閉塞体の別の実施例を示す説明図である。
【符号の説明】
1 本体ケーシング
2 処理槽
3 ゴミ容器
5 マイクロ波照射装置
6 送風ファン
7 排気ファン
8 容器駆動モータ
9 回転羽根
10 羽根駆動モータ
11 蓋体
45 送風案内筒
53 閉塞体
[0001]
[Industrial application fields]
The present invention relates to a garbage processing apparatus that reduces the amount of garbage by causing microwaves and airflow to act on the garbage.
[0002]
[Prior art]
A conventional garbage processing apparatus includes a garbage container into which garbage is thrown, a microwave irradiation device that irradiates microwaves to the garbage in the garbage container, a blower fan that blows air into the garbage container, and a garbage container. An exhaust fan that sucks exhaust gas, a rotating blade that rotates at the bottom of the garbage container to stir and cut garbage, and a treatment tank to which the garbage container is attached and detached, while rotating the garbage stored in the garbage container There is known a technique for reducing the amount of garbage by causing microwaves and air to act. In such an apparatus, the present application is intended to allow the wind from the blower fan to act directly on the garbage in the garbage container and to prevent the dust that has been blown up by blowing or pulverizing from jumping out of the garbage container to the treatment tank. The person has proposed the structure which provides a ventilation guide cylinder in the inner surface of a cover body.
[0003]
[Problems to be solved by the invention]
However, as with the conventional device described above, a blast guide tube is provided on the inner surface of the lid so that it fits inside the trash container, but the blast guide tube and the trash container opening are in close contact with each other. It is difficult to design, and there is a slight gap all around. Therefore, there has been a problem that fine dust jumps out of the gap into the processing tank and stains the inside of the processing tank.
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to close a gap generated when a blowing guide tube is fitted in an opening of a trash container and completely prevent trash from scattering from the trash container to a treatment tank.
[0004]
[Means for Solving the Problems]
In order to solve such a problem, the present invention is provided with an air blowing guide tube for supplying wind from the blower fan from above the garbage disposed in the garbage container on the inner surface of the lid, and the air blowing guide tube closes the lid. In such a state, it is sized to fit inside the opening of the trash container with a gap, and a closing body that closes the gap with the trash container is attached to a portion that fits into the trash container. The closing body is made of a soft material. The configuration is such that the rotational resistance of the garbage container can be reduced .
[0005]
[Action]
According to the present invention, when a garbage container containing raw garbage is set in the treatment tank and the lid is closed, the tip of the air guide tube provided on the inner surface of the lid is fitted into the opening of the garbage container. At this time, the closing body of the air blowing guide tube closes the gap between the air blowing guide tube and the garbage container, and the air blowing guide tube and the dust container are brought into close contact with each other. When the process is started, the microwave and the air blow act on the garbage, and drying is achieved. After heating to some extent, the rotating blades are driven to stir the garbage, and evenly irradiate microwaves to achieve overall drying. Then, finally dried garbage is pulverized with a rotary blade to reduce the amount of garbage. In these processes, garbage is blown up in the trash container by air blown by a blower fan or agitated / pulverized by rotating blades. The tank is not soiled.
[0006]
【Example】
An embodiment of the garbage processing apparatus of the present invention will be described. 1 is an external perspective view showing a garbage disposal apparatus according to an embodiment of the present invention, FIG. 2 is a front sectional view of the apparatus, FIG. 3 is a side sectional view, and FIG. 4 is a plan sectional view. The garbage processing apparatus of the present invention includes a processing tank 2 having an open top surface, a garbage container 3 attached to and detached from the processing tank 2, and moisture discharged from the garbage container 3 inside a box-shaped main body casing 1. A drainage container 4 to be received, a microwave generator 5 that irradiates microwaves to the garbage stored in the garbage container 3, a blower fan 6 that blows air into the garbage container 3, and an exhaust gas that is exhausted from the garbage container 3 A fan 7, a container drive motor 8 that rotates the garbage container 3, and a blade drive motor 10 that rotates the rotating blade 9 in the garbage container 3 are provided, and the upper surface opening of the treatment tank 2 is opened and closed on the upper surface of the casing 1. A lid 11 and an operation box 13 exposing the operation panel 12 are provided, a front door 14 that can be opened and closed is provided at the lower front of the casing 1, and a moving caster 15 is provided on the bottom of the casing 1.
[0007]
The treatment tank 2 has a microwave irradiation port 16, a blower port 17, an exhaust port 18, and a drain port 19 opened on the inner surface. The microwave irradiation port 16 is opened near the center of one side surface, is attached with a microwave transmission plate 20 made of a material that transmits microwaves, and the microwave irradiation device 5 is connected via a waveguide 21. It is connected. The blower port 17 is opened near the upper surface opening of the processing tank 2 located above the microwave irradiation port 16, and a vent cover 22 having a vent hole of a size that does not leak microwaves is attached to the blower tube 23. The blower fan 6 is connected via The exhaust port 18 is opened in the upper part of the rear surface side of the processing tank 2 orthogonal to the air blowing port 17, and a ventilation cover 22 similar to the air blowing port 17 is attached, and the exhaust fan 7 is connected via the exhaust channel 24 and the exhaust duct 25. Has been. The drain port 19 is opened at the bottom surface of the treatment tank 2, is attached with a water flow cover 26 having a water flow hole of a size that does not leak microwaves, and communicates with the drainage container 4 via a drain hose 27. .
[0008]
The blower tube 23 is disposed so as to pass through the heat radiating part of the microwave irradiation device 5 (see FIG. 3), and the microwave irradiation device 5 is cooled by the blower of the blower fan 6, and becomes hot air by heat exchange. The blown air is supplied into the garbage container 3. Moreover, the temperature sensor 28 is provided in the upstream of the microwave irradiation apparatus 5 in the ventilation pipe | tube 23, The ambient temperature (namely, external temperature) inhaled with the ventilation fan 6 can be detected now.
[0009]
The inside of the exhaust cave 24 is partitioned by a partition plate 24c (see FIG. 4), a fast flow chamber 24a that is directly sucked by the exhaust fan 7 to which the exhaust duct 25 is connected, the partition plate 24c, and the exhaust cave 24. A slow flow chamber 24b is formed which communicates with the fast flow chamber 24a through a gap between the inner surface and the suction force is limited. The fast flow chamber 24a is provided with an exhaust temperature sensor 29 for detecting the exhaust temperature, and the slow flow chamber 24b is provided with a humidity sensor 30 for detecting the exhaust humidity from the garbage container 3.
[0010]
Moreover, the processing tank 2 is provided with the engaging member 31 which attaches / detaches the garbage container 3 in the center part of the bottom face. The engaging member 31 has a cylindrical shape with an open upper surface, and includes an engaging claw (not shown) that connects an attachment member (described later) of the garbage container 3 to the inner surface by well-known bayonet coupling. A hollow outer rotating shaft 32 is attached to the lower surface of the engaging member 31, and the outer rotating shaft 32 is pivotally supported by a bearing 33 that penetrates the bottom surface of the processing tank 2. Can be rotated freely.
[0011]
The outer rotating shaft 32 is linked to the container drive motor 8 via known linkage means including a pulley and a V belt. The outer rotating shaft 32 has an inner rotating shaft 34 penetrating in the hollow, and includes a bearing 35 that rotatably supports the inner rotating shaft 34. The inner rotating shaft 34 has a lower coupling 36 that matches a passive shaft (described later) of the trash container 3 at the upper end, and has a well-known linking means including a pulley and a V belt at the lower end, and is linked to the blade drive motor 10. ing.
[0012]
Further, the processing tank 2 has a drive circuit board 37 on the back surface, a detachable dust receiving tray 38 so as to surround the engaging member 31 on the inner bottom surface, and an upper portion of the trash container 3 on the upper side of the inner four surfaces. A convex piece 39 for fixing is provided.
[0013]
The garbage container 3 is formed in a bottomed cylindrical shape whose upper surface is opened by a material that transmits microwaves, and is attached to and detached from the engaging member 31 of the processing tank 2. An attachment member 40 that is bayonet-coupled to the engagement member 31 is provided on the outer bottom surface of the garbage container 3. The attachment member 40 is connected to the inner rotation shaft 34 of the processing tank 2 and is driven to rotate at the center of the attachment member 40. The passive shaft 41 is penetrated, and the rotary blade 9 rotating in the garbage container 3 is fixed to the upper end of the passive shaft 41, and the upper coupling 42 that matches the lower coupling 36 of the inner rotary shaft 34 is fixed to the lower end. Is attached.
[0014]
The drainage container 4 is detachably attached to a drainage chamber 43 formed in the lower part of the treatment tank 2 in the main body casing 1. The discharge chamber 43 is formed at a position capable out drainage container 4 with open front door 14 of the main body 1, drain hose 2 7 which is connected to the discharge port 19 of the processing tank 2 is exposed to the upper surface . In addition, a micro switch 44 for confirming the presence or absence of the drainage container 4 is provided in the drainage chamber 43 so that the apparatus is not driven without the drainage container 4.
[0015]
The lid 11 is provided with an air guide tube 45 facing the inside of the garbage container 3 on the inner surface, and a choke groove 46 around the air guide tube 45 for preventing microwaves from leaking to the outside. A handle 47 for opening and closing the lid is attached to the front portion of the lid 11, and a switch magnet 48 for detecting whether or not the lid 11 is closed is provided on the side surface adjacent to the substrate case 13. Provided. Further, a fixed magnet 49 that holds the lid 11 in a closed state and a push bar 51 that pushes the switch plate 50 provided on the upper surface of the main body casing 1 are provided in front of the inner surface of the lid 11. The switch plate 50 of the main body casing 1 is linked to three built-in micro switches 52. When the lid body 11 is closed, the push rod 51 pushes the switch plate 50 into the micro switch 52. None, serving as a safety switch that does not operate the device when the lid 11 is not closed.
The blowing guide cylinder 45 has a size that fits in a state having a gap with the inner peripheral surface of the trash container 3 when the lid 11 is closed, and the processing tank in a portion that does not enter the trash container. The air introduction cave 45a is integrally formed at a position facing the air blowing port 17 of the second air outlet, and an exhaust hole 45b is attached to the circumferential surface facing the air outlet 22 of the processing tank 2 with a metal net attached to the extent that dust does not fly out. is doing. The inner surface of the air blowing guide tube 45 is in a state in which the air blowing passage 45a and the exhaust hole 45b are partitioned by the partition plate 45c, and the air blown from the air blowing fan 6 is directed to the garbage in the garbage container 3. And plays a role of preventing the air from being directly guided to the exhaust hole 45b.
[0017]
Further, as shown in FIG. 5, the air blowing guide tube 45 is provided with a closing body 53 that closes the gap s between the dust container 3 and a portion (length l) that enters the dust container 3 on the outer peripheral surface of the opening. Yes. The closing body 53 has a brush shape and is attached to the entire circumference along the opening of the air blowing guide tube 45. The brush raising portion is desirably long enough to have the tip slightly touch the inner surface of the garbage container so as not to cause rotational resistance of the garbage container 3. By rotating the garbage container 3, the opening of the garbage container 3 is slidably contacted by the brush-like closing body 53, and the garbage in the garbage container is prevented from jumping out from the gap s between the garbage container 3 and the air blowing guide tube 45. Is done.
[0018]
The operation box 13 includes an operation panel 12 on the upper surface, and a magnetic sensor that detects that the lid 11 is closed in response to the switch board 54 of the operation panel 12 and the switch magnet 48 of the lid 11. 55.
[0019]
Next, the control system of the present embodiment will be described with reference to the block diagram of FIG. The drive circuit board 37 is provided with a microcomputer 57 having a built-in memory 56 in which each menu operation program is stored. The drive circuit board 37 includes a microwave irradiation device 5, a blower fan 6, an exhaust fan 7, and a container drive. The motor 8, the blade drive motor 10, the operation panel 12 as an input device, the outside air temperature sensor 28, the exhaust air temperature sensor 29, the humidity sensor 30, the drainage container switch 44, the lid switch 52, and the magnetic sensor 55 as detection devices. It is connected.
[0020]
The operation panel 12 has a time display unit 58 for displaying an operation time and an error display, a process display unit 59 for displaying the progress of the operation, a container lamp 60 flashing when no drainage container is set, and when inspection is necessary. Each display portion of the inspection lamp 61 to be lit, a start key 62, a stop key 63, a time setting key 64 for setting an operation time, menu keys 65 and 66 corresponding to both the “standard” and “original” menus, and an additional drying key 67, each manual operation key 68 is provided. After various settings are made on the operation panel 12, when the operation is started, the microcomputer 57 controls each drive device in accordance with the set contents, and garbage processing is performed.
[0021]
Next, the operation of this embodiment configured as described above will be described.
Raw garbage to be treated is put into the garbage container 3, and the garbage container 3 is set in the treatment tank 2. When the lid 11 is closed, the air guide tube 45 on the inner surface of the lid is fitted into the opening of the trash container 3. At this time, the blower guide tube 45 is attached in close contact with the closing body 53 provided on the outer peripheral surface so that there is no gap with the inner surface of the trash container. When it is confirmed by the lid switch 52 and the magnetic sensor 55 that the lid body 11 is closed and it is confirmed by the drainage container switch 44 that the drainage container 4 is set in the drainage chamber 43, a menu acceptance state is obtained.
[0022]
When a desired menu is selected by the menu keys 79 and 80 in the menu reception state, a program corresponding to the selected menu is executed. Here, the “Original” menu is based on the “Standard” menu and customized according to the type of trash to process each set value (temperature, humidity, and time). The basic operation is the same as the “Standard” menu. It is. The operation of the “standard” menu will be described below with reference to the flowchart of FIG.
[0023]
When the program of the “standard” menu starts, an initial heating process for driving only the microwave irradiation device 5, the blower fan 6, the exhaust fan 7, and the container drive motor 8 is first executed (1). This process is a process for removing moisture from the garbage to some extent before the garbage is agitated by the rotary blades 9. The microwave is irradiated while rotating the garbage container 3, and the blower fan 6 and the exhaust fan are exhausted. By allowing the air to flow through 7, microwaves are applied to the garbage without any unevenness, and at the same time, the removed water is smoothly discharged to the outside air. Thereby, it can prevent that refuse will couple | bond together by subsequent stirring.
[0024]
When the exhaust temperature generated from the garbage rises to a predetermined value and the exhaust humidity decreases to a predetermined value by the initial heating process, a primary stirring process is performed in which the blade driving motor 10 is driven for several seconds to rotate the rotating blade 9. Executed (2). This step is a step for stirring the garbage and discharging the steam confined in the garbage, and is performed every time the exhaust humidity decreases by a certain amount. Thereby, dispersion | distribution of the heating position by a microwave is achieved, and the water | moisture content in garbage is discharged | emitted actively.
[0025]
When the primary agitation process proceeds and the exhaust humidity decreases to a predetermined value, a secondary agitation process is performed in which the blade drive motor 10 is intermittently driven to intermittently rotate the rotary blade 9 (3). This process is a process for finally removing moisture contained in the garbage without combining the garbage, and is executed until the exhaust humidity is reduced to the limit value. As a result, the garbage that has been dispersed moderately by the primary stirring is further finely separated, and the moisture is discharged in detail.
[0026]
When the secondary agitation process is completed, the blade driving motor 10 is continuously driven to perform a dry garbage crushing process (4). This step is a step of reducing the amount of raw garbage from which moisture has been almost removed to reduce the amount. After confirming that the exhaust temperature has increased to a predetermined value after a predetermined time has elapsed since the start of the process, the microwave irradiation device 5 is rotated. The blade 9 is stopped.
[0027]
After the operation is completed, a cooling process is performed in which the blower fan 6, the exhaust fan 7, and the container drive motor 8 are continuously operated to cool the processed dust and the microwave irradiation device 5 (5). Thereafter, when the exhaust temperature is lowered to a temperature at which dust can be easily taken out, the blower fan 6, the exhaust fan 7, and the container drive motor 8 are stopped and the operation ends.
[0028]
Now, during such a process, the dust that has been dried and subdivided in the garbage container 3 rises due to the blowing by the blower fan and the rotation of the rotating blades, but the gap between the garbage container 3 and the blowing guide cylinder 45 is raised. Is closed by the closing body 53, so that the soared dust does not scatter in the treatment tank.
[0029]
The garbage after being treated in this way is in a reduced and fragmented state, and the garbage container 3 is removed from the treatment tank 2 and discarded. Moreover, the water | moisture content discharged | emitted from the waste container 3 bottom face is stored in the drainage container 4 through the drainage drain 27 from the drain outlet 19 of the processing tank 2, and after processing, this container is taken out and discarded.
[0030]
The shape of the closing body 53 is not limited to the above, and various embodiments are conceivable. 8-10 show another embodiment of the closure.
8 is made of a soft material such as a heat-resistant sponge and is inscribed in the inner surface of the garbage container. Since the waste container 3 is coupled to the bottom surface of the processing tank by a lower mounting member, the upper portion is likely to be rattled, so that the degree of adhesion may be partially different in the fitting to the air blowing guide tube 45. By configuring the closed body with a soft material such as sponge as in this embodiment, a certain degree of tolerance is possible, and the rotational resistance of the garbage container 3 can be reduced.
[0031]
9 is made of a flexible material such as rubber, and contacts the inner surface of the waste container with the lips L1 and L2 to seal the gap s. It has a high degree of adhesion to the inner surface of the trash container and can surely prevent trash from being scattered.
[0032]
10 is formed in an umbrella shape so as to cover the upper surface of the opening of the trash container 3 to seal the gap s with the trash container 3. Shaking when the garbage container 3 is attached can be allowed.
[0033]
【The invention's effect】
Since the present invention is configured as described above, the air guide tube that fits inside the opening of the garbage container is provided on the inner surface of the lid, and the air guide tube is provided with a closing body that closes the gap between the dust container, Garbage that jumps up by blowing or crushing does not jump out of the garbage container and contaminates the inside of the treatment tank.
[Brief description of the drawings]
FIG. 1 is an external perspective view showing a garbage disposal apparatus according to an embodiment of the present invention.
FIG. 2 is a front sectional view of the apparatus.
FIG. 3 is a side sectional view of the apparatus.
FIG. 4 is a plan sectional view of the apparatus.
FIG. 5 is an enlarged view of a portion A in FIG.
FIG. 6 is a block diagram showing a control system of the apparatus.
FIG. 7 is a flowchart showing the operation of the apparatus.
FIG. 8 is an explanatory view showing another embodiment of the closure body of the present invention.
FIG. 9 is an explanatory view showing another embodiment of the closure body of the present invention.
FIG. 10 is an explanatory view showing another embodiment of the closure body of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Main body casing 2 Processing tank 3 Garbage container 5 Microwave irradiation apparatus 6 Blower fan 7 Exhaust fan 8 Container drive motor 9 Rotary blade 10 Blade drive motor 11 Lid 45 Blower guide cylinder 53 Occlusion body

Claims (3)

生ゴミが収容される有底筒状のゴミ容器と、該ゴミ容器内の生ゴミにマイクロ波を照射するマイクロ波照射装置と、ゴミ容器内の生ゴミに送風する送風ファンと、ゴミ容器内の排気を吸引する排気ファンと、ゴミ容器内の底部で回転し生ゴミを撹拌・切断する回転羽根と、ゴミ容器を回転させる容器回転手段と、ゴミ容器を着脱自在に収容する処理槽と、該処理槽の上面を開閉する蓋体とを備え、ゴミ容器を回転させることで、生ゴミを回転させながらマイクロ波と送風を作用させて生ゴミの減量化を図るタイプの生ゴミ処理装置において、
前記蓋体の内面に前記送風ファンからの風を前記ゴミ容器に収容した生ゴミに対し上方から供給する送風案内筒を設け、該送風案内筒は蓋体を閉じた状態でゴミ容器の上面開口部に隙間を持って内嵌される大きさをなし、このゴミ容器との隙間を閉塞する閉塞体を備え、該閉塞体は、軟質材料で構成し、ゴミ容器の回転抵抗が少なくて済むように、蓋体を閉じた状態で、ゴミ容器内に入り込む送風案内筒の外周面に取り付けられるとともに、この取り付け状態における送風案内筒への取付部に比べて、ゴミ容器内面への接触部が小さい形状をなすことを特徴とする生ゴミ処理装置。
A bottomed cylindrical garbage container that accommodates garbage, a microwave irradiation device that irradiates microwaves to the garbage in the garbage container, a blower fan that blows the garbage in the garbage container, and a garbage container An exhaust fan that sucks the exhaust gas, a rotating blade that rotates at the bottom of the garbage container to stir and cut garbage, a container rotating means that rotates the garbage container, a treatment tank that detachably accommodates the garbage container, In a garbage processing apparatus of a type that includes a lid that opens and closes the upper surface of the treatment tank, and rotates the garbage container to reduce the amount of garbage by rotating microwaves and air while rotating the garbage ,
Provided on the inner surface of the lid body is a blowing guide tube for supplying wind from the blower fan to the garbage stored in the garbage container from above, and the blowing guide tube opens the upper surface of the garbage container with the lid body closed. The part is sized to be fitted with a gap, and is provided with a closing body that closes the gap with the trash container. The closing body is made of a soft material so that the rotational resistance of the trash container can be reduced. In addition, it is attached to the outer peripheral surface of the air blowing guide tube that enters the waste container with the lid closed, and the contact portion to the inner surface of the waste container is smaller than the attachment portion to the air blowing guide tube in this attached state. A garbage disposal apparatus characterized by having a shape.
生ゴミが収容される有底筒状のゴミ容器と、該ゴミ容器内の生ゴミにマイクロ波を照射するマイクロ波照射装置と、ゴミ容器内の生ゴミに送風する送風ファンと、ゴミ容器内の排気を吸引する排気ファンと、ゴミ容器内の底部で回転し生ゴミを撹拌・切断する回転羽根と、ゴミ容器を回転させる容器回転手段と、ゴミ容器を着脱自在に収容する処理槽と、該処理槽の上面を開閉する蓋体とを備え、ゴミ容器を回転させることで、生ゴミを回転させながらマイクロ波と送風を作用させて生ゴミの減量化を図るタイプの生ゴミ処理装置において、
前記蓋体の内面に前記送風ファンからの風を前記ゴミ容器に収容した生ゴミに対し上方から供給する送風案内筒を設け、該送風案内筒は蓋体を閉じた状態でゴミ容器の上面開口部に隙間を持って内嵌される大きさをなし、このゴミ容器との隙間を閉塞する閉塞体を備え、該閉塞体は、軟質材料で構成し、ゴミ容器の回転抵抗が少なくて済むように、蓋体を閉じた状態で、ゴミ容器内に入り込む送風案内筒の外周面に取り付けられるとともに、この取り付け状態における送風案内筒への取付部に比べて、ゴミ容器内面への接触部が小さい形状をなし、且つゴミ容器内面への接触部をゴミの飛散する方向に対して複数有し、前記接触部により多段階でゴミの飛散を防止する形状をなすことを特徴とする生ゴミ処理装置。
A bottomed cylindrical garbage container that accommodates garbage, a microwave irradiation device that irradiates microwaves to the garbage in the garbage container, a blower fan that blows the garbage in the garbage container, and a garbage container An exhaust fan that sucks the exhaust gas, a rotating blade that rotates at the bottom of the garbage container to stir and cut garbage, a container rotating means that rotates the garbage container, a treatment tank that detachably accommodates the garbage container, In a garbage processing apparatus of a type that includes a lid that opens and closes the upper surface of the treatment tank, and rotates the garbage container to reduce the amount of garbage by rotating microwaves and air while rotating the garbage ,
Provided on the inner surface of the lid body is a blowing guide tube for supplying wind from the blower fan to the garbage stored in the garbage container from above, and the blowing guide tube opens the upper surface of the garbage container with the lid body closed. The part is sized to be fitted with a gap, and is provided with a closing body that closes the gap with the trash container. The closing body is made of a soft material so that the rotational resistance of the trash container can be reduced. In addition, it is attached to the outer peripheral surface of the air blowing guide tube that enters the waste container with the lid closed, and the contact portion to the inner surface of the waste container is smaller than the attachment portion to the air blowing guide tube in this attached state. A garbage disposal apparatus having a shape and having a plurality of contact portions with respect to the inner surface of the garbage container in a direction in which the dust is scattered, and having a shape that prevents the dust from being scattered in multiple stages by the contact portions. .
生ゴミが収容される有底筒状のゴミ容器と、該ゴミ容器内の生ゴミにマイクロ波を照射するマイクロ波照射装置と、ゴミ容器内の生ゴミに送風する送風ファンと、ゴミ容器内の排気を吸引する排気ファンと、ゴミ容器内の底部で回転し生ゴミを撹拌・切断する回転羽根と、ゴミ容器を回転させる容器回転手段と、ゴミ容器を着脱自在に収容する処理槽と、該処理槽の上面を開閉する蓋体とを備え、ゴミ容器を回転させることで、生ゴミを回転させながらマイクロ波と送風を作用させて生ゴミの減量化を図るタイプの生ゴミ処理装置において、
前記蓋体の内面に前記送風ファンからの風を前記ゴミ容器に収容した生ゴミに対し上方から供給する送風案内筒を設け、該送風案内筒は蓋体を閉じた状態でゴミ容器の上面開口部に隙間を持って内嵌される大きさをなし、このゴミ容器との隙間を閉塞する閉塞体を備え、該閉塞体は、軟質材料で構成し、ゴミ容器の回転抵抗が少なくて済むように、蓋体を閉じた状態で、ゴミ容器と送風案内筒との隙間を上面から覆うように傘状に形成し、ゴミ容器との間にわずかに隙間ができるように設けたことを特徴とする生ゴミ処理装置。
A bottomed cylindrical garbage container that accommodates garbage, a microwave irradiation device that irradiates microwaves to the garbage in the garbage container, a blower fan that blows the garbage in the garbage container, and a garbage container An exhaust fan that sucks the exhaust gas, a rotating blade that rotates at the bottom of the garbage container to stir and cut garbage, a container rotating means that rotates the garbage container, a treatment tank that detachably accommodates the garbage container, In a garbage processing apparatus of a type that includes a lid that opens and closes the upper surface of the treatment tank, and rotates the garbage container to reduce the amount of garbage by rotating microwaves and air while rotating the garbage ,
Provided on the inner surface of the lid body is a blowing guide tube for supplying wind from the blower fan to the garbage stored in the garbage container from above, and the blowing guide tube opens the upper surface of the garbage container with the lid body closed. The part is sized to be fitted with a gap, and is provided with a closing body that closes the gap with the trash container. The closing body is made of a soft material so that the rotational resistance of the trash container can be reduced. In addition, with the lid closed, it is formed in an umbrella shape so as to cover the gap between the trash container and the air blowing guide cylinder from above, and a slight gap is provided between the trash container and the trash container. Garbage processing equipment.
JP2002291721A 2002-10-04 2002-10-04 Garbage disposal equipment Expired - Fee Related JP4136582B2 (en)

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