JP4106225B2 - Storage tray for electronic components - Google Patents

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Publication number
JP4106225B2
JP4106225B2 JP2002079414A JP2002079414A JP4106225B2 JP 4106225 B2 JP4106225 B2 JP 4106225B2 JP 2002079414 A JP2002079414 A JP 2002079414A JP 2002079414 A JP2002079414 A JP 2002079414A JP 4106225 B2 JP4106225 B2 JP 4106225B2
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tray
tray body
flange
stacked
electronic components
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JP2003276790A (en
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光輝 原
有香 金村
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Sydek Corp
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Sydek Corp
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  • Containers Having Bodies Formed In One Piece (AREA)
  • Packaging Frangible Articles (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は電子部品等の収納トレーに関し、例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品等の保管、運搬に用いるものである。
【0002】
【従来の技術】
電子部品として例えば、ICのような半導体集積回路の保管、運搬に用いるトレーは、全体形状が略皿形の容器に形成され、容器の底部には電子部品を収納保持させるための多数の凹部を設けたものや、或いは隔壁により区画されたものがほとんどであった。
また、ICの静電破壊を防止するために、トレーは導電材料をもって加工される。また、電子部品はトレー本体内に収納保持されて保管、運搬される時に、通常電子部品を収納したトレー本体は、上下多段に積み重ねられるが、例えばポリスチレン、ポリプロピレン、ポリ塩化ビニル、PET樹脂等の熱可塑性の合成樹脂シートを真空成形等のように熱成形して成形されるトレーは内部に電子部品を収納保持させた状態で積み重ねられるため、上段に積み重ねられるトレー内に収納保持される電子部品の全重量が下段の電子部品に加わるという不都合がある。
そこで、従来、上記のように熱成形されるトレーとして例えば実開平1−73109号公報記載の考案のようにトレー本体の一部に突部を形成することによりトレーの積み重ねの際に上下段のトレーを前記突部で支持させ、トレー本体を積み重ねるものがある。このうち、図10に示すものはトレー本体aの内方下部に下段に積み重ねるトレー本体aの周囲に設けた鍔部bの上面に載置可能になる外方に突出した断面略L字状の突部cを形成したものであり、また図11に示すものはトレー本体aに断面略V字状の溝dを有した突部c′を形成している。
ところで、トレーに電子部品を収納、保持させる場合、作業者の正面に通常、4個のトレーを2行、2列に並べて電子部品をトレー本体a内に収納後にトレーは積み重ねが行われるが、上記のようにトレー本体a自体の一部に突部c,c′を設ける代わりに従来の他のトレーとして図12ないし図14に示すように、トレー本体の鍔部に突縁部を設けたものがある。
この従来例は、4個のトレー本体T1,T1,2,T2がともに突縁部Sが同じ位置に設けられているトレーTと、4個のトレー本体T1,T2,3,T4の突縁部Sがそれぞれ異なる位置に設けられるトレーTというタイプが異なるものがある。
このうち、図13に示すように突縁部Sを同じ位置に設けるトレーTは、トレー本体T1,T1,2,T2相互の積み重ね時に物品収納空間部kを確保する観点から、例えば前列のトレー本体T1,T1に対し後列のトレー本体T2,T2を180°回転させて積み重ねを行う必要がある。また、図14に示すように突縁部Sをそれぞれ異なる位置に設けたトレーTは、積み重ね時にトレー本体T1,T2,3,T4を180°回転させるという手数は不用になるが、各トレーTを成形するためには専用の成形型が必要となるので、金型代が高価になる。しかも、電子部品の収納作業とトレーTの積み重ね作業には、突縁部Sの設置位置を確認してから行うので、多くの時間と手間がかかり、人為的なミスも生ずる。そのため、上記構造のトレーTではロボットを用いた作業の自動化は困難であった。
このように、図13に示す如くトレーTの一部に突縁部Sを同位置に設けるか、または図14に示す如く突縁部Sを異なる位置に設けるかの相違により電子部品の収納時またはトレーTの積み重ね時にトレーTの向きを同向きにするか、又は180°回転させるかを選択して配列するという異なる取り扱いの煩雑さを克服するような別の電子部品の収納用トレーとして図15に示すような例えば特開平10−329886号の発明がある。
この発明は、トレー本体a″の鍔部b″を重ね積みした場合に、下段のトレー本体a″を受入れる嵌合縁c″を鍔部b″の下部に形成し、この鍔部b″の一部に突縁部d″を形成することにより積み重ねる下段のトレー本体a″の突縁部d″の上面一部に上段のトレー本体a″を着座させるものであった。
【0003】
【発明が解決しようとする課題】
しかしながら、図10および図11に示す上記従来のトレーは、トレー本体aの一部に形成される突部c,c′によりトレー本体aが積み重ねられた場合に、トレー本体a相互の食い付きを防止するのを意図するのにすぎないので、電子部品等の物品を非接触状態に収納させるための高さの物品収容空間部kを上下に積み重ねるトレー本体a,a・・相互間に確保するためには不充分であった。従って、精度上傷が付くことを極度に嫌い、高品質が要求される例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品等の保管、運搬するために用いるトレーとしては不向きであった。しかも、トレーが例えばポリスチレン、ポリプロピレン、ポリ塩化ビニル、PET樹脂等の熱可塑性の合成樹脂シートを真空成形等のように熱成形により成形した場合には、トレー本体a,a・・の積み重ね時に収納された全物品の重量がトレー本体a,a・・に加わると、トレー本体a,a・・は物品の重量に耐え兼ねて図10に示すトレーの突部cは外周方向に拡張して変形され、また図11に示すトレー本体a,a・・の突部c′は重量を受けて溝dが拡大されるため、上下のトレー本体a,a・・相互間の間隔を保持することができなくなり、上段のトレー本体aが下段のトレー本体aに収納されている物品を押潰したり、物品に接触して摩擦により傷付けたりすることがあった。
また、例えば図15に示すような上記従来の発明は、トレー本体a″を積み重ねた場合に、下段のトレー本体a″の鍔部b″を受入れる嵌合縁c″を鍔部b″の下部に形成し、この鍔部b″の一部に突縁部d″を形成することにより積み重ねるトレー本体a″の突縁部d″の上面一部に上段のトレー本体a″の下部を着座させるものであるので、トレー本体a″の積み重ね時に収納されている全物品の重量がトレー本体a″に加わると、同様にトレー本体a″は物品の重量に耐え兼ねて外周方向に拡張されて押圧されることにより突縁部d″も変形される。従って、上下のトレー本体a″相互間の間隔を保持することができなくなり、上段のトレー本体a″が下段のトレー本体a″に収納されている物品を押潰したり、物品に接触して摩擦により傷付けたりすることがあった。
【0004】
本発明は上記従来の欠点を解決し、物品を非接触状態に収納させる物品収容空間部を上下のトレー本体相互間に確実にかつ充分に確保するのと、トレー本体が熱可塑性の合成樹脂シートを熱成形して成形される場合でもトレー本体の積み重ね時に全物品の重量が加わってもトレー本体は変形を生ずることなく構造堅牢に成形されることにより例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品等に傷を付けたり、接触することなく適切な保管、運搬が行え、高精度、高品質の信頼性が高い製品を保証し、さらには構造簡単にして量産向きであり、製作コストおよび金型代も安価な電子部品等の収納トレーを提供することを目的とするものである。
【0005】
【課題を解決するための手段】
本発明は上記課題に鑑みなされ、請求項1に記載の発明は、熱可塑性の合成樹脂シートを真空成形等の熱成形をすることにより全体形状が略皿形のトレー本体が形成され、該トレー本体の外縁の周囲には鍔部を設けると共に、該鍔部の外側下方には下段に配置されるトレー本体に積み重ね可能に外側下方へ開かれた斜面を有する外脚部を設け、該外脚部には、その天面から下段に配置されるトレー本体の鍔部の上面に積み重ねられる重ね突出部が所望高さに形成された電子部品等の収納トレーにおいて、前記重ね突出部には鍔部の天面から外脚部の下部との間の高さ方向に外脚部の板面に略交叉して内方に所望深さの縦溝形成され、該縦溝は前記外鍔部の板面方向を正面とし、その上部の幅が前記重ね突出部の設置長さよりも狭く、かつ、縦溝は前記正面上部の幅よりも正面下部の幅が幅広に形成されることを特徴とするという手段を採用した。
【0006】
また、本発明の請求項2に記載の発明は、請求項1において前記縦溝はトレー本体の周囲に設けた鍔部の適宜2個所以上に形成されることにより前記重ね突出部が形成されることを特徴とするという手段を採用した。
【0007】
また、本発明の請求項3に記載の発明は、請求項1または請求項2の何れかにおいて前記縦溝は鍔部に対して平面略H状ないしは平面略I状に形成されることを特徴とするという手段を採用した。
【0008】
また、本発明の請求項4に記載の発明は、請求項1,請求項2,または請求項3の何れかにおいて前記縦溝は、トレー本体の上下、左右の周囲外縁のうちの所望の鍔部に対して1個所宛に2個以上の複数個が形成されることにより該縦溝を挟んで左右には重ね突出部が対向して形成されることを特徴とするという手段を採用した。
【0009】
また、本発明の請求項5に記載の発明は、請求項1,請求項2,請求項3,または請求項4の何れかにおいて前記縦溝および重ね突出部は、前記鍔部の前記外脚部に、全体的に平面略半円状に複数個が配列されることを特徴とするという手段を採用した。
【0010】
【発明の実施の形態】
以下、図面に従って本発明の実施の形態の具体例を説明する。
図1は本発明の電子部品等の収納トレーを示す平面図、図2は同じく本実施形態を構成する重ね突出部の一例を示す拡大正面図、図3は同じく図1の円Aに囲まれた重ね突出部の一例を示す拡大平面図、図4は同じく本実施形態を構成する重ね突出部の他例を示す拡大正面図、図5は同じく図1の円Bに囲まれた重ね突出部の他例を示す拡大平面図、図6は同じくトレー本体相互を積み重ねた状態を示す横半断面図、図7は同じくトレー本体相互を積み重ねた状態を示す縦半断面図、図8は同じくトレー本体相互を積み重ねた状態を示し図1の円Aに囲まれる重ね突出部における断面図、図9は同じくトレー本体相互を積み重ねた状態を示し図1の円Bに囲まれる重ね突出部における断面図である。
【0011】
図において1は熱可塑性の合成樹脂シートを真空成形等、熱成形することにより全体形状が略皿形に形成されたトレー本体であり、このトレー本体1の外縁の周囲には鍔部2A,2B,2C,2Dと該鍔部2A,2B,2C,2Dの外側下方には下段に配置されるトレー本体1に積み重ね可能に外側下方へ開かれた斜面3を有する外脚部4を設けている。図には示さないが、このトレー本体1を熱可塑性の合成樹脂シートを用いて熱成形する場合には天地が逆の状態で金型内で成形される。
また、熱可塑性の前記合成樹脂シートとしては、例えばポリスチレン、ポリプロピレン、ポリ塩化ビニル、PET樹脂等があげられる。
【0012】
5は鍔部2A,2B,2C,2D、例えば図に示すように本実施形態では鍔部2A,2B,2C,2Dの天面Iから外脚部4の下部4aとの間の高さ方向Zに所望深さW1の縦溝6を凹設して形成することにより外脚部4の板面に対して略交叉する内方X,Yに突出して形成された重ね突出部であり、この重ね突出部5は下段に配置されるトレー本体1の鍔部2A,2B,2C,2Dの対応する前記縦溝6の上面に積み重ねられて所望深さW2の物品収納空間部7を確保する。
【0013】
前記縦溝6は外鍔部4の板面を正面とし、その上部6aの幅L1が前記重ね突出部5の板面長手方向に配置される設置長さに相当する厚みNよりも狭く、かつ縦溝6の正面上部6aの幅Lよりも正面下部6bの幅L2が幅広に形成される。
また、前記縦溝6は、トレー本体1の周囲に設けた鍔部2A,2B,2C,2Dの適宜2個所以上、本実施形態では例えば図1に示すように鍔部2A,2B,2C,2Dに4個所づつそれぞれ形成されることにより重ね突出部5が2個所以上形成される。
また、縦溝6は例えば図1および図3に示すように鍔部2A,2B,2C,2Dに対して平面略H状ないしは平面略I状に形成される。また、縦溝6は、所望の鍔部2A,2B,2C,2Dのうち、本実施形態では例えば対向する鍔部2B,2Dにおいては図1および図3の円A内に示されるように1個所宛に1個が形成されることによりその縦溝6の左右に2個の重ね突出部5,5が対向して形成されるほか、対向する鍔部2,2においては図1および図5の円B内に示されるように1個所宛に2個以上、図では2個の縦溝6を形成することにより該縦溝6,6挟まれる中間部と、該縦溝6 , 6の左右との、合計3個の重ね突出部5,5,5がそれぞれ形成される。この2個の縦溝6,6と重ね突出部5,5,5とは全体的に平面略半円状に複数個が配列される。
【0014】
図1において9はトレー本体1内に形成された多数の凹部であり、この凹部9は電子部品を収納保持するためのものであり、図示する実施形態では5行4列、合計20個が形成される。この凹部9の内形状は収納される電子部品の外形状に合わせ、単品であるか、連結品であるか、また板状であるか等に応じて形状、深さの変更は自由である。
また、10a,10bは凹部9の内周ないしは内周側に適宜個数が形成される保持突起であり、この保持突起10a,10bは電子部品をがたつきや脱落がなく収納し、保持するためのものであり、電子部品の外形状に適合して配列される。
【0015】
本発明の一実施形態は以上の構成からなり、例えばポリスチレン、ポリプロピレン、ポリ塩化ビニル、PET樹脂等の熱可塑性の合成樹脂シートを用いて真空成形等の熱成形により全体形状が略皿形に形成されたトレー本体1内に例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品を収納するには、先ず4個のトレー本体1を作業者の正面に2行、2列に並べる点はかれこれ従来のトレーと同様である。次いでこれらのトレー本体1内に設ける多数の凹部9内に例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品は収納保持される。
【0016】
そして、トレー本体1内に電子部品を収納保持させてから保管、運搬される時に、電子部品を凹部9内に収納したトレー本体1は、上下多段に積み重ねられる。
この際、トレー本体1の外縁の周囲には鍔部2A,2B,2C,2Dと該鍔部2A,2B,2C,2Dの外側下方には開かれた斜面3を有する外脚部4を設けているので、下段に配置されるトレー本体1の鍔部2A,2B,2C,2Dに上段に配置されるトレー本体1の鍔部2A,2B,2C,2Dの外側下方に設けた外脚部4が被せられるように載置される(図6,図7,図8,図9参照)。
【0017】
そして、トレー本体1には鍔部2A,2B,2C,2Dの天面Iから外脚部4の下部4aとの間の高さ方向Zに所望深さW1の縦溝6を凹設して形成することにより外脚部4の板面に対して略交叉する内方X,Yに重ね突出部5が形成され、且つ縦溝6は外鍔部4の板面を正面として、その上部6aの幅L1がね突出部5の設置長さに相当する厚みNよりも狭く、そして、縦溝6の正面上部6aの幅L1よりも正面下部6bの幅L2が幅広に形成されているので、下段に配置されるトレー本体1の鍔部2A,2B,2C,2Dの対応する前記縦溝6の上面に上段に配置されるトレー本体1の重ね突出部5,5が積み重ねられるため、上下のトレー本体1,1・・・相互間には所望深さW2の物品収納空間部7が確保される。
この物品収納空間部7は、上下に積み重ねられるトレー本体1,1相互間に例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品を非接触状態に収納させるのに充分な高さになる。従って、本実施形態のトレーは、精度上傷が付くことを極度に嫌い、高品質が要求される電子部品等の保管、運搬するのに適する。
【0018】
また、トレー本体1の周囲に設けた鍔部2A,2B,2C,2Dには適宜2個所以上、本実施形態では例えば図1に示すように鍔部2A,2B,2C,2Dに4個所づつに縦溝6がそれぞれ形成されることにより少なくとも縦溝6の左右に重ね突出部5,5が形成されるので、上述のようにしてトレー本体1は重ね積みが確実に行われるため、例えば図13に示す如く突縁部Sをトレー本体T1,T1,T2,T2の同じ位置に設ける従来のトレーTのように、トレー本体T1,T1,T2,T2相互の積み重ね時に物品収納空間部kを確保する観点から、例えば前列のトレー本体T1,T1に対し後列のトレー本体T2,T2を180°回転させて積み重ねを行うという手間が必要がない。しかも、トレー本体1は、熱可塑性の合成樹脂シートを用いて金型に対して天地逆にした状態で熱成形されるので、図14に示す如く突縁部Sをそれぞれトレー本体T1,T2,T3,T4の異なる位置に設けた従来のトレーTを成形する場合のように、各トレーTを成形するために専用の成形型を必要とはしない。そのため、金型代は安価になる。しかも、本実施形態のトレー本体1では上述のように電子部品の収納作業とトレー本体1の積み重ね作業は、従来のように重ね突出部5の設置位置を確認してから行う必要がないので、多くの時間と手間がかからず迅速かつ確実に行え、人為的なミスも生じないで済むとともにロボットを用いた作業の自動化も容易になる。
【0019】
また、縦溝6は前記鍔部2A,2B,2C,2Dに対して平面略H状ないしは平面略I状に形成されるので、熱可塑性の合成樹脂シートを金型に対して天地逆に熱成形する場合に、金型に対する剥型も容易になり、成形は容易である。
【0020】
また、所望の鍔部2A,2B,2C,2Dにおいて、本実施形態では対向する鍔部2B,2Dにおいては縦溝6が1個所宛に1個が形成されることによりその縦溝6の左右に2個の重ね突出部5,5が対向して形成されるほか、対向する鍔部2A,2Cにおいては1個所宛に2個以上、図1、図4、図5では2個の縦溝6を形成することにより該縦溝6,6に挟まれた中間部と、該縦溝6,6の左右との合計3個の重ね突出部5,5,5が形成され、しかもこの2個の縦溝6,6と重ね突出部5,5,5とは全体的に平面略半円状に配列されるので、トレー本体1,1・・・の積み重ね時に下段に配置されるトレー本体1の鍔部2A,2B,2C,2Dに設けた重ね突出部5に対して上段に積み重ねられるトレー本体1の鍔部2A,2B,2C,2Dに設けた重ね突出部5の支持が確実になり、安定になる。
【0021】
しかも、図2および図4に示すように縦溝6は正面上部6aの幅L1が重ね突出部5の設置長さに相当する厚みNよりも狭く、かつ縦溝6の正面上部6aの幅L1よりも正面下部6bの幅L2が幅広に形成されるので、例えば図1に示すようにトレー本体1に設ける多数、本実施形態では5行4列、合計20個が形成される凹部9内に収納保持された電子部品の全重量がポリスチレン、ポリプロピレン、ポリ塩化ビニル、PET樹脂等の熱可塑性の合成樹脂シートを用いて熱成形により形成されたトレー本体1に加わっても下段に配置されるトレー本体1の鍔部2A,2B,2C,2Dの対応する前記縦溝6が重量を受けるため、拡大されたり、変形することなく、しかも、下段に配置されるトレー本体1の周面の鍔部2A , 2B , 2C , 2Dに設けた縦溝6内に、上段に配置されるトレー本体1の周囲の鍔部2A , 2B , 2C , 2Dに設けた縦溝6の形成部分が嵌入されることなく、該縦溝6の両側に配置される重ね突出部5,5;5,5,5の上面に上段に配置されるトレー本体1の重ね突出部5,5;5,5,5が確実に積み重ねられ、構造堅牢に支持できる。
【0022】
図1に示す実施形態ではトレー本体1の周囲に設けた鍔部2A,2B,2C,2Dのうち、例えば対向する所望の鍔部2,2においては図1および図2に示すように縦溝6が1個所宛に1個が形成されることによりその縦溝6の左右に2個の重ね突出部5,5が対向して形成され、しかも図1、図4、図5では対向する鍔部2B,2Dにおいては1個所宛に2個以上、例えば2個の縦溝6を形成することにより該縦溝6,6により挟まれる中間部と、該縦溝6,6の左右との、合計3個の重ね突出部5,5,5が形成されるとともにこの2個の縦溝6,6と重ね突出部5,5,5とは全体的に平面略半円状に配列されるが図示は例示であり、図には示さないが鍔部2A,2B,2C,2Dの全てまたは何れか1つに縦溝6が1個所宛に1個が形成されることによりその縦溝6の左右に2個の重ね突出部5,5が形成されてもよく、または鍔部2A,2B,2C,2Dの全てまたは何れか1つに1個所宛に2個以上の縦溝6を形成することにより該縦溝6,6・・・により挟まれる中間部と、該縦溝6,6・・・の左右との合計3個の重ね突出部5,5,5が形成されるものでもよい。しかも、この2個の縦溝6,6と重ね突出部5,5,5とは図示のように全体的に平面略半円状に配列されるものであってもよい。さらには、縦溝6と重ね突出部5との増減変更は自由に行える。
【0023】
【発明の効果】
本発明の請求項1に記載の発明は以上のように、熱可塑性の合成樹脂シートを真空成形等の熱成形をすることにより全体形状が略皿形のトレー本体が形成され、該トレー本体の外縁の周囲には鍔部を設けると共に、該鍔部の外側下方には下段に配置されるトレー本体に積み重ね可能に外側下方へ開かれた斜面を有する外脚部を設け、該外脚部には、その天面から下段に配置されるトレー本体の鍔部の上面に積み重ねられる重ね突出部が所望高さに形成された電子部品等の収納トレーにおいて、前記重ね突出部には鍔部の天面から外脚部の下部との間の高さ方向に外脚部の板面に略交叉して内方に所望深さの縦溝形成され、該縦溝は前記外鍔部の板面方向を正面とし、その上部の幅が前記重ね突出部の設置長さよりも狭く、かつ、縦溝は前記正面上部の幅よりも正面下部の幅が幅広に形成されることを特徴とするので、トレー本体が熱可塑性の合成樹脂シートを熱成形して成形される場合でもトレー本体の積み重ね時に全物品の重量が加わってもトレー本体は変形を生ずることなく構造堅牢に成形されることにより例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品等に傷を付けたり、接触することなく適切な保管、運搬が行える。従って、高精度、高品質の信頼性が高い半導体部品等の製品を保証することができ、さらには構造簡単にして量産向きであり、製作コストおよび金型代も安価になる。
【0024】
また、本発明の請求項2に記載の発明は、請求項1において前記縦溝はトレー本体の周囲に設けた鍔部の適宜2個所以上に形成されることにより前記重ね突出部が形成されることを特徴とするので、積み重ね時にトレー本体を180°回転することなく安定かつ確実に上下にトレー本体を迅速かつ確実に積み重ねることができる。
【0025】
また、本発明の請求項3に記載の発明は、請求項1または請求項2の何れかにおいて前記縦溝は鍔部に対して平面略H状ないしは平面略I状に形成されることを特徴とするので、熱可塑性の合成樹脂シートを金型に対して天地逆に熱成形する場合に、金型に対する剥型も容易になり、成形は容易である。
【0026】
また、本発明の請求項4に記載の発明は、請求項1,請求項2,または請求項3の何れかにおいて前記縦溝は、トレー本体の上下、左右の周囲外縁のうちの所望の鍔部に対して1個所宛に2個以上の複数個が形成されることにより該縦溝を挟んで左右には重ね突出部が対向して形成されることを特徴とするので、下段に配置されるトレー本体の鍔部の対応する前記縦溝の上面に上段に配置されるトレー本体の重ね突出部は積み重ねられ、上下に積み重ねられるトレー本体相互間には所望深さの物品収納空間部を充分に確保でき、例えば半導体集積回路、ICカード、基盤、液晶盤のような電子部品等に傷を付けたり、接触することなく適切な保管、運搬が行える。従って、高精度、高品質の信頼性が高い半導体部品等の製品を保証することができ、さらには構造簡単にして量産向きであり、製作コストおよび金型代も安価になる。
【0027】
また、本発明の請求項5に記載の発明は、請求項1,請求項2,請求項3,または請求項4の何れかにおいて前記縦溝および重ね突出部は、前記鍔部の前記外脚部に、全体的に平面略半円状に複数個が配列されることを特徴とするので、トレー本体の積み重ね時に下段に配置されるトレー本体の鍔部に設けた重ね突出部に対して上段に積み重ねられるトレー本体の鍔部に設けた重ね突出部の支持が確実になる。
【図面の簡単な説明】
【図1】 本発明の電子部品等の収納トレーを示す平面図である。
【図2】 同じく本実施形態を構成する重ね突出部の一例を示す拡大正面図である。
【図3】 同じく図1の円Aに囲まれた重ね突出部の一例を示す拡大平面図である。
【図4】 同じく本実施形態を構成する重ね突出部の他例を示す拡大正面図である。
【図5】 同じく図1の円Bに囲まれた重ね突出部の他例を示す拡大平面図である。
【図6】 同じくトレー本体相互を積み重ねた状態を示す横半断面図である。
【図7】 同じくトレー本体相互を積み重ねた状態を示す縦半断面図である。
【図8】 同じくトレー本体相互を積み重ねた状態を示し図1の円Aに囲まれる重ね突出部における断面図である。
【図9】 同じくトレー本体相互を積み重ねた状態を示し図1の円Bに囲まれる重ね突出部における断面図である。
【図10】 トレー本体に断面略L字状の突部を形成した従来のトレーを示した積み重ね状態の断面図である。
【図11】 トレー本体に断面略V字状の溝を有した突部を形成した従来のトレーの他例を示した積み重ね状態の断面図である。
【図12】 従来の他のトレーを示し、トレー本体の鍔部に突縁部を設けたトレーの積み重ね状態の断面図である。
【図13】 同じくトレー本体の同じ位置に突縁部が設けられたトレーを示す平面図である。
【図14】 同じくトレー本体の異なる位置に突縁部が設けられたトレーを示す平面図である。
【図15】 さらに従来のトレーの他例を示し、積み重ねる上段のトレー本体を着座させる突縁部を鍔部の一部に設けたトレーの積み重ね状態を示す断面図である。
【符号の説明】
1 トレー本体
2A 鍔部
2B 鍔部
2C 鍔部
2D 鍔部
3 斜面
4 外脚部
4a 下部
5 重ね突出部
6 縦溝
6a 正面上部
6b 正面下部
7 物品収納空間部
9 凹部
L1 幅
L2 幅
X 内方
Y 内方
Z 高さ方向
[0001]
BACKGROUND OF THE INVENTION
  The present invention relates to a storage tray for electronic components and the like, and is used for storing and transporting electronic components such as semiconductor integrated circuits, IC cards, substrates, and liquid crystal panels.
[0002]
[Prior art]
  As an electronic component, for example, a tray used for storing and transporting a semiconductor integrated circuit such as an IC is formed in a substantially dish-shaped container, and a plurality of recesses for accommodating and holding the electronic component are formed at the bottom of the container. Most of them were provided or partitioned by partition walls.
  Further, in order to prevent electrostatic breakdown of the IC, the tray is processed with a conductive material. In addition, when electronic components are stored and held in the tray body and stored and transported, the tray body in which electronic components are usually stored is stacked in multiple stages, such as polystyrene, polypropylene, polyvinyl chloride, and PET resin. The trays that are molded by thermoforming thermoplastic synthetic resin sheets such as vacuum molding are stacked with the electronic components stored and held inside, so the electronic components that are stored and held in the trays stacked in the upper stage There is an inconvenience that the total weight of is added to the lower electronic component.
  Therefore, conventionally, as a tray that is thermoformed as described above, for example, as described in Japanese Utility Model Laid-Open No. 1-73109, a protrusion is formed on a part of the tray main body to stack the upper and lower stages when stacking the trays. Some trays are stacked with the tray supported by the protrusions. Among these, the one shown in FIG. 10 has a substantially L-shaped cross section that protrudes outward so that it can be placed on the upper surface of the flange b provided around the tray main body a that is stacked on the lower inner side of the tray main body a. A protrusion c is formed, and the protrusion shown in FIG. 11 is formed with a protrusion c ′ having a groove d having a substantially V-shaped cross section in the tray body a.
  By the way, when storing and holding electronic parts in the tray, the trays are usually stacked after storing the electronic parts in the tray body a by arranging four trays in two rows and two columns on the front of the operator. Instead of providing the projections c and c 'on a part of the tray main body a as described above, as shown in FIGS. 12 to 14 as other conventional trays, a projection edge is provided on the flange portion of the tray main body. There is something.
  This conventional example has four tray bodies T.1, T1,T2, T2And a tray T in which the protruding edges S are provided at the same position, and four tray bodies T1, T2,TThree, TFourThere are different types of trays T in which the protruding edges S are provided at different positions.
  Of these, as shown in FIG.1, T1,T2, T2From the viewpoint of securing the article storage space k when stacked on each other, for example, the front tray body T1, T1In contrast, the rear tray body T2, T2Need to be rotated 180 ° for stacking. Further, as shown in FIG. 14, the tray T provided with the protruding edge portions S at different positions is the tray main body T when stacked.1, T2,TThree, TFourHowever, the mold cost becomes expensive because a dedicated mold is required to mold each tray T. Moreover, since the electronic component storing operation and the tray T stacking operation are performed after confirming the installation position of the projecting edge portion S, it takes a lot of time and labor and causes human error. For this reason, it is difficult to automate the operation using the robot with the tray T having the above structure.
  As described above, when the electronic component is stored depending on whether the protrusion S is provided at the same position on a part of the tray T as shown in FIG. 13 or the protrusion S is provided at a different position as shown in FIG. Or, as a tray for storing other electronic components that overcomes the complexity of different handling of selecting and arranging the orientation of the tray T to be the same direction or rotating 180 ° when the trays T are stacked. For example, there is an invention disclosed in Japanese Patent Laid-Open No. 10-329886 as shown in FIG.
  In the present invention, when the flange b ″ of the tray body a ″ is stacked, a fitting edge c ″ for receiving the lower tray body a ″ is formed below the flange b ″. The upper tray body a ″ is seated on a part of the upper surface of the protruding edge portion d ″ of the lower tray body a ″ to be stacked by forming the protruding edge portion d ″ in part.
[0003]
[Problems to be solved by the invention]
  However, in the conventional tray shown in FIGS. 10 and 11, when the tray main body a is stacked by the protrusions c and c ′ formed on a part of the tray main body a, the tray main body a bites against each other. Since it is only intended to prevent, an article storage space k having a height for storing articles such as electronic parts in a non-contact state is secured between the tray bodies a, a,. It was insufficient for this. Therefore, it is extremely unsuitable for use as a tray for storing and transporting electronic components such as semiconductor integrated circuits, IC cards, boards, and liquid crystal panels that are extremely disliked from being damaged in terms of accuracy and require high quality. there were. In addition, when the tray is formed by thermoforming a thermoplastic synthetic resin sheet such as polystyrene, polypropylene, polyvinyl chloride, or PET resin, such as by vacuum forming, it is stored when the tray bodies a, a ... are stacked. When the weights of all the articles are added to the tray bodies a, a ..., the tray bodies a, a ... can withstand the weight of the articles, and the protrusion c of the tray shown in FIG. 11, the protrusion c 'of the tray main bodies a, a ... receives the weight and the groove d is enlarged, so that the space between the upper and lower tray bodies a, a ... can be maintained. In some cases, the upper tray body a may crush the articles stored in the lower tray body a, or may come into contact with the articles and be damaged by friction.
  Further, for example, in the conventional invention as shown in FIG. 15, when the tray main body a ″ is stacked, the fitting edge c ″ for receiving the flange b ″ of the lower tray main body a ″ is provided at the lower part of the flange b ″. The lower portion of the upper tray body a ″ is seated on a part of the upper surface of the protruding edge portion d ″ of the tray body a ″ to be stacked by forming the protruding edge portion d ″ on a part of the flange portion b ″. Therefore, if the weight of all the articles stored when the tray main body a ″ is stacked is added to the tray main body a ″, the tray main body a ″ is also expanded in the outer peripheral direction and pressed against the weight of the article. As a result, the projecting edge d ″ is also deformed. Accordingly, it becomes impossible to maintain the space between the upper and lower tray bodies a ″, and the upper tray body a ″ crushes the articles stored in the lower tray body a ″ or comes into contact with the articles and causes friction. Could cause damage.
[0004]
  The present invention solves the above-mentioned conventional drawbacks, and reliably and sufficiently secures an article storage space for storing articles in a non-contact state between the upper and lower tray bodies, and the tray body is a thermoplastic synthetic resin sheet. Even if it is molded by thermoforming, even if the weight of all articles is added when the tray body is stacked, the tray body is molded robustly without causing deformation, for example, semiconductor integrated circuit, IC card, substrate, liquid crystal It can be stored and transported properly without scratching or touching electronic parts such as panels, guaranteeing highly accurate, high quality and reliable products, and with a simple structure suitable for mass production. Providing storage trays for electronic components, etc. with low production costs and mold costsAims to doIs.
[0005]
[Means for Solving the Problems]
  The present invention has been made in view of the above problems, and the invention according to claim 1 is that a tray body having a substantially dish shape is formed by thermoforming a thermoplastic synthetic resin sheet such as vacuum forming, and the tray body is formed. Around the outer edge of the body,Provided with a flange, an outer leg having an inclined surface that is open outward and downward so as to be able to be stacked on a tray body disposed in a lower stage is provided on the outer lower side of the flange,The outer legs areThere is a stacking protrusion that is stacked on the upper surface of the buttock of the tray body that is placed on the lower stage from the top surface of theTo the desired heightIn the storage tray for formed electronic components, etc., the overlapping protrusionwhileIn,A vertical groove with a desired depth inwardly intersects the plate surface of the outer leg in the height direction between the top surface of the buttocks and the lower part of the outer leg.ButFormationIsThe longitudinal groove isThe direction of the plate surface of the outer flangeFront andThatThe width of the upper partInstallation lengthNarrower and flutesSaidThe means that the width of the lower part of the front is formed wider than the width of the upper part of the front is adopted.
[0006]
  Further, in the invention described in claim 2 of the present invention, in the invention described in claim 1, the vertical protrusion is formed by forming the longitudinal groove at two or more appropriate positions of the flange provided around the tray body. We adopted the means of characterizing this.
[0007]
  According to a third aspect of the present invention, in any one of the first or second aspect, the longitudinal groove is formed in a substantially plane H shape or a plane I shape with respect to the flange portion. We adopted the means of
[0008]
  The invention according to claim 4 of the present invention is the longitudinal groove according to any one of claim 1, claim 2, or claim 3., The upper and lower sides of the tray body,By forming two or more pieces to one place with respect to the desired collar, overlapping protrusions are formed on the left and right sides of the vertical groove.OppositeAdopted means characterized by being formed.
[0009]
  According to a fifth aspect of the present invention, the longitudinal groove according to any one of the first, second, third, and fourth aspects is provided.,And the overhangThe aboveButtockOf the aboveOn the outer leg,OverallFlat semicircular shapeSeveralThe means of being arranged was adopted.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
  Hereinafter, specific examples of embodiments of the present invention will be described with reference to the drawings.
  FIG. 1 is a plan view showing a storage tray for electronic parts and the like according to the present invention, FIG. 2 is an enlarged front view showing an example of an overlapping protruding portion that also constitutes this embodiment, and FIG. 3 is also surrounded by a circle A in FIG. FIG. 4 is an enlarged front view showing another example of the overlapping projecting portion constituting the present embodiment, and FIG. 5 is an overlapping projecting portion surrounded by a circle B in FIG. FIG. 6 is a horizontal half sectional view showing a state in which the tray main bodies are stacked, FIG. 7 is a vertical half sectional view showing the state in which the tray main bodies are stacked, and FIG. FIG. 9 is a cross-sectional view of a stacking protrusion surrounded by a circle A in FIG. 1 and FIG. 9 is a cross-sectional view of a stacking protrusion surrounded by a circle B in FIG. It is.
[0011]
  In the figure, reference numeral 1 denotes a tray body whose overall shape is formed in a substantially dish shape by thermoforming a thermoplastic synthetic resin sheet, such as vacuum forming. Around the outer edge of the tray body 1, there are flanges 2A, 2B. , 2C, 2D and the outer leg portions 4A, 2B, 2C, 2D are provided with outer leg portions 4 having slopes 3 that are opened downward and outward so that they can be stacked on the tray body 1 disposed in the lower stage. . Although not shown in the drawing, when the tray body 1 is thermoformed using a thermoplastic synthetic resin sheet, the tray body 1 is molded in the mold with the top and bottom reversed.
  Examples of the thermoplastic synthetic resin sheet include polystyrene, polypropylene, polyvinyl chloride, and PET resin.
[0012]
  5 is a height direction between the top surface I of the flanges 2A, 2B, 2C, and 2D and the lower part 4a of the outer leg 4 in the present embodiment as shown in the figure. Z has a longitudinal groove 6 with a desired depth W1.RecessedBy forming on the plate surface of the outer leg 4forInwardly crossing X, YProtrudingThe overlap protrusion 5 is formed on the upper surface of the vertical groove 6 corresponding to the flanges 2A, 2B, 2C, 2D of the tray body 1 arranged in the lower stage, and has a desired depth W2. The article storage space 7 is secured.
[0013]
  The longitudinal groove 6 isThe plate surface of the outer casing 4frontAnd thatThe width L1 of the upper part 6a is the overlap protrusion.It corresponds to the installation length arranged in the plate surface longitudinal direction of 5The width L of the front upper portion 6a of the longitudinal groove 6 is narrower than the thickness N.1Further, the width L2 of the front lower portion 6b is formed wider.
  Further, the longitudinal groove 6 has two or more appropriate portions of the flange portions 2A, 2B, 2C, 2D provided around the tray body 1, and in this embodiment, for example, as shown in FIG. 1, the flange portions 2A, 2B, 2C, Two or more overlapping protrusions 5 are formed by forming each of the four portions in 2D.
  Further, for example, as shown in FIGS. 1 and 3, the vertical groove 6 is formed in a substantially plane H shape or a substantially plane I shape with respect to the flange portions 2A, 2B, 2C, 2D. Further, the longitudinal groove 6 is, as shown in a circle A in FIGS. 1 and 3, for example, in the opposite flange portions 2 </ b> B and 2 </ b> D among the desired flange portions 2 </ b> A, 2 </ b> B, 2 </ b> C, and 2 </ b> D in this embodiment. By forming one for the location, two overlapping protrusions 5 and 5 are formed on the left and right of the vertical groove 6.OppositeIn addition to being formed, the opposite collar 2A, 2CIn FIG. 1 and FIG. 5, the vertical grooves 6 and 6 are sandwiched by forming two or more vertical grooves 6 in one place as shown in a circle B in FIG. 1 and FIG.Intermediate part to be turned and the longitudinal groove 6 , 6'sLeft and rightof,A total of three overlapping protrusions 5, 5, and 5 are formed. The two vertical grooves 6, 6 and the overlapping protrusions 5, 5, 5OverallFlat semicircular shapeSeveralArranged.
[0014]
  In FIG. 1, 9 is a large number of recesses formed in the tray body 1, and these recesses 9 are for storing and holding electronic components. In the illustrated embodiment, a total of 20 are formed in 5 rows and 4 columns. Is done. The shape and depth of the recess 9 can be freely changed in accordance with whether it is a single product, a connected product, or a plate shape according to the external shape of the electronic component to be stored.
  Reference numerals 10a and 10b denote holding protrusions that are appropriately formed on the inner periphery or the inner periphery of the recess 9. The holding protrusions 10a and 10b store and hold electronic components without rattling or dropping off. And are arranged in conformity with the outer shape of the electronic component.
[0015]
  One embodiment of the present invention has the above-described configuration. For example, the overall shape is formed in a substantially dish shape by thermoforming such as vacuum forming using a thermoplastic synthetic resin sheet such as polystyrene, polypropylene, polyvinyl chloride, and PET resin. In order to store electronic components such as a semiconductor integrated circuit, an IC card, a substrate, and a liquid crystal panel in the tray body 1 that has been formed, first, the four tray bodies 1 are arranged in two rows and two columns in front of the operator. The point is similar to a conventional tray. Next, electronic components such as a semiconductor integrated circuit, an IC card, a base, and a liquid crystal panel are accommodated and held in a large number of recesses 9 provided in the tray body 1.
[0016]
  When the electronic components are stored and transported in the tray body 1 after being stored and transported, the tray bodies 1 in which the electronic components are stored in the recesses 9 are stacked in multiple stages.
  At this time, around the outer edge of the tray body 1, there are provided the outer legs 4A, 2B, 2C, 2D and the outer legs 4 having the open slopes 3 below the outer edges of the flanges 2A, 2B, 2C, 2D. Therefore, the outer legs provided on the lower side of the flanges 2A, 2B, 2C, 2D of the tray body 1 arranged in the upper stage on the flange parts 2A, 2B, 2C, 2D of the tray body 1 arranged in the lower stage 4 (see FIGS. 6, 7, 8, and 9).
[0017]
  A vertical groove 6 having a desired depth W1 is formed in the tray body 1 in the height direction Z between the top surface I of the flanges 2A, 2B, 2C, and 2D and the lower portion 4a of the outer leg 4.RecessedBy forming on the plate surface of the outer leg 4forOverlapping projections 5 are formed on the inwardly intersecting X and Y sides.And the vertical groove 6 has the width L1 of the upper part 6a with the plate surface of the outer flange part 4 as the front.HeavyThe width L2 of the front lower portion 6b is formed wider than the width N1 of the front upper portion 6a of the longitudinal groove 6 which is narrower than the thickness N corresponding to the installation length of the projecting portion 5.Therefore, the stacking protrusions 5 and 5 of the tray body 1 arranged in the upper stage are stacked on the upper surfaces of the vertical grooves 6 corresponding to the flanges 2A, 2B, 2C and 2D of the tray body 1 arranged in the lower stage. Therefore, an article storage space 7 having a desired depth W2 is secured between the upper and lower tray bodies 1, 1,.
  The article storage space 7 is high enough to store electronic components such as semiconductor integrated circuits, IC cards, boards, and liquid crystal panels in a non-contact state between the tray bodies 1 and 1 stacked one above the other. become. Therefore, the tray according to the present embodiment is extremely suitable for storing and transporting electronic parts and the like that require high quality because they are extremely disliked from being damaged.
[0018]
  In addition, two or more appropriate portions are provided in the flange portions 2A, 2B, 2C, 2D provided around the tray body 1, and in this embodiment, for example, four portions are provided in the flange portions 2A, 2B, 2C, 2D as shown in FIG. Since the vertical protrusions 6 are formed at least on the left and right sides of the vertical groove 6, respectively, the tray body 1 is reliably stacked as described above. As shown in FIG.1, T1, T2, T2Like the conventional tray T provided at the same position of the tray body T1, T1, T2, T2From the viewpoint of securing the article storage space k when stacked on each other, for example, the front tray body T1, T1In contrast, the rear tray body T2, T2There is no need for the trouble of stacking by rotating 180 degrees. In addition, since the tray body 1 is thermoformed in a state where it is turned upside down with respect to the mold using a thermoplastic synthetic resin sheet, the protruding edges S are respectively formed on the tray body T as shown in FIG.1, T2, TThree, TFourUnlike the case where the conventional trays T provided at different positions are formed, a dedicated mold is not required to form each tray T. Therefore, the mold cost is cheap. Moreover, in the tray main body 1 of the present embodiment, the electronic component storage work and the tray main body 1 stacking work need not be performed after confirming the installation position of the overlapping protruding portion 5 as in the prior art. It takes a lot of time and effort, and it can be done quickly and reliably, no human error occurs, and automation of work using a robot becomes easy.
[0019]
  The longitudinal groove 6 isSaidSince the flanges 2A, 2B, 2C, and 2D are formed in a substantially plane H shape or a plane I shape, when a thermoplastic synthetic resin sheet is thermoformed upside down with respect to the mold, the mold The mold can be easily peeled off, and molding is easy.
[0020]
  Also, the desired collar 2A, 2B, 2C, 2DInIn this embodiment, in the opposite flange portions 2B and 2D, one vertical groove 6 is formed for one location, so that two overlapping protruding portions 5 and 5 are formed on the left and right sides of the vertical groove 6.OppositeIn addition to being formed, two or more longitudinal grooves 6 in FIG. 1, FIG. 4 and FIG. 5 are formed in the longitudinal grooves 6 and 6 by forming two or more in the opposite flange portions 2A and 2C.The intermediate part sandwiched,Left and right of the longitudinal groove 6,6WithA total of three overlapping protrusions 5, 5, 5 are formed, and the two longitudinal grooves 6, 6 and the overlapping protrusions 5, 5, 5 areOverallSince the planes are arranged in a substantially semicircular shape, with respect to the stacking protrusions 5 provided on the flanges 2A, 2B, 2C, 2D of the tray body 1 arranged at the lower stage when the tray bodies 1, 1. The support of the overlapping protrusions 5 provided on the flanges 2A, 2B, 2C, 2D of the tray body 1 stacked on the upper stage is ensured and stable.
[0021]
  Moreover, as shown in FIGS. 2 and 4, the longitudinal groove 6 has a width L1 of the front upper portion 6a of the overlapping protruding portion 5.Equivalent to installation lengthSince the width L2 of the front lower portion 6b is narrower than the thickness N and wider than the width L1 of the front upper portion 6a of the vertical groove 6, for example, a large number provided in the tray body 1 as shown in FIG. Then, the total weight of the electronic components stored and held in the recesses 9 in which 5 rows and 4 columns are formed in total is thermoformed using a thermoplastic synthetic resin sheet such as polystyrene, polypropylene, polyvinyl chloride, and PET resin. The vertical grooves 6 corresponding to the flanges 2A, 2B, 2C, and 2D of the tray body 1 disposed in the lower stage receive the weight even when added to the tray body 1 formed byBecauseWithout being enlarged or deformed,In addition, the flange 2A on the peripheral surface of the tray body 1 arranged in the lower stage , 2B , 2C , In the vertical groove 6 provided in 2D, the flange 2A around the tray body 1 arranged in the upper stage , 2B , 2C , Without forming the vertical groove 6 formed in 2D,The overlapping protrusions 5, 5; 5, 5, 5 of the tray body 1 disposed on the upper stage are reliably stacked on the upper surface of the overlapping protrusions 5, 5; 5, 5, 5 disposed on both sides of the vertical groove 6. The structure can be firmly supported.
[0022]
  In the embodiment shown in FIG. 1, for example, a desired brim portion 2 that is opposed to one of the brim portions 2 </ b> A, 2 </ b> B, 2 </ b> C, 2 </ b> D provided around the tray body 1.B, 2DIn FIG. 1 and FIG. 2, as one longitudinal groove 6 is formed for one location, two overlapping protrusions 5 and 5 are formed on the left and right sides of the longitudinal groove 6.Opposite1, 4, and 5, two or more, for example, two vertical grooves 6 are formed in one of the opposite flange portions 2 </ b> B and 2 </ b> D to form the vertical grooves 6, 6.ByPinchedAn intermediate part,Left and right of the longitudinal groove 6,6With,A total of three overlapping protrusions 5, 5, 5 are formed, and the two longitudinal grooves 6, 6 and the overlapping protrusions 5, 5, 5 areOverallThe plane is arranged in a semicircular shape,The illustration is an example, and although not shown in the figure, the longitudinal groove 6 is formed by forming one longitudinal groove 6 on one or all of the collar portions 2A, 2B, 2C, 2D. Two overlapping protrusions 5 and 5 may be formed on the left and right, or two or more vertical grooves 6 are formed in one or all of the flange portions 2A, 2B, 2C, and 2D. The longitudinal grooves 6, 6.ByThe intermediate part sandwiched and the left and right of the longitudinal grooves 6, 6.WithA total of three overlapping protrusions 5, 5, 5 may be formed. Moreover, the two vertical grooves 6 and 6 and the overlapping protrusions 5, 5, and 5Overall as shownThey may be arranged in a substantially semicircular plane. Furthermore, the increase / decrease change of the vertical groove 6 and the overlap protrusion 5 can be performed freely.
[0023]
【The invention's effect】
  As described above, the invention according to claim 1 of the present invention forms a tray body having a substantially dish shape as a whole by subjecting a thermoplastic synthetic resin sheet to thermoforming such as vacuum forming. Around the outer edge,Provided with a flange, an outer leg having an inclined surface that is open outward and downward so as to be able to be stacked on a tray body disposed in a lower stage is provided on the outer lower side of the flange,The outer legs areThere is a stacking protrusion that is stacked on the upper surface of the buttock of the tray body that is placed on the lower stage from the top surface of theTo the desired heightIn the storage tray for formed electronic components, etc., the overlapping protrusionwhileIn,A vertical groove with a desired depth inwardly intersects the plate surface of the outer leg in the height direction between the top surface of the buttocks and the lower part of the outer leg.ButFormationIsThe longitudinal groove isThe direction of the plate surface of the outer flangeFront andThatThe width of the upper partInstallation lengthNarrower and flutesSaidSince the width of the lower part of the front is wider than the width of the upper part of the front, even when the tray body is formed by thermoforming a thermoplastic synthetic resin sheet, Even if weight is added, the tray body is formed with a robust structure without causing deformation, so that it is suitable without scratching or touching electronic components such as semiconductor integrated circuits, IC cards, boards, and liquid crystal panels. Can be stored and transported. Therefore, a highly accurate and high quality product such as a highly reliable semiconductor component can be guaranteed, and the structure is simple and suitable for mass production, and the manufacturing cost and mold cost are also low.
[0024]
  Further, in the invention described in claim 2 of the present invention, in the invention described in claim 1, the vertical protrusion is formed by forming the longitudinal groove at two or more appropriate positions of the flange provided around the tray body. Therefore, the tray bodies can be stacked quickly and reliably in a stable and reliable manner without rotating the tray bodies by 180 ° during stacking.
[0025]
  According to a third aspect of the present invention, in any one of the first or second aspect, the longitudinal groove is formed in a substantially plane H shape or a plane I shape with respect to the flange portion. Therefore, when a thermoplastic synthetic resin sheet is thermoformed upside down with respect to the mold, it is easy to remove the mold from the mold, and the molding is easy.
[0026]
  The invention according to claim 4 of the present invention is the longitudinal groove according to any one of claim 1, claim 2, or claim 3., The upper and lower sides of the tray body,By forming two or more pieces to one place with respect to the desired collar, overlapping protrusions are formed on the left and right sides of the vertical groove.OppositeThe tray main body is stacked on the upper surface of the vertical groove corresponding to the flange portion of the tray main body arranged in the lower stage, and the tray main body is stacked up and down. A sufficient space for storing articles of the desired depth can be secured between them. For example, electronic components such as semiconductor integrated circuits, IC cards, boards, and liquid crystal panels can be properly stored without scratching or touching them. Can be transported. Therefore, a highly accurate and high quality product such as a highly reliable semiconductor component can be guaranteed, and the structure is simple and suitable for mass production, and the manufacturing cost and mold cost are also low.
[0027]
  According to a fifth aspect of the present invention, the longitudinal groove according to any one of the first, second, third, and fourth aspects is provided.,And the overhangThe aboveButtockOf the aboveOn the outer leg,OverallFlat semicircular shapeSeveralSince the stack main body is stacked, the stacking protrusions provided on the buttock of the tray body stacked on the upper stage with respect to the stacking protrusions provided on the buttock of the tray main body arranged on the lower stage when the tray main bodies are stacked. Support is ensured.
[Brief description of the drawings]
FIG. 1 is a plan view showing a storage tray for electronic parts and the like according to the present invention.
FIG. 2 is an enlarged front view showing an example of overlapping protrusions that also constitute the embodiment.
FIG. 3 is an enlarged plan view showing an example of an overlapping protruding portion similarly surrounded by a circle A in FIG. 1;
FIG. 4 is an enlarged front view showing another example of the overlapping protrusions that similarly constitute the embodiment.
FIG. 5 is an enlarged plan view showing another example of the overlapping protruding portion similarly surrounded by a circle B in FIG. 1;
FIG. 6 is a horizontal half sectional view showing a state in which the tray main bodies are similarly stacked.
FIG. 7 is a longitudinal half sectional view showing a state in which the tray main bodies are similarly stacked.
FIG. 8 is a cross-sectional view of the overlapping protruding portion surrounded by a circle A in FIG.
FIG. 9 is a cross-sectional view of a stacking protruding portion surrounded by a circle B in FIG.
FIG. 10 is a cross-sectional view in a stacked state showing a conventional tray in which a protrusion having a substantially L-shaped cross section is formed on the tray body.
FIG. 11 is a cross-sectional view in a stacked state showing another example of a conventional tray in which a protrusion having a groove having a substantially V-shaped cross section is formed on the tray body.
FIG. 12 is a cross-sectional view of a stacked state of trays in which another conventional tray is shown and a protruding edge portion is provided on a flange portion of the tray body.
FIG. 13 is a plan view showing a tray which is similarly provided with a protruding edge portion at the same position of the tray main body.
FIG. 14 is a plan view showing a tray in which protruding edge portions are similarly provided at different positions of the tray main body.
FIG. 15 is a cross-sectional view showing a stacked state of a tray in which another example of a conventional tray is shown, and a protruding edge portion on which a stacked upper tray main body is seated is provided on a part of the flange portion.
[Explanation of symbols]
1 Tray body
2A Isobe
2B Isobe
2C Isobe
2D buttock
3 slope
4 Outer legs
4a Bottom
5 Overlapping projections
6 Vertical groove
6a Upper front
6b Lower front
7 Goods storage space
9 recess
L1 width
L2 width
X inward
Y inward
Z height direction

Claims (5)

熱可塑性の合成樹脂シートを真空成形等の熱成形をすることにより全体形状が略皿形のトレー本体が形成され、該トレー本体の外縁の周囲には鍔部を設けると共に、該鍔部の外側下方には下段に配置されるトレー本体に積み重ね可能に外側下方へ開かれた斜面を有する外脚部を設け、該外脚部には、その天面から下段に配置されるトレー本体の鍔部の上面に積み重ねられる重ね突出部が所望高さに形成された電子部品等の収納トレーにおいて、前記重ね突出部には鍔部の天面から外脚部の下部との間の高さ方向に外脚部の板面に略交叉して内方に所望深さの縦溝形成され、該縦溝は前記外鍔部の板面方向を正面とし、その上部の幅が前記重ね突出部の設置長さよりも狭く、かつ、縦溝は前記正面上部の幅よりも正面下部の幅が幅広に形成されることを特徴とする電子部品等の収納トレー。By forming the thermoplastic synthetic resin sheet by thermoforming such as vacuum forming, a tray body having a substantially dish shape is formed, and a flange is provided around the outer edge of the tray body. the outward and downward is provided outside legs having capable slopes opened outward downwardly stacked tray body disposed in the lower, the outer legs, the top surface of that tray body disposed in the lower part In a storage tray for an electronic component or the like in which overlapping protrusions stacked on the upper surface of the flange are formed at a desired height, the height between the top surface of the flange and the lower portion of the outer leg is between the overlapping protrusions. are formed longitudinal grooves of desired depth inwardly substantially cross to the plate surface of the outer leg in the direction of said longitudinal groove and the front of the plate surface direction of the outer collar portion, a width the overlapping of the upper narrower than the installation length of the projecting portion, and flutes the front upper portion of the width the width of the front bottom wider than Storage tray of electronic components, characterized in that it is made. 前記縦溝はトレー本体の周囲に設けた鍔部の適宜2個所以上に形成されることにより前記重ね突出部が形成されることを特徴とする請求項1に記載の電子部品等の収納トレー。  2. The storage tray for electronic parts and the like according to claim 1, wherein the vertical protrusions are formed at two or more appropriate portions of a flange provided around the tray body to form the overlapping protrusions. 前記縦溝は鍔部に対して平面略H状ないしは平面略I状に形成されることを特徴とする請求項1または請求項2の何れかに記載の電子部品等の収納トレー。  3. The storage tray for electronic components and the like according to claim 1, wherein the vertical groove is formed in a substantially plane H shape or a plane I shape with respect to the flange portion. 前記縦溝は、トレー本体の上下、左右の周囲外縁のうちの所望の鍔部に対して1個所宛に2個以上の複数個が形成されることにより該縦溝を挟んで左右には重ね突出部が対向して形成されることを特徴とする請求項1,請求項2,または請求項3の何れかに記載の電子部品等の収納トレー。 The vertical groove is overlapped on the left and right sides with the vertical groove formed by forming two or more of the vertical grooves on one side with respect to a desired collar portion of the upper and lower peripheral edges of the tray body. claim 1, protrusion, characterized in that it is formed to face, claim 2 or storage tray of electronic components according to claim 3,. 前記縦溝および重ね突出部は、前記鍔部の前記外脚部に、全体的に平面略半円状に複数個が配列されることを特徴とする請求項1,請求項2,請求項3,または請求項4の何れかに記載の電子部品等の収納トレー。Said longitudinal groove, and overlapping protrusions in the outer leg of the flange portion, claim 1, characterized in that the plurality is arranged in a generally planar substantially semicircular, claim 2, claim 3. A storage tray for electronic components or the like according to claim 3.
JP2002079414A 2002-03-20 2002-03-20 Storage tray for electronic components Expired - Fee Related JP4106225B2 (en)

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US20110031159A1 (en) * 2008-04-22 2011-02-10 Kohji Minamino Tray
CN202295586U (en) * 2010-12-21 2012-07-04 柏宝日本公司 Collecting tray
CN103287651B (en) * 2013-05-31 2015-11-25 深圳市华星光电技术有限公司 A kind of pallet of display panel assembly
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