JP4103955B2 - Method and apparatus for supplying cylindrical resin film material to molding drum - Google Patents

Method and apparatus for supplying cylindrical resin film material to molding drum Download PDF

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Publication number
JP4103955B2
JP4103955B2 JP2002335044A JP2002335044A JP4103955B2 JP 4103955 B2 JP4103955 B2 JP 4103955B2 JP 2002335044 A JP2002335044 A JP 2002335044A JP 2002335044 A JP2002335044 A JP 2002335044A JP 4103955 B2 JP4103955 B2 JP 4103955B2
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Prior art keywords
film material
cylindrical
forming drum
cylindrical film
resin film
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JP2002335044A
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Japanese (ja)
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JP2004167781A (en
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正彦 相馬
辰三 中野
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Priority to JP2002335044A priority Critical patent/JP4103955B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、円筒状樹脂フィルム材料の成形ドラムへの供給方法及びその供給装置に係わり、更に詳しくは、例えば、タイヤ成形工程において、剛性のない薄い円筒状樹脂フィルム材料から成るインナーライナーを人手を介することなく、皺等を発生させずに成形ドラム上に自動的に供給することが出来る円筒状樹脂フィルム材料の成形ドラムへの供給方法及びその供給装置に関するものである。
【0002】
【従来の技術】
従来、タイヤ成形工程においては、連続した帯状シート材料を所定の長さに切断して使用したり、予め1本タイヤ毎に成形された帯状部材や円環部材を使用して成形ドラムに巻付けたり、貼合わせ組立てている。
【0003】
またこの他に、非常に薄く、剛性のない円筒状フィルム材料を使用し、これを定尺切断した後に成形ドラムにセットする方法として、偏平状に折り畳まれた円筒状フィルム材料の外周面の複数箇所を複数の吸着カップにより吸着して成形ドラムの外径よりも大きく押し広げ、この状態で成形ドラムに挿入させてセットする方法や、成形ドラムの軸端に配置された補助ドラムに偏平に折り畳まれた円筒状シート材料の先端部を開口させて嵌め込み、その先端部を縮径状態にした成形ドラム上に移送した後に、成形ドラムを拡径させて保持させ、両ドラム間で円筒状シート材料を切断する方法等が提案されている(例えば、特許文献1,特許文献2参照)。
【0004】
【特許文献1】
特開2001−219478号公報(第4頁〜第5頁、図1)
【特許文献2】
特開平11−90891号公報(第2頁〜第3頁、図1)
【0005】
【発明が解決しようとする課題】
然しながら、極めて薄い円筒状フィルム材料の外周面の複数箇所を複数の吸着カップにより吸着し、成形ドラムの外径よりも大きく押し広げて成形ドラムに移送させて挿入する方法の場合には、何のガイド手段もないために、円筒状フィルム材料に皺等が発生し易く、しかも成形ドラムのセンターに位置合わせを行いながら挿入することは非常に難しいと言う問題があった。
【0006】
また、補助ドラムに偏平に折り畳まれた円筒状シート材料の先端部を開口させて嵌め込む方法の場合には、偏平状の円筒状シート材料の先端部を開口させるためには、人手が必要であり、自動成形機へ対応させるのが難しいと言う問題があった。
【0007】
この発明はかかる従来の問題点に着目し、剛性のない薄い円筒状樹脂フィルム材料から成る円筒状フィルム材料を皺を発生させず、成形ドラムのセンター位置へ自動的に挿入することが出来る円筒状樹脂フィルム材料の成形ドラムへの供給方法及びその供給装置を提供することを目的とするものである。
【0008】
【課題を解決するための手段】
この発明は上記目的を達成するため、この発明の円筒状樹脂フィルム材料の成形ドラムへの供給方法は、円筒状フィルム材料を巻取ったロールから送り出しガイド手段を介して円筒状フィルム材料を巻出し、この巻出した円筒状フィルム材料を昇降可能なテーブル上において切断手段により所定の長さに切断し、この切断した円筒状フィルム材料の上面を複数の吸着保持手段により吸着保持して筒状に開いた状態で成形ドラム上の近傍位置まで上昇させ、前記筒状に開いた状態の円筒状フィルム材料内に、前記成形ドラムの軸線上に配設され、かつ開閉可能な一対の円弧状ガイド部材を挿入し、この円弧状ガイド部材を拡径させて円筒状フィルム材料を少なくとも成形ドラム径以上の円形状態に拡径し、この状態で前記吸着保持手段により吸着保持した円筒状フィルム材料を円弧状ガイド部材をガイドとして成形ドラムのセンター位置に挿入移載することを要旨とするものである。
【0009】
ここで、前記吸着保持手段により吸着保持した円筒状フィルム材料を成形ドラムに挿入する際、円弧状ガイド部材の端末部を成形ドラムの挿入端に被嵌させ、この状態で吸着保持した円筒状フィルム材料を成形ドラムのセンター位置に合わせて挿入移載するものである。
【0010】
このように、剛性のない薄い円筒状樹脂フィルム材料から成る円筒状フィルム材料に皺を発生させず、しかも成形ドラムのセンター位置へ自動的に挿入することが出来、作業性及び生産性の向上を図ることが出来るものである。
【0011】
また、この発明の円筒状樹脂フィルム材料の成形ドラムへの供給装置は、円筒状の熱可塑性樹脂フィルム材料をシート状に折り畳んで巻取ったロールを回転自在に載置するロール台車と、ロール台車から巻出された円筒状フィルム材料を所定の張力を保持した状態で順次送りだす送り出しガイド手段と、この送り出しガイド手段から送り出された円筒状フィルム材料を所定の長さに切断する切断手段を備えた昇降可能なテーブルと、テーブル上の定尺切断された円筒状フィルム材料の上面の複数箇所を吸着し、吊り下げて筒状に開いた状態で成形ドラム上の近傍位置まで上昇させる昇降可能な吸着保持手段と、この吸着保持手段により筒状に開いた状態の円筒状フィルム材料内に侵入し、少なくとも成形ドラム径以上の円形状態に拡径する開閉可能な一対の円弧状ガイド部材とで構成し、前記吸着保持手段及び円弧状ガイド部材を成形ドラムの軸芯方向に水平移動可能に構成したことを要旨とするものである。
【0012】
前記吸着保持手段としては、円筒状フィルム材料の長手方向中央に位置するセンタープレートと、その両側に揺動可能に連結された左右一対のスイングプレートとで構成し、前記センタープレートの下面及び左右一対のスイングプレートの下面に円筒状フィルム材料の上面の複数箇所を吸着する吸着部材を設け、また前記円弧状ガイド部材としは、切断される円筒状フィルム材料の長手方向の長さ以上で、円弧状に形成された一対のガイド部材により構成し、この一対のガイド部材は、上面中央の連結軸により開閉可能に連結され、この連結軸を中心としてリンク式拡縮機構により開閉するように構成したものである。
【0013】
更に、前記円弧状に形成された一対のガイド部材は、拡径時に少なくとも成形ドラム径以上に拡径すると共に、円筒状フィルム材料を成形ドラム側にガイドする際、一対のガイド部材の端末部が成形ドラムの挿入端に被嵌するように構成したものである。
【0014】
このように、タイヤ成形機の自動成形機の対応として、切断手段を備えた昇降可能なテーブルと、円筒状フィルム材料の上面の複数箇所を吸着し、吊り下げて筒状に開いた状態で成形ドラム上の近傍位置まで上昇させる昇降可能な吸着保持手段と、この吸着保持手段により筒状に開いた状態の円筒状フィルム材料内に侵入し、少なくとも成形ドラム径以上の円形状態に拡径する開閉可能な分割された円弧状ガイド部材等で構成することで、シート状に折り畳まれた円筒状樹脂フィルム材料の供給から定尺切断して成形ドラムのセンター位置までの挿入作業を全て自動化することが可能となり、円筒状樹脂フィルム材料に皺を発生させることなく、効率の良い円筒状樹脂フィルム材料の搬送作業を行うことが出来るものである。
【0015】
【発明の実施の形態】
以下、添付図面に基づき、この発明の実施形態を説明する。
【0016】
図1は、この発明の円筒状樹脂フィルム材料の成形ドラムへの供給方法を実施するための供給装置の正面図、図2は図1の平面図、図3は図1の左側面図、図4は図1の右側面図を示し、この実施形態では、熱可塑性樹脂フィルム材料(この実施形態では、熱可塑性エラストマー組成物から成る厚さ0.01mm〜0.5mmのフィルム材料) を押出機等により円筒状に成形し、この円筒状に形成した円筒状フィルム材料Wをタイヤ成形機においてタイヤのインナーライナーとして使用する場合について説明する。
【0017】
前記供給装置は、押出機等で成形された円筒状フィルム材料Wをシート状に折り畳んでロール1に巻き取り、これを回転自在に載置した移動可能なロール台車2と、ロール台車2から巻出された円筒状フィルム材料Wを所定の張力を保持した状態で順次送りだす送り出しガイド手段3と、この送り出しガイド手段3から送り出された円筒状フィルム材料Wを所定の長さに切断する切断手段4を備えた昇降可能なテーブル5と、テーブル5上の定尺切断された円筒状フィルム材料Waの上面の複数箇所を吸着し、吊り下げて筒状に開いた状態で成形ドラム6上の近傍位置まで上昇させる昇降可能な吸着保持手段7と、この吸着保持手段7により筒状に開いた状態の円筒状フィルム材料Wa内に侵入し、少なくとも成形ドラム6の外径以上の円形状態に拡径する開閉可能な一対の円弧状ガイド部材8とで構成されている。
【0018】
前記ロール1を回転自在に載置した移動可能なロール台車2は、図1及び図3に示すように、四隅に車輪9を備えた台車10上に軸受け11を介してロール1を回転自在に支持するロール軸12を水平に配設し、ロール軸12の両端部には、ハンドル13が設けられている。
【0019】
また、円筒状フィルム材料Wの送り出しガイド手段3は、図1に示すように、台車10の側面に車輪14a及びストッパー14bを底面に備えた支持台14が設置され、この支持台14上に立設された支持フレーム15の一側面には、駆動モータ16により回転駆動される駆動ローラ17,複数のガイドローラ18及びタイミングベルト19が取付けられ、また他側面には、円筒状フィルム材料Wの送り出し張力を調整するフェスツーン等の張力調整手段20が配設されている。
【0020】
また、送り出しガイド手段3の側部に設置される前記テーブル5は、図4〜図8に示すように、テーブルフレーム21上に昇降シリンダー22を介してテーブル5が水平に設置され、テーブル5の一端側(図1,図5,図6において右側)には、位置決めシリンダー23が水平に取付けられ、この位置決めシリンダー23の先端のロッド23aには、円筒状フィルム材料Wの位置決めプレート24と、円筒状フィルム材料Wの先端を固定する固定プレート25a,固定シリンダー25bから成る固定手段25が取付けられている。
【0021】
また、テーブル5の他端側(図1,図5,図6において左側)には、前記張力調整手段20等を介して供給される円筒状フィルム材料Wをテーブル5上に送り出すガイドロール26,ピンチロール27が取付けられ、更にテーブル5の中央部には、円筒状フィルム材料Wの先端をクランプしてテーブル5に沿って前記位置決めプレート24の位置まで移送する材料送り装置28と、円筒状フィルム材料Wを所定の長さに切断する前記切断手段4が取付けられている。
【0022】
材料送り装置28は、テーブル5を挟んでその両側のテーブルフレーム21上平行に敷設されたガイドレール29a,29b上に門型状の移動フレーム30が移動可能に載置され、この移動フレーム30は移動シリンダー31を介してガイドレール29a,29b上をスライドするように構成されている。
【0023】
前記移動フレーム30上には、図9に示すように円筒状フィルム材料Wの両サイドをクランプするクランプベース31aとクランプシリンダー31bとから成るクランプ手段31が設置され、またクランプ手段31の側部には、図10に示すように、テーブル5の幅方向に沿って移動し、クランプ手段31に押えされた円筒状フィルム材料Wを所定の長さに切断する切断手段4が設置されている。
【0024】
この切断手段4は、切断ガイド32に沿って移動する板状のカッター33と、該カッター33を切断ガイド32に沿って所定の速度で移動させるロッドレスシリンダー34等により構成され、カッター33は切断ガイド32に沿って移動するカッターホルダー35に着脱可能に取付けられ、36はカッター押えシリンダーを示している。
【0025】
次に、テーブル5上の定尺切断された円筒状フィルム材料Waの上面の複数箇所を吸着し、吊り下げて筒状に開いた状態で成形ドラム6上の近傍位置まで上昇させる前記吸着保持手段7及び一対の円弧状ガイド部材8は、テーブルフレーム21の背面側に立設された二本の支柱40a,40bに、ガイドレール41及びロッドレスシリンダー42を介して昇降可能な吸着保持手段7のガイドフレーム43が水平に架設され、このガイドフレーム43に敷設されたガイドレール44には、図1〜図3及び図12,図13に示すように、吸着保持手段7が取付けられている。
【0026】
この吸着保持手段7は、図12及び図13の斜視図に示すように、ガイドレール44にスライド可能に係合するベースプレート7Aに、切断された円筒状フィルム材料Waの長手方向中央に位置するセンタープレート45と、その両側に揺動可能に連結された左右一対のスイングプレート46a,46bとが取付けられ、電動シリンダー47を介してベースプレート7Aはガイドレール44に沿って往復移動出来るように構成されている。
【0027】
前記センタープレート45及び左右一対のスイングプレート46a,46bは、長手方向において3分割され、シリンダー48を介してそれぞれの間隔が調整出来るように構成され、またこの3分割されそれぞれの左右一対のスイングプレート46a,46bは、図示しない揺動シリンダー等を介して上下方向に揺動し得るように構成されている。
【0028】
前記センタープレート45の下面及び左右一対のスイングプレート46a,46bの下面には、円筒状フィルム材料Waの上面の複数箇所(この実施形態では、左右,前後に3箇所ずつ計9箇所)を吸着するバキュームパッド等の吸着部材49が取付けられ、これらの吸着部材49は、配管50を介して図示しないバキュームポンプに接続され、切断された円筒状フィルム材料Waの円弧状に保持しながら複数箇所を同時に吸着または開放出来るように構成してある。
【0029】
図16及び図17は、吸着保持手段7の作動状態を示す説明図であって、テーブル5上の定尺切断された円筒状フィルム材料Waの上面の複数箇所(この実施形態では9箇所)を、水平状態にしてあるセンタープレート45及び左右一対のスイングプレート46a,46bに設けた9個の吸着部材49で吸着保持し、支柱40a,40bに沿って成形ドラム6上まで上昇させる際に、左右一対のスイングプレート46a,46bのみを所定の角度傾斜させて円筒状フィルム材料Waを円筒状に形成し、この状態にした後に、円筒状フィルム材料Waの上部内面側に後述する開閉可能な一対のガイド部材55a,55bから成る円弧状ガイド部材8を挿入させて保持させるものである。
【0030】
また、前記円弧状ガイド部材8は、前記支柱40bの上端に円弧状ガイド部材8のガイドフレーム51の一端が水平に支持され、このガイドフレーム51に敷設されたガイドレール52には、シリンダー53を介して支持フレーム54が吊設されている。
【0031】
そして、この支持フレーム54には、切断される円筒状フィルム材料Waの長手方向の長さ以上で、かつ円弧状(180°を二分割した形状)に形成された一対のガイド部材55a,55bが取付けられ、この一対のガイド部材55a,55bは、パンチングメタル等の軽金属材料や樹脂材料等によりメッシュ状に構成されると共に、両部材の上面中央部は連結軸56により開閉可能に連結されている。
【0032】
前記一対のガイド部材55a,55bは、上記連結軸56を支点として揺動し、この連結軸56を中心として、図12〜図15に示すようなリンク拡縮機構57により開閉するように構成されている。リンク拡縮機構57は、同図に示すように、ガイド部材55a,55bの下端部58にリンク59a,59bの一端がピン60a,60bを介して回転自在に連結され、リンク59a,59bの他端は、連結部材61に固定されている。
【0033】
連結部材61には、操作ロッド62の一端が垂直向き連結され、この操作ロッド62の他端側は、鉛直向きのガイドフレーム63に取付けられた操作シリンダー64に連結されている。従って、操作シリンダー64が伸縮作動すると、リンク59a,59bを介してガイド部材55a,55bは連結軸56を支点として開閉し、円筒状フィルム材料Waの内面上部を円弧状に拡開させることが出来るものである。
【0034】
また、前記円弧状に形成された一対のガイド部材55a,55bは、拡径時に少なくとも成形ドラム6の径以上に拡径すると共に、円筒状フィルム材料Waを成形ドラム6側にガイドする際、一対のガイド部材55a,55bはガイドフレーム51に敷設されたガイドレール52に沿って成形ドラム6側に移動すると共に、その端末部が成形ドラム6の挿入端に被嵌し、剛性がなく薄い円筒状フィルム材料Waが皺にならず、しかもガイド部材55a,55bと成形ドラム6との間の隙間等に垂れ下がることなく、円滑にガイドすることが出来るようにしてある。
【0035】
次に、この発明の円筒状樹脂フィルム材料Wの成形ドラム6への供給方法を図18(a)〜(f)を参照しながら説明する。
【0036】
先ず、ロール台車2上のロール1から巻出された円筒状フィルム材料Wを送り出しガイド手段3により所定の張力を保持した状態でテーブル5上まで順次送り出し、テーブル5上において位置決めプレート24や固定プレート25a,固定シリンダー25bにより所定の長さに位置決めした後、後端側を固定手段25により固定した状態で切断手段4のカッター33により所定の長さに切断する。
【0037】
次に、テーブル5上において定尺切断された円筒状フィルム材料Waに対して、図18(a),(b)に示すように、水平状態にしてあるセンタープレート45及び左右一対のスイングプレート46a,46bを備えた吸着保持手段7を支柱40a,40bに沿って下降させ、円筒状フィルム材料Waの上面の複数箇所を、センタープレート45及び左右一対のスイングプレート46a,46bに設けた9個の吸着部材49で吸着保持する。
【0038】
この状態で、吸着保持手段7を図18(c)に示すように、支柱40a,40bに沿って成形ドラム6上まで上昇させ、シート状に折り畳まれた円筒状フィルム材料Waを筒状体に形成し、更に左右一対のスイングプレート46a,46bのみを所定の角度傾斜させて円筒状フィルム材料Waを円筒状に形成する。
【0039】
このような状態から、円筒状フィルム材料Waの上部内面側に、図18(d)に示すように、円弧状ガイド部材8の円弧状(180°を二分割した形状)に形成された一対のガイド部材55a,55bを挿入し、一対のガイド部材55a,55bをリンク拡縮機構57を介して円弧状に拡径させて円筒状フィルム材料Waの上部内面側を支持させる。
【0040】
このような状態から、吸着保持手段7及び円弧状ガイド部材8を成形ドラム6の一端近傍まで移動させ、更に吸着保持手段7は、図18(d)に示すように、円筒状に形成された円筒状フィルム材料Waを保持した状態で成形ドラム6上まで移動し、成形ドラム6のセンター位置にて円筒状フィルム材料Waの吸着保持状態を開放する。すると、円筒状フィルム材料Waは、図18(f)に示すように、成形ドラム6のセンター位置にて位置決めされた状態で被嵌された状態となる。
【0041】
その後は、吸着保持手段7及び円弧状ガイド部材8は、基の待機位置まで移動し、次に搬送されて来る円筒状フィルム材料Waの吸着保持状態に待機する。
【0042】
なお、上記のような円筒状フィルム材料Waの挿入工程において、円弧状ガイド部材8の一対のガイド部材55a,55bの先端部が、成形ドラム6の端末部に被るようにしておけば、円弧状ガイド部材8と成形ドラム6の端末部との間に隙間がなくなり、吸着保持手段7で円筒状フィルム材料Waを保持しながら成形ドラム6上に搬送する際、円筒状フィルム材料Waに弛みや皺を発生させることなく円滑に搬送して移載させることが出来る。
【0043】
以上のような方法により円筒状樹脂フィルム材料Waを成形ドラム6のセンター位置に搬送して移載することが出来るので、剛性のない薄い円筒状樹脂フィルム材料から成る円筒状フィルム材料Wに皺を発生させず、しかも成形ドラム6のセンター位置へ自動的に挿入することが出来るものである。
【0044】
【発明の効果】
この発明は、上記のように円筒状フィルム材料を巻取ったロールから送り出しガイド手段を介して円筒状フィルム材料を巻出し、この巻出した円筒状フィルム材料を昇降可能なテーブル上において切断手段により所定の長さに切断し、この切断した円筒状フィルム材料の上面を複数の吸着保持手段により吸着保持して筒状に開いた状態で成形ドラム上の近傍位置まで上昇させ、前記筒状に開いた状態の円筒状フィルム材料内に、前記成形ドラムの軸線上に配設され、かつ開閉可能な一対の円弧状ガイド部材を挿入し、この円弧状ガイド部材を拡径させて円筒状フィルム材料を少なくとも成形ドラム径以上の円形状態に拡径し、この状態で前記吸着保持手段により吸着保持した円筒状フィルム材料を円弧状ガイド部材をガイドとして成形ドラムのセンター位置に挿入移載するようにしたので、剛性のない薄い円筒状樹脂フィルム材料から成る円筒状フィルム材料に皺を発生させず、しかも成形ドラムのセンター位置へ自動的に挿入することが出来、作業性及び生産性の向上を図ることが出来る効果がある。
【0045】
また、この発明の円筒状樹脂フィルム材料の成形ドラムへの供給装置は、円筒状の熱可塑性樹脂フィルム材料をシート状に折り畳んで巻取ったロールを回転自在に載置するロール台車と、ロール台車から巻出された円筒状フィルム材料を所定の張力を保持した状態で順次送りだす送り出しガイド手段と、この送り出しガイド手段から送り出された円筒状フィルム材料を所定の長さに切断する切断手段を備えた昇降可能なテーブルと、テーブル上の定尺切断された円筒状フィルム材料の上面の複数箇所を吸着し、吊り下げて筒状に開いた状態で成形ドラム上の近傍位置まで上昇させる昇降可能な吸着保持手段と、この吸着保持手段により筒状に開いた状態の円筒状フィルム材料内に侵入し、少なくとも成形ドラム径以上の円形状態に拡径する開閉可能な一対の円弧状ガイド部材とで構成し、前記吸着保持手段及び円弧状ガイド部材を成形ドラムの軸芯方向に水平移動可能に構成したので、シート状に折り畳まれた円筒状樹脂フィルム材料の供給から定尺切断して成形ドラムのセンター位置までの挿入作業を全て自動化することが可能となり、円筒状樹脂フィルム材料に皺を発生させることなく、効率の良い円筒状樹脂フィルム材料の搬送作業を行うことが出来る効果がある。
【図面の簡単な説明】
【図1】この発明の円筒状樹脂フィルム材料の成形ドラムへの供給方法を実施するための供給装置の正面図である。
【図2】図1の平面図である。
【図3】図1の左側面図である。
【図4】図1の右側面図である。
【図5】円筒状樹脂フィルム材料の供給装置におけるテーブルの拡大正面図である。
【図6】図5の平面図である。
【図7】図5の右側面図である。
【図8】図5の左側面図である。
【図9】テーブル上に設置されたクランプ手段の拡大正面図である。
【図10】テーブル上に設置された切断手段の拡大平面図である。
【図11】テーブルフレームに支持されたテーブルの一部拡大正面図である。
【図12】円筒状フィルム材料の吸着保持手段及び円弧状ガイド部材の一側面側からの斜視図である。
【図13】円筒状フィルム材料の吸着保持手段及び円弧状ガイド部材の他側面側からの斜視図である。
【図14】円弧状ガイド部材のガイド部材を開閉するリンク拡縮機構の説明図である。
【図15】円弧状ガイド部材のガイド部材を開閉するリンク拡縮機構の説明図である。
【図16】円筒状フィルム材料の吸着保持手段の作動状態を示す説明図である。
【図17】円筒状フィルム材料の吸着保持手段の作動状態を示す説明図である。
【図18】(a)〜(f)は、定尺切断された円筒状樹脂フィルム材料を成形ドラムへ搬送する工程の工程説明図である。
【符号の説明】
1 ロール 2 ロール台車
3 送り出しガイド手段 4 切断手段
5 テーブル 6 成形ドラム
7 吸着保持手段 8 円弧状ガイド部材
9 車輪 10 台車
11 軸受け 12 ロール軸
13 ハンドル 14a 車輪
14b ストッパー 14 支持台
15 支持フレーム 16 駆動モータ
17 駆動ローラ 18 ガイドローラ
19 タイミングベルト 20 張力調整手段
21 テーブルフレーム 22 昇降シリンダー
23 位置決めシリンダー 23a ロッド
24 位置決めプレート 25 固定手段
25a 固定プレート 25b 固定シリンダー
26 ガイドロール 27 ピンチロール
28 材料送り装置 29a,29b ガイドレール
30 移動フレーム 31 移動シリンダー
32 切断ガイド 33 カッター
34 ロッドレスシリンダー 35 カッターホルダー
36 カッター押えシリンダー
40a,40b 支柱 41 ガイドレール
42 ロッドレスシリンダー 43 ガイドフレーム
44 ガイドレール 45 センタープレート
46a,46b スイングプレート 47 電動シリンダー
7A ベースプレート
48 シリンダー 49 吸着部材
50 配管 51 ガイドフレーム
52 ガイドレール 53 シリンダー
54 支持フレーム
55a,55b ガイド部材 56 連結軸
57 リンク拡縮機構 58 下端部
59a,59b リンク
60a,60b ピン
61 連結部材 62 操作ロッド
63 ガイドフレーム 64 操作シリンダー
W 円筒状フィルム材料
Wa 定尺切断された円筒状フィルム材料
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method and apparatus for supplying a cylindrical resin film material to a molding drum. More specifically, for example, in a tire molding process, an inner liner made of a thin cylindrical resin film material having no rigidity is manually used. The present invention relates to a method for supplying a cylindrical resin film material to a molding drum, which can be automatically supplied onto a molding drum without generating wrinkles, and a supply device therefor.
[0002]
[Prior art]
Conventionally, in a tire molding process, a continuous belt-shaped sheet material is cut into a predetermined length and used, or is wound around a molding drum using a belt-shaped member or an annular member molded in advance for each tire. Or laminating and assembling.
[0003]
In addition to this, as a method of using a very thin and non-rigid cylindrical film material and cutting it into a forming drum after cutting it at a fixed length, a plurality of outer peripheral surfaces of the cylindrical film material folded into a flat shape are used. A part is adsorbed by a plurality of suction cups and pushed out to be larger than the outer diameter of the molding drum.In this state, it is inserted into the molding drum and set, or it is folded flat on the auxiliary drum placed at the shaft end of the molding drum. The cylindrical sheet material is opened and fitted, and transferred to a molding drum whose diameter is reduced, and then the molding drum is expanded and held, and the cylindrical sheet material is held between the two drums. Have been proposed (see, for example, Patent Document 1 and Patent Document 2).
[0004]
[Patent Document 1]
JP 2001-219478 A (pages 4 to 5, FIG. 1)
[Patent Document 2]
Japanese Patent Laid-Open No. 11-90891 (pages 2 to 3, FIG. 1)
[0005]
[Problems to be solved by the invention]
However, in the case of a method in which a plurality of locations on the outer peripheral surface of a very thin cylindrical film material are adsorbed by a plurality of suction cups, spread out larger than the outer diameter of the molding drum, transferred to the molding drum, and inserted. Since there is no guide means, wrinkles or the like are likely to occur in the cylindrical film material, and there is a problem that it is very difficult to insert while aligning with the center of the forming drum.
[0006]
In addition, in the case of the method of opening and fitting the front end portion of the cylindrical sheet material folded flat on the auxiliary drum, manpower is required to open the front end portion of the flat cylindrical sheet material. There was a problem that it was difficult to correspond to an automatic molding machine.
[0007]
The present invention pays attention to such a conventional problem, and a cylindrical film material made of a thin cylindrical resin film material having no rigidity can be automatically inserted into the center position of a molding drum without generating wrinkles. It is an object of the present invention to provide a method for supplying a resin film material to a forming drum and a supply device therefor.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a method for supplying a cylindrical resin film material to a forming drum according to the present invention, wherein the cylindrical film material is unwound from a roll wound with the cylindrical film material via a feed guide means. The unrolled cylindrical film material is cut into a predetermined length by a cutting means on a table that can be raised and lowered, and the upper surface of the cut cylindrical film material is sucked and held by a plurality of sucking and holding means into a cylindrical shape. A pair of arcuate guide members which are opened to the vicinity of the molding drum in the open state and are arranged on the axis of the molding drum in the cylindrical film material in the cylindrical open state and which can be opened and closed. And the diameter of the arcuate guide member is expanded to expand the cylindrical film material into a circular state at least larger than the diameter of the forming drum, and in this state, the suction holding means absorbs the cylindrical film material. It is an gist that the held cylindrical film materials arcuate guide member to move into the center position of the forming drum as a guide mounting.
[0009]
Here, when the cylindrical film material sucked and held by the suction holding means is inserted into the molding drum, the end portion of the arcuate guide member is fitted to the insertion end of the molding drum, and the cylindrical film is sucked and held in this state. The material is inserted and transferred in accordance with the center position of the forming drum.
[0010]
In this way, the cylindrical film material made of a thin cylindrical resin film material having no rigidity does not generate wrinkles and can be automatically inserted into the center position of the molding drum, improving workability and productivity. It can be planned.
[0011]
The apparatus for supplying a cylindrical resin film material to a forming drum according to the present invention includes a roll carriage on which a roll obtained by folding and winding a cylindrical thermoplastic resin film material into a sheet is rotatably mounted, and a roll carriage A feed guide means for sequentially feeding the cylindrical film material unwound from the feed guide means while maintaining a predetermined tension; and a cutting means for cutting the cylindrical film material fed from the feed guide means into a predetermined length. A table that can be moved up and down and a plurality of portions on the upper surface of the cylindrical film material that has been cut into a fixed length on the table are sucked and lifted up and down to a nearby position on the forming drum while being opened in a cylindrical shape. A holding means and an opening that penetrates into the cylindrical film material that is opened in a cylindrical shape by the suction holding means and expands into a circular state at least larger than the diameter of the forming drum. Constituted by a pair of arc-shaped guide member which is, it is an gist in that the suction holding means and the arc-shaped guide member is horizontally movable in the axial direction of the forming drum.
[0012]
The suction holding means includes a center plate located at the center in the longitudinal direction of the cylindrical film material, and a pair of left and right swing plates that are swingably connected to both sides thereof. An adsorption member that adsorbs a plurality of locations on the upper surface of the cylindrical film material is provided on the lower surface of the swing plate, and the arc-shaped guide member has an arc shape longer than the length of the cylindrical film material to be cut. The pair of guide members are configured to be opened and closed by a connecting shaft at the center of the upper surface, and are configured to be opened and closed by a link type expansion / contraction mechanism around the connecting shaft. is there.
[0013]
Furthermore, the pair of guide members formed in the arc shape expands at least larger than the diameter of the forming drum when expanding, and when guiding the cylindrical film material to the forming drum side, the end portions of the pair of guide members are It is configured to fit over the insertion end of the forming drum.
[0014]
In this way, as an automatic molding machine for tire molding machines, the table that can be lifted and lowered with a cutting means and a plurality of locations on the upper surface of the cylindrical film material are adsorbed, suspended and molded in a cylindrical shape A suction holding means that can be moved up and down to a nearby position on the drum, and an opening and closing that penetrates into the cylindrical film material that is opened in a cylindrical shape by this suction holding means and expands into a circular state at least larger than the diameter of the forming drum It is possible to automate all insertion operations from the supply of cylindrical resin film material folded into a sheet shape to the center position of the forming drum by configuring it with possible arc-shaped guide members etc. Thus, the cylindrical resin film material can be efficiently transported without causing wrinkles in the cylindrical resin film material.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
[0016]
1 is a front view of a supply apparatus for carrying out the method for supplying a cylindrical resin film material of the present invention to a molding drum, FIG. 2 is a plan view of FIG. 1, FIG. 3 is a left side view of FIG. 4 is a right side view of FIG. 1, and in this embodiment, a thermoplastic resin film material (in this embodiment, a film material having a thickness of 0.01 mm to 0.5 mm made of a thermoplastic elastomer composition) is used as an extruder. A case will be described in which a cylindrical film material W formed into a cylindrical shape is used as an inner liner of a tire in a tire molding machine.
[0017]
The supply device folds a cylindrical film material W formed by an extruder or the like into a sheet and winds it on a roll 1, and a movable roll carriage 2 on which the roll is placed and a roll roll 2. Delivery guide means 3 for sequentially feeding the cylindrical film material W that has been delivered while maintaining a predetermined tension, and cutting means 4 for cutting the cylindrical film material W delivered from the delivery guide means 3 to a predetermined length. A table 5 having a height and a position near the molding drum 6 in a state of adsorbing a plurality of portions on the upper surface of the cylindrical film material Wa cut into a fixed length on the table 5 and suspending and opening the cylindrical film material Wa The suction holding means 7 that can be moved up and down, and the suction holding means 7 penetrates into the cylindrical film material Wa that is opened in a cylindrical shape, and is at least a circular shape that is at least the outer diameter of the forming drum 6. It is composed of a pair closing possible that expanded to state the arc-shaped guide member 8.
[0018]
As shown in FIGS. 1 and 3, the movable roll carriage 2 on which the roll 1 is rotatably mounted has the roll 1 rotatable on a carriage 10 having wheels 9 at four corners via bearings 11. A roll shaft 12 to be supported is disposed horizontally, and handles 13 are provided at both ends of the roll shaft 12.
[0019]
Further, as shown in FIG. 1, the delivery guide means 3 for the cylindrical film material W is provided with a support base 14 provided with wheels 14 a and stoppers 14 b on the side surface of the carriage 10, and stands on the support base 14. A driving roller 17, a plurality of guide rollers 18, and a timing belt 19 that are rotationally driven by a driving motor 16 are attached to one side surface of the support frame 15 provided, and a cylindrical film material W is fed to the other side surface. A tension adjusting means 20 such as a festoon for adjusting the tension is provided.
[0020]
Further, as shown in FIGS. 4 to 8, the table 5 installed on the side portion of the delivery guide means 3 is installed horizontally on the table frame 21 via the elevating cylinder 22. A positioning cylinder 23 is horizontally mounted on one end side (the right side in FIGS. 1, 5 and 6). A rod 23a at the tip of the positioning cylinder 23 has a positioning plate 24 of a cylindrical film material W and a cylinder. A fixing means 25 comprising a fixing plate 25a and a fixing cylinder 25b for fixing the tip of the film material W is attached.
[0021]
Further, on the other end side of the table 5 (left side in FIGS. 1, 5 and 6), a guide roll 26 for feeding the cylindrical film material W supplied via the tension adjusting means 20 and the like onto the table 5, A pinch roll 27 is attached to the center of the table 5, and a material feeding device 28 that clamps the tip of the cylindrical film material W and transfers it to the position of the positioning plate 24 along the table 5, and the cylindrical film The cutting means 4 for cutting the material W into a predetermined length is attached.
[0022]
In the material feeding device 28, a gate-shaped moving frame 30 is movably mounted on guide rails 29a and 29b laid in parallel on the table frames 21 on both sides of the table 5, and the moving frame 30 is movable. It is configured to slide on the guide rails 29a and 29b via the moving cylinder 31.
[0023]
On the moving frame 30, as shown in FIG. 9, a clamp means 31 comprising a clamp base 31 a and a clamp cylinder 31 b for clamping both sides of the cylindrical film material W is installed, and on the side of the clamp means 31. As shown in FIG. 10, the cutting means 4 which moves along the width direction of the table 5 and cuts the cylindrical film material W pressed by the clamp means 31 into a predetermined length is installed.
[0024]
The cutting means 4 includes a plate-like cutter 33 that moves along the cutting guide 32, a rodless cylinder 34 that moves the cutter 33 along the cutting guide 32 at a predetermined speed, and the like. A cutter holder 35 is detachably attached to a cutter holder 35 that moves along the guide 32. Reference numeral 36 denotes a cutter pressing cylinder.
[0025]
Next, the adsorption holding means for adsorbing a plurality of portions on the upper surface of the cylindrical film material Wa cut into a fixed length on the table 5 and lifting it up to a nearby position on the forming drum 6 while being hung and opened in a cylindrical shape 7 and the pair of arcuate guide members 8 are attached to the two support columns 40a and 40b erected on the back side of the table frame 21 through the guide rail 41 and the rodless cylinder 42. A guide frame 43 is installed horizontally, and suction holding means 7 is attached to the guide rail 44 laid on the guide frame 43 as shown in FIGS. 1 to 3, 12, and 13.
[0026]
As shown in the perspective views of FIGS. 12 and 13, the suction holding means 7 is located at the center in the longitudinal direction of the cut cylindrical film material Wa on the base plate 7 </ b> A that is slidably engaged with the guide rail 44. A plate 45 and a pair of left and right swing plates 46a and 46b which are swingably connected to both sides thereof are attached, and the base plate 7A can be reciprocated along the guide rail 44 via an electric cylinder 47. Yes.
[0027]
The center plate 45 and the pair of left and right swing plates 46a and 46b are divided into three parts in the longitudinal direction, and the distance between the center plate 45 and the pair of left and right swing plates can be adjusted via a cylinder 48. 46a and 46b are comprised so that it can rock | fluctuate up and down via the rocking | cylinder cylinder etc. which are not shown in figure.
[0028]
The lower surface of the center plate 45 and the lower surfaces of the pair of left and right swing plates 46a and 46b adsorb a plurality of locations on the upper surface of the cylindrical film material Wa (in this embodiment, a total of 9 locations on the left and right and front and rear three locations). Adsorption members 49 such as a vacuum pad are attached, and these adsorption members 49 are connected to a vacuum pump (not shown) via a pipe 50 and simultaneously hold a plurality of locations while holding the cut cylindrical film material Wa in an arc shape. It is configured so that it can be adsorbed or released.
[0029]
FIGS. 16 and 17 are explanatory views showing the operating state of the suction holding means 7, and a plurality of places (9 places in this embodiment) on the upper surface of the cylindrical film material Wa cut in a fixed length on the table 5. When the center plate 45 in the horizontal state and the nine suction members 49 provided on the pair of left and right swing plates 46a and 46b are sucked and held and moved up to the top of the forming drum 6 along the columns 40a and 40b, the left and right Only a pair of swing plates 46a, 46b are inclined at a predetermined angle to form a cylindrical film material Wa into a cylindrical shape, and after this state, a pair of openable and closable later described on the upper inner surface side of the cylindrical film material Wa. An arcuate guide member 8 composed of guide members 55a and 55b is inserted and held.
[0030]
Further, the arcuate guide member 8 has one end of the guide frame 51 of the arcuate guide member 8 supported horizontally at the upper end of the support column 40b, and a cylinder 53 is attached to the guide rail 52 laid on the guide frame 51. A support frame 54 is suspended through the gap.
[0031]
The support frame 54 has a pair of guide members 55a and 55b that are not less than the length in the longitudinal direction of the cylindrical film material Wa to be cut and are formed in an arc shape (a shape obtained by dividing 180 ° into two). The pair of guide members 55a and 55b are configured in a mesh shape with a light metal material such as punching metal, a resin material, or the like, and the center portions of the upper surfaces of both members are connected by a connecting shaft 56 so as to be opened and closed. .
[0032]
The pair of guide members 55a and 55b swing around the connecting shaft 56, and are configured to open and close around the connecting shaft 56 by a link expansion / contraction mechanism 57 as shown in FIGS. Yes. As shown in the figure, the link expansion / contraction mechanism 57 includes one end of a link 59a, 59b rotatably connected to a lower end portion 58 of a guide member 55a, 55b via a pin 60a, 60b, and the other end of the link 59a, 59b. Is fixed to the connecting member 61.
[0033]
One end of an operating rod 62 is vertically connected to the connecting member 61, and the other end of the operating rod 62 is connected to an operating cylinder 64 attached to a vertical guide frame 63. Therefore, when the operation cylinder 64 is expanded and contracted, the guide members 55a and 55b are opened and closed with the connecting shaft 56 as a fulcrum via the links 59a and 59b, and the upper part of the inner surface of the cylindrical film material Wa can be expanded in an arc shape. Is.
[0034]
In addition, the pair of guide members 55a and 55b formed in the arc shape expands at least to the diameter of the forming drum 6 when the diameter is expanded, and when guiding the cylindrical film material Wa to the forming drum 6 side, The guide members 55a and 55b move to the forming drum 6 side along the guide rails 52 laid on the guide frame 51, and the end portions of the guide members 55a and 55b are fitted on the insertion end of the forming drum 6 so that they are thin and have a thin cylindrical shape. The film material Wa does not become wrinkles, and can be smoothly guided without dropping in the gaps between the guide members 55a, 55b and the forming drum 6.
[0035]
Next, a method for supplying the cylindrical resin film material W of the present invention to the forming drum 6 will be described with reference to FIGS.
[0036]
First, the cylindrical film material W unwound from the roll 1 on the roll carriage 2 is sequentially sent out to the table 5 while maintaining a predetermined tension by the delivery guide means 3, and the positioning plate 24 and the fixed plate are placed on the table 5. After positioning to a predetermined length by 25a and a fixed cylinder 25b, the cutter 33 of the cutting means 4 is cut to a predetermined length while the rear end side is fixed by the fixing means 25.
[0037]
Next, as shown in FIGS. 18 (a) and 18 (b), the center plate 45 and the pair of left and right swing plates 46a that are in a horizontal state with respect to the cylindrical film material Wa that has been cut on the table 5 in a fixed size. , 46b is lowered along the support columns 40a, 40b, and a plurality of positions on the upper surface of the cylindrical film material Wa are provided on the center plate 45 and the pair of left and right swing plates 46a, 46b. The suction member 49 is sucked and held.
[0038]
In this state, as shown in FIG. 18 (c), the suction holding means 7 is lifted up onto the forming drum 6 along the columns 40a and 40b, and the cylindrical film material Wa folded into a sheet is formed into a cylindrical body. Further, the cylindrical film material Wa is formed into a cylindrical shape by tilting only the pair of left and right swing plates 46a and 46b at a predetermined angle.
[0039]
From such a state, as shown in FIG. 18D, a pair of arcuate guide members 8 formed in an arcuate shape (a shape obtained by dividing 180 ° into two) on the upper inner surface side of the cylindrical film material Wa. The guide members 55a and 55b are inserted, and the pair of guide members 55a and 55b are expanded in a circular arc shape via the link expansion / contraction mechanism 57 to support the upper inner surface side of the cylindrical film material Wa.
[0040]
From this state, the suction holding means 7 and the arcuate guide member 8 are moved to the vicinity of one end of the forming drum 6, and the suction holding means 7 is formed in a cylindrical shape as shown in FIG. The cylindrical film material Wa is moved onto the forming drum 6 while being held, and the adsorption holding state of the cylindrical film material Wa is released at the center position of the forming drum 6. Then, as shown in FIG. 18 (f), the cylindrical film material Wa is in a state of being fitted while being positioned at the center position of the forming drum 6.
[0041]
Thereafter, the suction holding means 7 and the arcuate guide member 8 move to the base standby position, and stand by in the suction holding state of the cylindrical film material Wa to be conveyed next.
[0042]
In addition, in the insertion process of the cylindrical film material Wa as described above, if the tip portions of the pair of guide members 55a and 55b of the arcuate guide member 8 are covered with the end portions of the forming drum 6, the arcuate shape There is no gap between the guide member 8 and the end portion of the forming drum 6, and when the cylindrical film material Wa is transported onto the forming drum 6 while being held by the suction holding means 7, the cylindrical film material Wa is loosened or wrinkled. It can be smoothly transported and transferred without generating any.
[0043]
Since the cylindrical resin film material Wa can be transferred and transferred to the center position of the molding drum 6 by the above-described method, the cylindrical film material W made of a thin cylindrical resin film material having no rigidity is wrinkled. It does not occur, and can be automatically inserted into the center position of the forming drum 6.
[0044]
【The invention's effect】
In the present invention, the cylindrical film material is unwound from the roll wound with the cylindrical film material as described above via the feed guide means, and the unwound cylindrical film material is cut by a cutting means on a table that can be raised and lowered. Cut into a predetermined length, and the upper surface of the cut cylindrical film material is sucked and held by a plurality of sucking and holding means, and is opened in a cylindrical shape and raised to a nearby position on the forming drum, and then opened into the cylindrical shape. A pair of arcuate guide members that are disposed on the axis of the forming drum and that can be opened and closed are inserted into the cylindrical film material in a state in which the cylindrical film material is opened. The cylindrical drum material is expanded to a circular state at least larger than the diameter of the forming drum, and in this state is sucked and held by the suction holding means. Because it is inserted and transferred to the center position, it can be automatically inserted into the center position of the molding drum without generating wrinkles in the cylindrical film material made of a thin cylindrical resin film material without rigidity, There is an effect that workability and productivity can be improved.
[0045]
The apparatus for supplying a cylindrical resin film material to a forming drum according to the present invention includes a roll carriage on which a roll obtained by folding and winding a cylindrical thermoplastic resin film material into a sheet is rotatably mounted, and a roll carriage A feed guide means for sequentially feeding the cylindrical film material unwound from the feed guide means while maintaining a predetermined tension; and a cutting means for cutting the cylindrical film material fed from the feed guide means into a predetermined length. A table that can be moved up and down and a plurality of portions on the upper surface of the cylindrical film material that has been cut into a fixed length on the table are sucked and lifted up and down to a nearby position on the forming drum while being opened in a cylindrical shape. A holding means and an opening that penetrates into the cylindrical film material that is opened in a cylindrical shape by the suction holding means and expands into a circular state at least larger than the diameter of the forming drum. Since the suction holding means and the arcuate guide member are configured to be horizontally movable in the axial direction of the molding drum, the cylindrical resin film material folded into a sheet shape is formed. It is possible to automate all insertion operations from supply to standard cutting to the center position of the molding drum, and to efficiently transport cylindrical resin film material without generating wrinkles in the cylindrical resin film material. There is an effect that can be done.
[Brief description of the drawings]
FIG. 1 is a front view of a supply apparatus for carrying out a method for supplying a cylindrical resin film material to a forming drum according to the present invention.
2 is a plan view of FIG. 1. FIG.
FIG. 3 is a left side view of FIG. 1;
4 is a right side view of FIG. 1. FIG.
FIG. 5 is an enlarged front view of a table in the cylindrical resin film material supply apparatus.
6 is a plan view of FIG. 5. FIG.
7 is a right side view of FIG. 5. FIG.
8 is a left side view of FIG.
FIG. 9 is an enlarged front view of clamp means installed on the table.
FIG. 10 is an enlarged plan view of cutting means installed on the table.
FIG. 11 is a partially enlarged front view of a table supported by a table frame.
FIG. 12 is a perspective view from one side of a cylindrical film material suction-holding means and an arcuate guide member.
FIG. 13 is a perspective view from the other side of the suction holding means for the cylindrical film material and the arcuate guide member.
FIG. 14 is an explanatory diagram of a link expansion / contraction mechanism that opens and closes a guide member of an arcuate guide member.
FIG. 15 is an explanatory diagram of a link expansion / contraction mechanism that opens and closes a guide member of an arcuate guide member.
FIG. 16 is an explanatory view showing an operating state of the adsorption holding means for the cylindrical film material.
FIG. 17 is an explanatory view showing the operating state of the adsorption holding means for the cylindrical film material.
FIGS. 18A to 18F are process explanatory views of a process of transporting a cylindrical resin film material that has been cut to a fixed length to a molding drum; FIGS.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Roll 2 Roll cart 3 Feeding guide means 4 Cutting means 5 Table 6 Molding drum 7 Adsorption holding means 8 Arc-shaped guide member 9 Wheel 10 Cart 11 Bearing 12 Roll shaft 13 Handle 14a Wheel 14b Stopper 14 Support base 15 Support frame 16 Drive motor 17 Driving roller 18 Guide roller 19 Timing belt 20 Tension adjusting means 21 Table frame 22 Lifting cylinder 23 Positioning cylinder 23a Rod 24 Positioning plate 25 Fixing means 25a Fixed plate 25b Fixed cylinder 26 Guide roll 27 Pinch roll 28 Material feeding device 29a, 29b Guide Rail 30 Moving frame 31 Moving cylinder 32 Cutting guide 33 Cutter 34 Rodless cylinder 35 Cutter holder 36 Cutter presser cylinder 40a, 40b Post 41 Guide rail 42 Rodless cylinder 43 Guide frame 44 Guide rail 45 Center plate 46a, 46b Swing plate 47 Electric cylinder 7A Base plate 48 Cylinder 49 Adsorption member 50 Piping 51 Guide frame 52 Guide rail 53 Cylinder 54 Support frame 55a , 55b Guide member 56 Connection shaft 57 Link expansion / contraction mechanism 58 Lower end 59a, 59b Link 60a, 60b Pin 61 Connection member 62 Operation rod 63 Guide frame 64 Operation cylinder W Cylindrical film material Wa Fixed length cut cylindrical film material

Claims (6)

円筒状フィルム材料を巻取ったロールから送り出しガイド手段を介して円筒状フィルム材料を巻出し、この巻出した円筒状フィルム材料を昇降可能なテーブル上において切断手段により所定の長さに切断し、この切断した円筒状フィルム材料の上面を複数の吸着保持手段により吸着保持して筒状に開いた状態で成形ドラム上の近傍位置まで上昇させ、前記筒状に開いた状態の円筒状フィルム材料内に、前記成形ドラムの軸線上に配設され、かつ開閉可能な一対の円弧状ガイド部材を挿入し、この円弧状ガイド部材を拡径させて円筒状フィルム材料を少なくとも成形ドラム径以上の円形状態に拡径し、この状態で前記吸着保持手段により吸着保持した円筒状フィルム材料を円弧状ガイド部材をガイドとして成形ドラムのセンター位置に挿入移載する円筒状樹脂フィルム材料の成形ドラムへの供給方法。The cylindrical film material is unwound from a roll wound with the cylindrical film material through a delivery guide means, and the unwound cylindrical film material is cut into a predetermined length by a cutting means on a table that can be raised and lowered, The upper surface of the cut cylindrical film material is adsorbed and held by a plurality of adsorbing and holding means and raised to a position near the molding drum while being opened in a cylindrical shape. A pair of arcuate guide members disposed on the axis of the forming drum and capable of opening and closing are inserted, and the arcuate guide members are expanded in diameter so that the cylindrical film material has a circular state at least equal to or larger than the forming drum diameter. In this state, the cylindrical film material sucked and held by the suction holding means is inserted and transferred to the center position of the forming drum using an arc guide member as a guide. Method of supplying to the forming drum that the cylindrical resin film material. 前記吸着保持手段により吸着保持した円筒状フィルム材料を成形ドラムに挿入する際、円弧状ガイド部材の端末部を成形ドラムの挿入端に被嵌させ、この状態で吸着保持手段により吸着保持した円筒状フィルム材料を成形ドラムのセンター位置に挿入移載する請求項1に記載の円筒状樹脂フィルム材料の成形ドラムへの供給方法。When the cylindrical film material sucked and held by the suction holding means is inserted into the molding drum, the end of the arcuate guide member is fitted to the insertion end of the molding drum, and in this state the cylindrical shape held by suction holding by the suction holding means The method for supplying a cylindrical resin film material to a molding drum according to claim 1, wherein the film material is inserted and transferred to a center position of the molding drum. 円筒状の熱可塑性樹脂フィルム材料をシート状に折り畳んで巻取ったロールを回転自在に載置するロール台車と、ロール台車から巻出された円筒状フィルム材料を所定の張力を保持した状態で順次送りだす送り出しガイド手段と、この送り出しガイド手段から送り出された円筒状フィルム材料を所定の長さに切断する切断手段を備えた昇降可能なテーブルと、テーブル上の定尺切断された円筒状フィルム材料の上面の複数箇所を吸着し、吊り下げて筒状に開いた状態で成形ドラム上の近傍位置まで上昇させる昇降可能な吸着保持手段と、この吸着保持手段により筒状に開いた状態の円筒状フィルム材料内に侵入し、少なくとも成形ドラム径以上の円形状態に拡径する開閉可能な一対の円弧状ガイド部材とで構成し、前記吸着保持手段及び円弧状ガイド部材を成形ドラムの軸芯方向に水平移動可能に構成したことを特徴とする円筒状樹脂フィルム材料の成形ドラムへの供給装置。A roll trolley on which a roll of a cylindrical thermoplastic resin film material folded into a sheet is rotatably placed, and the cylindrical film material unwound from the roll trolley in a state of maintaining a predetermined tension. A feeding guide means for feeding, a table capable of being lifted and lowered with a cutting means for cutting the cylindrical film material fed from the feeding guide means into a predetermined length, and a cylindrical film material cut into a fixed length on the table. Adsorption holding means that can be lifted and lowered to adsorb a plurality of locations on the upper surface and hang up and open in a cylindrical shape to a nearby position on the forming drum, and a cylindrical film that is opened in a cylindrical shape by this adsorption holding means And a pair of arcuate guide members that can be opened and closed and penetrates into the material and expands into a circular state at least larger than the diameter of the forming drum. Feeder to the forming drum of the cylindrical resin film material which the guide member in the axial direction of the forming drum, characterized in that the horizontally movable configuration. 前記吸着保持手段は、円筒状フィルム材料の長手方向中央に位置するセンタープレートと、その両側に揺動可能に連結された左右一対のスイングプレートとで構成し、前記センタープレートの下面及び左右一対のスイングプレートの下面に円筒状フィルム材料の上面の複数箇所を吸着する吸着部材を設けた請求項3に記載の円筒状樹脂フィルム材料の成形ドラムへの供給装置。The suction holding means comprises a center plate located in the center of the cylindrical film material in the longitudinal direction, and a pair of left and right swing plates that are swingably connected to both sides of the center plate. The apparatus for supplying a cylindrical resin film material to a molding drum according to claim 3, wherein an adsorption member for adsorbing a plurality of locations on the upper surface of the cylindrical film material is provided on the lower surface of the swing plate. 前記円弧状ガイド部材は、切断される円筒状フィルム材料の長手方向の長さ以上で、円弧状に形成された一対のガイド部材により構成し、この一対のガイド部材は、上面中央の連結軸により開閉可能に連結され、この連結軸を中心としてリンク式拡縮機構により開閉するように構成した請求項3または4に記載の円筒状樹脂フィルム材料の成形ドラムへの供給装置。The arcuate guide member is constituted by a pair of guide members formed in an arc shape having a length equal to or longer than the longitudinal direction of the cylindrical film material to be cut, and the pair of guide members is formed by a connecting shaft at the center of the upper surface. The apparatus for supplying a cylindrical resin film material to a forming drum according to claim 3 or 4, wherein the apparatus is connected so as to be openable and closable, and is configured to be opened and closed by a link type expansion / contraction mechanism around the connecting shaft. 前記円弧状に形成された一対のガイド部材は、拡径時に少なくとも成形ドラム径以上に拡径すると共に、円筒状フィルム材料を成形ドラム側にガイドする際、一対のガイド部材の端末部が成形ドラムの挿入端に被嵌するように構成した請求項5に記載の円筒状樹脂フィルム材料の成形ドラムへの供給装置。The pair of guide members formed in the arc shape expands at least larger than the diameter of the forming drum when the diameter is increased, and when guiding the cylindrical film material to the forming drum side, the end portions of the pair of guide members are formed on the forming drum. The apparatus for supplying a cylindrical resin film material to a molding drum according to claim 5, wherein the cylindrical resin film material is configured to fit over the insertion end of the cylindrical resin film.
JP2002335044A 2002-11-19 2002-11-19 Method and apparatus for supplying cylindrical resin film material to molding drum Expired - Fee Related JP4103955B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102323069A (en) * 2011-08-31 2012-01-18 吉林大学 Arc-shaped guide rail lateral-deviation side-tipping high-speed tire tester

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CN100445056C (en) * 2005-10-20 2008-12-24 青岛环球集团股份有限公司 Cutting device in use for line of cooling film
JP5515862B2 (en) * 2009-07-21 2014-06-11 横浜ゴム株式会社 Cylindrical member transfer device and transfer method
JP5423532B2 (en) * 2010-03-31 2014-02-19 横浜ゴム株式会社 Cylindrical member transfer apparatus and transfer method, cylindrical member processing apparatus and processing method, and tire forming apparatus and tire forming method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102323069A (en) * 2011-08-31 2012-01-18 吉林大学 Arc-shaped guide rail lateral-deviation side-tipping high-speed tire tester
CN102323069B (en) * 2011-08-31 2013-03-27 吉林大学 Arc-shaped guide rail lateral-deviation side-tipping high-speed tire tester

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