JP4123604B2 - Three-dimensional storage equipment - Google Patents

Three-dimensional storage equipment Download PDF

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Publication number
JP4123604B2
JP4123604B2 JP32656798A JP32656798A JP4123604B2 JP 4123604 B2 JP4123604 B2 JP 4123604B2 JP 32656798 A JP32656798 A JP 32656798A JP 32656798 A JP32656798 A JP 32656798A JP 4123604 B2 JP4123604 B2 JP 4123604B2
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JP
Japan
Prior art keywords
frame
guide rail
drive mechanism
arm
wheel drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32656798A
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Japanese (ja)
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JP2000142923A (en
Inventor
靖浩 堤
耕治 大畠
健 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP32656798A priority Critical patent/JP4123604B2/en
Publication of JP2000142923A publication Critical patent/JP2000142923A/en
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Description

【0001】
【発明の属する技術分野】
本発明は立体収納設備に関するものである。
【0002】
【従来の技術】
図7から図9は従来の立体収納設備の一例を示すもので、この立体収納設備は、走行路1に並列に配置した物品収納用の複数の架構2と、走行路1に接し且つ架構2のそれぞれが互いに近接離反し得るように各架構2の左右両側に枢支した無フランジの車輪3と、該車輪3を回転させ得るように各架構2に設けた車輪駆動機構4と、上部及び下部に全長にわたる溝5を有し且つ走行路1の一側に沿って水平に配置したガイドレール6と、該ガイドレール6の溝5に嵌入するように各架構2にブラケット7を介して枢支したガイドローラ8とを備えている。
【0003】
各架構2は、それぞれの車輪駆動機構4を作動させると、単独で走行路1を自走する。
【0004】
また、走行路1の全長L、架構2の前後方向の寸法E、及び架構2の数は、走行路1内にフォークリフトなどの物品搬送機が出入り可能な間隙S(図7参照)が形成できるように設定されている。
【0005】
図7から図9に示す立体収納設備において、物品の入出庫を行なう際には、各架構2を順次移動させて、入出庫作業を行なうべき架構2の端面と、それに隣接する他の架構2の端面との間に、前記の間隙Sを形成する。
【0006】
この立体収納設備は、無フランジの車輪3によって各架構2を移動させるので走行路1に突起や溝が形成されず、よって、物品搬送機が間隙Sへ容易に乗り入れることができる。
【0007】
【発明が解決しようとする課題】
しかしながら、図7から図9に示す立体収納設備では、摩耗などに起因して架構2の左側の車輪3と右側の車輪3の外径が異なっていたり、あるいは、走行路1に緩やかな傾斜や凹凸が形成されていると、架構2が走行路1に対して斜めに進む斜行が発生する。
【0008】
更に、架構2の移動に伴って斜行角度が大きくなると、ガイドローラ8を枢支しているブラケット7などがガイドレール6に接して、架構2が移動できなくなることがある。
【0009】
本発明は上述した実情に鑑みてなしたもので、架構の斜行を防止し得る立体収納設備を提供することを目的とするものである。
【0010】
【課題を解決するための手段】
上記目的を達成するため、本発明の立体収納装置では、走行路に並列に配置した物品収納用の複数の架構と、走行路に接するように各架構の左右両側に枢支した無フランジの車輪と、各架構に設けられ且つ左右の車輪を別個に回転させ得る車輪駆動機構と、上部あるいは下部に全長にわたる溝を有し且つ走行路の一側に沿って配置したガイドレールと、各架構にガイドレール側へ突出するように固着したアームと、該アームに枢支され且つガイドレールの溝に摺動自在に嵌入した直方体形状の移動片と、該移動片に対するアームの相対的角度を検知する単一の角度検知器と、該角度検知器からの信号に基づき、左右の車輪のうちの架構進行方向へ先行しているものの回転数を減少させるように車輪駆動機構を制御する移動制御器とを備えている。
【0011】
本発明の立体収納設備においては、移動中の架構が斜行しようとすると、移動片に対するアームの相対的角度が変化する。
【0012】
更に、移動制御器が角度検知器からの信号に基づき、架構進行方向に向かって先行している車輪の回転数を減少させるように車輪駆動機構を制御する。
【0013】
【発明の実施の形態】
以下、本発明の実施の形態を、図示例に基づき説明する。
【0014】
図1及び図2は本発明の立体収納設備の実施の形態の一例であり、図中、図7から図9と同一の符号を付した部分は同一物を表している。
【0015】
この立体収納設備は、走行路1に並列に配置され且つ左右両側に無フランジの車輪9,10を有する複数の架構2と、左側の車輪9を回転させ得るように各架構2に設けた左側車輪駆動機構11と、右側の車輪10を回転させ得るように各架構2に設けた右側車輪駆動機構12と、上部に全長にわたる溝13を有し且つ走行路1の一側に沿って水平に配置したガイドレール14と、各架構2にガイドレール14側へ突出するように固着したアーム15と、該アーム15に枢支され且つガイドレール14の溝13に摺動自在に嵌入した移動片16と、該移動片16に対するアーム15の相対的角度を検知する角度検知器17と、該角度検知器17からの角度検知信号18に基づき前記の左右両側の車輪駆動機構11,12を制御する移動制御器19とを備えている。
【0016】
移動制御器19は、操作盤(図示せず)からの移動指令信号20に基づき、該移動指令信号20に応じた方向へ架構2が移動するように左側車輪駆動機構11及び右側車輪駆動機構12を制御し、また、角度検知器17からの角度検知信号18に基づき、架構2に斜行が生じはじめているか否かを判定し、図3に示すような手順で、左側車輪駆動機構11及び右側車輪駆動機構12を制御するように構成されている。
【0017】
図1及び図2に示す立体収納設備において、物品の入出庫を行なう際には、操作盤から各架構2の移動制御器19に対して、各架構2の必要とする移動方向及び移動量に適応した移動指令信号20を出力する。
【0018】
移動指令信号20が出力されると、各架構2に設けた移動制御器19が、それぞれに出力された移動指令信号20に基づき、それぞれの架構2を該移動指令信号20に応じた方向へ指令された移動量に応じて順次移動させる。
【0019】
その結果、入出庫を行なうべき架構2の端面と、それに隣接する他の架構2の端面との間に、フォークリフトなどの物品搬送機が出入り可能な間隙S(図7参照)が形成される。
【0020】
このとき、移動中の架構2が斜行しようとすると、当該架構2に設けられている移動片16に対するアーム15の相対的角度が変化し、この角度の変化を角度検知器17が検知して角度検知信号18を出力する。
【0021】
角度検知器17から角度検知信号18が出力されると、該角度検知信号18に基づいて、移動制御器19が斜行しようとしている架構2に対して、架構進行方向に向かって先行している左側車輪9(または、右側車輪10)の回転数を減少させるように左側車輪駆動機構11(または右側車輪駆動機構12)を制御し、該架構2の斜行を防止する。
【0022】
次に、移動制御器19の機能を図3に示すブロック図によって説明する。
【0023】
架構2の移動開始後、架構移動中に移動片16に対するアーム15の相対角度に角度偏差が生じていないときは、図3に示す左右車輪同一回転数駆動に進み、左右の車輪9,10の回転数を同一に制御し、図4に示すように移動方向が起点側(図4のB側)及び終点側(図4のA側)にかかわらず、架構2を走行路1に沿って直進させる。
【0024】
角度偏差が生じたときは、図3に示す偏差方向チェックシーケンスに分岐し、該偏差方向チェックシーケンスでは、偏差方向が起点側か否かの判別をする。
【0025】
図5に示すように、偏差方向が起点側(図5のB側)で、架構2が起点側方向(図5のB側方向)へ移動しているときには、左側(図5のC側)の車輪9の回転数を減少させるように左側車輪駆動機構11を制御し、架構2の斜行を是正する。
【0026】
同様に、偏差方向が起点側(図5のB側)で、架構2が終点側方向(図5のA側方向)へ移動しているときには、右側(図5のD側)の車輪10の回転数を減少させるように右側車輪駆動機構12を制御し、架構2の斜行を是正する。
【0027】
また、図6に示すように、偏差方向が終点側(図6のA側)で、架構2が起点側方向(図6のB側方向)へ移動しているときには、右側(図6のD側)の車輪10の回転数を減少させるように右側車輪駆動機構12を制御し、架構2の斜行を是正する。
【0028】
同様に、偏差方向が終点側(図6のA側)で、架構2が終点側方向(図6のA側方向)へ移動しているときには、左側(図6のC側)の車輪9の回転数を減少させるように左側車輪駆動機構11を制御し、架構2の斜行を是正する。
【0029】
このように、図1及び図2に示す立体収納設備では、移動中の架構2が斜行しようとすると、移動片16に対するアーム15の相対的角度が変化し、移動制御器19が、角度検知器17の角度検知信号18に基づき、架構2の架構進行方向に向かって先行している車輪9,10の回転数を減少させるように車輪駆動機構11,12を制御するので、摩耗などに起因して架構2の左側車輪9と右側車輪10の外径が異なっていたり、あるいは、走行路1に緩やかな傾斜や凹凸が形成されていても、架構2の斜行を防止することができる。
【0030】
なお、本発明の立体収納設備は上述した実施の形態のみに限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0031】
【発明の効果】
以上述べたように、本発明の立体収納設備によれば、角度検出器からの信号に基づき、移動制御器が、架構進行方向に向かって先行している車輪の回転数を減少させるように車輪駆動機構を制御するので、移動する複数の架構の斜行を、斜行を確実に防止することが可能となり、架構が移動できなくなるなどの事故を未然に防止できるという優れた効果を奏し得る。
【図面の簡単な説明】
【図1】本発明の立体収納設備の実施の形態の一例の斜視図である。
【図2】図1に関連する角度検知器部分の側面図である。
【図3】図1に関連する制御系のブロック図である。
【図4】図1に関連する架構の角度偏差なしの場合の平面図である。
【図5】図1に関連する架構の偏差方向起点側の場合の平面図である。
【図6】図1に関連する架構の偏差方向終点側の場合の平面図である。
【図7】従来の立体収納設備の一例の全体平面図である。
【図8】図7に関連する架構の斜視図である。
【図9】図7に関連するガイドローラ部分の側面図である。
【符号の説明】
1 走行路
2 架構
9 左側車輪(車輪)
10 右側車輪(車輪)
11 左側車輪駆動機構(車輪駆動機構)
12 右側車輪駆動機構(車輪駆動機構)
13 溝
14 ガイドレール
15 アーム
16 移動片
17 角度検知器
18 角度検知信号(信号)
19 移動制御器
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a three-dimensional storage facility.
[0002]
[Prior art]
FIGS. 7 to 9 show an example of a conventional three-dimensional storage facility. This three-dimensional storage facility includes a plurality of frames 2 for storing articles arranged in parallel to the travel path 1 and a frame 2 that is in contact with the travel path 1 and is in contact with the travel path 1. Of each frame 2 are pivotally supported on the left and right sides of each frame 2 so that they can be moved close to and away from each other, a wheel drive mechanism 4 provided on each frame 2 so that the wheel 3 can be rotated, A guide rail 6 having a groove 5 extending over the entire length at the lower part and arranged horizontally along one side of the traveling path 1, and each frame 2 is pivoted via a bracket 7 so as to be fitted into the groove 5 of the guide rail 6. And a supported guide roller 8.
[0003]
Each frame 2 independently travels along the traveling path 1 when each wheel drive mechanism 4 is operated.
[0004]
Further, the total length L of the travel path 1, the longitudinal dimension E of the frame 2, and the number of frames 2 can form a gap S (see FIG. 7) in which an article transporter such as a forklift can enter and exit the travel path 1. Is set to
[0005]
In the three-dimensional storage facility shown in FIG. 7 to FIG. 9, when carrying in / out of goods, each frame 2 is sequentially moved, and the end surface of the frame 2 to be loaded and unloaded, and another frame 2 adjacent thereto. The above-mentioned gap S is formed between the end surfaces of the two.
[0006]
In this three-dimensional storage facility, each frame 2 is moved by the non-flange wheel 3, so that no protrusions or grooves are formed on the travel path 1, and the article transporter can easily enter the gap S.
[0007]
[Problems to be solved by the invention]
However, in the three-dimensional storage equipment shown in FIGS. 7 to 9, the outer diameters of the left wheel 3 and the right wheel 3 of the frame 2 are different due to wear or the like, When the unevenness is formed, skew that the frame 2 advances obliquely with respect to the traveling path 1 occurs.
[0008]
Further, if the skew angle increases with the movement of the frame 2, the bracket 7 or the like that pivotally supports the guide roller 8 may come into contact with the guide rail 6 and the frame 2 may not move.
[0009]
The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a three-dimensional storage facility that can prevent the skew of a frame.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, in the three-dimensional storage device of the present invention, a plurality of frames for storing articles arranged in parallel with the traveling road, and non-flange wheels pivotally supported on the left and right sides of each frame so as to be in contact with the traveling road A wheel drive mechanism provided on each frame and capable of rotating the left and right wheels separately, a guide rail having a groove extending over the entire length in the upper part or the lower part and arranged along one side of the traveling path, and each frame An arm fixed so as to protrude toward the guide rail, a rectangular parallelepiped movable piece pivotally supported by the arm and slidably fitted in a guide rail groove, and a relative angle of the arm to the movable piece is detected. a single angle detector, based on a signal from the angle detector, and a movement control unit for controlling the wheel drive mechanism so as to reduce the rotational speed of which is leading the Frame traveling direction of the left and right wheels Has .
[0011]
In the three-dimensional storage facility of the present invention, when the moving frame is going to be skewed, the relative angle of the arm to the moving piece changes.
[0012]
Further, the movement controller controls the wheel drive mechanism based on the signal from the angle detector so as to reduce the rotational speed of the wheel preceding in the frame traveling direction.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described based on illustrated examples.
[0014]
1 and 2 show an example of an embodiment of a three-dimensional storage facility according to the present invention. In the figure, the same reference numerals as those in FIGS. 7 to 9 denote the same parts.
[0015]
This three-dimensional storage equipment is arranged in parallel with the traveling road 1 and has a plurality of frames 2 having non-flange wheels 9 and 10 on both left and right sides, and a left side provided on each frame 2 so that the left wheel 9 can be rotated. A wheel drive mechanism 11, a right wheel drive mechanism 12 provided in each frame 2 so that the right wheel 10 can be rotated, a groove 13 extending over the entire length, and horizontally along one side of the traveling path 1 The guide rail 14 arranged, the arm 15 fixed to each frame 2 so as to protrude toward the guide rail 14, and the movable piece 16 pivotally supported by the arm 15 and slidably fitted in the groove 13 of the guide rail 14. And an angle detector 17 that detects the relative angle of the arm 15 with respect to the moving piece 16 and a movement that controls the left and right wheel drive mechanisms 11 and 12 based on an angle detection signal 18 from the angle detector 17. Controller And a 9.
[0016]
The movement controller 19 is based on a movement command signal 20 from an operation panel (not shown), and the left wheel driving mechanism 11 and the right wheel driving mechanism 12 so that the frame 2 moves in a direction corresponding to the movement command signal 20. Further, based on the angle detection signal 18 from the angle detector 17, it is determined whether or not the skew starts to occur in the frame 2, and according to the procedure shown in FIG. The wheel drive mechanism 12 is configured to be controlled.
[0017]
In the three-dimensional storage facility shown in FIG. 1 and FIG. 2, when carrying in / out of goods, the moving direction and amount of movement required by each frame 2 are transferred from the operation panel to the movement controller 19 of each frame 2. The adapted movement command signal 20 is output.
[0018]
When the movement command signal 20 is output, the movement controller 19 provided in each frame 2 instructs each frame 2 in the direction corresponding to the movement command signal 20 based on the movement command signal 20 output to each frame 2. It moves sequentially according to the moved amount.
[0019]
As a result, a gap S (see FIG. 7) through which an article transporter such as a forklift can enter and exit is formed between the end surface of the frame 2 to be loaded and unloaded and the end surface of the other frame 2 adjacent thereto.
[0020]
At this time, if the moving frame 2 tries to skew, the relative angle of the arm 15 with respect to the moving piece 16 provided on the frame 2 changes, and the angle detector 17 detects this change in angle. An angle detection signal 18 is output.
[0021]
When the angle detection signal 18 is output from the angle detector 17, the movement controller 19 precedes the frame 2 that is about to move obliquely toward the frame traveling direction based on the angle detection signal 18. The left wheel drive mechanism 11 (or right wheel drive mechanism 12) is controlled so as to reduce the rotation speed of the left wheel 9 (or right wheel 10), and the skew of the frame 2 is prevented.
[0022]
Next, the function of the movement controller 19 will be described with reference to the block diagram shown in FIG.
[0023]
After the start of the movement of the frame 2, when there is no angular deviation in the relative angle of the arm 15 with respect to the moving piece 16 during the frame movement, the process proceeds to the same rotational speed drive of the left and right wheels shown in FIG. The number of rotations is controlled to be the same, and as shown in FIG. 4, the frame 2 travels straight along the traveling path 1 regardless of whether the moving direction is the start side (B side in FIG. 4) or the end point side (A side in FIG. 4) Let
[0024]
When an angle deviation occurs, the process branches to the deviation direction check sequence shown in FIG. 3, and in the deviation direction check sequence, it is determined whether or not the deviation direction is the starting side.
[0025]
As shown in FIG. 5, when the deviation direction is the starting side (B side in FIG. 5) and the frame 2 is moving in the starting side direction (B side direction in FIG. 5), the left side (C side in FIG. 5). The left wheel drive mechanism 11 is controlled so as to reduce the number of rotations of the wheel 9 to correct the skew of the frame 2.
[0026]
Similarly, when the deviation direction is the starting point side (B side in FIG. 5) and the frame 2 is moving in the ending point direction (A side direction in FIG. 5), the right side (D side in FIG. 5) wheel 10 The right wheel drive mechanism 12 is controlled so as to reduce the rotational speed, and the skew of the frame 2 is corrected.
[0027]
Further, as shown in FIG. 6, when the deviation direction is the end point side (A side in FIG. 6) and the frame 2 is moving in the starting side direction (B side direction in FIG. 6), the right side (D in FIG. 6). The right wheel drive mechanism 12 is controlled so as to reduce the rotation speed of the wheel 10 on the side), and the skew of the frame 2 is corrected.
[0028]
Similarly, when the deviation direction is the end point side (A side in FIG. 6) and the frame 2 is moving in the end point side direction (A side direction in FIG. 6), the left side (C side in FIG. 6) wheel 9 The left wheel drive mechanism 11 is controlled so as to reduce the rotational speed, and the skew of the frame 2 is corrected.
[0029]
As described above, in the three-dimensional storage facility shown in FIGS. 1 and 2, when the moving frame 2 tries to skew, the relative angle of the arm 15 to the moving piece 16 changes, and the movement controller 19 detects the angle. The wheel drive mechanisms 11 and 12 are controlled based on the angle detection signal 18 of the unit 17 so as to reduce the rotation speed of the wheels 9 and 10 that are advanced in the frame traveling direction of the frame 2, which is caused by wear and the like. Thus, even if the outer diameters of the left wheel 9 and the right wheel 10 of the frame 2 are different from each other, or even if the traveling path 1 is formed with a gentle inclination or unevenness, the skew of the frame 2 can be prevented.
[0030]
Note that the three-dimensional storage facility of the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the scope of the present invention.
[0031]
【The invention's effect】
As described above, according to the three-dimensional storage facility of the present invention, based on the signal from the angle detector, the movement controller reduces the rotational speed of the wheel that precedes the frame traveling direction. Since the drive mechanism is controlled, it is possible to reliably prevent the skew of a plurality of moving frames from being skewed, and it is possible to achieve an excellent effect of preventing an accident such as the frame from moving.
[Brief description of the drawings]
FIG. 1 is a perspective view of an example of an embodiment of a three-dimensional storage facility according to the present invention.
FIG. 2 is a side view of the angle detector portion associated with FIG.
FIG. 3 is a block diagram of a control system related to FIG. 1;
FIG. 4 is a plan view of the frame related to FIG. 1 without an angular deviation.
FIG. 5 is a plan view of the frame related to FIG. 1 on the deviation direction starting point side.
6 is a plan view of the frame related to FIG. 1 on the end side in the deviation direction. FIG.
FIG. 7 is an overall plan view of an example of a conventional three-dimensional storage facility.
8 is a perspective view of a frame related to FIG. 7. FIG.
FIG. 9 is a side view of a guide roller portion related to FIG. 7;
[Explanation of symbols]
1 Road 2 Frame 9 Left wheel (wheel)
10 Right wheel (wheel)
11 Left wheel drive mechanism (wheel drive mechanism)
12 Right wheel drive mechanism (wheel drive mechanism)
13 Groove 14 Guide rail 15 Arm 16 Moving piece 17 Angle detector 18 Angle detection signal (signal)
19 Movement controller

Claims (1)

走行路に並列に配置した物品収納用の複数の架構と、走行路に接するように各架構の左右両側に枢支した無フランジの車輪と、各架構に設けられ且つ左右の車輪を別個に回転させ得る車輪駆動機構と、上部あるいは下部に全長にわたる溝を有し且つ走行路の一側に沿って配置したガイドレールと、各架構にガイドレール側へ突出するように固着したアームと、該アームに枢支され且つガイドレールの溝に摺動自在に嵌入した直方体形状の移動片と、該移動片に対するアームの相対的角度を検知する単一の角度検知器と、該角度検知器からの信号に基づき、左右の車輪のうちの架構進行方向へ先行しているものの回転数を減少させるように車輪駆動機構を制御する移動制御器とを備えたことを特徴とする立体収納設備。Multiple frames for storing articles arranged in parallel on the road, flange-free wheels pivoted on the left and right sides of each frame so as to be in contact with the road, and the left and right wheels that are provided on each frame and rotate separately A wheel drive mechanism that can be made, a guide rail that has a groove extending over the entire length in the upper part or the lower part and is arranged along one side of the traveling path, an arm that is fixed to each frame so as to protrude toward the guide rail, and the arm A rectangular parallelepiped moving piece pivotally supported by the guide rail and slidably fitted in the groove of the guide rail, a single angle detector for detecting the relative angle of the arm with respect to the moving piece, and a signal from the angle detector And a movement controller for controlling the wheel drive mechanism so as to reduce the number of rotations of the left and right wheels that are preceded in the frame traveling direction .
JP32656798A 1998-11-17 1998-11-17 Three-dimensional storage equipment Expired - Fee Related JP4123604B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32656798A JP4123604B2 (en) 1998-11-17 1998-11-17 Three-dimensional storage equipment

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Application Number Priority Date Filing Date Title
JP32656798A JP4123604B2 (en) 1998-11-17 1998-11-17 Three-dimensional storage equipment

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JP4123604B2 true JP4123604B2 (en) 2008-07-23

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JP3509626B2 (en) * 1998-08-04 2004-03-22 双福鋼器株式会社 Railless mobile rack
JP3804462B2 (en) 2001-03-19 2006-08-02 株式会社ダイフク Moving shelf equipment
AU2005200825B2 (en) * 2004-03-19 2006-08-17 Nairan Pty. Ltd. Improvements in mobile storage furniture
US10918208B2 (en) * 2018-05-18 2021-02-16 Intermetro Industries Corporation Compact storage rack system
CN117404405B (en) * 2023-12-15 2024-03-19 成都乐创自动化技术股份有限公司 Independent motion controller and use method thereof

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KR20180077788A (en) * 2016-12-29 2018-07-09 (주)동성나이키 Driving apparatus of mobile rack
KR101916815B1 (en) * 2016-12-29 2018-11-08 (주)동성나이키 Driving apparatus of mobile rack

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