JP4121592B2 - Descale method for auger type ice machine - Google Patents

Descale method for auger type ice machine Download PDF

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Publication number
JP4121592B2
JP4121592B2 JP30855697A JP30855697A JP4121592B2 JP 4121592 B2 JP4121592 B2 JP 4121592B2 JP 30855697 A JP30855697 A JP 30855697A JP 30855697 A JP30855697 A JP 30855697A JP 4121592 B2 JP4121592 B2 JP 4121592B2
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Japan
Prior art keywords
auger
cylinder
water
ice making
electrode
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Expired - Fee Related
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JP30855697A
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Japanese (ja)
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JPH11142034A (en
Inventor
光良 中村
剛 黒沢
貢一 小川
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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Priority to JP30855697A priority Critical patent/JP4121592B2/en
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  • Water Treatment By Electricity Or Magnetism (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、フレークアイスやチップアイスを作るオーガ式製氷機のスケール除去方法に関するものである。
【0002】
【従来の技術】
オーガ式製氷機は、金属製のシリンダの外周に蒸発パイプを巻き付けて、それによりシリンダを冷却しながら、シリンダの内部に下から水を供給して、シリンダの内面に氷の層を作る。そして、そのようにしてできた氷を、円柱状をしていて、表面に螺旋突条を有するオーガをシリンダ内で回転させることにより削り取りながら上方に移送し、押し固めて、フレークアイスやチップアイスを作る。
【0003】
なお、このようなオーガ式製氷機に関連する従来の文献としては、例えば、特開平5-332649号公報(F25C 1/14) がある。
【0004】
【発明が解決しようとする課題】
そのようなオーガ式製氷機では、長期間使用していると、製氷用水(水道水)に含まれるミネラル分が原因となって、シリンダの内面やオーガに炭酸カルシウム等のスケールが付着してしまう。そして、シリンダの内面やオーガにスケールが付着したままの状態で運転を続けると、オーガを駆動するオーガモータが過負荷になって製氷できなくなってしまったり、オーガやシリンダが変形してしまい、交換しなければならなくなったりする。
【0005】
そこで、従来は、製氷機を定期的に分解し、手作業でスケールを除去するようにしていたが、その作業に非常に手間がかかるという問題点があった。
【0006】
本発明は、そのような問題点を解決し、そのような手間をかけずにスケールの除去ができるようにすることを目的とするものである。
【0007】
【課題を解決するための手段】
前記課題を解決するため、本発明のオーガ式製氷機のスケール除去方法は、金属製のシリンダと、表面に螺旋突条を有し前記シリンダの中で同軸状に回転する金属製のオーガと、前記シリンダの外側に設けられた蒸発パイプと、該蒸発パイプに冷媒を供給する凝縮ユニットと、製氷用水を貯めておくプラスチック製の貯水タンクと、該貯水タンクから前記シリンダの中に製氷用水を供給するプラスチック製の給水管とを具えたオーガ式製氷機のスケール除去方法であって、前記貯水タンクの製氷水中に第1の電極を設け、前記シリンダ及びオーガと電気的に接続させた第2の電極を設け、前記オーガを回転駆動するオーガモータの電流が所定値を超えたことに基づいて、前記第1の電極から第2の電極に製氷機内の水を通して直流電流を一定時間流すと共に、その後、排水弁と給水弁を開閉制御して排水と給水を所定回数繰り返してスケールを洗い流すことを特徴とする。
【0008】
このようにすると、電気分解によるスケールの除去ができるため、製氷機を分解し、手作業でスケールを除去するというような手間をかけずに除去が可能となる。スケールが所定量以上付着してオーガモータの負荷が大きくなったとき、自動的にスケール除去処理を開始することが可能となる。
【0009】
また、スケールの電気分解後、排水弁と給水弁を開閉制御して排水と給水を所定回数繰り返してスケールを洗い流すので、電気分解して沈殿したスケールをきれいに洗い流すことが可能となる。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明の一実施形態を示す図である。図1において、1はシリンダ、2はオーガ、3はオーガモータ、4はギヤユニット、5は回転軸、6は軸受、7は軸受保持金具、8はアジテータ、9はシュータ、10は水道管、11は給水弁、12は貯水タンク、13はフロートスイッチ、14は給水管、15,17は排水管、16は排水弁、20はコンプレッサ、21はコンデンサ、22はドライヤー、23は膨張弁、24は蒸発パイプ、30は直流電源、31,32は電極である。
【0011】
シリンダ1は金属で形成されており、その外周には蒸発パイプ24が巻き付けられている。蒸発パイプ24には、コンプレッサ20,コンデンサ21,ドライヤー22,膨張弁23等からなる凝縮ユニットから冷媒が供給され、蒸発パイプ24の中でそれを蒸発させることによりシリンダ1の冷却が行われる。一方、水道管10,給水弁11を通して貯水タンク12に水道水を貯めておき、それから給水管14を通して、シリンダ1の中に製氷用の水が供給され、その水がシリンダ1を介して冷却され、シリンダ1の内面に氷の層が形成されていく。
【0012】
一方、シリンダ1の中では、周囲に螺旋突条が形成されている金属製のオーガ2が、オーガモータ3,ギヤユニット4により駆動されてシリンダ1と同軸状に回転するようになっており、その螺旋突条により、シリンダ1の内面に形成された氷の層を削り取りながら、削り取った氷を上方に移送して押し固めて、フレークアイス又はチップアイスを作る。そのようにして作られたフレークアイス又はチップアイスは、アジテータ8により押されてシュータ9から貯氷庫(図示せず)へ排出され、そこで一定量が貯氷される。
【0013】
そのようなオーガ式製氷機の貯水タンク12に電極31を設け、それを貯水タンク12の中の水に浸ける。また、シリンダ1の外表面に電極32を接続する。そして、シリンダ1とオーガ2に付着したスケールを除去する際には、電極31に直流電源30の正極を接続し、電極32に直流電源30の負極を接続する。その結果、電極31から貯水タンク12,給水管14及びシリンダ1内の水を通してシリンダ1及びオーガ2に直流電流が流れる。
【0014】
なお、貯水タンク12と給水管14は、プラスチック製なのでそれらを通して電流が流れることはない。また、シリンダ1とオーガ2とは、軸受保持金具7と軸受6を通して電気的に接続されているので、シリンダ1とオーガ2の両方に電流が流れる。
【0015】
そのようにして、電極31から貯水タンク12,給水管14及びシリンダ1内の水を通してシリンダ1及びオーガ2に直流電流が流れると、電気分解によりCaCO3 +2H+ +2OH- →Ca(OH)2 +H2 O+CO2 の反応が起こる。その結果、スケールとしてシリンダ1の内面及びオーガ2の表面に付着していた炭酸カルシウムが水酸化カルシウムと炭酸ガスに分解され、炭酸ガスが貯水タンク12の正極の電極31付近の水に溶け出すると共に、水酸化カルシウムが負極の電極32に電気的に接続されたシリンダ1とオーガ2との間の水の中に溶け出し、スケール分が多いと溶解しきれない水酸化カルシウムが沈殿する。
【0016】
その際、電流値が1〜2Aになるように直流電源30の電圧を調整し、一定時間電流を流す。一定時間電流を流したら、溶け出したスケールを洗い流すため、排水弁16を開ける。しかし、それだけでは完全に洗い流せないため、給水弁11を開いてもう一度給水し、満水になったらオーガモータ3を運転して攪拌する。一定時間攪拌したら再度排水弁16を開いて排水を行う。この給水,排水の動作を水がきれいになるまで数回繰り返す。
【0017】
また、地域によっては、水道の水質の関係上、水を入れただけでは充分にスケールを落とすことができない場合がある。そのような場合は、貯水タンク12の近くに、シュウ酸あるいはクエン酸を入れるタンクを設け、スケール除去工程に入った時の最初の給水の際に、シュウ酸あるいはクエン酸を貯水タンク12の中に添加できるようにする。そのようにして、水の中にシュウ酸あるいはクエン酸を添加して電流を流せば、電気分解が促進されて、スケールの除去効果が向上する。
【0018】
このようなスケールの除去を行うタイミングの決め方としては、次のような方法がある。その内の一つは、製氷機の積算運転時間をカウントできるタイマーを設け、前回のスケール除去から積算運転時間が一定時間以上になった時にスケールの除去を行うという方法である。もう一つの方法は、スケールが溜まるとオーガ2が回転しにくくなって、オーガモータ3の負荷が増大することに基づいて、スケールの除去のタイミングを決める方法である。すなわち、オーガモータ3の電源回路に電流センサを設け、その電流値が一定値を超えたら、スケール付着量が所定量以上になったものと判断してスケール除去を行うという方法である。このようにすれば、スケール除去工程を自動的に行うことが可能となる。
【0019】
【発明の効果】
本発明は、以上説明したように構成されているので、次に記載するような効果を奏する。
【0020】
本発明のオーガ式製氷機のスケール除去方法は、貯水タンクの中の水中に第1の電極を挿入し、前記シリンダとオーガに第2の電極を接続し、前記第1の電極から第2の電極に、製氷機内の水を通して直流電流を流し、電気分解によりスケールを除去するようにした。したがって、製氷機を分解し、手作業でスケールを除去するというような手間をかけずにスケールの除去が可能となる。
【0021】
また、オーガモータの電流が所定値を超えたことに基づいて、スケールの付着状況を検知できるので、自動的にスケール除去処理を開始することが可能となる。また、スケールの電気分解後、排水弁と給水弁を開閉制御して排水と給水を所定回数繰り返してスケールを洗い流すので、電気分解して沈殿したスケールをきれいに洗い流すことが可能となる。
【図面の簡単な説明】
【図1】 本発明の一実施形態を示す図である。
【符号の説明】
1…シリンダ
2…オーガ
3…オーガモータ
11…給水弁
12…貯水タンク
14…給水管
16…排水弁
20…コンプレッサ
21…コンデンサ
22…ドライヤー
23…膨張弁
24…蒸発パイプ
30…直流電源
31,32…電極
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a scale removal method for an auger type ice making machine that produces flake ice and chip ice.
[0002]
[Prior art]
In the auger type ice making machine, an evaporation pipe is wound around the outer circumference of a metal cylinder, thereby supplying water from below to the inside of the cylinder while cooling the cylinder, thereby forming an ice layer on the inner surface of the cylinder. Then, the ice thus formed has a cylindrical shape, and is transferred upward while being scraped by rotating an auger having a spiral ridge on the surface thereof in the cylinder, and is pressed and hardened to obtain flake ice or chip ice. make.
[0003]
Incidentally, as a conventional document relating to such an auger type ice making machine, there is, for example, JP-A-5-332649 (F25C 1/14).
[0004]
[Problems to be solved by the invention]
In such an auger type ice maker, when used for a long time, due to minerals contained in ice making water (tap water), scales such as calcium carbonate adhere to the inner surface of the cylinder and the auger. . If the scale is still attached to the inner surface of the cylinder or the auger, the auger motor that drives the auger will be overloaded, making it impossible to make ice, or the auger or cylinder will be deformed and replaced. I have to do it.
[0005]
Conventionally, the ice making machine is periodically disassembled and the scale is manually removed. However, there is a problem that the work is very troublesome.
[0006]
An object of the present invention is to solve such problems and to remove scales without taking such trouble.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the scale removal method of the auger type ice making machine of the present invention includes a metal cylinder, a metal auger having a spiral protrusion on the surface and rotating coaxially in the cylinder, An evaporation pipe provided outside the cylinder, a condensing unit for supplying refrigerant to the evaporation pipe, a plastic water storage tank for storing ice making water, and supplying ice making water from the water storage tank into the cylinder A method for removing scale of an auger type ice maker comprising a plastic water supply pipe, wherein a first electrode is provided in the ice making water of the water storage tank and is electrically connected to the cylinder and the auger. the electrode is provided, the auger and based on the current auger motor for rotationally driving exceeds a predetermined value, a constant direct current through the water of the ice machine from the first electrode to the second electrode With flow while, then, it is characterized by repeated predetermined number of times the water supply and switching control to drain the water supply valve and the drain valve wash out scale.
[0008]
In this way, since the scale can be removed by electrolysis, the removal can be performed without taking the trouble of disassembling the ice making machine and manually removing the scale. When the scale adheres to a predetermined amount or more and the load on the auger motor increases, the scale removal process can be automatically started.
[0009]
Further, after the electrolysis of scale, since the water supply and drainage water supply valve and the drain valve opening and closing control to repeatedly a predetermined number of times wash out the scale, we are possible to wash the scales precipitated by electrolyzing clean.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a diagram showing an embodiment of the present invention. In FIG. 1, 1 is a cylinder, 2 is an auger, 3 is an auger motor, 4 is a gear unit, 5 is a rotating shaft, 6 is a bearing, 7 is a bearing holding bracket, 8 is an agitator, 9 is a shooter, 10 is a water pipe, 11 Is a water supply tank, 12 is a water storage tank, 13 is a float switch, 14 is a water supply pipe, 15 and 17 are drain pipes, 16 is a drain valve, 20 is a compressor, 21 is a condenser, 22 is a dryer, 23 is an expansion valve, and 24 is An evaporation pipe, 30 is a direct current power source, and 31 and 32 are electrodes.
[0011]
The cylinder 1 is made of metal, and an evaporation pipe 24 is wound around the outer periphery thereof. Refrigerant is supplied to the evaporation pipe 24 from a condensing unit comprising a compressor 20, a condenser 21, a dryer 22, an expansion valve 23, etc., and the cylinder 1 is cooled by evaporating it in the evaporation pipe 24. On the other hand, tap water is stored in the water storage tank 12 through the water pipe 10 and the water supply valve 11, and then water for ice making is supplied into the cylinder 1 through the water supply pipe 14, and the water is cooled through the cylinder 1. Then, an ice layer is formed on the inner surface of the cylinder 1.
[0012]
On the other hand, in the cylinder 1, a metal auger 2 having spiral ridges formed around it is driven by an auger motor 3 and a gear unit 4 to rotate coaxially with the cylinder 1. While scraping off the ice layer formed on the inner surface of the cylinder 1 by the spiral protrusion, the scraped ice is transferred upward and pressed to make flake ice or chip ice. The flake ice or chip ice thus produced is pushed by the agitator 8 and discharged from the shooter 9 to an ice storage (not shown), where a certain amount of ice is stored.
[0013]
An electrode 31 is provided in the water storage tank 12 of such an auger type ice making machine, and it is immersed in the water in the water storage tank 12. An electrode 32 is connected to the outer surface of the cylinder 1. When removing the scale attached to the cylinder 1 and the auger 2, the positive electrode of the DC power supply 30 is connected to the electrode 31 and the negative electrode of the DC power supply 30 is connected to the electrode 32. As a result, a direct current flows from the electrode 31 to the cylinder 1 and the auger 2 through the water storage tank 12, the water supply pipe 14 and the water in the cylinder 1.
[0014]
Since the water storage tank 12 and the water supply pipe 14 are made of plastic, no current flows through them. In addition, since the cylinder 1 and the auger 2 are electrically connected through the bearing holding bracket 7 and the bearing 6, a current flows through both the cylinder 1 and the auger 2.
[0015]
In this manner, when a direct current flows from the electrode 31 to the cylinder 1 and the auger 2 through the water in the storage tank 12, the water supply pipe 14, and the cylinder 1, electrolysis causes CaCO3 + 2H ++ 2OH-> Ca (OH) 2 + H2O + CO2. Reaction occurs. As a result, the calcium carbonate adhering to the inner surface of the cylinder 1 and the surface of the auger 2 as a scale is decomposed into calcium hydroxide and carbon dioxide gas, and the carbon dioxide gas dissolves into water near the positive electrode 31 of the water storage tank 12. At the same time, calcium hydroxide dissolves into the water between the cylinder 1 and the auger 2 electrically connected to the negative electrode 32, and calcium hydroxide that cannot be completely dissolved precipitates when there is a large amount of scale.
[0016]
At that time, the voltage of the DC power supply 30 is adjusted so that the current value becomes 1 to 2 A, and the current is allowed to flow for a predetermined time. When a current is passed for a certain time, the drain valve 16 is opened to wash away the dissolved scale. However, since it cannot be washed away by itself, the water supply valve 11 is opened and water is supplied again. When the water is full, the auger motor 3 is operated and stirred. After stirring for a certain time, drainage is performed again by opening the drain valve 16. This water supply and drainage operation is repeated several times until the water is clean.
[0017]
Also, depending on the area, due to the water quality of the water supply, it may not be possible to sufficiently reduce the scale simply by adding water. In such a case, a tank for storing oxalic acid or citric acid is provided near the water storage tank 12, and oxalic acid or citric acid is stored in the water storage tank 12 during the first water supply when entering the scale removal process. To be added to. In this way, if oxalic acid or citric acid is added to water and an electric current is passed, electrolysis is promoted and the scale removal effect is improved.
[0018]
There are the following methods for determining the timing for performing such scale removal. One of them is a method in which a timer capable of counting the integrated operation time of the ice making machine is provided, and the scale is removed when the integrated operation time exceeds a certain time since the previous scale removal. The other method is a method of determining scale removal timing based on the fact that when the scale is accumulated, the auger 2 is difficult to rotate and the load on the auger motor 3 is increased. In other words, a current sensor is provided in the power supply circuit of the auger motor 3, and when the current value exceeds a certain value, it is determined that the scale adhesion amount has become a predetermined amount or more, and scale removal is performed. In this way, the scale removal process can be automatically performed.
[0019]
【The invention's effect】
Since the present invention is configured as described above, the following effects can be obtained.
[0020]
The scale removal method for an auger type ice making machine according to the present invention includes inserting a first electrode into water in a water storage tank, connecting a second electrode to the cylinder and the auger, and connecting the second electrode from the first electrode to the second electrode. A direct current was passed through the water in the ice making machine, and the scale was removed by electrolysis. Accordingly, it is possible to remove the scale without taking the trouble of disassembling the ice making machine and manually removing the scale.
[0021]
Further, since the scale adhesion state can be detected based on the fact that the current of the auger motor exceeds a predetermined value, the scale removal process can be automatically started. In addition, after the scale is electrolyzed, the drain valve and the water supply valve are controlled to open and close, and the scale is washed away by repeating drainage and water supply a predetermined number of times.
[Brief description of the drawings]
FIG. 1 is a diagram showing an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Cylinder 2 ... Auger 3 ... Auger motor 11 ... Water supply valve 12 ... Water storage tank 14 ... Water supply pipe 16 ... Drain valve 20 ... Compressor 21 ... Condenser 22 ... Dryer 23 ... Expansion valve 24 ... Evaporation pipe 30 ... DC power supply 31, 32 ... electrode

Claims (1)

金属製のシリンダと、表面に螺旋突条を有し前記シリンダの中で同軸状に回転する金属製のオーガと、前記シリンダの外側に設けられた蒸発パイプと、該蒸発パイプに冷媒を供給する凝縮ユニットと、製氷用水を貯めておくプラスチック製の貯水タンクと、該貯水タンクから前記シリンダの中に製氷用水を供給するプラスチック製の給水管とを具えたオーガ式製氷機のスケール除去方法であって、前記貯水タンクの製氷水中に第1の電極を設け、前記シリンダ及びオーガと電気的に接続させた第2の電極を設け、前記オーガを回転駆動するオーガモータの電流が所定値を超えたことに基づいて、前記第1の電極から第2の電極に製氷機内の水を通して直流電流を一定時間流すと共に、その後、排水弁と給水弁を開閉制御して排水と給水を所定回数繰り返してスケールを洗い流すことを特徴とするオーガ式製氷機のスケール除去方法。A metal cylinder, a metal auger having a spiral ridge on the surface and rotating coaxially in the cylinder, an evaporation pipe provided outside the cylinder, and supplying a refrigerant to the evaporation pipe A scale removal method for an auger type ice making machine comprising a condensing unit, a plastic water storage tank for storing ice making water, and a plastic water supply pipe for supplying ice making water from the water storage tank into the cylinder. The first electrode is provided in the ice making water of the water storage tank, the second electrode electrically connected to the cylinder and the auger is provided, and the current of the auger motor that rotationally drives the auger exceeds a predetermined value. Based on the above, a direct current is allowed to flow from the first electrode to the second electrode through the water in the ice making machine for a certain period of time. Descaling method of the auger type ice making machine, characterized in that flushing the scale repeated several.
JP30855697A 1997-11-11 1997-11-11 Descale method for auger type ice machine Expired - Fee Related JP4121592B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30855697A JP4121592B2 (en) 1997-11-11 1997-11-11 Descale method for auger type ice machine

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Application Number Priority Date Filing Date Title
JP30855697A JP4121592B2 (en) 1997-11-11 1997-11-11 Descale method for auger type ice machine

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Publication Number Publication Date
JPH11142034A JPH11142034A (en) 1999-05-28
JP4121592B2 true JP4121592B2 (en) 2008-07-23

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JP30855697A Expired - Fee Related JP4121592B2 (en) 1997-11-11 1997-11-11 Descale method for auger type ice machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH074980U (en) * 1993-06-28 1995-01-24 有限会社宮澤精機製作所 Airtight fluid fitting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH074980U (en) * 1993-06-28 1995-01-24 有限会社宮澤精機製作所 Airtight fluid fitting

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JPH11142034A (en) 1999-05-28

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