JP4120848B2 - Hemostasis or tissue adhesive for living body - Google Patents

Hemostasis or tissue adhesive for living body Download PDF

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Publication number
JP4120848B2
JP4120848B2 JP12390297A JP12390297A JP4120848B2 JP 4120848 B2 JP4120848 B2 JP 4120848B2 JP 12390297 A JP12390297 A JP 12390297A JP 12390297 A JP12390297 A JP 12390297A JP 4120848 B2 JP4120848 B2 JP 4120848B2
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Japan
Prior art keywords
tissue adhesive
hemostatic
living body
body according
oxygen
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JP12390297A
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Japanese (ja)
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JPH10314294A (en
Inventor
学 谷本
敏郎 足立
健 村山
泰信 森田
聰二郎 杉山
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Toyobo Co Ltd
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Toyobo Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は使用時に有用で、且つ保存時の色調の安定な生体用止血乃至組織接着剤に関するものである。より詳細には、ゼラチン、膠等のコラーゲン蛋白部分加水分解物質および多価フェノール化合物を主成分とする糊剤成分とアルデヒド類からなる硬化成分とからなる、使用時に有用で、しかも保存時の色調が安定で、且つ生体適合性の良好な生体用止血乃至組織接着剤を関するものである。
【0002】
【従来の技術】
近年、コラーゲン蛋白部分加水分解物質および多価フェノール化合物を主成分とする水性糊剤成分とホルムアルデヒドを主成分とする硬化成分とからなる生体用止血乃至組織接着剤が開発され、既に臨床応用されている。しかし、これまで緊急を要する際の接着剤の使い易さの点については、特に注意が払われていないのが現状である。
【0003】
上記のようなコラーゲン蛋白部分加水分解物質および多価フェノール化合物を主成分とする糊剤がガス透過性のプラスティック容器に充填された場合、その構成成分であるコラーゲン蛋白部分加水分解物質および多価フェノール化合物がそれぞれ単独で存在する場合には問題となるような着色の増大が認められないにもかかわらず、両者が混合された糊剤では調製後にエチレンオキシド滅菌および脱エチレンオキシド処理を行うと顕著な褐色の着色の増大をもたらす。その詳細なメカニズムは明らかではないが、その着色の度合いは保存中に更に増大することがしばしば起こる。
【0004】
上述したような着色が生ずると、架橋化により粘度が増大したり、あるいは糸を引いたりすることにより接着剤としての取扱いが困難になるばかりでなく、酸化物等の着色原因物質の影響による生体に対する安全性の点からも問題がある。このような着色の増大を来さない、緊急時に対応可能な糊剤の開発が重要な課題である。
【0005】
【発明が解決しようとする課題】
本発明の目的は、使用時における操作性に優れており、しかも保存による色調の安定している、生体適合性に関しても優れた生体用止血乃至組織接着剤を提供することにある。
【0006】
【課題を解決するための手段】
本発明者らは、上記課題に鑑み鋭意研究の結果、ガス透過性のプラスティック製容器に糊剤成分および硬化剤成分を別々に充填して、脱酸素剤と共に包装することにより、緊急時に即時に対応可能となり、またガス滅菌および脱ガス処理を行なった後にも着色が生じないことを見出し、本発明に到達した。すなわち本発明は、エチレンオキシドにより滅菌されたコラーゲン蛋白部分加水分解物質および多価フェノール化合物を主成分とする糊剤成分およびアルデヒド類を主成分とする硬化成分が容器に充填され、かつ滅菌袋に封入されており、さらに脱酸素剤とともに、酸素不透過性材料からなる包装材料に密閉されたことを特徴とする生体用止血乃至組織接着剤である。
【0007】
【発明の実施の形態】
本発明においてコラーゲン蛋白部分加水分解物質としては、ゼラチンおよび/または膠が好適に用いられる。また、多価フェノール化合物としてはレゾルシンが好適に用いられる。糊剤成分におけるコラーゲン蛋白部分加水分解物質/多価フェノール化合物の重量比は、通常1/1〜10/1の範囲が好ましい。固形分(コラーゲン蛋白部分加水分解物質と多価フェノール化合物との重量和)の水に対する重量比は、通常10〜70重量%であることが好ましい。
【0008】
アルデヒド類としては、ホルムアルデヒド、グリオキサルおよびグルタルアルデヒド等の脂肪族ジアルデヒドが用いられるが、低毒性である点を考慮するとグルタルアルデヒドおよび/またはグリオキサルが特に好ましい。上記アルデヒド類は水溶液の状態で用いられ、その濃度は通常5〜40重量%である。コラーゲン蛋白部分加水分解物質及び多価フェノ−ル化合物を主成分とする糊剤成分は、常法によりコラーゲン蛋白部分加水分解物質と多価フェノール化合物とを水溶液中で加温下に混合することにより調製される。
【0009】
調製された糊剤成分および硬化剤成分は、緊急時の使用に対応できるような容器に充填されるのが好ましい。本発明において、容器とは特に限定されるものではないが、その形態としては、例えばチューブ状、バイヤル状、注射筒状、スポイド状、アンプル状等の形態が例示される。中でも、使い易さという点を考慮すると、注射筒状の容器に充填されるのが特に好ましい。
【0010】
また容器の素材としては、プラスティック製の容器であることが好ましい。さらに、ガス透過性においても優れていることがより好ましい。ここでプラスティック製の容器としては、既存の、例えばポリプロピレン、ポリエステル、ポリエチレン、ポリカーボネート、ポリ塩化ビニル等を主素材とするものが挙げられるが、中でもポリエチレン、ポリプロピレン、ポリエステルが好ましい。好ましくはシリンダー部のシール材としてゴム類を使用していない注射筒状容器であり、例えばポリプロピレン筒部/ポリエチレンシリンダー部のものが挙げられる。
【0011】
本発明において、脱酸素剤としては特に限定されるものではなく、一般の公知のものを用いることが可能であるが、医療用途に用いるものとして無毒性が要求されることは勿論、酸素の吸収時に他のガス成分が発生したりしないものが好ましい。具体的には、活性酸化鉄を主成分とするものが特に好ましい。ここで活性酸化鉄とは、酸素吸収性を有する鉄化合物もしくは化学的あるいは物理的な処理を施された鉄もしくは鉄化合物等を示す。活性酸化鉄の形状は特に限定されないが、酸素等の吸収効率の点からは粉状もしくは粒状のものが好ましい。
【0012】
本発明において、酸素不透過性材料から得られる包装材料としては特に限定されるものではなく、一般の公知のものを用いることが可能である。包装材料の酸素透過度としては20ml/m2 ・atm ・24hr以下であることが好ましく、10ml/m2 ・atm ・24hr以下であることがより好ましい。
【0013】
上記の包装材料の素材としては、例えばポリエチレン、ポリエステル、延伸ポリプロピレン、エチレンビニルアルコール共重合体、延伸ポリビニルアルコール、ポリ塩化ビニリデン、延伸ナイロン、ポリアクリロニトリル等から成るフイルムシートにアルミ箔、アルミニウム蒸着層もしくはシリカ蒸着層等を構成させたものが好ましい。特に、ポリエステル/アルミニウム/ポリエチレンのラミネートシート、すなわち、外層がポリエステル、中間層がアルミニウム箔またはアルミニウム蒸着層、内層がポリエチレンのラミネートシートが酸素不透過性の点から好ましい。この場合に、外層および内層の厚みは5〜70μmの範囲が好ましく、10〜50μmの範囲がより好ましい。中間層の厚みは3〜30μmの範囲が好ましく、5〜15μmの範囲がより好ましい。
【0014】
本発明の生体用止血乃至組織接着剤の着色度は、標準白板を対照試料とし測定した反射光の色差値を色差計において定量化した場合に、その数値が小さい程着色の度合いが少なく好ましいが、一般には85.0以下であることが好ましく、80.0以下であることがさらに好ましい。なお、定量値が90.0以上であると、糸を引く状態になり好ましくない。
【0015】
【実施例】
以下、実施例により本発明を詳細に説明する。なお、本発明は実施例により特に限定されるものではない。
【0016】
<実施例1>
試薬特級レゾルシン14.0重量部を混合容器中で注射用蒸留水75重量部に溶解し、次いで食品ゼラチン粉末46.7重量部を加えた後、50℃温浴中で60分間攪拌混合した。得られたゼラチン/レゾルシン糊剤3mlを直径30mm、深さ12mmのガラス製セルにとり、日本電色工業(株)製Z−300A色差計を用い、標準白板を対照試料とし測定した反射光の色差値は75.30であった。
【0017】
得られたゼラチン/レゾルシン糊剤を10ml容量のポリプロピレン/ポリエチレン注射筒に充填して、滅菌袋に封入した後、常法によりエチレンオキシド滅菌を行った後、40℃下で72時間かけて脱エチレンオキシド処理を行った。引き続き、これを脱酸素剤(商品名:エージレスZ−PT200;三菱ガス化学(株)製)の存在下にポリエステル/アルミニウム/ポリエチレンのラミネ−トシ−ト(大きさ:220mm×300mm;各層の厚み:それぞれ12μm、7μm、40μm;エージレス1個/袋)から得られた包装材料へ封入した後、シールして、4℃で30日間貯蔵した後、測定した色差の値は78.50(淡黄色)であった。
【0018】
<実施例2>
実施例1において貯蔵温度を40℃とした以外は、実施例1と同様の処理を行ない、30日間貯蔵した後、測定した色差の値は81.69(淡茶色、物性的には実用上問題のない)であった。
【0019】
<比較例1>
実施例1で調製されたゼラチン/レゾルシン糊剤を、実施例1と同様に10ml容量のポリプロピレン/ポリエチレン注射筒に充填した後、実施例1と同様にエチレンオキシド滅菌および脱エチレンオキシド処理を行った。これを脱酸素剤およびポリエステル/アルミニウム/ポリエチレンのラミネートシートから得られた包装材料を用いることなく、そのまま4℃で30日間貯蔵した後に測定した色差の値は85.16(茶褐色、粘度の上昇を認める)であった。
【0020】
<比較例2>
実施例1で調製されたゼラチン/レゾルシン糊剤を、実施例1と同様に10ml容量のポリプロピレン/ポリエチレン注射筒に充填した後、実施例1と同様にエチレンオキシド滅菌および脱エチレンオキシド処理を行った。これを脱酸素剤およびポリエステル/アルミニウム/ポリエチレンのラミネートシートから得られた包装材料を用いることなく、そのまま40℃で30日間貯蔵した後に測定した色差の値は96.50(ほぼ黒褐色、著しい粘度の上昇を認め、糸を引く状態)であった。
【0021】
【発明の効果】
本発明によれば、ガス透過性の容器に充填され、ガス透過性の滅菌袋に封入されたコラーゲン蛋白部分加水分解物質および多価フェノール化合物を主成分とする糊剤成分およびアルデヒド類からなる硬化剤成分がエチレンオキシドにより滅菌された後、脱酸素剤とともに酸素不透過性材料から得られた包装材料に密閉することにより、使用時における操作性の点で扱いやすく、しかも保存時の着色が抑制される生体止血乃至組織接着剤を得ることができる。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a hemostatic or tissue adhesive for a living body that is useful during use and has a stable color tone during storage. More specifically, it comprises a paste component mainly composed of a gelatin protein, a collagen protein partial hydrolyzate such as gelatin and a polyphenol compound, and a hardening component composed of aldehydes, and is useful in use and has a color tone upon storage. Relates to a hemostatic or tissue adhesive for living organisms which is stable and has good biocompatibility.
[0002]
[Prior art]
In recent years, hemostatic or tissue adhesives for living bodies comprising an aqueous paste component mainly composed of a collagen protein partial hydrolyzate and a polyhydric phenol compound and a hardening component mainly composed of formaldehyde have been developed and already clinically applied. Yes. However, at present, no particular attention has been paid to the ease of use of the adhesive when urgent is required.
[0003]
When a gas-permeable plastic container is filled with the above-mentioned collagen protein partial hydrolyzate and polyphenol compound as the main components, the collagen protein partial hydrolyzate and polyhydric phenol, which are constituents thereof, are used. Although no increase in color was observed, which would be a problem when each compound was present alone, the paste containing both compounds had a marked brown color when subjected to ethylene oxide sterilization and deethylene oxide treatment after preparation. Increases coloration. Although the detailed mechanism is not clear, it often happens that the degree of coloration further increases during storage.
[0004]
When the above-described coloring occurs, the viscosity increases due to cross-linking, or handling as an adhesive becomes difficult by pulling a thread, and the living body is affected by the influence of coloring-causing substances such as oxides. There is also a problem in terms of safety. The development of a paste that can cope with an emergency without causing such an increase in coloration is an important issue.
[0005]
[Problems to be solved by the invention]
An object of the present invention is to provide a hemostatic or tissue adhesive for living organisms which is excellent in operability during use, has a stable color tone upon storage, and is excellent in biocompatibility.
[0006]
[Means for Solving the Problems]
As a result of diligent research in view of the above problems, the inventors of the present invention immediately filled an adhesive component and a curing agent component in a gas permeable plastic container and packaged together with an oxygen scavenger, so that it can be immediately performed in an emergency. It has become possible to cope with this, and it has been found that coloring does not occur after gas sterilization and degassing treatment, and the present invention has been achieved. That is, the present invention is a container filled with a gelatin protein partial hydrolyzate sterilized by ethylene oxide and a paste component mainly composed of a polyhydric phenol compound and a curable component mainly composed of aldehydes, and enclosed in a sterile bag. Furthermore, it is a hemostatic or tissue adhesive for living bodies characterized in that it is sealed in a packaging material made of an oxygen-impermeable material together with an oxygen scavenger.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, gelatin and / or glue is preferably used as the collagen protein partial hydrolyzate. Resorcin is preferably used as the polyhydric phenol compound. The weight ratio of collagen protein partial hydrolyzate / polyhydric phenol compound in the paste component is usually preferably in the range of 1/1 to 10/1. The weight ratio of the solid content (the sum of the weights of the collagen protein partial hydrolyzate and the polyhydric phenol compound) to water is usually preferably 10 to 70% by weight.
[0008]
As the aldehydes, aliphatic dialdehydes such as formaldehyde, glyoxal and glutaraldehyde are used, but glutaraldehyde and / or glyoxal are particularly preferable in view of low toxicity. The said aldehyde is used in the state of aqueous solution, The density | concentration is 5 to 40 weight% normally. A paste component mainly composed of a collagen protein partial hydrolyzate and a polyhydric phenol compound is prepared by mixing a collagen protein partial hydrolyzate and a polyphenol compound in an aqueous solution with heating in a conventional manner. Prepared.
[0009]
The prepared paste component and hardener component are preferably filled in a container that can be used in an emergency. In the present invention, the container is not particularly limited, but examples of the form thereof include a tube form, a vial form, a syringe barrel form, a spoid form, and an ampule form. Among these, considering the ease of use, it is particularly preferable to fill the syringe-shaped container.
[0010]
The container material is preferably a plastic container. Furthermore, it is more preferable that the gas permeability is excellent. Here, examples of the plastic container include existing containers mainly made of polypropylene, polyester, polyethylene, polycarbonate, polyvinyl chloride, etc., among which polyethylene, polypropylene, and polyester are preferable. Preferably, it is an injection cylindrical container which does not use rubber as a sealing material for the cylinder part, and examples thereof include a polypropylene cylindrical part / polyethylene cylinder part.
[0011]
In the present invention, the oxygen scavenger is not particularly limited, and a generally known oxygen scavenger can be used. However, non-toxicity is required for use in medical applications, as well as oxygen absorption. Those that sometimes do not generate other gas components are preferred. Specifically, those having active iron oxide as a main component are particularly preferable. Here, the active iron oxide refers to an iron compound having oxygen absorbability or an iron or iron compound subjected to chemical or physical treatment. The shape of the active iron oxide is not particularly limited, but is preferably powdered or granular from the viewpoint of absorption efficiency of oxygen or the like.
[0012]
In the present invention, the packaging material obtained from the oxygen-impermeable material is not particularly limited, and general known materials can be used. The oxygen permeability of the packaging material is preferably 20 ml / m 2 · atm · 24 hr or less, and more preferably 10 ml / m 2 · atm · 24 hr or less.
[0013]
Examples of the packaging material include polyethylene film, polyester, stretched polypropylene, ethylene vinyl alcohol copolymer, stretched polyvinyl alcohol, polyvinylidene chloride, stretched nylon, polyacrylonitrile, an aluminum foil, an aluminum vapor deposition layer, or What comprised the silica vapor deposition layer etc. is preferable. In particular, a polyester / aluminum / polyethylene laminate sheet, that is, an outer layer made of polyester, an intermediate layer made of an aluminum foil or an aluminum vapor-deposited layer, and an inner layer made of polyethylene is preferred from the viewpoint of oxygen impermeability. In this case, the thickness of the outer layer and the inner layer is preferably in the range of 5 to 70 μm, and more preferably in the range of 10 to 50 μm. The thickness of the intermediate layer is preferably in the range of 3 to 30 μm, more preferably in the range of 5 to 15 μm.
[0014]
The degree of coloration of the hemostasis or tissue adhesive of the present invention is preferable when the color difference value of reflected light measured using a standard white plate as a control sample is quantified with a color difference meter, and the smaller the value, the less the degree of coloring. In general, it is preferably 85.0 or less, and more preferably 80.0 or less. If the quantitative value is 90.0 or more, the thread is pulled, which is not preferable.
[0015]
【Example】
Hereinafter, the present invention will be described in detail by way of examples. In addition, this invention is not specifically limited by an Example.
[0016]
<Example 1>
14.0 parts by weight of reagent-grade resorcin was dissolved in 75 parts by weight of distilled water for injection in a mixing container, and then 46.7 parts by weight of food gelatin powder was added, followed by stirring and mixing in a 50 ° C. warm bath for 60 minutes. 3 ml of the obtained gelatin / resorcin glue was placed in a glass cell having a diameter of 30 mm and a depth of 12 mm, and the color difference of reflected light measured using a standard white plate as a control sample using a Z-300A color difference meter manufactured by Nippon Denshoku Industries Co., Ltd. The value was 75.30.
[0017]
The obtained gelatin / resorcin paste was filled into a 10 ml polypropylene / polyethylene syringe, sealed in a sterilized bag, sterilized with ethylene oxide by a conventional method, and then deethylene oxide treated at 40 ° C. for 72 hours. Went. Subsequently, a laminating sheet of polyester / aluminum / polyethylene (size: 220 mm × 300 mm; thickness of each layer) in the presence of an oxygen scavenger (trade name: Ageless Z-PT200; manufactured by Mitsubishi Gas Chemical Co., Inc.) : 12 μm, 7 μm and 40 μm, respectively, sealed in packaging materials obtained from AGELESS / bag), sealed, stored at 4 ° C. for 30 days, and the measured color difference value was 78.50 (light yellow )Met.
[0018]
<Example 2>
The same treatment as in Example 1 was performed except that the storage temperature was 40 ° C. in Example 1. After storage for 30 days, the measured color difference value was 81.69 (light brown, practically problematic in physical properties) There was no).
[0019]
<Comparative Example 1>
After the gelatin / resorcin glue prepared in Example 1 was filled in a 10 ml capacity polypropylene / polyethylene syringe in the same manner as in Example 1, ethylene oxide sterilization and deethylene oxide treatment were performed in the same manner as in Example 1. The color difference measured after storage for 30 days at 4 ° C. without using a packaging material obtained from an oxygen scavenger and a polyester / aluminum / polyethylene laminate sheet was 85.16 (brown brown, increased viscosity). I admit).
[0020]
<Comparative example 2>
After the gelatin / resorcin glue prepared in Example 1 was filled in a 10 ml capacity polypropylene / polyethylene syringe in the same manner as in Example 1, ethylene oxide sterilization and deethylene oxide treatment were performed in the same manner as in Example 1. The color difference measured after storage for 30 days at 40 ° C. without using a packaging material obtained from an oxygen scavenger and a polyester / aluminum / polyethylene laminate sheet was 96.50 (almost blackish brown, The rise was recognized and the thread was pulled).
[0021]
【The invention's effect】
According to the present invention, a hardening comprising a paste component and aldehydes mainly composed of a collagen protein partial hydrolyzate and a polyhydric phenol compound filled in a gas permeable container and enclosed in a gas permeable sterilization bag. After the agent component is sterilized with ethylene oxide, it is sealed in a packaging material obtained from an oxygen-impermeable material together with an oxygen scavenger, making it easy to handle in terms of operability during use and suppressing coloration during storage. A living hemostatic or tissue adhesive can be obtained.

Claims (6)

エチレンオキシドにより滅菌されたコラーゲン蛋白部分加水分解物質および多価フェノール化合物を主成分とする糊剤成分およびアルデヒド類を主成分とする硬化成分が別々の容器に充填され、かつ滅菌袋に封入されており、さらに脱酸素剤とともに、酸素不透過性材料からなる包装材料に密閉されたことを特徴とする生体用止血乃至組織接着剤。The gelatin protein partially hydrolyzed substance sterilized by ethylene oxide and the paste component mainly composed of polyhydric phenol compound and the curing component mainly composed of aldehydes are filled in separate containers and sealed in a sterilized bag. Further, a hemostatic or tissue adhesive for living bodies, which is sealed in a packaging material made of an oxygen-impermeable material together with an oxygen scavenger. コラーゲン蛋白部分加水分解物質がゼラチンまたは膠である請求項1記載の生体用止血乃至組織接着剤。  The hemostatic or tissue adhesive for living body according to claim 1, wherein the collagen protein partial hydrolyzate is gelatin or glue. 多価フェノール化合物がレゾルシンである請求項1または2に記載の生体用止血乃至組織接着剤。  The hemostatic or tissue adhesive for living body according to claim 1 or 2, wherein the polyhydric phenol compound is resorcin. 脱酸素剤が活性酸化鉄を主成分とするものである請求項1〜3のいずれかに記載の生体用止血乃至組織接着剤。  The hemostatic or tissue adhesive for living body according to any one of claims 1 to 3, wherein the oxygen scavenger is mainly composed of active iron oxide. 充填される容器がポリエチレン、ポリプロピレンおよびポリエステルよりなる群から選ばれる少なくとも1種を成分として含有される請求項1〜4のいずれかに記載の生体用止血乃至組織接着剤。  The hemostatic or tissue adhesive for living body according to any one of claims 1 to 4, wherein the container to be filled contains at least one selected from the group consisting of polyethylene, polypropylene and polyester as a component. 酸素不透過性材料がポリエステル/アルミニウム/ポリエチレンのラミネートである請求項1〜5のいずれかに記載の生体用止血乃至組織接着剤。  The hemostatic or tissue adhesive for living body according to any one of claims 1 to 5, wherein the oxygen-impermeable material is a laminate of polyester / aluminum / polyethylene.
JP12390297A 1997-05-14 1997-05-14 Hemostasis or tissue adhesive for living body Expired - Fee Related JP4120848B2 (en)

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